While the claims are not limited to the illustrated embodiments, an appreciation of various aspects of the apparatus or method is best gained through a discussion of various examples thereof. Referring now to the drawings, illustrative embodiments are shown in detail. Although the drawings represent the embodiments, the drawings are not necessarily to scale and certain features may be exaggerated to better illustrate and explain an innovative aspect of an embodiment. Further, the embodiments described herein are not intended to be exhaustive or otherwise limiting or restricting to the precise form and configuration shown in the drawings and disclosed in the following detailed description. Exemplary embodiments of the present invention are described in detail by referring to the drawings as follows.
Also, an exhaust temperature sensor 13 is disposed near the air-fuel ratio sensor 11 of the upstream side. The sensor 13 detects an exhaust temperature at the inlet side of the catalytic converter 10. Further, in this example, a catalyst temperature sensor 31 is disposed at the center in the longitudinal direction of a monolithic ceramic catalyst support of the catalytic converter 10, and a catalyst outlet temperature sensor 32 is disposed at an outlet portion of the catalytic converter 10. The sensors 31 and 32 detect the temperature of the catalytic converter 10.
An ignition means such as an ignition plug 14 or the like is disposed at the center of the top of the combustion chamber 3. The ignition plug 14 ignites a mixture of fuel and air with a spark. A fuel-injection means such as a fuel-injection valve 15 is disposed at a lateral portion of the combustion chamber 3 near the suction path 4, for directly injecting fuel into the combustion chamber 3. Fuel having a predetermined pressure regulated by a high-pressure fuel pump 16 and a pressure regulator 17 is supplied to the fuel-injection valve 15 via a high-pressure fuel path 18. Accordingly, when the fuel-injection valve 15 of each cylinder is open due to a control pulse, an amount of fuel corresponding to the opening period of the valve and the regulated fuel pressure is injected. A fuel pressure sensor 19 detects the fuel pressure, and a low-pressure fuel pump 20 sends the fuel to the above-mentioned high-pressure fuel pump 16. In addition, the internal-combustion engine 1 includes a water temperature sensor 21 for detecting the temperature of cooling water for the engine, and a crank angle sensor 22 for detecting the crank angle. Also, an accelerator opening sensor 23 is provided for detecting the degree of depression of the accelerator pedal operated by a driver.
The amount of fuel injection, injection timing, ignition timing, and the like, of the internal-combustion engine 1 are controlled by a control unit 25. Detection signals of the above-described various sensors are input to the control unit 25. The control unit 25 determines the combustion mode, either homogeneous combustion or stratified combustion, in accordance with the operating condition of the engine detected with the input signals. Also, the control unit 25 controls the degree of opening of the electronically controlled throttle valve 7, the fuel-injection timing and the amount of fuel injection of the fuel-injection valve 15, the ignition timing of the ignition plug 14, and so forth, corresponding to the determination of the combustion mode. After completion of early warming-up for the catalytic converter 10, normal stratified combustion operation is performed in a low-speed and low-load region, and normal homogeneous combustion operation is performed in a high-speed and high-load region.
In the normal stratified combustion operation, the fuel is injected at a predetermined timing in the compression stroke, and is ignited at a timing before the compression top dead center. The fuel spray is concentrated in a layer near the ignition plug 14, resulting in ultralean stratified combustion with the air-fuel ratio ranging from about 30:1 to about 40:1. In the normal homogeneous combustion operation, the fuel is injected during the suction stroke, and is ignited at a timing near the point of minimum advance for best torque (MTB) before the compression top dead center. In this case, the fuel becomes a homogeneous mixture of fuel and air in the cylinder. The homogeneous combustion operation may be classified as homogeneous stoichiometric combustion with the theoretical air-fuel ratio, the homogeneous lean combustion with the lean air-fuel ratio ranging from about 20:1 to about 30:1.
At the cold start of the internal-combustion engine 1 that requires the early warming-up of the catalytic converter 10, super retard combustion is performed so that the exhaust temperature becomes elevated.
