Patent Grant
9746186
This application is the U.S. national phase of International Application No. PCT/IB2013/054299, filed 24 May 2013, which designated the U.S. and claims priority to IT Application No. TO2012A000457, filed 25 May 2012; the entire contents of each of which are hereby incorporated by reference.
The present invention relates to devices for control and/or detection of the supply of gas for appliances having one or more gas burners or similar flame generators. More in particular, the invention regards a control and/or detection device having a timing function, for example for enabling setting and/or adjustment and/or detection of a desired time interval of supply of gas to a respective burner or the like and/or for controlling and/or detecting the time that the burner remains lit.
Gas taps commonly used in cooking appliances and the like have a body, generally made of metal, provided with an inlet for connection to a gas-supply line, and an outlet for connection to a duct for delivery of the gas to the burner controlled by the tap. Mounted within the tap body are means for adjusting the flow of gas, constituted, for example, by an open/close element or partializer that can be position-adjusted via a manoeuvring rod and/or further levers or internal mechanisms. The rod projects axially from a proximal end of the tap body and is designed to turn about its own axis, for the purposes of the aforesaid flow adjustment. Coupled to the manoeuvring rod is a knob: a rotation imparted manually on the knob hence brings about rotation of the rod and consequent flow adjustment.
Provided within the tap body is a safety valve, which can be kept in the respective open condition by an electromagnet, the valve being of the open/closed type, for enabling or preventing, respectively, the flow of gas to the burner. The electromagnet is supplied via a thermo-electric generator, typically constituted by a thermocouple connected to a corresponding attachment or electrical connector of the tap body. The opposite end of the thermocouple, i.e., its sensitive part or hot junction, is installed in the proximity of the burner controlled by the tap. When the burner is lit, the sensitive part of the thermocouple generates an electromotive force (e.m.f.) in response to the heat generated by the flame to the burner, which determines a current that supplies the electromagnet of the safety valve, such as to keep the open/close element of the latter (associated to a movable core attracted by the electromagnet) in the respective open condition, countering the action of a spring.
Basically, as long as the burner is lit, the thermocouple generates a current that enables the electromagnet to keep the valve open; when the burner is turned off manually, or goes out accidentally, the electrical supply to the electromagnet ceases and the valve closes, forced in this direction by the aforesaid spring so as to prevent passage of gas between the inlet and the outlet of the tap.
For the aforesaid reasons, the rod of the tap is able to translate along its own axis, in a direction of actuation, against the action of elastic means inside the tap body. This axial displacement can be obtained by pushing the knob of the tap and turning it. With this movement there occurs both an initial opening of the safety valve and the flow of gas to the burner, and the knob is kept in the pressed condition until the flame is lit on the burner. As has been said, in the presence of the flame, the thermocouple generates the current, which, via the electromagnet, keeps the valve in the open condition. Hence, after ignition of the flame, the user can release the knob.
Operatively associated to the tap there may also be a gas-lighter system, for generating sparks in the proximity of the burner in order to cause ignition of the flame. This system usually comprises an electrical circuit that includes electrodes, generated between which are the aforesaid sparks following upon an electrical discharge. In some gas appliances, the lighter system is activated by exploiting the configuration of the tap, and especially the possibility of its rod translating axially. Consequently, by pressing the knob of the tap after turning it at least slightly, in addition to determining initial opening of the safety valve and flow of gas to the burner, the lighter system is also activated.
For this purpose, generally associated to the rod of the tap is an actuation element, which, in the course of axial displacement of the rod, causes switching of a microswitch of a normally open type, belonging to the electrical circuit of the lighter system. The microswitch may be of a type commonly available on the market for various uses and is anchored directly to the body of the tap, which has for this purpose at least one threaded hole for a corresponding fixing screw.
To a gas tap of the type referred to previously there may be associated a device for timed control of the supply of gas to a corresponding burner, i.e., to enable setting of a desired time interval of operation of the burner.
Timer devices are known, operatively coupled to a respective gas tap and having a corresponding knob, substantially coaxial to the knob of the tap. Via the knob of the device, a user can set a desired time interval of supply and then light the burner. Upon expiry of the time interval set, the device brings about closing of the safety valve inside the tap so as to interrupt supply of gas to the burner. For this purpose, the known device integrates a control circuit arrangement that basically includes timer means, which can be set via the corresponding knob, and controllable electrical switching means, connected between the thermocouple and the electromagnet of the safety valve of the gas tap. In a possible embodiment, the circuit arrangement of the known device also includes controllable electrical switching means connected in series to the circuit of the lighter system, designed to perform the functions of the microswitch previously referred to provided on taps of a traditional type.
In its general terms, the object of the present invention is to provide a control and/or detection device of the type indicated above, having improved structure and functions as compared to the prior art, and, in particular, a device that is intrinsically safe, compact and inexpensive to produce, easy to assemble, and of contained cost, high reliability, and convenience of use.
The above and other objects still, which will emerge more clearly hereinafter, are achieved according to the present invention by a control and/or detection device for gas appliances, in particular appliances that comprise at least one gas tap having a safety valve that includes an electromagnet that can be supplied via a thermo-electric generator, wherein the device comprises at least one control module having a supporting structure configured for installation in a position corresponding to a gas tap, in particular within a body of a gas appliance, the supporting structure defining a housing, at least in part contained within which is a corresponding first circuit arrangement. Preferably:
The device comprises structural means and/or circuit means and/or electrical-connection means configured for improving at least one from among:
Preferential characteristics of the control device according to the invention are specified in the claims, which form an integral part of the technical teaching provided herein in relation to the invention.
Further purposes, characteristics, and advantages of the present invention will emerge clearly from the ensuing detailed description and from the annexed drawings, which are provided purely by way of explanatory and non-limiting example and in which:
In the example illustrated, the appliance 1 is a cooking appliance, and more in particular a cooking hob, of a general conception in itself known, of which just the elements useful for an understanding of the invention are represented. The timer device according to the invention may in any case also be used in other types of appliances provided with at least one gas burner, or similar flame generator, controlled via a respective tap, such as for example boilers, in particular for domestic heating.
The structure or body of the appliance 1 includes a lower box 2, which is fixed to an upper lid 3, defining a working area 4 identified in which are various cooking locations 5, as well as a command area 6. As per the known art, mounted within the structure of the appliance 1 are various functional components, amongst which—for what is of interest herein—taps for control of the supply of gas to the burners (not represented in detail herein)—of the various cooking locations 5. For this purpose, as may be noted in
By way of example, in the example of embodiment represented, only one of the taps 10 is equipped with a timer device provided according to the invention, designated as a whole by 20. Once again by way of example, the four taps 10 of
In traditional applications, as has been said, the actuation element 10f can be advantageously exploited also for causing switching in closing of a microswitch MS forming part of the lighter system, which is fixed to the body of the tap via the screw S, typically a microswitch connected to the a.c. voltage of a domestic electrical wiring system, such as a 220-V a.c. voltage.
The microswitches MS may be connected individually to the module IS, or else be provided already wired in parallel to one another to constitute a so-called “catenary”. The lighter module IS is supplied with the 220-Vac mains supply voltage, and connected along a wiring thereof are the microswitches MS. It will consequently be appreciated that, according to the known art, to the microswitches MS mounted on the various taps 10, there is delivered the 220-Vac mains-supply voltage, which is a source of potential risks for a user, for example in the case of electrical dispersion.
