The present invention relates to a control apparatus of an internal combustion engine, and more particularly relates to an internal combustion engine control apparatus including an idle-speed control valve in a bypass passage that bypasses a throttle valve arranged in an air intake passage.
In recent years, an internal combustion engine including an idle-speed control valve in a bypass passage that connects an upstream side and a downstream side of a throttle valve arranged in an air intake passage in communication with each other has been put to practical use. In this internal combustion engine, such a configuration has been proposed that, when a throttle valve is near a fully closed position, at the time of start-up of the internal combustion engine or at the time of idle driving, for example, a control apparatus opens and closes an idle-speed control valve by driving a stepping motor, thereby adjusting the idle speed of the internal combustion engine.
In such a configuration that a stepping motor is used to drive an idle-speed control valve, when a winding of the stepping motor is brought into contact with a motor housing and a circuit is grounded in its middle, an unnecessary large current may flow into a switching circuit of a driving circuit to affect the functions of the switching circuit.
Patent Document 1 discloses a stepping-motor driving circuit that monitors a current flowing in a stepping motor and stops an operation of the stepping motor when a current value becomes equal to or less than a predetermined threshold.
However, according to the studies by the present inventors, in the configuration disclosed in Patent Document 1, there can be a state such that, for example, when an idle-speed control valve is driven to a maximum driving point, which is a position where the idle-speed control valve abuts on a stopper in order to match a mechanical phase and an electric phase in the idle-speed control valve, the idle-speed control valve is slightly bounced back by the stopper, to rotate the stepping motor in an opposite direction, thereby generating an induced electromotive current in the opposite direction.
When such an induced electromotive current is generated, in appearance, a current flowing in the stepping motor decreases. Therefore, in a configuration in which the current flowing in the stepping motor is simply monitored and an operation of the stepping motor is stopped when the current value becomes equal to or less than a predetermined threshold, the operation of the stepping motor is stopped unnecessarily, although there is no problem in the stepping motor itself. Therefore, there is room for improvement on this configuration.
The present invention has been achieved in view of the above considerations, and an object of the present invention is to provide an internal combustion engine control apparatus that can detect an abnormality of a current flowing in a stepping motor more accurately, and can prevent a situation that an operation of the stepping motor is stopped unnecessarily.
To achieve the above object, a first aspect of the present invention is to provide an internal combustion engine control apparatus including a throttle valve arranged in an air intake passage of an internal combustion engine, a bypass passage that is communicated with the air intake passage and bypasses the throttle valve, an idle-speed control valve that controls an idle speed of the internal combustion engine by adjusting a flow rate of air flowing in the bypass passage, a stepping motor that drives the idle-speed control valve, and a microcomputer that controls an entire operation of the internal combustion engine, wherein the device further includes a driving unit that step-drives the stepping motor in response to a control signal input from the microcomputer, a current detecting unit that detects a current flowing in the stepping motor via the driving unit, a current-abnormality detecting unit that compares a current value detected by the current detecting unit with a predetermined threshold, and outputs a current abnormality signal when the current value is equal to or less than the predetermined threshold, and an output-current abnormality-signal holding unit that determines whether the current abnormality signal is being output from the current-abnormality detecting unit continuously for a predetermined time or longer, and outputs a current abnormality signal when the current abnormality signal is being output continuously for a predetermined time or longer, and does not output a current abnormality signal when the current abnormality signal is output continuously for less than the predetermined time, and the microcomputer stops an output of a control signal to the driving unit in response to an input of the current abnormality signal from the current abnormality-signal holding unit.
According to a second aspect of the present invention, in addition to the first aspect, the predetermined time corresponds to a time during which the control signal input from the microcomputer to the driving unit is at a high level.
According to a third aspect of the present invention, in addition to the first and second aspects, a time point of starting a measurement of the predetermined time and a time point of inputting the control signal from the microcomputer to the driving unit are substantially a same time point.
According to a fourth aspect of the present invention, in addition to the first to third aspects, the internal combustion engine control apparatus further includes a denoising unit that removes noise superimposed on an output signal of the current detecting unit, between the current detecting unit and the current-abnormality detecting unit.
According to a fifth aspect of the present invention, in addition to the first to fourth aspects, at least the current detecting unit, the current-abnormality detecting unit, and the current abnormality-signal holding unit are arranged in a same integrated circuit, and the integrated circuit and the microcomputer are arranged in a same package.