In the super retard combustion, the exhaust temperature is increased by retarding the fuel-injection timing and the ignition timing so as to be after the compression top dead center, for the purpose of afterburning of the combustion gas in the exhaust path. Considering the early warming-up of the catalytic converter 10, the larger the amount of retardation, the higher the exhaust temperature. However, the increase in the amounts of retardation of the fuel-injection timing and the ignition timing may decrease combustion stability. Thus, the amounts of retardation are set to satisfy the combustion stability.
When the fuel-injection timing and the ignition timing are retarded, combustion efficiency is decreased. Due to this, the torque decreases as compared with the case of the normal fuel-injection timing and the normal ignition timing. Therefore, the decrease in torque is corrected by increasing the amount of intake air and that of fuel injection.
The amount of intake air is increased with the control of the electronically controlled throttle valve 7. The amount of fuel injection is increased in accordance with the increase in the amount of intake air.
When the execution condition of the super retard combustion is established, the actual control is executed as follows.
First, the degree of opening of the throttle valve 7 is set so as to compensate for the decrease in torque in the case where the fuel-injection timing and the ignition timing are set to the retard limit satisfying the combustion stability. The degree of opening of the throttle valve 7 is set according to a map in which the engine speed and the load are plotted. When the fuel-injection timing and the ignition timing are set to the retard limit satisfying the combustion stability, the degree of opening allows the engine speed to be maintained at a target idle speed.
After the degree of opening of the throttle valve 7 is set as described above, the fuel-injection timing and the ignition timing are set to the retard limit satisfying the combustion stability, with consideration given to a delay in response of application of intake air at the time when the degree of opening of the throttle valve 7 is changed.
The fuel-injection timing and the ignition timing in the super retard combustion are described with reference to
In particular, to promote the warming-up of the catalyst and to decrease the amount of hydrocarbons (HCs) produced, the retardation of the ignition timing is effective, and in particular, the ignition timing after the top dead center (ATDC ignition) is appropriate. However, it is necessary to shorten the period of combustion to provide stable combustion with the ATDC ignition, and hence, it is necessary to promote flame propagation caused by turbulence. As described above, the turbulence generated in the suction stroke and the compression stroke is attenuated at the compression top dead center or later. In the presented exemplary approach, the high-pressure fuel injection during the expansion stroke at the compression top dead center or later causes gas fluidization, and this may generate and enhance turbulence in the cylinder. Accordingly, the flame propagation due to the ATDC ignition is promoted, providing the stable combustion.
Example 2, shown in
When the fuel injection is performed during the suction stroke (suction-stroke injection) prior to the fuel injection after the compression top dead center (expansion-stroke injection), the turbulence due to the fuel spray in the suction-stroke injection is attenuated in the latter-half of the compression stroke. Thus, the turbulence makes almost no contribution to the enhancement on the gas fluidization after the compression top dead center. However, since the injected fuel is diffused throughout the combustion chamber, the diffused fuel makes a contribution to the promotion of the afterburning of HCs due to the ATDC ignition. Accordingly, the suction-stroke injection is effective for reducing the amount of HCs produced and increasing the exhaust temperature.
Example 3, also shown in
With the super retard combustion according to Examples 1 to 3, turbulence in the cylinder can be generated and enhanced due to the fuel spray applied immediately before the ignition, thus promoting the flame propagation. Accordingly, the decrease in combustion stability caused by the retardation of the ignition timing can be prevented, and hence, the combustion becomes stable. In particular, retarding the ignition timing such as to 15° to 30° ATDC can provide the reliable afterburning effect causing the early warming-up of the catalyst and a decrease in the amount of HCs produced. That is, even if the ignition timing is markedly retarded as described above, the combustion can be improved due to the enhancement of the flame propagation by retarding the fuel injection to the timing immediately before the ignition timing, and retarding the timing of the generation of turbulence.