In a particularly advantageous embodiment, the supply device PSD includes a stage or circuit F for low-voltage supply of the devices 20, for example with a nominal voltage of 10 Vdc and a maximum voltage of 12 Vdc, designated in
In the timer system according to the embodiment referred to above, the stage ISC provides a sort of control interface between the low-voltage timer devices 20 and the lighter module IS at the mains voltage Vac. In one embodiment, the stage ISC is configured for detecting a signal, or closing a low-voltage contact 45 of the devices 20, and governing an electronic power switch of its own (such as a triac, an opto-triac, a MOSFET or a relay), which controls the lighter module IS accordingly. In this way, the solution is intrinsically safe, in so far as there is avoided the need to carry the 220-Vac mains voltage directly onto the tap 10, as instead occurs according to the known art (the tap 10 and/or the corresponding shaft 11, which are typically made of metal material, may be subject to contacts with the user, for example following upon removal of the knob 12 during the customary cleaning operations, with consequent risks of electrocution).
In the example represented in
In a possible embodiment (not represented), the stage ISC, which is in any case designed to govern the lighter module IS, is configured for detecting the state or level of a low-voltage signal (for example, at 5 Vdc, whether analog or digital; such as a variation of d.c. voltage or else a serial signal) generated by a device 20, for governing the aforesaid electronic power switch.
In a possible embodiment (not represented), the warning stage BC may comprise a viewing means, such as a display, in addition or as an alternative to an acoustic-warning device. Also in this embodiment, the display part receives a signal (whether analog or digital) from a device 20 for generating the visual warning.
In one embodiment, such as the one represented in
Visible in
In a preferred embodiment, the command means 22 comprises a ring nut member or knob, which is operatively set between a knob 12 for manual actuation of the rod 11 of the tap 10 and the outer face of the wall 3a. In the assembled condition of the device 20, the control means 22—hereinafter referred to for simplicity as “ring nut”—is mounted movable, in particular rotatable, and is basically coaxial to the knob 12. In one embodiment (not represented), the ring nut 22 may also be axially movable, for example in order to bring about switching of control elements of the tap 10 and/or of the device 20. Of course, the shape and proportions of the ring nut 22 as represented, with respect to the knob 12, are merely indicative.
In a preferred embodiment, the ring nut 22—which can function as light guide for performing also light-warning functions—represents the only component of the device 20 that is visible and operable from outside the structure of the appliance 1. In other possible embodiments, from the outside of the aforesaid structure there may be noted at least partially also other components of the device 20, for example a light-warning element.
In a preferred embodiment, the structure of the device 20 has means for coupling the casing 21 to the body of the tap 10. In the example illustrated, the coupling means comprise a bracket 23, which is preferably made of metal or thermoplastic material and is operatively set between the casing 21 and the body of the tap 10. Advantageously, the bracket 23 has at least one hole 23a for its fixing, which can be carried out by exploiting at least one screw that is normally associated to the body of the tap 10, for example a screw used for its fixing to the structure of the appliance 1 or a screw S that, according to the known art, is used for fixing the microswitch MS referred to previously (
As already mentioned, the tap 10 may be of a type in itself known on the market, as described in the introductory part of the present description and with reference to
A possible embodiment of the bracket 23 may be seen in
The part 40 of the casing defined hereinafter for simplicity as “container” is substantially box-shaped and made of plastic material, with a bottom wall and peripheral walls that define a cavity or a seat for housing at least part of the circuit arrangement 25 and of the transmission arrangement including the transmission members 28-30. Preferably, one of the peripheral walls 40b closes only partially the corresponding side of the container 40, thus defining a side opening 40c (
In a preferred embodiment, one of the peripheral walls 40b has an opening or gap 40e (
The casing 21 of the device 20 is configured for coupling with the body of the tap 10, and for this purpose has a passage, in which a corresponding part of the tap may be received passing through it. For example, in the embodiment illustrated, the bottom wall 40a has a through opening 42, which is preferably, but not necessarily, substantially circular. Preferably, moreover, the container 40 defines a hollow portion, projecting within the corresponding cavity, where the opening 42 is located. Very preferably, moreover, the container 40 also defines an external recess, for housing partially, and with possibility of movement, the actuation element 10f of the tap 10.
In the embodiment illustrated, the bottom wall 40a and the peripheral wall 40b that has the gap 40e define together, within the container 40, the aforesaid hollow portion 42a, having an outer profile that is at least in part cylindrical. As may be seen in
With reference also to
In one embodiment, the circuit board 25a has a respective passage that surrounds at least in part the passage of the casing 21. In the example of embodiment, the passage of the circuit board 25a is in the form of an opening or slot 25b having a profile at least in part similar to or congruent with that of the opening 42 of the bottom wall 40a of the container 40 and/or of the corresponding hollow portion 42a, and the circuit board 25a is mounted in a position generally close to the bottom wall 40a. In the example, the slot 25b extends as far as an edge of the circuit board 25a and has at least a corresponding portion shaped like an arc of circumference. In other embodiments, the passage of the circuit board 25a may be circular, such as a hole, for example if the portion 42a is generally cylindrical or if it is absent.
The specific embodiment of the control circuit provided on the circuit board 25a may comprise—in general terms—the components described in WO 2010/134040, for performing the functions described in said document and/or other specific functions envisaged according to the present invention. An example of circuit will in any case be described hereinafter with reference to
In one embodiment, the circuit arrangement 25 includes light-emitting means, which may comprise one or more emitters, for example of a LED type. Preferably, these emitter means are mounted on a face of the circuit board 25a—here defined as upper face—in the proximity of the passage of the casing 21. In the example represented, a number of emitters 43 are provided, arranged at intervals apart around the slot 25b. Given that, in the example, the slot 25b extends as far as an edge of the circuit board 25a, the emitters 43 are arranged according to the profile of the arc-shaped part of the slot itself, preferably at substantially regular intervals.
The circuit arrangement 25 comprises sensor means, for detecting the angular position of the ring nut 22 and supplying accordingly a signal representing a time interval of supply of the burner controlled by the tap 10. In the example, these sensor means include a stationary component 44, preferably mounted on the upper face of the circuit board 25a. In one embodiment, the sensor means are of a resistive type, such as a rotary potentiometer or trimmer, actuated by a corresponding part that may be set in rotation following upon a rotation of the ring nut.
In one embodiment, the signal for activation of the timing function of the device 20 is supplied to the circuit arrangement 25 by a control element. Preferably, this control element comprises a switching means, such as a pushbutton switch, preferably a low-power switch, in particular, for voltages ranging between 1 V and 24 V, which can be switched following upon axial displacement of the rod 11 of the tap, for example, the switch designated by 45 in
In one embodiment (not represented), the device 20 with the control element 45 can be provided just for control of the lighter system (and hence without timing functions), with said device 20 preferably associated to the supply device PSD or possibly just to the power stage ISC.
The motion-transmission element 27 is configured for transmitting an axial movement of the control rod 11 of the tap 10 to the switch 45, and for this purpose is mounted movable on the casing 21, in particular in a slidable way. At least one part of the motion-transmission element 27 faces the outside of the casing 21 in order to be able to interact or couple with the actuation element 10f of the tap 10. In embodiments not represented, it is also possible to provide a motion-transmission element configured for direct coupling to the rod 11.
In the embodiment exemplified, the element 27 has a base part 27a and an upright part 27b, the latter being shaped for engaging slidably in a vertical direction in the gap 40e (
In a preferred embodiment, between the control element represented by the switch 45 and the corresponding actuation element 27, the aforesaid elastic means, or damping means, are provided, in particular having the function of operating the pushbutton of the switch 45 and compensating for possible tolerances of production and assembly and/or preventing risks of excessive stresses exerted by the element 27 on the switch 45. In the embodiment exemplified, and as may be appreciated, for example, in
The circuit arrangement 25 of the device includes first connection means for electrical connection to the electromagnet of the safety valve of the tap 10. Once again with reference to the example of
In the example represented, the connector 47a includes two generally coaxial parts, not indicated, and in particular a central part and a peripheral part. The central part, which is at least partially cylindrical, is made of electrically insulating material and defines at the centre an axial seat (
In variants not represented, the conductors 47 may be absent, with the connector 47a connected or associated directly to the support of the circuit arrangement 25, with said connector, support, and casing of the device 20 appropriately shaped for enabling a connection to the connector 10e of the tap 10.
