The present invention relates to a contra-rotating mechanism and in particular to a contra-rotating mechanism in which coaxially arranged shafts can contra-rotate.
The contra-rotating mechanism means a mechanism in which when a master shaft rotates by a driving source, a slave shaft coaxial with a master shaft rotates in a reverse direction with respect to a master shaft. The CONTRA-rotating mechanism is widely used in the field such as a cooling fan, a blowing fan, a ship, an aircraft or others.
For example, a ship propelling apparatus called a CRP (Contra/Contra Rotating Propeller) is equipped with two propellers which are arranged coaxially and have opposed rotation directions. The ship propelling apparatus makes it possible to enhance energy efficiency while reducing noises with the aid of fluid dynamics of a front propeller and a rear propeller.
The conventional CRP ship propelling apparatus has one dual shaft formed of two shafts which are rotatably inserted. As two motors rotate in opposed directions, two propellers connected to the motors rotate in opposed directions. In the above conventional CRP ship propelling apparatus, since two motors are installed, the construction is complicated, and the area of installation disadvantageously increases, which leads to increasing costs.
The U.S. Pat. No. 5,890,938 discloses an apparatus for reversing the rotations of two shafts from each other by using one motor with the aid of bevel gears. The above apparatus has a complicated construction and is unstable.
The Korean patent number 10-0673560 filed by the same applicant as the present invention discloses an apparatus in which a plurality of intermediate gears are arranged at a front side and a rear side of a panel. In this case, since the number of intermediate gears is a lot, the construction of the apparatus is complicated, the whole volume of the apparatus increases. Since a lot of movements occur at the master shaft and the slave shaft, the mechanism becomes unstable.
Accordingly, it is a first object of the present invention to provide a contra-rotating mechanism which provides a structurally compact and stable construction by integrally arranging a minimized number of intermediate gears at the inner sides of a pair of panels, while overcoming the problems encountered in the conventional art. It is a second object of the present invention to provide a contra-rotating mechanism which is capable of prevent any movements of a master shaft or a slave shaft.
To achieve the above objects, there is provided a contra-rotating mechanism which comprises a master shaft and a slave shaft which are arranged on the same shaft and reversely rotate; a master driving member which rotates integrally with the master shaft; a plurality of electrically driven units which are symmetrically arranged about the master driving member in a to radial shape and receive the rotations of the master driving member; a plurality of reversing units which are symmetrically arranged about the slave shaft between a plurality of the electrically driven units in a radial shape and reversing at least one time the rotation of the electrically driven unit; a slave driving member which is arranged at the center of a plurality of the reversing units and is receives the rotations of the reversing units and rotate integrally with the slave shaft; a first panel and a second panel which are arranged being opposed to each other at the outer sides of the master driving member, a plurality of the electrically driven units, a plurality of the reversing units and the slave driving member, respectively, and rotatably supports the master shaft, a plurality of the electrically driven units, a plurality of the reversing units and the slave shaft, respectively; and a movement prevention unit which prevents the movement of either the assembly of the slave shaft and the slave driving member or the assembly of the master shaft and the master driving member.
A plurality of the electrically driven units each comprises an electrically driven shaft which is rotatably supported by the first and second panels, respectively, at both end portions; a first electrically driven member which is engaged to the electrically driven shaft and receives the rotation of the master driving member; and a second electrically driven member which is engaged to the electrically driven shaft while being closer to the first electrically driven member and rotates integrally with the first electrically driven member; and a plurality of the reversing units each comprises a reversing shaft which is rotatably supported by the first and second panels, respectively, at both end portions; a first reversing member which is engaged to the reversing shaft at a portion corresponding to the second electrically driven member for thereby reversing the rotation of the second electrically driven member; and a second reversing member which is engaged to the reversing shaft while being closer to the first reversing member and rotates integrally with the first reversing member.
The movement prevention unit comprises a first flange which is arranged in at least one surface of both side surfaces of the slave driving member; and a first movement prevention groove which is formed either between the first reversing member and the second reversing member or the second reversing member and the second panel for an insertion of the first flange.
The movement prevention unit comprises a second flange which is arranged in at least one side surface of both side surfaces of the master driving member; and a second movement prevention groove which is formed either between the first electrically driven member and the second electrically driven member or the first electrically driven member and the first panel for an insertion of the second flange.
