The present invention relates to a control device for an electric compressor, an electric compressor, an air conditioning device for a moving object, and a method for controlling an electric compressor. Priority is claimed on Japanese Patent Application No. 2017-171975, filed on Sep. 7, 2017, the content of which is incorporated herein by reference.
One of constituent elements of a car air conditioner mounted on a vehicle is an electric compressor. In a case where a user performs an operation to stop the car air conditioner, an electric compressor and a motor that drives the electric compressor are stopped through a predetermined process incorporated in an operation stop control of the car air conditioner. For example, a process to stop the motor is executed by receiving a command for stepwise setting a speed to zero. As a related art, PTL 1 discloses a motor control device that positions a rotor and then performs a stop operation.
[PTL 1] Japanese Unexamined Patent Application Publication No. 2012-196063
However, the electric compressor of the car air conditioner does not always stop through the process as described above. For example, in a case where the user performs an operation to stop the vehicle (turns off key) while the car air conditioner is in operation, the car air conditioner needs to suddenly stop the electric compressor before the power supply is stopped due to the key off and the electric compressor is suddenly stopped. In the case, the operation of the electric compressor may be stopped without going through the process as described above. An abnormal current may flow through a control circuit of the electric compressor and affect electronic components or the like depending on a condition such as an operation environment and operation state of the electric compressor when the key is turned off.
The invention provides a control device for an electric compressor, an electric compressor, an air conditioning device for a moving object, and a method for controlling an electric compressor capable of solving the above problems.
According to an aspect of the invention, a control device for an electric compressor includes a stop request detector that detects a forced stop request signal for requesting a forced stop with respect to an electric compressor, and an operation stop control unit that stops the electric compressor in a process different from a normal stop process determined for the electric compressor when the stop request detector detects the forced stop request signal. The operation stop control unit stops the electric compressor in the different process according to a speed of the electric compressor when the forced stop request signal is detected.
According to an aspect of the invention, the operation stop control unit of the control device determines a speed range where the speed when the forced stop request signal is detected is included among a plurality of speed ranges determined stepwise for the speed of the electric compressor and stops the electric compressor based on a process determined for each speed range.
According to an aspect of the invention, the operation stop control unit of the control device decelerates the speed when the forced stop request signal is detected based on a deceleration rate determined for the speed when the forced stop request signal is detected.
According to an aspect of the invention, the operation stop control unit of the control device decelerates the speed of the electric compressor by a predetermined speed based on the deceleration rate.
According to an aspect of the invention, the operation stop control unit of the control device decelerates the speed of the electric compressor to a predetermined speed based on the deceleration rate.
According to an aspect of the invention, the operation stop control unit of the control device decelerates the speed of the electric compressor based on the deceleration rate, then stands by for a predetermined time, and then stops the electric compressor.
According to an aspect of the invention, in a case where the speed when the forced stop request signal is detected is equal to or larger than a first threshold value, the operation stop control unit of the control device decelerates the speed of the electric compressor by a predetermined speed at a deceleration rate determined for a speed range equal to or larger than the first threshold value and then stops a rotation of the electric compressor.
According to an aspect of the invention, in a case where the speed when the forced stop request signal is detected is equal to or larger than a second threshold value and less than the first threshold value, the operation stop control unit of the control device decelerates the speed of the compressor to a predetermined speed at a deceleration rate determined for a speed range of from the second threshold value to the first threshold value, then stands by for a predetermined time, and then stops the rotation of the electric compressor.
According to an aspect of the invention, in a case where the speed when the forced stop request signal is detected is less than the second threshold value, the operation stop control unit of the control device immediately stops the rotation of the electric compressor.
According to an aspect of the invention, an electric compressor includes the control device for an electric compressor according to any one of the above.
According to an aspect of the invention, an air conditioning device for a moving object includes the above electric compressor.
According to an aspect of the invention, a method for controlling an electric compressor includes a step of detecting a forced stop request signal for requesting a forced stop with respect to an electric compressor, and a step of stopping the electric compressor in a process different from a normal stop process determined for the electric compressor when the forced stop request signal is detected. The electric compressor is stopped in the different process according to a speed of the electric compressor when the forced stop request signal is detected in the step of stopping the electric compressor.
With the control device for the electric compressor, the electric compressor, the air conditioning device for the moving object, and the method for controlling the electric compressor, it is possible to safely stop the electric compressor even in the case where the forced stop request different from the normal stop request signal is received.