More in general, the electrical connectors, such as a first connector towards the electromagnet of the safety valve of the tap and a second connector towards the thermocouple, may be of the same type or else of different types: in the latter case, the timer device can function also as “adapter” between different connectors, i.e., between a thermocouple having a first type of connector and an electromagnet or safety valve of a gas tap having a second type of electrical connector, or else a timer 20 having a first connector 25d different from a second type of connector 47a.
The arrangement 25 likewise includes second connection means for electrical connection to the thermo-electric generator of the tap 10, i.e., the corresponding thermocouple. In the device 20 represented the conductors of the thermocouple—not represented—that equips the tap 10 are connected to the circuit arrangement 25a via fast-coupling connectors, which are preferably blade connectors, such as Faston connectors. In the example represented, projecting from the lower face of the circuit board 25a are two blade contacts 25d+ and 25d− (hereinafter, where not strictly necessary, designated simply by 25d), in particular of a male Faston type, which are generally L-shaped and are parallel to one another. The contacts 25d pass through the slits 40h of the bottom 40a of the container 40 so that their contact part projects outwards, as may be seen, for example, in
It will be appreciated that, in the example represented, the connection means proper to the thermocouple (here female Faston connectors) are of a different type from the connection means of the thermocouple provided by the tap (here the attachment 10e of a coaxial type): the device 20 consequently functions as “adapter”, as explained above.
Note that the contacts 25d could be replaced by a cable with two conductors provided with a connector for a thermocouple.
In a preferred embodiment of the timer device 20, the movable part of the position-sensor means—actuated by, or including, the shaft designated by 28b—is able to rotate about an axis that is different from the axis about which the ring nut 22 turns, in particular is substantially parallel thereto, and operatively set between the ring nut 22 and the movable part of the sensor means is a transmission arrangement; i.e., the device 20 comprises a transmission arrangement, set between the control element or ring nut 22 and the position-sensor means.
In the preferred embodiment, the aforesaid transmission arrangement includes a first transmission member that is substantially coaxial to the ring nut 22 and is able to turn therewith. This first transmission member has an axial cavity, in which there may be received a corresponding part of the tap 10, and the ring nut 22 is coupled in a separable way to this transmission member.
Preferably, the transmission arrangement includes at least one second transmission member, which is engaged in rotation with the first rotating member and is able to set in rotation the movable part of the position-sensor means.
In the example represented, the transmission arrangement comprises the rotating members previously designated by 29 and with 28, which represent the aforesaid first and second transmission members, respectively.
Once again in
In a preferred embodiment, the member 28 basically comprises a gear, the axis of rotation B of which is defined by a pin 28a projecting from its upper face, said pin being designed for engagement in a respective cylindrical rotation seat 41d of the lid 41 (
Projecting, instead, from the lower face of the member 28 is a shaft 28b, coaxial to the upper pin 28a, which provides the movable part of the position-sensor means. The shaft 28b preferably has a cross section that is at least in part square (not circular), designed to couple mechanically to an internal movable member of the potentiometer 44: in practice, then, the shaft 28b of the member 28 provides the element for actuation of the potentiometer 44.
In a preferred embodiment, mechanical end-of-travel means are provided for rotation of the member 28, which preferably comprise an element carried by the member itself, designed to interact with a stationary contrast element. For this purpose, in the case represented, projecting from the lower face of the member 28 is an arrest element 28c, designed to interfere with a fixed contrast element (not visible) of the container 40. The angular area corresponding to a complete rotation—for example in a clockwise direction—in the proximity of the contrast element 40i defines an area or position of mechanical zero. This angular area, which may be approximately 12° wide, has a particular meaning for operation of the device 20, in so far as, together with the ring nut 22 positioned in the aforesaid area, it is generally in a state of inactivity. In this example, then, the duration of the interval of supply of the burner increases with rotation of the ring nut 22 in a counterclockwise direction. According to variants not represented, means for providing a snap coupling or engagement that defines an angular position or angular area of mechanical zero may be associated to other elements of the device, such as the ring nut 22 and/or the member 29.
The second rotating member 29 constitutes an axially hollow transmission element, which can be coupled in a separable way to the ring nut 22 and is coaxial thereto in order to turn according to the axis denoted by A in various figures, also corresponding to the axis of rotation of the stem 11 of the tap 10. For this purpose, in the example illustrated, the member 29 comprises a circular ring gear 29a, projecting from the upper face of which are engagement elements 29b. Preferably, at least two engagement elements 29b are provided in diametrally opposite positions. Very preferably, the engagement elements 29b have a substantially cylindrical shape.
Advantageously, the transmission member 29 is rotatably supported by a corresponding portion of the casing 21, at the corresponding passage. For this purpose, in the example represented, projecting from the lower face of the circular ring gear 29a is a cylindrical annular part 29c, having a smaller circumference than the one defined by the teeth of the ring gear 29a. The cylindrical part 29c is designed to insert with minimal play or with slight interference in the through opening 42 of the bottom wall 40a of the container 40 so that it can turn therein about the axis A. In the assembled condition of the device 20, and as may be noted, for example, in
Coming now to
The through cavity of the member 30 preferably has a diameter greater than that of the member 29. Preferably, the intermediate member 30 has a generally annular shape, with an end face facing the upper face of the toothed member 29, in order to be able to rest at least partially thereon.
According to an advantageous characteristic, an optical guide is provided—here made up of a number of parts, such as the elements 22 and 30—preferably made of transparent thermoplastic material, for transferring a light signal from the inside of the device 20 and/or of the appliance 1 to the outside of the appliance 1.
In one embodiment, the member 30 performs functions of light guide or optical guide, for transfer of light radiation generated by the emitter means 43 to the ring nut 22. In this embodiment, the member 30 and at least part of the ring nut 22 are made of a transparent material, for example methacrylate, or in any case a material that is able to transmit the light generated by the emitters 43.
For this purpose, in a preferred embodiment, the diameter at the base of the member 30 is greater than the diameter defined by the teeth of the member 29 so that a peripheral annular region of the upper face of the member 30 faces directly the emitters 43, as may be noted, for example, from
The inner surface of the member 30 defines seats 30a, in the form of axial recesses, of a shape complementary to at least part of the outer profile of the engagement elements 29b of the member 29 in order to enable mutual coupling thereof that enables transmission of a rotation of the member 29 to the member 30, as may be seen, for example, in
The lid 41 of the casing, made of plastic material, has a respective bottom wall 41a, defined in which is a through opening 41b, here circular, which forms part of the aforesaid passage of the casing 21 and inserted in which is part of the tap 10. In the example, the through opening 41b has a diameter substantially corresponding to that of the opening 42 of the container 40 and/or substantially corresponding to the diameter of the portion of tap 10 on which it is mounted. The bottom wall 41a of the lid 41 also has holes 41c for the passage of the screws used for fixing the lid and the container together and/or with respect to the bracket 23, the screws also passing between the spacer bushings 25f previously mentioned. On the internal face of the lid 41 the cylindrical seat 41d is also defined, for receiving a corresponding portion of the pin 28a of the toothed member 28.