The protruded heights of the first and second flanges are same as the depths of the first and second movement prevention grooves, respectively.
The movement prevention unit comprises either a pair of first flanges which are engaged to one side surface of the second electrically driven member and the opposed side surface of the second reversing member for supporting both side surfaces of the slave driving member; or a pair of second flanges which are engaged to one side surface of the first electrically driven member and the opposed side surface of the first reversing member for supporting both side surfaces of the master driving member.
The master shaft and the slave shaft are relatively rotatable-inserted, and the master shaft and the slave shaft are spaced apart from each other.
The rotation ratios of the master driving member, the first and second electrically driven members, the first and second reversing members and the slave driving member are 1:1, respectively.
The electrically driven unit and the reversing unit have the same construction and are arranged in opposed directions.
The master driving member, the first and second electrically driven members, the first and second reversing members and the slave driving member are arranged on the same parallel rotary shafts, respectively.
A plurality of the electrically driven units each comprises an electrically driven shaft which is rotatably supported by the first and second panels at both side ends; a first electrically driven member which is engaged to the electrically driven shaft for receiving the rotations of the master driving member; a second electrically driven member which is engaged to the electrically driven shaft and rotates integrally with the first electrically driven member; and a third electrically driven member which is engaged to the electrically driven shaft while being opposed to the second electrically driven member with respect to the first electrically driven member and rotates integrally with the first electrically driven member; and a plurality of the reversing units each comprises a reversing shaft which is rotatably supported by the first and second panels at both side ends; a first reversing member which is engaged to the reversing shaft for thereby reversing the rotation of the second electrically driven member; a second reversing member which is engaged to the reversing shaft and rotates integrally with the first reversing member; a third reversing member which is engaged to the reversing shaft for thereby reversing the rotation of the third electrically driven member; and a fourth reversing member which is engaged to the reversing shaft and rotates integrally with the third reversing member; and the slave driving member comprises a first slave driving member which receives the rotation of the second reversing member; and a second slave driving member which receives the rotation of the fourth reversing member; and the slave shaft comprises a first slave shaft which is rotatably supported by the second panel and rotates integrally with the first slave driving member; and a second slave shaft which is rotatably supported by the first panel and rotates integrally with the second slave driving member.
There is further provided a movement prevention unit which prevents the movement of either the assembly of the master shaft and the master driving member and the assembly of the slave shaft and the slave driving member.
With the above construction, the contra-rotating mechanism according to the present invention makes it possible to implement a reverse rotation of a master shaft and a slave shaft by using one driving source in a simple combination with a master driving member, an electrically driven unit, a reverse driving unit and a slave driving unit, without using an unstable bevel gear.
The first and second panels are arranged outside a master driving member, an electrically driven unit, a reverse driving unit and a slave driving unit while surrounding the same, and each electrically driven unit and a reverse driving unit are integral for thereby reducing the number of elements, and the lengths of rotation shafts can be made shorter, and a compact sized contra-rotating mechanism can be manufactured.
In addition, a plurality of electrically driven units and a plurality of reverse units are arranged in a radial shape and symmetrically with respect to a master shaft, which leads to providing a dynamically stable contra-rotating mechanism.
The master driving member, the first and second electrically driving members, the first and second reverse members and the slave driving members are constructed in the same construction, and the electrically driven unit and the reverse units are constructed in the same manner and are arranged being opposite to each other, by which it is possible to implement a modulated manufacture in the process.
With the aid of the movement prevention unit, it is possible to prevent any movements of either an assembly of the master shaft and the master driving member or an assembly of the slave shaft and the slave driving member.
The present invention can be applied to various technologies in such a manner that the master shaft and the slave shaft are engaged to each other or are arranged being spaced apart from each other.
The first and second slave shafts and the first and slave driving members are arranged at an input side and an output side, respectively, so the second slave shaft might be alternated with the master shaft for the use of an input shaft or might be used as a third output shaft.