Hereinafter, a method for controlling an electric compressor according to an embodiment of the invention will be described with reference to
By the way, when the high-voltage power is supplied to the motor 12 and the power supply is shut down due to the key-off described above while the motor 12 is rotating, a spike current may flow through the circuit 100 (high voltage circuit) illustrated in
The speed acquisition unit 52 acquires a speed (speed per unit time) of the electric compressor 10 (motor 12) when the stop request detector 51 detects the forced stop request signal. Hereinafter, the speed when the forced stop request signal is detected is described as a pre-stop speed. When the stop request detector 51 detects the forced stop request signal, the speed control unit 53 performs a process different from the case where the normal stop request signal is acquired to stop the electric compressor 10 (motor 12). For example, the speed control unit 53 determines a speed region where the pre-stop speed is included among a plurality of speed regions obtained by dividing the entire speed range where the electric compressor 10 can have, and stops the electric compressor 10 by a process method determined for the speed region where the pre-stop speed is included. For example, the speed control unit 53 decelerates the speed of the electric compressor 10 at a deceleration rate set according to the pre-stop speed. The speed control unit 53 decelerates the speed at a predetermined deceleration rate, then waits for a standby time set according to the pre-stop speed, and then stops the electric compressor 10. The storage unit 54 stores parameters used by the speed control unit 53 for a forced stop control of the electric compressor 10 (motor 12). The forced stop control is a control for stopping the electric compressor 10 executed by the control device 50 when the user performs the key-off operation (when the stop request detector 51 acquires the forced stop request signal).
Next, the forced stop control of the electric compressor 10 by the control device 50 will be described.
When the speed region is determined, the speed control unit 53 performs the forced stop control according to the process determined for each speed region. Specifically, the speed control unit 53 first stepwise decelerates the speed of the electric compressor 10 from the pre-stop speed according to the deceleration rate determined for each speed region. For example, in a case where the pre-stop speed is in the “speed region 1”, the speed control unit 53 decelerates the speed of the electric compressor 10 at a deceleration rate “α”. Similarly, the speed control unit 53 decelerates the speed of the electric compressor 10 at a deceleration rate “β” when the pre-stop speed is in the “speed region 2” and at a deceleration rate “γ” when the pre-stop speed is in the “speed region 3”.
The speed control unit 53 continues the deceleration control based on the deceleration rate until the speed of the electric compressor 10 reaches a predetermined target value. A target speed when the deceleration control ends is also set for each speed region, and the value is described in a “standby speed” field in the table of
Next, the standby time will be described. The standby time is a time for maintaining the target speed after the end of the deceleration control. The standby time is also set for each speed region. In the setting example of
The forced stop control after the stop request detector 51 detects the forced stop request signal will be described with reference to
Next, specific examples of the forced stop control are shown in
A graph L2 shows the transition of the speed in a case where a pre-stop speed r2 is in the range of the “speed region 2”. After the forced stop request signal is detected, the speed control unit 53 decelerates the pre-stop speed r2 at the rate of al. When the speed reaches the standby speed “B1”, the speed control unit 53 maintains a state of the standby speed B1 by the time “T3” based on the setting of the standby time “T3”. Thereafter, the speed control unit 53 stops the electric compressor 10. For example, a value equal to or less than the threshold value 2 can be set as the standby speed B1. As described above, the applicants have confirmed through experiments that it is possible to suppress the occurrence of the abnormal current at the time of key-off due to the parameter setting for the “speed region 2” shown in
The graph L3 shows the transition of the speed in a case where a pre-stop speed r3 is in the range of the “speed region 3”. The speed control unit 53 sets the pre-stop speed r3 to zero immediately after the forced stop request signal is detected based on the setting of the standby speed “0”, the deceleration rate “none”, and the standby time “0”. The applicant has confirmed through experiments that it is possible to suppress the occurrence of the abnormal current at the time of key-off due to the parameter setting for the “speed region 3” shown in
Next, a flow of the forced stop control of the electric compressor according to the embodiment will be described.
In a case where the forced stop request signal is detected (step S11; Yes), the speed acquisition unit 52 acquires the pre-stop speed of the electric compressor 10. It is possible to acquire the speed of the electric compressor 10 by a known method. For example, the speed may be detected by a sensor, calculated from various detection values (current value, voltage value, and the like in the three-phase power of the motor 12) detected by the sensor, or a command value acquired from the ECU 1. The speed acquisition unit 52 outputs the acquired speed of the electric compressor 10 to the speed control unit 53.