At the normal idle speed control without the super retard combustion, the degree of opening of the throttle valve 7 is fed back for controlling the engine speed detected and calculated by the crank angle sensor 22 and the like to correspond to the target idle speed set on the basis of the degree of opening of an accelerator and the engine speed. For example, when the engine speed is smaller than the target idle speed, the engine speed is controlled to meet the target idle speed by correcting the degree of opening of the throttle valve 7 to the open side and increasing the amount of intake air. In this example, the normal idle speed control (ISC) without the super retard combustion is referred to as a first ISC control. On the other hand, in the idle speed control with the above-mentioned super retard combustion (hereinafter, referred to as a second ISC control), the exhaust temperature is controlled to be markedly higher as compared with that of the normal idle speed control. For example, when the engine speed is smaller than the target idle speed, if the degree of opening of the throttle valve 7 is corrected to the open side and the amount of intake air is increased, then the exhaust temperature, which is already increased for the early warming-up of the catalytic converter 10, is additionally increased. The catalytic converter 10 is rapidly heated with the heat of the high-temperature exhaust gas from the upstream side. This may cause thermal strain and an excessive increase in temperature of the catalytic converter 10.
Accordingly, in accordance with this exemplary approach, the control method of the idle speed control is switched in accordance with the execution of the super retard combustion, based on the processing of a flow chart shown in
The idle switch signal may not be a physical switch, and for instance, the signal may be generated by a detection signal of the accelerator opening sensor 23.
In step S12, it is determined whether the feedback control condition for correcting the engine speed to correspond to the target idle speed is established or not. The feedback condition includes whether the sensors and actuators utilized for the feedback control are in normal conditions, whether the difference between the target idle speed and the engine speed falls within a predetermined reference range, and the like.
When both idle condition and feedback condition are established, the procedure goes on to step S13 to determine whether the super retard combustion is performed or not. When the super retard combustion is not performed, the procedure goes on to step S14, and the fist ISC control is performed.
The first ISC control is described with reference to
When the starter switch is turned ON (T0), cranking is started by a starter and internal combustion occurs in the engine (T2). After the internal combustion initiates and during an engine speed rNe being in the overshoot state (T2 to T3), the degree of opening of the throttle valve 7 is gradually decreased so that the engine speed rNe is decreased to the target idle speed tINe. When the engine speed rNe reaches the target idle speed tINe (T3), the degree of opening of the throttle valve 7 and the ignition timing are fed back for controlling the engine speed rNe to correspond to the target idle speed tINe. For example, the feedback control is based on the known proportional-integral (PI) control. When the degree of opening of the throttle valve 7 is controlled to the open side, the amount of fuel injection is increased in accordance with the increase in the amount of intake air.
At a timing T4 where a predetermined period has elapsed after the engine starting, when a load of an auxiliary device such as an alternator is applied, the engine speed rNe is decreased. Then, in order to provide a feedback control such that the decreased engine speed rNe corresponds to the target idle speed tINe, the amount of intake air is increased by adjusting the degree of opening of the throttle valve 7 to the open side, and temporarily advancing the ignition timing to increase the torque.
As described above, in the first ISC control executed while the super retard combustion is not performed, the ignition timing, the degree of opening of the throttle valve 7, and the amount of fuel injection are controlled. Also, the feedback control is given to the engine speed to correspond to the target idle speed.
Now, the description again focuses on the flow chart shown in
The second ISC control is described with reference to a time chart shown in
In the second ISC control in this embodiment, as shown in the period between T2 and T3 in
As mentioned above, the degree of opening of the throttle valve 7 at the super retard combustion is set according to the map in which the engine speed and the load are plotted. When the fuel-injection timing and the ignition timing are set to the retard limit satisfying the combustion stability, the degree of opening allows the engine speed rNe to be maintained at the target idle speed tINe.
Unlike the first ISC control, the second ISC control inhibits the degree of opening of the throttle valve 7, which has been set as described above, from being corrected to the open side even if the engine speed rNe is decreased in accordance with the input of the load of the auxiliary device. Then, by advancing the ignition timing of the super retard setting, the engine speed rNe that is decreased due to the load of the auxiliary device is restored to the target idle speed tINe.
