This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2011-036899 filed Feb. 23, 2011.
The present invention relates to control devices, control methods, and image forming apparatuses.
According to an aspect of the invention, there is provided a control device including an acquiring unit, a generating unit, an image-formation control unit, a measuring unit, and a changing unit. The acquiring unit acquires code image data expressing a code image having dots that are arranged in an array that expresses information. The generating unit extracts the dots from the code image expressed by the acquired code image data and generates patch image data expressing multiple patch images in which the extracted dots are orderly arranged in different densities. The image-formation control unit controls an image forming unit so that the image forming unit forms the multiple patch images on the basis of the generated patch image data in accordance with a preset image forming condition by using an invisible toner that absorbs infrared light or ultraviolet light. The measuring unit measures densities of the multiple patch images formed by the image forming unit. Based on a correspondence relationship between the densities of the multiple patch images measured by the measuring unit and densities of the dots in the multiple patch images, if at least one of the measured densities is outside a density range set in accordance with the density of the corresponding dots, the changing unit changes the image forming condition so that all of the measured densities are set within corresponding density ranges set in accordance with the densities of the corresponding dots.
An exemplary embodiment of the present invention will be described in detail based on the following figures, wherein:
The chargers 22Y, 22M, 22C, 22K, and 22T uniformly electrostatically-charge the surfaces of the photoconductor drums 21Y, 21M, 21C, 21K, and 21T, respectively. The exposure device 23 exposes the electrostatically-charged photoconductor drums 21Y, 21M, 21C, 21K, and 21T to light so as to form electrostatic latent images thereon. Based on preset development potential, the developing devices 24Y, 24M, 24C, 24K, and 24T develop the electrostatic latent images formed on the photoconductor drums 21Y, 21M, 21C, 21K, and 21T by using toner so as to form toner images. The developing devices 24Y, 24M, 24C, and 24K respectively accommodate yellow, magenta, cyan, and black toners and use the respective toners to perform the developing process. The developing device 24T accommodates an invisible toner and uses the invisible toner to perform the developing process. This invisible toner is substantially transparent relative to visible light and absorbs infrared light or ultraviolet light. Since such an invisible toner absorbs a small amount of visible light, the toner readily becomes visually recognizable as the amount of toner increases. The term “invisible” refers to a state in which an object is difficult to visually recognize, regardless of whether the object is visually recognizable in actuality.
Based on preset first transfer bias, the first-transfer rollers 25Y, 25M, 25C, 25K, and 25T transfer the toner images formed on the photoconductor drums 21Y, 21M, 21C, 21K, and 21T onto an intermediate transfer belt 26. The intermediate transfer belt 26 rotates in a direction indicated by an arrow A in
As shown in
When the image forming apparatus 1 receives a command for forming a code image 41, the image forming apparatus 1 performs a process for adjusting the image forming condition before forming the code image 41. The code image 41 expresses specific information based on an array of dots formed using the invisible toner.
In step S2, the controller 11 extracts the dots 42 from the code image 41 expressed by the acquired code image data. Then, the controller 11 generates patch image data expressing patch images 51 to 55 in which the extracted dots 42 are orderly arranged in different densities.
In step S3, the controller 11 supplies the generated patch image data to the image forming unit 14. Then, the controller 11 controls the image forming unit 14 so that the image forming unit 14 forms the patch images 51 to 55 in accordance with a present image forming condition by using the invisible toner. Under the control of the controller 11, the image forming unit 14 forms the patch images 51 to 55. Specifically, based on the patch image data supplied from the controller 11, the exposure device 23 exposes the photoconductor drum 21T, which is electrostatically charged, to light so as to form an electrostatic latent image thereon. With preset development potential, the developing device 24T develops the electrostatic latent image formed on the photoconductor drum 21T by using the invisible toner, thereby forming the patch images 51 to 55. Based on preset first transfer bias, the first-transfer roller 25T transfers the patch images 51 to 55 formed on the photoconductor drum 21T onto the intermediate transfer belt 26.
In step S4, the density sensor 15T measures the optical densities of the patch images 51 to 55 on the intermediate transfer belt 26. In step S5, the controller 11 generates a density curve 61 on the basis of the optical densities measured by the density sensor 15T.
In step S6, the controller 11 determines whether or not the optical densities of the patch images 51 to 55 are within corresponding density ranges R1 to R5. The density ranges R1 to R5 are respectively set in accordance with the densities of the dots 42 in the patch images 51 to 55, respectively. For example, each of the density ranges R1 to R5 is an optical-density range in which, when the corresponding dots 42 are arranged in the same density as the corresponding patch image 51 to 55 and are formed of the invisible toner, the aforementioned dots 42 can be accurately read by a scanner that emits infrared light or ultraviolet light. If the optical densities of the patch images 51 to 55 are within the corresponding density ranges R1 to R5 (YES in step S6), the controller 11 ends the process without changing the image forming condition. In contrast, if at least one of the optical densities of the patch images 51 to 55 is outside the corresponding density range (NO in step S6), the controller 11 proceeds to step S7.
In step S7, the controller 11 changes the image forming condition so that the optical densities of the patch images 51 to 55 are set within the corresponding density ranges R1 to R5. Specifically, if the optical density of a patch image is greater the corresponding density range, the controller 11 changes the image forming condition so that the amount of invisible toner is reduced. If the optical density of the patch image is smaller than the corresponding density range, the controller 11 changes the image forming condition so that the amount of invisible toner is increased. The image forming condition to be changed in this case is, for example, the amount of invisible toner in the developing device 24T (an example of a developing condition), the development potential of the developing device 24T (an example of a developing condition), or the first transfer bias of the first-transfer roller 25T (an example of a transfer condition). For example, in the case where the amount of invisible toner in the developing device 24T is to be changed, the amount of invisible toner in the developing device 24T is reduced if the optical density of the patch image is greater than the corresponding density range, whereas the amount of invisible toner in the developing device 24T is increased if the optical density of the patch image is smaller than the corresponding density range. In the case where the development potential is to be changed, the development potential is reduced if the optical density of the patch image is greater than the corresponding density range, whereas the development potential is increased if the optical density of the patch image is smaller than the corresponding density range.