Projecting from the same face of the lid 41, preferably along the corresponding perimeter, are reliefs 41e, for centring the lid itself on the container 40, as well as a side wall 41f, designed to close the opening 40c of the container 40 (
In the embodiment illustrated, the connector appendages or portions 40d and 41g define at least one of engagement means and polarization means, for unique coupling with the predefined connector 26. More in particular, the appendage 41g includes a tooth (see, for example,
The connector 26 is preferably provided with elastic electrical terminals or connections, designed to contact the respective electrical terminals of the connector 25c, which are preferably made in the form of electrical tracks on the circuit board 25a, but could also be constituted by rigid metal terminals. The connection of the connector 26 to the corresponding wiring may, for example, be obtained by insulator-punchthrough connection means.
In the example of embodiment provided, the ring nut 22 has an axial cavity, in which there may be received a corresponding part of the gas tap, preferably comprising at least part of the rod 11. The ring nut 22 has a gripping portion 22a, which is preferably provided on the surface with knurling or the like. The outer profile of the gripping portion 22a is preferably substantially frustoconical, with major diameter on its face opposite to the wall 3a of the appliance, and in particular with an inclination of its peripheral wall 221 substantially of 45°. Preferably, moreover, at the upper end of the axial cavity of the ring nut, the gripping portion 22a defines an inclined annular wall 222, in particular with an inclination substantially of 45° and opposite to that of the external peripheral wall 221.
On the opposite face of the portion 22a a seat 22b is defined for the sealing element 31, which is preferably an annular gasket, of an O-ring type. In the condition where the device 20 is installed, the element 31 is designed to co-operate in a sealed way with the front surface of the wall 3a of the appliance.
Rising from the lower face of the gripping portion 22a is a cylindrical hollow portion 22c, on the outer surface of which seats 22d are defined, in the form of axial recesses, having a shape at least in part complementary to the outer profile of the engagement elements 29b of the toothed member 29 in order to obtain mutual coupling between them that enables transmission of a rotation of the ring nut 22 to the member 29, as may be seen, for example, in
Preferably, the outer diameter of the cylindrical portion 22c is smaller than the diameter of the opening 7 provided on the wall 3a of the appliance and only slightly smaller than the diameter of the opening 41b of the lid, in such a way that the ring nut 22 can be turned manually. The outer diameter of the cylindrical portion 22c is also slightly smaller than the diameter of the axial cavity of the member 30 so that it can be inserted therein, with the corresponding seats 22d that fit on the part of the engagement elements 29b opposite to the part that is engaged in the seats 30a of the member 30, as may be appreciated, for example, from
The intermediate element 32 also has a generally annular shape and is provided for being operatively mounted between the ring nut 22 and the knob 12, preferably at least partially in a concealed position, as may be seen for example in
In the example represented, the knob 12 of the tap 10 has a main part that includes a cylindrical wall 12a and an upper closing wall 12b, extending from a lower face of which is a cylindrical shank 12c, substantially coaxial to the wall 12a. Defined in the shank 12c is an axial seat 12d for receiving and engaging the rod 11 of the tap 10, with a coupling such that a rotation imparted on the knob 12 will cause rotation of the rod 11. The diameter of the axial passage of the intermediate element 32 is slightly greater than that of the shank 12c, whereas the outer diameter of the element 32 is only slightly smaller than the inner diameter of the cylindrical wall 12a of the knob. In this way, the knob 12 can also be pressed to enable axial sliding of the rod 11 of the tap 10, with the knob itself that can slide on the element 32, the latter resting on the ring nut 22.
It goes without saying that the inner diameter of the axial passage of the ring nut 22 is only slightly greater than that of the shank 12c of the knob 12 and that the inner diameters of the axial passages of the members 29 and 30 are such as to enable insertion through them of the head portion 10a (
As already clarified, the device 20 is preferably prearranged for performing at least a function of timing of the supply of gas to the burner controlled by the tap 10, and includes for this purpose at least a timer circuit and a means for manual setting of the supply interval, here represented by the ring nut 22, which can be operated from the outside of the structure of the appliance and is substantially coaxial to the knob 12 of the tap 10. In one embodiment, such as the one described previously, the knob 12 and the ring nut 22 can be turned by a user, preferably independently of one another, about the axis A, in order to enable, on the one hand, adjustment of the flow of gas admitted to the burner and, on the other hand, setting of the time of supply of the burner. The knob 12 is also axially movable, unlike the ring nut 22 (on the other hand, as has been mentioned, in possible variant embodiments also the ring nut 22 could translate axially).
As represented schematically in
The timer circuit MC can be obtained in any known way, for example including, in the circuit arrangement 25, a commercially available microcontroller provided with clock or timer function, which can be supplied with a low d.c. voltage (for example 3-12 Vdc) via a supply stage or stabilized power supply, which receives a.c. voltage from the supply device PSD of
The first switching means Q1 preferably include at least one switch that can be controlled for opening or varying the electrical circuit of the thermocouple TC, when the time interval in which the burner 5a is to remain lit set via the ring nut 22 has elapsed. The controllable switch may be of an electro-mechanical type, for example a relay, or else of an electronic type, for example a MOSFET, and is preferably, but not necessarily, of a normally open type, switchable via a pulse or signal governed by the timer circuit MC. In a preferred embodiment, the switch Q1 is an electronic switch, in particular a MOSFET with extremely low channel resistance, set in series to the thermocouple TC-electromagnet EM circuit. A switch of this sort guarantees, in the case of conduction, an extremely low resistance of the circuit and enables requirements of miniaturization to be met.
According to possible variants, the switching means may include a device or circuit configured for varying the electrical circuit of the thermocouple, for example a load (such as a resistance), which, when rendered active, reduces the current to the electromagnet EM.
As has been said, in a preferred, albeit non-exclusive, embodiment of the invention, the device 20 is also prearranged for the purposes of control of a lighter system. The circuit part regarding the lighter system, and, in particular, its module IS, can be obtained in any known way, and is not necessarily implemented in the circuit arrangement 25. In one embodiment, the power stage ISC for control of the lighter module IS of
The potentiometer 44, or other component that stands in for it, basically has the function of detecting the position, among a plurality of possible positions, assumed by the manual-control means represented by the ring nut 22, this position representing the duration of the time interval set. As has been said, in a preferred embodiment, the stationary component 44 is constituted by a rotary potentiometer, in particular of a resistive type, preferably of the type designed to be mounted and/or welded directly on a circuit board 25a, such as a trimmer, but its functions may be evidently obtained via other electrical and/or electronic components, such as for example optical or magnetic encoders and sensors. The person skilled in the art will hence appreciate that the movable part of the sensor means do not necessarily have to be represented by a rotary shaft, such as the shaft 28b, it being possible to obtain it with some other type of movable element.
In the example of embodiment considered herein, the connector 25c of the device 20 is with five contacts, for interconnection with the supply device PSD in a remote position on the appliance 1, especially via the connector 26.
The corresponding five lines, numbered in
L1: 12-Vdc supply, for supply of the circuit arrangement 25;
L2: driving of buzzer circuit BC; this is, in particular, a signal issued by the microcontroller MC of the device 20 for driving the warning circuit BC of the device PSD, such as an electrical signal corresponding to the waveform of an acoustic signal;
L3: control of sharing of buzzer circuit BC, which enables shared management of the warning circuit BC of the device PSD between a number of devices 20;
L4: control stage ISC of the lighter;
L5: ground, which represents the zero of the supply and the reference for the other signals.
Connection to the electromagnet EM of the safety valve of the tap is directly obtained via the conductors 47, connected or welded on the circuit board 25, and having at the other end the purposely provided connector 47a. Respectively connected to the contacts 25d− and 25d+ are the negative pole of the thermocouple (for example, with a conductor not necessarily protected by an insulator), internally connected to ground, and the positive pole of the thermocouple (for example, the conductor protected by an insulator).