The present invention will become better understood with reference to the accompanying drawings which are given only by way of illustration and thus are not limitative of the present invention, wherein;
112: master shaft 114: slave shaft
120: first panel 122: second panel
130: master driving member 140: electrically driven unit
150: reversing unit 160: slave driving unit
170: movement prevention unit
The preferred embodiments of the present invention will be described with reference to the accompanying drawings. The same elements will be given the same reference numerals, and the descriptions on the same elements might be omitted for simplification.
The master shaft 112 is rotatably supported at its both sides by means of the first and second panels 120 and 122. The input side terminal of the master shaft 112 might be connected with a driving source such as a motor or something, and an output side terminal might be connected with a load such as a propeller.
The slave shaft 114 is arranged at an output side of the contra-rotating mechanism and is rotatably supported by the second panel 122. The slave shaft 114 is made hollow and is rotatably inserted into the output side end portion of the master shaft 112 in a concentric shape.
The master driving member 130 is connected with the master shaft 112 and rotates integrally along with the master shaft 112. The master driving member 130 is manufactured separately from the master shaft 112 and is preferably engaged with the master shaft 112 in a known way such as a key striking way or a thermal striking way. It might be integral with the master shaft 112 if needed.
The electrically driven unit 140 receives the rotation of the master driving member 130 and comprises a plurality of electrically driven shafts 145, a plurality of first electrically driven members 141 and a plurality of second electrically driven members 143.
A plurality of the electrically driven shafts 145 are symmetrically arranged about the master shaft 112 in a radial shape and are rotatably supported at both ends by means of the first and second panels 120 and 122.
A plurality of the first electrically driven members 141 are engaged to a plurality of the electrically driven shafts 145 while being connected with the slave driving member 130 and rotate integrally along with the electrically driven shaft 145, respectively. As a plurality of the electrically driven shafts 145 are arranged in a radial shape about the master shaft 112, a plurality of the first electrically driven members 141 are symmetrically arranged about the master shaft 112 or the master driving member 130 in a radial shape.
A plurality of the second electrically driven members 143 are engaged with a plurality of the electrically driven shafts 145, while being closer to a plurality of first electrically driven members 141, and rotate integrally along with a plurality of the electrically driven shafts 145. A plurality of the second electrically driven members 143 are symmetrically arranged about the master shaft 112 like a plurality of the first electrically driven members 141, in a radial shape.
The reversing unit 150 is directed to reversing the rotation of the electrically driven unit 140 and comprises a plurality of reversing shafts 155, a plurality of first reversing members 151, and a plurality of second reversing members 153.
A plurality of the reversing shafts 155 are symmetrically arranged about the master shaft 112 between a plurality of the electrically driven shafts 145 in a radial shape and are rotatably supported at both ends by means of the first and second panels 120 and 122.
A plurality of the first reversing members 151 are engaged with a plurality of the reversing shafts 155 for the connections with a plurality of the second electrically driven members 143 and rotate integrally with the reversing shaft 155. As a plurality of reversing shafts 155 are symmetrically arranged in a radial shape about the master shaft 112, a plurality of the first reversing members 151 are symmetrically arranged about the master shaft 112 in a radial shape. A plurality of the first reversing members 151 are paired with a plurality of the second electrically driven members 143, respectively, so when the second electrically driven members 143 are three, the number of the first reversing members 151 is three (refer to
A plurality of the second reversing members 153 are engaged with a plurality of the reversing shafts 155 while being closer to a plurality of the first reversing members 151 and rotate integrally with a plurality of the reversing shafts 155. A plurality of the second reversing members 153 are symmetrically arranged about the master shaft 112 in a radial shape like a plurality of the first reversing members 151.
The slave driving member 160 is arranged at the center of a plurality of the second reversing members 153 for receiving the rotations of a plurality of the reversing members 153 (refer to
The slave shaft 114 is arranged at the center of the slave driving member 160 and rotates integrally with the slave driving member 160, and the rotational force of the slave driving member 160 is transmitted to the output side of the contra-rotating mechanism according to the present invention. The slave shaft 114 is made hollow. The master shaft 112 is inserted into the inner side of the slave shaft 114 and rotates in the opposed direction in a concentric way.