Upon completion of the process shown in
The present invention is not limited to the exemplary embodiment described above, and modifications are permissible as follows. The following modifications may also be combined with each other.
The determination process in step S6 may be performed using only the optical densities of patch images located in the central region of the density curve 61. This is due to the fact that the sensitivity of the optical densities of the patch images located in the central region of the density curve 61 is higher than that of the optical densities of the patch images located at the ends of the density curve 61. For example, in the density curve 61 shown in
In this modification, not all of the optical densities of the patch images 52 to 54 need to be used. For example, only the optical density of the patch image 52 and the optical density of the patch image 54 may be used. In other words, among the patch images 51 to 55, the controller 11 may perform the determination process in step S6 by using some of or all of the patch images excluding the patch image 51 with the minimum density of dots 42 and the patch image 55 with the maximum density of dots 42.
When forming a color image, the image forming apparatus 1 may form the patch images 51 to 55 in addition to the color image. In this case, the color image is an image other than the code image 41. The color image is formed using, for example, at least one of yellow, magenta, cyan, and black toners.
In addition to the density sensor 15T, the image forming apparatus 1 may include density sensors 15Y, 15M, 15C, and 15K. When a color image is to be formed, the density sensors 15Y, 15M, 15C, and 15K measure the densities of a yellow image, a magenta image, a cyan image, and a black image, respectively. When the patch images 51 to 55 are to be formed, the density sensors 15Y, 15M, 15C, and 15K measure the optical densities of the patch images 51 to 55 together with the density sensor 15T. The density sensors 15Y, 15M, 15C, and 15K are provided above the intermediate transfer belt 26. The density sensors 15Y, 15M, 15C, 15K, and 15T are arranged in the width direction of the intermediate transfer belt 26.
If the image forming apparatus 1 includes multiple density sensors as in the third modification, multiple identical patch images may be formed for correcting in-plane unevenness. This in-plane unevenness occurs when the image density is uneven within the same plane of a recording medium.
After the optical densities of the patch images 51a and 51b are respectively measured by the density sensors 15C and 15Y, the controller 11 compares the optical density of the patch image 51a and the optical density of the patch image 51b with each other. If the optical densities are different, the controller 11 changes the image forming condition so as to reduce the density difference therebetween. The image forming condition to be changed in this case is, for example, the development potential. For example, if the optical density of the patch image 51a is greater than the optical density of the patch image 51b, the development potential for a region in which the patch image 51a is formed is reduced, whereas the development potential for a region in which the patch image 51b is formed is increased.
In this modification, the image forming apparatus 1 may form a patch image that includes multiple regions arranged in the i direction. In this case, the density sensors 15C and 15Y measure the optical densities of different regions in the patch image. The controller 11 compares the optical densities of the multiple regions in the patch image. If the optical densities are different, the controller 11 changes the image forming condition so as to reduce the density difference therebetween.
The code image 41 may be constituted of multiple dots having different sizes. For example, if the code image 41 is constituted of large dots and small dots, the controller 11 extracts the large dots and the small dots from the code image 41. Then, the controller 11 generates first patch image data expressing multiple patch images in which the large dots are arranged, and second patch image data expressing multiple patch images in which the small dots are arranged. In this case, the controller 11 performs step S3 and onward for each generated patch image data.
The image forming apparatus 1 may form a color patch image. This color patch image is formed, for example, with a predetermined gradation by using yellow, magenta, cyan, and black toners. In this case, the controller 11 may form the patch images 51 to 55 more frequently than the color patch image.
The number of patch images is not limited to five, and may be five or more. Moreover, the number of dots 42 and the array of dots 42 in each patch image are not limited to those in the example shown in
In the exemplary embodiment, the image forming condition is changed if at least one of the optical densities of the patch images 51 to 55 is outside the corresponding density range. However, if the number of optical densities outside the corresponding density ranges is equal to or smaller than a threshold value, the image forming condition may be left unchanged. For example, if there is only one optical density that is outside the corresponding density range, the image forming condition may be determined as being substantially acceptable, and the image forming condition may thus be left unchanged.
The image forming condition may be a parameter other than the amount of invisible toner in the developing device 24T, the development potential, and the first transfer bias so long as the parameter is used for controlling the amount of invisible toner for forming the code image 41.
The controller 11 may include an application specific integrated circuit (ASIC). In this case, the function of the controller 11 may be achieved by the ASIC alone or by both the ASIC and the CPU. Furthermore, the controller 11 and the density sensor 15T may be provided as a control device.
The program for achieving the function of the controller 11 may be stored in a computer-readable storage medium, such as a magnetic storage medium (e.g., a magnetic tape, a magnetic disk (hard disk drive (HDD), flexible disk (FD)), etc.), an optical storage medium (e.g., an optical disk (compact disc (CD), digital versatile disk (DVD)), etc.), a magneto-optical storage medium, or a semiconductor memory, and may be installed in the image forming apparatus 1. Alternatively, the program may be installed by being downloaded via a communication line.
The foregoing description of the exemplary embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
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2011-036899 | Feb 2011 | JP | national |