In one embodiment, present on the supply device PSD is a connector CD, preferably similar to the connector 25c of the various devices 20, which keeps the same arrangement of the signals. Connected to this connector CD are the wiring systems provided for corresponding devices 20, each of the wiring systems terminating with a respective connector 26 (one of these wiring systems is visible in
With particular reference to
In a preferred embodiment, operation of the flame-detecting circuit FD is the following. By interrupting suddenly the current in the circuit formed by thermocouple and the coil of the safety valve—if current is circulating in this circuit—a self-induced e.m.f. is generated across the coil. The MOSFET Q1 is thus temporarily opened (for a few microseconds every 10 ms). When Q1 opens, the self-induced e.m.f. generates a current between the base and the emitter of the transistor Q2. Q2 goes into in saturation, charging the capacitor C5 and sending the node TP5 to a voltage value close to 0 (normally, this node is at 5 V). The microcontroller MC, after opening Q1, carries out immediately a voltage reading on the node TP5 and verifies that the voltage value is lower than a certain threshold. Preferably, a resistance R3 is provided for discharging C5 after Q1 has reclosed the thermocouple-coil circuit and bringing the node TP5 back again to 5 V. Once again preferably, a capacitor C4 is provided that functions as charge tank for C5, as well as a resistance R2 for recharging C4, limiting the impulsive current absorbed by the entire circuit. A resistance R5 may be used for limiting the self-induced voltage upon opening of the thermocouple-coil circuit and regulates the sensitivity of the circuit.
In a possible alternative embodiment (not illustrated), the circuit FD is once again based upon the opening of the MOSFET Q1. When Q1 opens, the thermocouple is disconnected. By measuring the voltage on the thermocouple a difference in voltage should be noted. Consequently, in practice
i) the thermocouple voltage is measured prior to opening of Q1;
ii) Q1 opens;
iii) the measurement is repeated; and
iv) it is verified whether there exists a substantial difference between the two measurements.
In order to measure these voltages (which are of the order of millivolts) it is possible to use a high-gain amplifier, for example obtained with just one transistor d.c.-uncoupled from the input by means of a capacitor.
In the circuit arrangement 25 of the example illustrated no use is made of hardware interrupts. An internal timer of the microcontroller MC is programmed for generating a software interrupt every 10 ms. The routine for managing said interrupt performs one or more of the following operations:
1) management and increment of the main system clock that determines the time of gas supply of the burner coming under it;
2) management and increment of the counters that determine wait times and time-outs on which operation of the control algorithms is based;
3) management of the emitters 43 (on, off, or flashing);
4) basic management of the buzzer BZ (off, constant sound, or intermittent sound);
5) management of the pushbutton switch 45: detection of the pressure exerted thereon and “anti-rebound” filtering of the contact;
6) management of the flame-detection circuit FD, periodic measurement of the voltage on the detection circuit, and filtering (more than one confirmation of the state of the flame are preferably required prior to communication to the program for management of said event).
The microcontroller MC is preferably provided with an automatic-control mechanism or watchdog so that, in the case of loss of control by the software implemented therein, irrespective of the cause, it is able to reset itself, i.e., restart operation of the program automatically. Consequent re-initialization of the device 20 in any case brings about automatic extinction of the flame, in particular, for safety purposes.
In the software implemented in the microcontroller MC there may be envisaged a safety function, whereby, following upon ignition of the flame, the device 20 starts in any case a timed-extinction cycle: in this case, the user is required to program the device 20 by setting a precise cooking time rather than to disable the device itself voluntarily.
Coming now to
The stage ISC of the supply device PSD basically provides an electrical interface circuit towards the lighter module IS, which includes at least one electronic switch. In the example represented, the stage ISC includes an electrical-separation or insulation device OC1, for example a photo-coupler (or optotransistor or opto-triac), in particular, for separating and/or insulating the device 20 electrically with respect to the lighter IS, i.e., separate low-voltage circuits or signals (e.g., at 5 or 12 Vdc) from higher-voltage circuits or signals (e.g., 220 Vac). The open-collector outputs of the various devices 20 (line L4), in particular set in “wired-or” configuration, on a single electrical line, are able to activate the photo-coupler OC1, which functions as switch for the mains-voltage line (220 Vac) that supplies the module IS with which the appliance is equipped.
The choice of a photo-coupler (or optotransistor or opto-triac) is even more advantageous in so far as it can be activated even at the low absorption currents of lighters normally used on cooking appliances (typically, 1 VA, 5 mA).
In the example represented, the photo-coupler OC1, which has a transistor output designed to work at low voltages, drives a high-voltage MOSFET Q2′. The diode bridge, designated by B2, is used for presenting to the MOSFET Q2′ a voltage that is always positive. The network constituted by the resistors R8-R10, the diodes D2 and DZ3, and the capacitor C5′, is used for supplying the photo-coupler OC1 and for supplying the d.c. voltage sufficient for driving the MOSFET Q2′.
The warning circuit BC of the device PSD contains at least one buzzer BZ, which can be managed in the way described in what follows.
The line L2 connects in parallel all the corresponding outputs of the individual devices 20. Normally, the single microcontroller MC keeps this output open (three-state). The line L3 shared in parallel is, instead, used for carrying out a rough management of conflicts and/or precedences between devices 20 that simultaneously need to use the buzzer BZ. More in particular, the device PSD has—here in the context of the stage BC—a voltage-reference generator, represented by the resistive divider designated by RD, for example at approximately 2.5 Vdc with an impedance of 1.7 kΩ. This reference is distributed in parallel on the line L3 to all the devices 20. Each device 20 is able to measure the voltage on the line L3 and to insert a resistance R15 (in the example having a value of 1 kΩ towards the supply voltage of the microcontroller MC (+5 Vdc) or towards 0 Vdc (ground), thus varying the voltage level on the line L3. This line is hence of an analog type, with a voltage value comprised between 0 V and 5 V and minimum impedance of a few hundreds of ohms.
The individual device 20 that needs to issue a sound by means of the shared buzzer BZ of the stage BC monitors the state of the line L3 via the corresponding input A of the microcontroller MC.
For a range of voltages around the one generated by the divider RD (2.5 Vdc) the buzzer BZ is found to be free, and the device 20 can use the line L2. To generate its own buzz or beep, the device occupies the line L3, connecting the resistance R15 to 0 Vdc or 5 Vdc, altering the voltage of the line itself. The connection to 0 Vdc is made if the beep to be issued is short and deemed a priority. In these conditions, no other device can interrupt this sound emission. The line L3 goes to approximately 0.5 Vdc. The connection to 5 Vdc is made, instead, if the beep to be emitted is long and hence not deemed a priority, therefore interruptable. The line L3 goes to approximately 4 Vdc. At the end of the buzz or beep, the resistance R15 is disconnected and the line L3 returns to the value of 2.5 Vdc. Consequently, for the range of voltages higher than the one generated by the divider RD (2.5 Vdc), the buzzer is occupied, but only for long beeps; i.e., it can be interrupted by short beeps.
For values lower than said range of voltages, the buzzer is occupied by short beeps that cannot be interrupted.
In the case where a second device 20 intends to issue a beep, its microcontroller checks, as does that of the first device 20, the state of the line L3. If the line L3 is found at values close to 0.5 Vdc, the microcontroller MC understands that the buzzer BZ is occupied and hence waits for the end of the sound emission in progress (short beeps). The end is determined as soon as the voltage on the line L3 goes back to 2.5 Vdc. If, instead, the line L3 is found to be at approximately 4 Vdc, the microcontroller MC of the second device 20 understands that long beeps are being issued. In this case, if the beep to be emitted is short and hence a priority beep, the second device 20 connects its own resistance R15 to ground. The first device 20 recognizes this condition on the line L3, interrupting its own sound emission and leaving the buzzer BZ free for the second device 20. As may be seen, via the line L3 there is basically applied a simple protocol that manages and/or prevents any possible conflicts on the buzzer BZ between the different devices 20.