According to the first aspect of the present invention, it is possible to provide an internal combustion engine control apparatus that includes the output-current abnormality-signal holding unit that determines whether a current abnormality signal is being output continuously for a predetermined time or longer from the current-abnormality detecting unit that compares a current value detected by the current detecting unit with the predetermined threshold and outputs the current abnormality signal when the current value is equal to or less than the predetermined threshold, and outputs a current abnormality signal when the current abnormality signal is being output continuously for a predetermined time or longer, and does not output a current abnormality signal when the current abnormality signal is output continuously for less than the predetermined time, and the microcomputer stops an output of the control signal to the driving unit in response to an input of the current abnormality signal from the current abnormality-signal holding unit, thereby enabling to detect an abnormality of the current flowing in the stepping motor more accurately, and to prevent a situation that an operation of the stepping motor is stopped unnecessarily.
According to the second aspect of the present invention, the predetermined time corresponds to a time during which the control signal input from the microcomputer to the driving unit is at a high level, and therefore an operation of the stepping motor can be stopped by determining the current to be abnormal, only when a decreasing state in which the current flowing in the stepping motor becomes equal to or less than the predetermined value is indicated for more than a unit excitation time during which the stepping motor is energized and driven in each excitation phase. The operation of the stepping motor can be reliably stopped only when it is required, for example, when the current flowing in the stepping motor is abnormal.
According to the third aspect of the present invention, the time point of starting a measurement of the predetermined time and the time point of inputting the control signal from the microcomputer to the driving unit are set to be substantially a same time point, and therefore the time indicating the decreasing state in which the current flowing in the stepping motor becomes equal to or less than the predetermined value can be accurately measured, thereby preventing a situation that an operation of the stepping motor is stopped unnecessarily.
According to the fourth aspect of the present invention, the denoising unit that removes noise superimposed on an output signal of the current detecting unit is provided between the current detecting unit and the current-abnormality detecting unit, and therefore the current flowing in the stepping motor can be detected more accurately, thereby preventing a situation that an operation of the stepping motor is stopped unnecessarily.
According to the fifth aspect of the present invention, while at least the current detecting unit, the current-abnormality detecting unit, and the current abnormality-signal holding unit, which are suitable for forming a so-called customized IC package, are arranged in a same integrated circuit to form the customized IC package, and the microcomputer, which is desired to be generalized over all vehicle types such as an ECU, is generalized as much as possible, and these are arranged in a same package, thereby enabling to provide an internal combustion engine control apparatus that has a compact configuration and is provided with necessary functions, while maintaining the generality.
An internal combustion engine as an embodiment of the present invention will be explained below with reference to the accompanying drawings.
An overall configuration of an internal combustion engine according to an embodiment of the present invention is explained in detail with reference to
As shown in
A cylinder head 20 is assembled to an upper part of the cylinder block 10. A combustion chamber 10c is defined by an inner wall of the cylinder block 10, an upper surface of the piston 12, and an inner wall of the cylinder head 18. An air intake passage 20a and an exhaust passage 20b, respectively communicated with the combustion chamber 10c are formed in the cylinder head 20, and an air intake pipe 22 having an air intake passage 22a communicated with the air intake passage 20a, and an exhaust pipe 24 having an exhaust passage 24a communicated with the exhaust passage 20b are respectively assembled to the cylinder head 20.
An ignition plug 26 that ignites air-fuel mixture in the combustion chamber 10c, an air intake valve 28 that can free open and close the air intake passages 20a and 22a, and an exhaust valve 30 that can free open and close the exhaust passages 20b and 24a are provided in the cylinder block 10.
The air intake pipe 22 is provided with an injector 32 that injects fuel into the air intake passages 20a and 22a via a driving circuit DI is provided near the air intake valve 28, and a throttle valve 34 is provided on an upstream side of the injector 32. Further, an air cleaner 36 communicated with open air is provided on an upstream side of the throttle valve 34, and a manifold pressure sensor PS that detects manifold pressure is provided between the injector 32 and the throttle valve 34. An intake temperature sensor TS that detects temperature of intake air is also provided between the throttle valve 34 and the air cleaner 36.
A bypass passage 38 that bypasses the throttle valve 34 and connects an upstream side and a downstream side of the throttle valve 34 in communication with each other is provided in the air intake pipe 22. An idle-speed control valve 50 that is driven by a stepping motor 40 so as to be able to freely open and close the bypass passage 38 is also provided.
Meanwhile, a catalyst converter CT is provided in the exhaust passage 24a of the exhaust pipe 24.
Further, the internal combustion engine 1 includes an ECU (Electronic Control Unit) 100, and the ECU 100 is supplied with power from the power source BAT to control an entire operation of the internal combustion engine 1 via the stepping motor 40 and the driving circuits DI and DM, by using detection output values of various sensors such as the crank angle sensor 18, the coolant temperature sensor CS, the manifold pressure sensor PS, and the intake temperature sensor TS.
