This nonprovisional application is based on Japanese Patent Application No. 2005-078310 filed with the Japan Patent Office on Mar. 18, 2005, the entire contents of which are hereby incorporated by reference.
1. Field of the Invention
The present invention relates to a control apparatus for an internal combustion engine having a first fuel injection mechanism (an in-cylinder injector) injecting fuel into a cylinder and a second fuel injection mechanism (an intake manifold injector) injecting the fuel into an intake manifold or an intake port, and relates particularly to a technique for starting the internal combustion engine.
2. Description of the Background Art
An internal combustion engine having an intake manifold injector for injecting fuel into an intake manifold of the engine and an in-cylinder injector for injecting the fuel into a combustion chamber of the engine is known. When starting such an internal combustion engine, the fuel is injected into the intake manifold.
Japanese Patent Laying-Open No. 2001-073854 discloses a fuel injection control apparatus for an internal combustion engine of in-cylinder injection type that has a main fuel injection valve injecting fuel directly into a combustion chamber and an auxiliary fuel injection valve injecting the fuel into an intake manifold, and that is capable of reducing emission of uncombusted components in starting the engine to suppress undue fuel consumption. The fuel injection control apparatus according to Japanese Patent Laying-Open No. 2001-073854 includes: an auxiliary fuel injection valve controller causing the auxiliary fuel injection valve to start injecting fuel when the engine is started; and a main fuel injection valve controller prohibiting the main fuel injection valve from injecting the fuel for a period from a time point where the engine is started until a time point where the concentration of an air-fuel mixture formed in the combustion chamber by the fuel injected from the auxiliary fuel injection valve reaches at least a prescribed value, and allowing the main fuel injection valve to start injecting the fuel when the period has elapsed.
According to the fuel injection control apparatus, when the engine is started, the concentration of the air-fuel mixture formed in the combustion chamber by the fuel injected from the auxiliary fuel injection valve is awaited to be at least a prescribed value, and then the main fuel injection valve is allowed to start injecting the fuel. Therefore, a period from a time point where the main fuel injection valve starts injecting the fuel until a time point of initial combustion is shortened, or the main fuel injection valve starts injecting the fuel after initial combustion. This minimizes such an event that vaporization of the fuel injected from the main fuel injection valve is not facilitated and the fuel is accumulated in the combustion chamber in the liquid state, when starting the engine where the temperature thereof is low. Thus, emission of uncombusted components in starting the engine can be reduced and undue fuel consumption is suppressed.
However, according to the fuel injection control apparatus disclosed in Japanese Patent Laying-Open No. 2001-073854, the internal combustion engine is started while fuel is injected into the intake manifold to facilitate vaporization. Accordingly, if the temperature of the internal combustion engine is fully high, for example, vaporization may be unduly facilitated. In such a case, the air-fuel mixture is excessively high in ignitionability, which may lead to its self-ignition before being ignited by the spark plug (hereinafter also referred to as preignition) or to knocking. Accordingly, there has been a problem in establishing compatibility between prevention of preignition/knocking and prevention of occurrence of uncombusted fuel.
An object of the present invention is to provide a control apparatus for an internal combustion engine that can establish compatibility between prevention of preignition/knocking and prevention of occurrence of uncombusted fuel.
A control apparatus for an internal combustion engine according to the present invention controls an internal combustion engine having a first fuel injection mechanism injecting fuel into a cylinder and a second fuel injection mechanism injecting the fuel into an intake manifold. The control apparatus includes: a first controller controlling the internal combustion engine in a warm state so that only the first fuel injection mechanism injects the fuel to start the internal combustion engine; and a second controller controlling the internal combustion engine in a cold state so that only the second fuel injection mechanism injects the fuel to start the internal combustion engine.