In one embodiment, the general principle according to which a first device 20 decides to emit a sound via the buzzer is hence the following:
As has been seen, on the line L2 there may be generated two different tones, defined as “short beeps” and “long beeps”, where substantially what varies is the time (period and half-period) in which the buzzer BZ is energized and de-energized.
The intermediate diagram in the figure expresses the state of the line L3 for controlling sharing of the buzzer BZ, for management of the acoustic-warning priorities. Like the line L2, the line L3 is common to all the devices 20 provided. To establish which device 20 is to transmit, i.e., which device has the highest priority, the line L3 is used. As explained previously, each device 20 detects the state of the line L3, which may be low or high with respect to an intermediate state, here by way of example, at 2.5 Vdc; i.e., there is a low state at 0 Vdc, a high state at 5 Vdc and a neutral state at 2.5 Vdc, where the low state defines the higher priority, whereas the high state indicates a lower priority. In the example, the sound warnings having higher priority (represented by short beeps) regard confirmation of programming PC and forewarning of end of supply FSE. The sound warning of lower priority (represented by long beeps) regards final interruption of supply SE. The aforesaid “short beeps” and “long beeps” may be kept active for a more or less long time in order to determine a different sound, which makes it possible to distinguish better one sound warning from another; in particular, for example with reference to
The diagram at the bottom indicates the typical steps of sound warning that the device 20 may issue, where PC is confirmation of programming, FSE is the forewarning of end of gas supply, and SE is the final interruption of the gas supply to the burner.
As has been said, a device 20 that detects a low priority on the line L3 (high signal at 5 Vdc) can “force” a low state of the line itself (at 0 Vdc) to let all the other devices 20 know that it has higher priority, and hence transmits its signal on the line 2, with the devices 20 that can detect this new state and behave accordingly, on the basis of their warning priority, for example suspending any possible transmission or modulation with lower priority.
Some possible cases of conflict are illustrated in
Likewise,
In the example previously described, the emitters 43, preferably distributed in a circle around the head portion of the tap 10, cause lighting-up of the ring nut 22, which is made of transparent plastic material, or in any case is designed to function as light guide. Also other mechanical parts for transmission of the rotational movement—at least the intermediate member 30 and preferably also the toothed member 29—are preferably made of a similar material, for example polycarbonate, to function as optical guide. In this way, the light generated by the emitters 43 is visible from outside the casing 21. The light warnings, generated by the emitters 43 under the control of the timer circuit MC, are useful for a user of the device 20. For example:
As already mentioned, in addition or as an alternative, there may also be provided warning means of some other type, for example of an acoustic type, such as the buzzer BZ. In such a case, for example, different acoustic signals may indicate different events, such as confirmation of programming, approach of expiry of the supply time set, effective end of the supply time set.
The control element, here represented by the switch 45, of the circuit arrangement 25 basically has the function of generating the command signal that the microcontroller circuit MC handles for determining or controlling initial closing of the switch Q1 and start-up or otherwise of a time count. The signal generated by the switch 45 can also be used by the arrangement 25, and, in particular, by its microcontroller MC, for generating the switching pulse of the control means associated to the circuit of the lighter system.
Assembly of the device 20 is very simple. Once the casing 21 has been assembled on the bracket 23, the latter is fixed to the body of the corresponding tap 10, already mounted on the part 2 of the structure of the appliance 1. The head portion 10a of the tap is thus inserted in the through opening of the casing 21, with the actuation element 10f of the tap that is located in a position corresponding to the recess 42b of the container 40, coupled to the motion-transmission element 27 of the device 20.
The connector 47a is connected to the corresponding attachment 10e of the tap, whereas the conductors of the thermocouple TC are connected to the blade contacts 25d. After assembly of the part 3 of the structure of the appliance 1, the ring nut 22 is fitted through the through opening 7 of the wall 3a of the structure so that its cylindrical lower portion 22c is inserted in the toothed member 29, thus obtaining also coupling between the engagement elements 29b and the seats 22d. Then coupled to the stem 11 of the tap is the knob 12, on the shank 12c of which the element 32 has been previously fitted. The coupling between the stem 11 and the shank 12c is configured for enabling removal of the knob 12 and of the ring nut 22 itself by the user, for example for cleaning.
General operation of the device may be at least in part similar to the one described in the document No. WO 2010/134040, to which the reader is referred. In brief, for the purposes of programming of a desired time interval in which the burner is to remain lit, the user has to turn the ring nut 22 for setting the desired time, for example ranging between 1 and 120 minutes. The user then turns the knob 12 and presses it in order to bring about initial opening of the safety valve and activation of the gas lighter. The pressure exerted on the knob 12 causes axial displacement of the stem 11 and of the actuation element 10f, and hence movement of the motion-transmission element 27, with consequent switching of the control element represented by the switch 45. The signal generated by the switch 45 is used by the control logic of the device 20 for controlling closing of the switching means Q1 provided on the circuit arrangement 25, connected in series between the thermocouple TC and the electromagnet EM of the safety valve, in order to start counting of the time and generate the command signal of the switch associated to the lighter system, when this function is envisaged. Once the burner 5a has been lit, the heat generated by the flame causes the thermocouple TC to generate the current necessary to keep the safety valve of the tap 10 open. At the end of the time interval set via the ring nut 22, the control logic generates a new signal of switching of the switching means Q1, which in this way open the circuit of the electromagnet EM, with consequent closing of the safety valve of the tap 1. The burner is thus turned off once the pre-set time has elapsed.
The device 20 preferably has a predefined position of non-intervention in order to enable normal use of the tap 10 and of the corresponding burner without activation of the timing function. This position may conveniently be represented by an angular position of “zero” of the ring nut 22, which will be purposely provided with suitable indications. When the ring nut 22 is in this position, detected via the transmission arrangement 28-30 and the sensor 44, the functions of the circuit that are associated to the time count will not be active. However, pressure on the knob 12 will cause, in the ways already described above, generation of the signal that determines closing of the switching means in series between the thermocouple and the electromagnet in order to guarantee the electrical continuity necessary for opening the safety valve, and/or will cause generation of a signal for control of the lighter module.
In a different embodiment, the control logic of the device 20 envisages that programming will be carried out by the user after the flame to the burner 5a has already been lit. In this case, the user has to carry out lighting of the burner in the way described above (turn the knob 12 and press it, with consequent switching of the switch 45 and activation of the lighter system). Following upon ignition of the flame, the device 20 is activated in a programming mode, signalled, for example, by a fast flashing of the ring nut 22. Next, if within a given time interval the user does not turn the ring nut 22, the supply of gas proceeds in a traditional way (i.e., without timed turning-off), for example with the ring nut 22 lit up continuously via the emitters 43. Instead, in the case where it is desired to program the device 20, the user turns the ring nut 22 and then presses the knob 12 as a confirmation of programming; in this case, the device can signal confirmation of programming (for example, acoustically or with a fast flashing of the ring nut) and start-up of the countdown (with flashing of the ring nut that, for example, becomes slower).
Provided hereinafter is a detailed description of at least one preferred modality or rule of operation of the timer system according to the invention. These rules or modalities may be implemented completely or even just in part in the device according to the invention, and may possibly refer to one or more steps of a method of use or control of the device.