Since the fuel is injected immediately before the ignition timing for concentrating the rich mixture of fuel and air around the ignition plug in the super retard combustion, the fuel-injection timing is advanced in accordance with the advancement of the ignition timing. In particular, the fuel-injection timing is advanced (or retarded) synchronously with the advancement (or retardation) of the ignition timing, so as to keep a substantially uniform interval α between the fuel-injection timing and the ignition timing.
As described above, with the present embodiment, the super retard combustion is performed at the cold start of the internal-combustion engine because the early warming-up of the catalytic converter 10 is requested. Accordingly, early activation of the catalyst and a decrease in the amount of HCs produced by the afterburning can be provided. In addition, when the super retard combustion is not performed, the first ISC control is executed for the feedback control of the degree of opening of the throttle valve 7 and the ignition timing such that the engine speed rNe corresponds to the target idle speed tINe. Accordingly, the engine speed rNe can be accurately maintained at the target idle speed tINe.
In contrast, when the super retard combustion is performed, the exhaust temperature is set to be high for the early warming-up of the catalytic converter 10. The amount of retardation of the fuel-injection timing and ignition timing are set to be the limit retard amount satisfying the combustion stability. Note that the amount of retardation may be set in accordance with the combustion stability and/or the life time of the catalytic converter 10 suffering from thermal degradation.
During the super retard combustion, if the amount of intake air is increased in the case where the engine speed rNe is decreased due to the load of the auxiliary device applied thereto, then the amount of fuel injection is increased, resulting in an increase in heat quantity due to the combustion. As described above, since the catalytic converter 10 faces a thermally severe environment during the super retard combustion, if the heat quantity of the combustion is increased due to the load of the auxiliary device, the catalytic converter 10 may be thermally damaged, or deteriorated.
Therefore, in the present embodiment, the second ISC control is executed instead of the first ISC control in the case of the super retard combustion. In the second ISC control, the torque is increased by the advancement of the ignition timing and the corresponding advancement of the fuel-injection timing. As compared with the case of the first ISC control in which the amount of intake air is increased, the increase in heat quantity due to the combustion is suppressed and the torque can be increased in the second ISC control, thereby preventing the catalytic converter 10 from being excessively warmed up.
In the super retard combustion, the ignition timing has been markedly retarded relative to the point of minimum advance for best torque (MTB), providing an significant effect to enhance the torque owing to the advancement of the ignition timing as compared with the case of the normal combustion. Thus, the decrease in the engine speed can be immediately restored to the target idle speed according to the advancement of the ignition timing without the control of the degree of opening of the throttle valve 7.
In the super retard combustion, the ignition timing is markedly retarded, and hence, it is difficult to further retard the ignition timing, and the torque sensitivity is deteriorated due to the retardation of the ignition timing. In the second ISC control, in order to decrease the engine speed rNe to the target idle speed tINe, the amount of intake air is decreased in accordance with the degree of opening of the throttle valve 7 in the same manner as the first ISC control.
In order to increase the engine speed rNe to the target idle speed tINe, the ignition timing is advanced and the fuel-ignition timing is advanced without the increase in the amount of intake air. Accordingly, even during the super retard combustion, the thermal effect applied to the catalytic converter 10 is suppressed, and the control of the engine speed rNe to the target idle speed tINe can be performed with quick response.
While the present invention is described above on the basis of the specific embodiment, the present invention is not limited thereto, and may include various modifications and changes within the scope of the present invention.
For example, in the second ISC control, only the ignition timing and the fuel-injection timing may be controlled regardless of the increase or decrease in the engine speed rNe.
Also, in a hybrid car or the like using both engine and motor, the decrease in torque during the super retard combustion may be compensated with a torque generated by the motor.
Number | Date | Country | Kind |
---|---|---|---|
2006-174789 | Jun 2006 | JP | national |