Next, the speed control unit 53 determines a speed region where the pre-stop speed acquired from the speed acquisition unit 52 is included (step S12). Specifically, the speed control unit 53 refers to the parameter setting information illustrated in
In general, the rotation of the electric compressor 10 is decided by a request from the vehicle 3 (ECU 1), and the speed is controlled so as to follow the request. In a case where the key-off is performed on the vehicle 3 side while the air conditioning device 2 is in operation (state where the electric compressor 10 is operated and the motor 12 is in rotation), the motor 12 is immediately stopped while the motor 12 is in rotation. With the control device 50 according to the embodiment, even in such a situation, it is possible to control the speed of the electric compressor 10 and suppress the occurrence of a large current (spike current) to the high voltage circuit.
All or some of the functions of the control device 50 may be realized by hardware composed of an integrated circuit such as a large scale integration (LSI). All or some of the functions of the control device 50 may be configured of a computer such as a micro computer unit (MCU). In the case, a CPU of the control device 50 may execute a program to realize a course of each process in the control device 50, for example.
In addition, the constituent elements in the above embodiments can be replaced as appropriate with known constituent elements within the scope not departing from the gist of the invention. The technical scope according to the invention is not limited to the embodiments described above, and various changes can be added within the scope not departing from the gist of the invention.
In the above examples, three speed regions are provided, but the speed region may be one to two, or four or more. The pre-stop speed may not be classified for each speed region. The speed control unit 53 may perform a control so as to decelerate the pre-stop speed at a deceleration rate corresponding to the pre-stop speed and then stand by for a standby time corresponding to the pre-stop speed. For example, the storage unit 54 records a function or a data table that define a correspondence between the speed and the deceleration rate, a function or a data table that define a correspondence between the speed and the standby speed, and a function or a data table that define a correspondence between the speed and the standby time. The speed control unit 53 calculates a subtraction rate from the function or the like that defines the correspondence between the speed and the deceleration rate and the pre-stop speed acquired by the speed acquisition unit 52, and calculates a standby speed using the function or the like that defines the correspondence between the speed and the standby speed. The speed control unit 53 decelerates the speed of the electric compressor 10 to the standby speed calculated at the calculated subtraction rate. The speed control unit 53 calculates a standby time from the function or the like that defines the correspondence between the speed and the standby time and the pre-stop speed acquired by the speed acquisition unit 52, and stands by for the standby time after the speed of the electric compressor 10 reaches the standby speed. Thereafter, the speed control unit 53 stops the electric compressor 10.
In the above embodiments, the case where the electric compressor 10 constitutes a part of the car air conditioner of the vehicle 3 is described as an example. However, the control device 50 and the electric compressor 10 according to the embodiment may be adapted to an air conditioning device for a refrigeration vehicle. The device to which the control device 50 and the electric compressor 10 according to the embodiment are adapted may be an air conditioning device mounted on various moving objects such as a ship, an aircraft, and a train other than the vehicle.
The forced stop request signal is not limited to the signal generated by the key-off operation. The forced stop request signal may be a power supply shutdown for some reason or a forced stop signal. The forced stop request signal is, for example, a signal generated from a device external to a device that directly controls the electric compressor 10 (the in-vehicle air conditioning device 2 in the embodiment) and a higher-level device (the vehicle 3 in the embodiment) including the device (the in-vehicle air conditioning device 2 in the embodiment) or linking with the device. That is, the forced stop request signal is a signal indicating the stop of the power supply received in a state in which the electric compressor 10 or the control device 50 cannot be controlled. For this reason, the forced stop request signal is a stop request signal having the property that the normal stop control cannot be performed. The speed control unit 53 is an example of an operation stop control unit.
With the control device for the electric compressor, the electric compressor, the air conditioning device for the moving object, and the method for controlling the electric compressor, it is possible to safely stop the electric compressor even in the case where the forced stop request different from the normal stop request signal is received.
Number | Date | Country | Kind |
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JP2017-171975 | Sep 2017 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2018/030339 | 8/15/2018 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2019/049620 | 3/14/2019 | WO | A |
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Number | Date | Country | |
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20200232453 A1 | Jul 2020 | US |