1. General Rules or Modalities of Operation
An example of general rules or modalities of operation of the device 20 may be summarized as follows.
1.1) As regards the position of the ring nut 22, as has been said, two angular areas are distinguished: the area (or position) of “mechanical zero” (ring nut 22 turned completely up to the mechanical arrest 40d), which generally corresponds to an area of inactivity of the device, and the remaining “active” area (or position) for setting the time of gas supply.
1.2) Once the flame is extinguished, the device 20 remains in a quiescent state.
1.3) Upon ignition of the flame, the device 20 immediately goes into a wait state awaiting a command. In the case where the function of self-extinction referred to previously is envisaged, if the user does not move the ring nut 22 by setting a gas-supply time or by voluntarily disabling the timer, a cycle of automatic timed extinction of the flame starts immediately (with a pre-set time, for example, fifteen seconds). This is advantageous for safety purposes.
1.4) If the timer is disabled, the gas supply to the burner may be carried out in a normal way, without any time limits.
1.5) If the timer is programmed, a cycle of automatic timed extinction of the flame (interruption of the gas supply) starts, with a duration equal to the time set via the ring nut 22.
1.6) According to the type of program loaded in the microcontroller MC, programming may be obtained with different manoeuvres, such as one or more of the following:
In the manoeuvres of adjustment and/or setting of a time for the device 20, there are preferably envisaged at least two distinct steps or actions, very preferably actions of various nature, in particular, for purposes of greater safety, also in relation to the effective desire of the user to make said adjustment and/or setting. In the example considered here, there are envisaged a step of adjustment and a step of confirmation, such as a time adjustment by turning the ring nut 22 and an action of confirmation by pressing the knob 12.
In the various cases, if the manoeuvre has not been performed correctly or within the required time, the programming operation is cancelled.
1.7) Preferably, it is possible to modify the time of gas supply already set in at least two different modalities (see paragraph 6 below) by modifying the total time irrespective of the time that has already elapsed, or else by prolonging the time set by a length of time specified starting from the time that has already elapsed.
1.8) Before expiry of the time programmed, there is preferably envisaged a “forewarning time” (see paragraph 7 below) within which the user, if he so desires, can re-program a new time before the flame goes out automatically.
1.9) In any circumstance, manual extinction of the flame leads to inactivity of the device 20 (quiescent state).
The visual and acoustic warnings always have a precise and/or predefined meaning in particular in order to identify at least one state and/or operating step of the device according to the invention. For example:
In the case of a type-2 setting manoeuvre, as mentioned above, a suitable light warning (for example, very fast flashing of the LEDs) may be used to indicate that the device 20 is waiting for the next manoeuvre on the ring nut 22 or on the knob 12 (switch 45), according to the prescribed sequence.
2. Turning-on of the Device
At the moment when the device 20 is initially supplied (for example, upon installation and/or turning-on of the appliance 1, or after a black-out), a characteristic sound warning is emitted, for example:
This generally means that the device 20 has been restored or reset and that it has been re-initialized. In this initialization step, the device 20 extinguishes the flame as a precaution (the safety valve of the tap 10 is forcibly opened, for example, for five seconds), in particular, by opening the switch Q1 for a pre-set time (the time of opening of the switch Q1 in the initialization step may, for example, be set in the firmware). This is done mainly for reasons of safety in the case of malfunctioning such as to bring about a “watchdog” event, with consequent resetting of the device.
3. Ignition of the Flame
When the flame is lit (manually—irrespective of how), the device 20 receives this event (via the circuit FD) and sets itself in a wait state awaiting a command. The user can at this point decide to set a time of supply of gas to the burner, performing a programming manoeuvre as described in the previous paragraph 1 at point 1.6. As has been said, in a possible embodiment, it is possible to activate immediately a cycle of automatic extinction of a pre-set duration. This condition is signalled with suitable acoustic and/or visual warnings (for example, fast flashing and emission of an intermittent and fast acoustic signal—short beeps). In this circumstance, the user is forced to intervene on the device 20 to set the desired time and/or cancel any timer action (see paragraph 5 below).
4. Standard Programming of the Gas-Supply Time
When the device 20 displays a suitable indication (for example, a light warning, such as alight that stays on), it means that it is ready to be programmed. Programming of the cooking time is performed by performing a programming manoeuvre as described in the previous paragraph 1 at point 1.6. The programming operation may establish for example turning-off of the flame after the pre-set time starting from programming; as has been said, it is also possible to perform a second programming before the time has elapsed, which has the different meaning described in paragraph 6 below.
A further signal (for example, a sound signal, such as two fast beeps), indicates that the cycle of automatic extinction of the flame has started, after a time equal to the one programmed.
5. Cancelling of Programming
By bringing the ring nut 22 into a zero position with a programming manoeuvre as described in the previous paragraph 1 at point 1.6, the programming of automatic extinction currently in progress is cancelled. This modification of the operating condition is preferably notified by the device, for example at an acoustic and/or visual level, for instance via a non-flashing light that stays lit up. The device 20 is deactivated, and the gas supply to the burner can proceed for an indefinite time.
6. Modification of the Time Already Set
In the course of a cycle of automatic extinction of the flame that has already started, it is possible to modify the supply time already set. After a first programming, a second programming manoeuvre, as described in the previous paragraph 1 at point 1.6, cancels and substitutes the previous one. In this way, it is possible to set a new desired time before the gas goes out, irrespective of the previous count.
7. Time Scale and Time of Forewarning of End of Supply
The standard time scale obviously depends upon the type of use of the device 20. In the case of cooking appliances, for example, the time scale may range from 0 sec to 60 min. The latter time corresponds to the end-of-travel of the potentiometer 44 (i.e., turned all the way counterclockwise). The use of a burner for a very short period of time usually implies the presence of the user at the cooking appliance so that there is no need for programming: for this reason, it is possible to envisage a minimum programming time, for example of 2 min 30 sec.
In one embodiment, when the time is about to elapse, the device 20 preferably issues an acoustic signal and a visual signal (for example, short beeps and light flashing) in order to notify the user that the flame is about to be turned off. It is of course up to the user to decide whether to reset a new time or not with the modalities described in the previous paragraph 6.
The time of forewarning of end of supply of the gas may depend upon the time initially set via the ring nut; for example,
8. Automatic Extinction of the Flame
At the end of time count, the device 20 notifies imminent extinction of the flame, preferably with an acoustic and visual signal. Upon expiry of the time, extinction of the flame takes place (the switch Q1 electrically opens the thermocouple TC-electromagnet EM circuit for a suitable time, for example at least 5 s). This operation is indicated by a suitable signal, for example an acoustic signal, such as two long beeps (1 sec long) spaced apart from one another (for example, by 5 sec). Next, the device 20 sets itself in the quiescent state, maintaining a specific indication, such as a flashing light to indicate that the flame has been turned off by means of the automatic cycle. This indication can then be interrupted by the user, for example by moving the ring nut 22 slightly or bringing it into in the zero position.
9. Manual Extinction of the Flame
At any moment it is possible to turn off the flame manually, for example by closing the tap 10 turning the corresponding knob 12, with the device 20 that enters the quiescent state, interrupting any visual an acoustic warning.
10. Movements of the Ring Nut 22 Outside of a Programming Manoeuvre
If, in the course of a cycle of extinction that has already started, the ring nut 22 is moved inadvertently outside of a setting sequence as described in the previous paragraph 1 at point 1.6 (for example, without confirmation by pressing the knob 12) the device 20 notifies said situation, for example by emitting short beeps, in order to attract the user's attention on this anomalous condition and/or on the fact that the position of the ring nut 22 no longer corresponds to the effective time set.