According to the present invention, the fuel readily vaporizes and therefore uncombusted fuel is less likely to remain in the cylinder when starting the engine in the warm state. However, since the temperature inside the cylinder is high and thus preignition and/or knocking are likely to occur, only the first fuel injection mechanism injects fuel directly into the cylinder. Thus, the temperature inside the cylinder is decreased, and the engine can be started while preventing preignition and/or knocking. Preignition and/or knocking are less likely to occur when starting the engine in the cold state as the temperature inside the cylinder is low. However, since the fuel does not vaporize readily and thus uncombusted fuel is likely to present, only the second fuel injection mechanism injects the fuel into the intake manifold. This can facilitate vaporization of the fuel and prevent uncombusted fuel. As a result, a control apparatus for an internal combustion engine that can establish compatibility between prevention of preignition/knocking and prevention of occurrence of uncombusted fuel can be provided.
Preferably, the first fuel injection mechanism is an in-cylinder injector. The second fuel injection mechanism is an intake manifold injector.
According to the present invention, in an internal combustion engine in which an in-cylinder injector that is the first fuel injection mechanism and an intake manifold injector that is the second fuel injection mechanism are separately provided to bear shares, respectively, of injecting fuel, compatibility between prevention of preignition/knocking and prevention of occurrence of uncombusted fuel can be established.
The foregoing and other objects, features, aspects and advantages of the present invention will become more apparent from the following detailed description of the present invention when taken in conjunction with the accompanying drawings.
Hereinafter, an embodiment of the present invention will be described with reference to the drawings. In the following description, the same parts have the same reference characters allotted and also have the same names and functions. Thus, detailed description thereof will not be repeated.
As shown in
Each cylinder 112 is provided with an in-cylinder injector 110 for injecting fuel into the cylinder and an intake manifold injector 120 for injecting fuel into an intake port or/and an intake manifold. Injectors 110 and 120 are controlled based on output signals from engine ECU 300. Further, in-cylinder injector 110 of each cylinder is connected to a common fuel delivery pipe 130. Fuel delivery pipe 130 is connected to a high-pressure fuel pump 150 of an engine-driven type, via a check valve 140 that allows a flow in the direction toward fuel delivery pipe 130. In the present embodiment, an internal combustion engine having two injectors separately provided is explained, although the present invention is not restricted to such an internal combustion engine. For example, the internal combustion engine may have one injector that can effect both in-cylinder injection and intake manifold injection.
As shown in
Each intake manifold injector 120 is connected to a common fuel delivery pipe 160 on a low pressure side. Fuel delivery pipe 160 and high-pressure fuel pump 150 are connected via a common fuel pressure regulator 170 to a low-pressure fuel pump 180 of an electric motor-driven type. Further, low-pressure fuel pump 180 is connected via a fuel filter 190 to a fuel tank 200. Fuel pressure regulator 170 is configured to return a part of the fuel discharged from low-pressure fuel pump 180 back to fuel tank 200 when the pressure of the fuel discharged from low-pressure fuel pump 180 is higher than a preset fuel pressure. This prevents both the pressure of the fuel supplied to intake manifold injector 120 and the pressure of the fuel supplied to high-pressure fuel pump 150 from becoming higher than the above-described preset fuel pressure.
Engine ECU 300 is implemented with a digital computer, and includes a ROM (Read Only Memory) 320, a RAM (Random Access Memory) 330, a CPU (Central Processing Unit) 340, an input port 350, and an output port 360, which are connected to each other via a bidirectional bus 310.
Airflow meter 42 generates an output voltage that is proportional to an intake air quantity, and the output voltage is input via an A/D converter 370 to input port 350. A coolant temperature sensor 380 is attached to engine 10, and generates an output voltage proportional to a coolant temperature of the engine, which is input via an A/D converter 390 to input port 350.
A fuel pressure sensor 400 is attached to fuel delivery pipe 130, and generates an output voltage proportional to a fuel pressure within fuel delivery pipe 130, which is input via an A/D converter 410 to input port 350. An air-fuel ratio sensor 420 is attached to an exhaust manifold 80 located upstream of three-way catalytic converter 90. Air-fuel ratio sensor 420 generates an output voltage proportional to an oxygen concentration within the exhaust gas, which is input via an A/D converter 430 to input port 350.