Configurations of the stepping motor 40 and the idle-speed control valve 50 are explained in detail with reference to
As shown in
The idle-speed control valve 50 includes a closure member 52 that can freely open and close the bypass passage 38 of the air intake pipe 22, a driven member 54 fixed to the rod member 44 of the stepping motor 40, and a spring member 56 that elastically connects the closure member 52 with the driven member 54.
In the above configuration, as the rod member 44 of the stepping motor 40 moves downward in the figure, the closure member 52 of the idle-speed control valve 50 also moves downward in the figure, and is freely moved across the bypass passage 38 until a lower face 52a thereof abuts on a stopper face 38a provided on an inner surface of the bypass passage 38 in the air intake pipe 22. Furthermore, in a state with the lower face 52a of the closure member 52 of the idle-speed control valve 50 abutting on the stopper face 38a provided on the inner surface of the bypass passage 38 in the air intake pipe 22, matching between the position of the closure member 52 of the idle-speed control valve 50, that is, a mechanical position in the rod member 44 of the stepping motor 40 and an electric signal corresponding thereto is achieved.
A configuration of the stepping-motor driving circuit that drives the stepping motor 40 is explained below in detail with reference to
As shown in
More specifically, a non-inverting input terminal of the comparator 108 is connected to a high potential side of the resistance element R1, and an inverting input terminal is connected to a reference voltage source. Further, a non-inverting input terminal of the comparator 110 is connected to a high potential side of the resistance element R2, and an inverting input terminal is connected to the reference voltage source. These comparators 108 and 110 output a current abnormality signal when a voltage value applied to the corresponding resistance element R1 or R2 is equal to or less than a predetermined value, that is, when a current value flowing in each excitation phase of the stators 40a and 40b of the stepping motor 40 is equal to or less than the predetermined value.
Every time a high-level control signal is input from the ECU 100 to the switching element groups 104 and 106 of the stepping-motor driving circuit 102 and energization to the stepping motor 40 is started, that is, every time the stators 40a and 40b of the stepping motor 40 are energized according to the high-level control signal and excitation is sequentially started in the corresponding excitation phase, the digital filter 112 starts a time measuring operation. Further, when the current abnormality signals from the compactors 108 and 110 are input continuously for a predetermined time that is longer than a unit time during which the stepping motor 40 is energized in order to sequentially excite the stators 40a and 40b of the stepping motor 40 in the corresponding excitation phase, that is, for a predetermined time that is longer than a time (a step driving time) during which the control signal input from the ECU 100 to the switching element groups 104 and 106 of the stepping-motor driving circuit 102 is at a high level corresponding to each excitation phase, the digital filter 112 outputs a final current abnormality signal to the ECU 100.
That is, the stepping-motor driving circuit 102 functions as a driving unit that step-drives the stepping motor 40, and the resistance elements R1 and R2 respectively function as a current detecting unit that detects a current flowing in the stepping motor 40. The comparators 108 and 110 respectively function as a current-abnormality detecting unit that detects an abnormality of the current flowing in the stepping motor 40. The digital filter 112 functions as a current abnormality-signal holding unit that does not output and holds a final current abnormality signal when the current abnormality signals from the comparators 108 and 110 flow for a time shorter than the step driving time, which is each excitation time of the stepping motor 40, and outputs the final current abnormality signal only when the current abnormality signals from the comparators 108 and 110 flow continuously for a predetermined time longer than the step driving time of the stepping motor 40.
In the above configuration, the ECU 100 transmits a control signal for stopping an operation of the stepping motor 40 to the stepping-motor driving circuit 102, corresponding to an input of the current abnormality signal from the digital filter 112, and the stepping-motor driving circuit 102 having received the control signal stops energization to the stators 40a and 40b of the stepping motor 40, thereby stopping an operation of the stepping motor 40.
To remove a noise signal, which may be superimposed on a voltage signal to be input to the comparators 108 and 110, as exemplified in a modification shown in
As shown in
A flow in the current-abnormality detecting process using the stepping-motor driving circuit 102 is explained below in detail with reference to
As shown in
At Step S1, a predetermined control signal for turning on/off the switching element groups 104 and 106 (a control signal shown in A in
At Step S2, the digital filter 112 starts a counter for measuring an elapsed time, using the time when energization to the stepping motor 40 is started, that is, a control signal for starting energization to the stepping motor 40 transmitted from the ECU 100 to the stepping-motor driving circuit 102 is switched to be a high level as a starting point. Accordingly, the process at Step S2 is complete, and the current-abnormality detecting process proceeds to Step S3 that follows Step S2.