The first and second panels 120 and 122 are arranged outside the master driving member 130, the electrically driven unit 140, the reversing unit 150 and the slave driving member 160 and support the master shaft 112, the slave shaft 114, the electrically driven shaft 145 and the reversing shaft 155, the construction of which is different from the Korean patent no. 10-0673560, so that the lengths of the shafts 112, 114, 145 and 155 are made shorter, and the construction of the contra-rotating mechanism becomes compact-sized.
A master shaft hole 124 is formed at the center of the first panel 120 for a rotational engagement with the master shaft 112, and a slave shaft hole 128 is formed at the center of the second panel 122 for a rotational engagement with the slave shaft 114. A plurality of shaft holes 126 are formed around the first and second panels 120 and 122, with a plurality of the electrically driven shafts 145 and a plurality of the reversing shafts 155 being engaged to the shaft holes 126, respectively.
The first and second panels 120 and 122 are connected surrounding the master driving member 130, the electrically driven unit 140, the reversing unit 150 and the slave driving member 160.
The movement prevention unit 170 is directed to preventing the movement of either the assembly of the master shaft 112 and the master driving member 130 or the assembly of the slave shaft 114 and the slave driving member 160. The movement prevention unit 170 comprises a flange 172 engaged to both sides of each the master driving member 130 and the slave driving member 160, and movement prevention grooves 174 and 178 formed between the first electrically driven member 141 and the second electrically driven member 143, the first electrically driven member 141 and the first panel 120, the first reversing member 151 and the second reversing member 153, and the second reversing member 153 and the second panel 122, respectively, for an insertion of the flange 172.
With the above construction, the movement prevention unit 170 can help maintain a constant axial direction interval between the master driving member 130 and the slave driving member 160 while obtaining a constant space between the loads such as propellers engaged to the output side terminal of the master shaft 112 and the slave shaft 114.
The flange 172 and the movement prevention grooves 174 and 178 might be removed, both of which are provided for preventing a movement of either the assembly of the master shaft 112 and the master driving member 130 or the assembly of the slave shaft 114 and the slave driving member 160. Either a pair of the flanges 172 or the movement prevention grooves 174 and 178 might be omitted.
The protruded height of the flange 172 is made same as the depths of the movement prevention grooves 174 and 178 for thereby preventing the movements in the radius directions of the assembly of the master shaft 112 and the master driving member 130 and the slave shaft 114 and the slave driving member 160.
In the contra-rotating mechanism according to the present invention, the master driving member 130, the first and second electrically driven members 141 and 143, the first and second reversing members 151 and 153 and the slave driving member 160 might include various driving force transfer elements such as gears or friction rollers. In case of gears, flat gears, helical gears, etc. might be adapted.
The rotation ratios of the master driving member 130, the first and second electrically driven members 141 and 143, the first and second reversing members 151 and 153 and the slave driving member 160 might be 1:1 or might be other ratio depending on the situation. In case that the rotation ratio is 1:1, it is possible to make the constructions of the master driving member 130,I the first and second electrically driven members 141 and 143, the first and second reversing members 151 and 153 and the slave driving member 160 same for thereby easily obtaining a modulation process in the course of manufacture. The electrically driven unit 140 and the reversing unit 150 can be made same and can be installed at opposed sides, which makes it possible to easily obtain modulations in the course of manufacture.
Since the master driving member 130, the first and second electrically driven members 141 and 143, and the first and second reversing members 151 and 153 and the slave driving member 160 all rotate on the parallel rotation shafts 112, 114, 145 and 155, the assembling procedures can be made easier.
The operation of the contra-rotating mechanism according to the present invention will be described with reference to
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The preferred embodiments of the present invention have been described above with reference to the accompanying drawings, but the disclosed descriptions are not limited thereto. Various modifications might be possible within the scopes of the basic concepts of the present invention.
For example, in the above embodiments of the present invention, a dual shaft structure consisting of the master shaft 112 and the slave shaft 114, 116 based on one conversion has been described, but the structure with triple shafts or more might be implemented by increasing the number of conversions to multiple numbers.
The constructions that the master shaft 130 is formed in a solid form and the slave shaft 114, 116 is formed in a hollow form are just one example; namely, opposed constructions can be applied for the same purpose.
Number | Date | Country | Kind |
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10-2008-0082683 | Aug 2008 | KR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/KR09/04723 | 8/25/2009 | WO | 00 | 2/25/2011 |