Air-fuel ratio sensor 420 of the engine system of the present embodiment is a full-range air-fuel ratio sensor (linear air-fuel ratio sensor) that generates an output voltage proportional to the air-fuel ratio of the air-fuel mixture burned in engine 10. As air-fuel ratio sensor 420, an O2 sensor may be employed, which detects, in an on/off manner, whether the air-fuel ratio of the air-fuel mixture burned in engine 10 is rich or lean with respect to a stoichiometric air-fuel ratio.
Accelerator pedal 100 is connected with an accelerator pedal position sensor 440 that generates an output voltage proportional to the degree of press down of accelerator pedal 100, which is input via an A/D converter 450 to input port 350. Further, an engine speed sensor 460 generating an output pulse representing the engine speed is connected to input port 350. ROM 320 of engine ECU 300 prestores, in the form of a map, values of fuel injection quantity that are set in association with operation states based on the engine load factor and the engine speed obtained by the above-described accelerator pedal position sensor 440 and engine speed sensor 460, and correction values thereof set based on the engine coolant temperature.
Referring to
In step (hereinafter step is abbreviated as S) 100, engine ECU 300 determines whether a request for starting engine 10 (hereinafter referred to as a start request of engine 10) is sensed. For example, when the start switch is turned on, or when the ignition key is operated to reach a starting position, it is determined that a start request of engine 10 is sensed. When the start request is sensed (YES in S100), the process goes to S102. Otherwise (NO in S100) the process goes back to S100.
In S102, engine ECU 300 senses a coolant temperature TW of engine 10 from a signal transmitted from coolant temperature sensor 380. In S104, engine ECU 300 determines whether coolant temperature TW is lower than a threshold value TW(0). If coolant temperature TW is lower than threshold value TW(0) (YES in S104), the process goes to S106. Otherwise (NO in S104), the process goes to S108.
In S106, engine ECU 300 causes only intake manifold injector 120 to inject fuel to start engine 10. Thereafter, this process ends. In S108, engine ECU 300 causes only in-cylinder injector 110 to inject fuel to start engine 10. Thereafter, this process ends.
An operation of engine 10 controlled by engine ECU 300 implementing the control apparatus according to the present embodiment based on the above-described structure and flowchart will be described.
In a state where engine 10 is stopped, when a start request is sensed (YES in S100), coolant temperature TW of engine 10 is sensed from a signal transmitted from coolant temperature sensor 380 (S102).
When engine 10 is started in a cold state, preignition or knocking is less likely to occur as the temperature inside the cylinder is low. However, uncombusted fuel is likely to remain as the injected fuel does not readily vaporize. Accordingly, when coolant temperature TW is lower than threshold value TW(0) (YES in S104), that is, in a cold state of engine 10, solely intake manifold injector 120 is caused to inject fuel to start engine 10 (S106).
As compared to the case where fuel is directly injected into the cylinder, the fuel injected from intake manifold cylinder 120 to an intake port and/or intake manifold is facilitated to vaporize. Thus, a homogeneous air-fuel mixture can be supplied inside the cylinder to start engine 10. Accordingly, it is possible to prevent occurrence of uncombusted fuel in starting engine 10.
On the other hand, when engine 10 is started in a warm state, uncombusted fuel is less likely to remain as the injected fuel readily vaporizes. However, preignition or knocking is likely to occur as the temperature inside the cylinder is high. Accordingly, when coolant temperature TW is higher than threshold value TW(0) (NO in S104), that is, in a warm state of engine 10, solely in-cylinder injector 110 is caused to inject fuel to start engine 10 (S108).
By the fuel injected into the cylinder from in-cylinder injector 110, the temperature inside the cylinder decreases. Thus, preignition or knocking can be prevented in starting engine 10.
In the above-described manner, in the vehicle incorporating the engine ECU according to the present embodiment, fuel is injected from the intake manifold injector to the intake port and/or intake manifold when starting the engine in a cold state. Thus, a homogeneous air-fuel mixture can be supplied to prevent occurrence of uncombusted fuel. Additionally, fuel is injected from the in-cylinder injector into the cylinder when starting the engine in a warm state. Thus, the temperature inside the cylinder decreases by the fuel injected into the cylinder to prevent preignition or knocking. As a result, compatibility between prevention of preignition/knocking and prevention of occurrence of uncombusted fuel can be established.