More specifically, at Step S2, as shown in A in
When the lower face 52a of the closure member 52 of the idle-speed control valve 50 abuts on the stopper face 38a provided on the inner surface of the bypass passage 38 in the air intake pipe 22, as shown by an arrow a in B in
Furthermore, at a time t3 shown in B in
At Step S3, the digital filter 112 determines whether a state with the current abnormality signal being equal to or less than the predetermined value continues for a predetermined time or longer, by referring to the current abnormality signal input from the comparators 108 and 110 and the count value of the counter of the digital filter 112. The predetermined time is a time during which the control signal output from the ECU 100 for energizing the stepping motor 40 and input to the stepping-motor driving circuit 102 is at a high level, that is, a preset time longer than the time from the time T1 to a time T2 and the time from the time T3 to a time T4 shown in A in
More specifically, at Step S3, at the time of determining whether the state with the current abnormality signal being equal to or less than the predetermined value continues for the predetermined time or longer, at the time T2 at which the control signal input from the ECU 100 to the stepping-motor driving circuit 102 is switched from a high level to a low level, as shown in B in
At Step S4, where the state with the current abnormality signal being equal to or less than the predetermined value does not continue for the predetermined time or longer, at the time T2 and the like shown in D in
On the other hand, at Step S5, where the state with the current abnormality signal being equal to or less than the predetermined value continues for the predetermined time or longer, at the time t4 shown in D in
At Step S6, the ECU 100 determines that an inoperative state or the like occurs in the switching element groups 104 and 106 of the stepping-motor driving circuit 102 at the time t3 and the like shown in
According to the above configuration, it is possible to provide an internal combustion engine control apparatus including the output-current abnormality-signal holding unit that determines whether a current abnormality signal is being output continuously for a predetermined time or longer from the current-abnormality detecting unit that compares a current value detected by the current detecting unit with the predetermined threshold and outputs the current abnormality signal when the current value is equal to or less than the predetermined value, and outputs a current abnormality signal when the current abnormality signal is being output continuously for a predetermined time or longer, and does not output a current abnormality signal when the current abnormality signal is output continuously for less than the predetermined time, where the microcomputer stops an output of a control signal to the driving unit in response to an input of the current abnormality signal from the current abnormality-signal holding unit, thereby enabling to detect an abnormality of the current flowing in the stepping motor more accurately, and to prevent a situation that an operation of the stepping motor is stopped unnecessarily.
The predetermined time corresponds to a time during which the control signal input from the microcomputer to the driving unit is at a high level. Therefore, an operation of the stepping motor can be stopped by determining the current to be abnormal, only when the decreasing state in which the current flowing in the stepping motor becomes equal to or less than the predetermined value is shown for more than a unit excitation time during which the stepping motor is energized and driven in each excitation phase. The operation of the stepping motor can be reliably stopped only when it is required, for example, when the current flowing in the stepping motor is abnormal.
The time point of starting a measurement of the predetermined time and the time point of inputting the control signal from the microcomputer to the driving unit are set to be substantially the same time point. Therefore, the time indicating the decreasing state in which the current flowing in the stepping motor becomes equal to or less than the predetermined value can be accurately measured, thereby preventing a situation that an operation of the stepping motor is stopped unnecessarily.
The denoising unit that removes noise superimposed on an output signal of the current detecting unit is provided between the current detecting unit and the current-abnormality detecting unit. Accordingly, the current flowing in the stepping motor can be detected more accurately, thereby preventing a situation that an operation of the stepping motor is stopped unnecessarily.
While at least the current detecting unit, the current-abnormality detecting unit, and the current abnormality-signal holding unit, which are suitable for forming a so-called customized IC package, are arranged in the same integrated circuit to form the customized IC package, and the microcomputer, which is desired to be generalized over all vehicle types such as the ECU, is generalized as much as possible, and these are arranged in the same package, thereby enabling to provide an internal combustion engine control apparatus that has a compact configuration and is provided with necessary functions, while maintaining the generality.
In the present invention, the types, arrangements, and numbers of elements are not limited to those described in the above embodiment, and it is needless to mention that changes can be appropriately made without departing from the scope of the invention, such as replacing these constituent elements with other elements having equivalent operational effects.
As explained above, in the present invention, it is possible to provide an internal combustion engine control apparatus that can detect an abnormality of a current flowing in a stepping motor more accurately, and can prevent a situation that an operation of the stepping motor is stopped unnecessarily, and the internal combustion engine control apparatus is expected to be widely applicable to internal combustion engines of a vehicle or the like because of its general-purpose and universal characteristics.
Number | Date | Country | Kind |
---|---|---|---|
2009-223213 | Sep 2009 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/JP2010/065824 | 9/14/2010 | WO | 00 | 3/28/2012 |