The flowchart of
Block 101 is the starting block and highlights the condition of absence of flame and device 20 not programmed, i.e., in a quiescent state. Block 102 highlights the step of ignition of the burner, which can be obtained by turning and pressing the knob 12 of the tap 10: rotation allows an initial flow of gas to the burner, whereas pressing of the knob determines switching of the switch 45, preferably activating the lighter module IS. Block 103 highlights the condition of flame lit on the burner, following upon which the device 20 activates itself or can be activated in the programming mode. In a possible embodiment, activation in this mode is determined by switching of the switch 45 (block 102), detected by the control circuit of the device 20. In a preferred embodiment, passage to the programming mode is determined by detection of effective ignition of the flame made by the flame-detection circuit FD. Activation in the programming mode is notified to the user, for example via fast flashing of the emitters 43, which can be detected on the ring nut 22. Block 104 is a testing block, in which a check is made to verify whether the user has performed within a given time programming of the device 20, by turning the ring nut 22 beyond the zero position. If he has not (output NO), control passes to block 105, in which the warning mode changes state, for example with the emitters 43 lit up stably, and next to block 106, in which the gas supply to the burner is made to proceed in a normal way, i.e., without a time of forced turning-off being set. If, instead, the user has performed programming (output YES from block 104), control passes to block 107, for detecting the extent of the angular movement of the ring nut 22, and hence of the time set by the user, with corresponding indication. The user then confirms programming (block 108), by pressing the knob 12 of the tap for a short time, this action being detected by the circuit of the device 20 by means switching of the switch 45. Control passes to block 109 for confirmation and indication of the fact that programming is through. The indication may be of an acoustic type, for example via two beeps generated, upon command by the device 20, by the acoustic-warning stage BC of the supply device PSD. Control then passes to block 110, in which the timer circuit MC starts countdown of the time of supply of the burner, preferably with a change of state of the warning light, for example a slow flashing of the emitters 43. Block 111 expresses expiry of the time of forewarning of end of gas supply to the burner, which, as has been explained above, may depend upon the total time set via the ring nut 22. When this forewarning time has elapsed, an acoustic and/or light warning is issued, for example a series of frequent beeps generated by the stage BC upon command by the device 20 and fast flashing of the emitters 43. Control passes then to block 112, which is a testing block, in which a check is made to verify whether the user wishes to prolong the gas supply to the burner, by turning the ring nut 22 (and/or by pressing the knob 12 briefly). If he does not (output NO), control passes to block 113 in which, at the end of the time set via the ring nut 22, the device issues a command for switching the switching means Q1 so as to break the connection between the thermocouple TC and the electromagnet EM, thus extinguishing the flame. Preferably, also a suitable acoustic and/or light warning is issued, for example two prolonged beeps at a distance from one another and a continuous flashing of the emitters. The device 20 is in the quiescent state. In the case where the user prolongs the supply time (output YES from block 112), control passes to block 114, in which a brief pressure exerted on the knob 12 (and/or a rotation of the ring nut 22) is detected. In block 115 an indication notifying activation of the programming mode is issued, such as fast flashing of the emitters 43, and the device remains waiting, for a given time, for further programming confirmation, for example via a short pressure exerted of the knob 12 of the tap, detected in block 116. Control then returns to block 109, for confirming and issuing an indication that reprogramming is through.
Previously, specific reference has been made to embodiments where the visual-warning means for the user are represented by light emitters, such as LEDs, in particular et within the casing 21 of the device 20 and with a light-guide system designed to transmit light radiation on the outside. In other embodiments, the warning means proper to the device 20 may include a display of alphabetic and/or numeric and/or abstract characters, for example of a LED or LCD type, directly associated to a purposely provided knob for the gas tap. Such a case is schematically exemplified in
It will be appreciated that the logic previously described with reference to the possible warnings issued by the emitters 43 may apply also to the case of use of the display D, where in addition and/or as an alternative to the flashing of characters displayed there may also be envisaged specific wordings and/or symbols of information for the user. In one embodiment, the display D may be used to indicate visually to the user, in a precise way, the programming time while this is being set by turning the ring nut 22 and/or may be used to inform the user, after ignition of the flame, on the residual time and/or on the passage of time of supply of the gas.
For example, in a preferred embodiment, the control logic of the device 20 is configured in such a way that display of the residual time is rendered active after ignition of the burner and programming of a time by the user, for example with a display of a count-down type. In an advantageous embodiment, the control logic is configured for activating a display of the progressive time of cooking if the user lights the burner but does not carry on with programming of the device 20 that equips the corresponding tap, with a display of an incremental type (for such a case, the incremental count of the time can start from detection of the flame, for example obtained via the circuit FD or the electrical signal generated by the thermocouple). Advantageously, the control logic can also be configured in order to enable reset of display of the progressive time, starting off a new progressive count (for example, by applying a brief pressure on the knob 12). In these embodiments, the active condition of the display D evidently represents also the condition of ignition of the flame on the burner.
It is clear that numerous variations may be made by a person skilled in the art to the device described by way of example, without thereby departing from the scope of the invention as defined in the annexed claims. The various characteristics of the various examples may be combined at least in part together to form devices that may even be different from the ones represented and described by way of non-limiting example herein.
In the embodiments previously exemplified, associated to one and the same control element 45 are both activation of the lighter system and the functions of the device 20 associated to timing, but it is clear that even more than one control element, such as two separate contacts or switches may provided. In such a variant, for example, the control element associated to timing may be switched via the ring nut 22, which in this case will be mounted axially movable. As already mentioned, moreover, the device 20 may not perform functions linked to ignition of the burner.
Previously, reference has been made to the use of control means, amongst which the switch Q1, designed to modify the state of the electrical connection between the electrical-connection means 47 and 25d, i.e., to open the thermocouple-solenoid electrical circuit when the time interval set via the ring nut 22 has elapsed. As already mentioned, according to possible variants, the control means may be prearranged for modifying the state of the connection referred to above, without necessarily opening the aforesaid circuit, but simply by varying it (for example, by inserting in parallel to the thermocouple a load or a resistance that reduces the current to the solenoid).
As already mentioned, in addition or as an alternative to the sound warning, the supply device PSD may include a display circuit, interfaced to a suitable display device, in particular designed to represent numeric and/or alphabetic and/or abstract characters in order to perform both functions similar to the ones previously described with reference to the warning-circuit device BC, and functions of representation of information generated, by the individual circuit arrangements 25 of the devices 20.
As an alternative to what has been explained previously, the devices 20 and PSD could comprise even just some of the parts or functions described above.
| Number | Date | Country | Kind |
|---|---|---|---|
| TO2012A0457 | May 2012 | IT | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/IB2013/054299 | 5/24/2013 | WO | 00 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2013/175439 | 11/28/2013 | WO | A |
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| 741267 | Neubling | Oct 1903 | A |
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| 2922614 | Nickells | Jan 1960 | A |
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| 3750693 | Hardison | Aug 1973 | A |
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| 4197873 | Minogue | Apr 1980 | A |
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| 4925155 | Carman | May 1990 | A |
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| 6302341 | Yoo | Oct 2001 | B1 |
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| 20020029812 | Hotta | Mar 2002 | A1 |
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| Number | Date | Country |
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| 1 452 463 | Oct 1976 | GB |
| WO 2010134040 | Nov 2010 | WO |
| WO 2011007331 | Jan 2011 | WO |
| Entry |
|---|
| International Search Report for PCT/IB2013/054299, mailed Nov. 6, 2013. |
| Written Opinion of the International Searching Report for PCT/IB2013/054299, mailed Nov. 6, 2013. |
| Number | Date | Country | |
|---|---|---|---|
| 20150122134 A1 | May 2015 | US |