Engine (1) to Which Present Control Apparatus is Suitably Applied
An engine (1) to which the control apparatus of the present embodiment is suitably applied will now be described.
Referring to
In the maps illustrated in
As shown in
Further, as shown in
The engine speed and the load factor of engine 10 set in
When comparing
When comparing
In the map for the warm state in
When comparing
Further, in an operation other than the normal operation, or, in the catalyst warm-up state during idling of engine 10 (abnormal operation state), in-cylinder injector 110 is controlled to carry out stratified charge combustion. By causing the stratified charge combustion during the catalyst warm-up operation, warming up of the catalyst is promoted, and exhaust emission is thus improved.
Engine (2) to Which Present Control Apparatus is Suitably Applied
Hereinafter, an engine (2) to which the control apparatus of the present embodiment is suitably applied will be described. In the following description of the engine (2), the configurations similar to those of the engine (1) will not be repeated.
Referring to
In engine 10 explained in conjunction with
As used herein, the stratified charge combustion includes both the stratified charge combustion and semi-stratified charge combustion. In the semi-stratified charge combustion, intake manifold injector 120 injects fuel in the intake stroke to generate a lean and homogeneous air-fuel mixture in the whole combustion chamber, and then in-cylinder injector 110 injects fuel in the compression stroke to generate a rich air-fuel mixture around the spark plug, so as to improve the combustion state. Such semi-stratified charge combustion is preferable in the catalyst warm-up operation for the following reasons. In the catalyst warm-up operation, it is necessary to considerably retard the ignition timing and maintain a favorable combustion state (idling state) so as to cause a high-temperature combustion gas to reach the catalyst. Further, a certain quantity of fuel needs to be supplied. If the stratified charge combustion is employed to satisfy these requirements, the quantity of the fuel will be insufficient. If the homogeneous combustion is employed, the retarded amount for the purpose of maintaining favorable combustion is small compared to the case of stratified charge combustion. For these reasons, the above-described semi-stratified charge combustion is preferably employed in the catalyst warm-up operation, although either of stratified charge combustion and semi-stratified charge combustion may be employed.
Further, in the engine explained in conjunction with
When the fuel injection timing of in-cylinder injector 110 is set in the compression stroke, the air-fuel mixture is cooled by the injected fuel while the temperature in the cylinder is relatively high. This improves the cooling effect and, hence, the antiknock performance. Further, when the fuel injection timing of in-cylinder injector 110 is set in the compression stroke, the time from the fuel injection to the ignition is short, which ensures strong penetration of the injected fuel, so that the combustion rate increases. The improvement in antiknock performance and the increase in combustion rate can prevent variation in combustion, and thus, combustion stability is improved.
Furthermore, irrespectively of the engine 10 temperature (i.e., in either a warm state or a cold state) when idling is off (i.e., an idle switch is off, the accelerator pedal is pressed) the
Although the present invention has been described and illustrated in detail, it is clearly understood that the same is by way of illustration and example only and is not to be taken by way of limitation, the spirit and scope of the present invention being limited only by the terms of the appended claims.
Number | Date | Country | Kind |
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2005-078310 | Mar 2005 | JP | national |
Number | Name | Date | Kind |
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5482023 | Hunt et al. | Jan 1996 | A |
6371094 | Wagner | Apr 2002 | B1 |
6959693 | Oda | Nov 2005 | B2 |
Number | Date | Country |
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1 500 807 | Jan 2005 | EP |
A 61-250354 | Nov 1986 | JP |
A 10-18884 | Jan 1998 | JP |
A 10-176562 | Jun 1998 | JP |
A 2000-186597 | Jul 2000 | JP |
A 2001-73854 | Mar 2001 | JP |
A 2003-20975 | Jan 2003 | JP |
WO 2006008904 | Jan 2006 | WO |
Number | Date | Country | |
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20060207556 A1 | Sep 2006 | US |