Patent Grant
9593855
This application is the U.S. national phase of International Application No. PCT/IB2013/054302, filed 24 May 2013, which designated the U.S. and claims priority to IT Application No. TO2012A000460, filed 25 May 2012; the entire contents of each of which are hereby incorporated by reference.
The present invention relates to devices for control and/or detection of the supply of gas for appliances having one or more gas burners or similar flame generators. More in particular, the invention regards a control and/or detection device having a timing function, for example for enabling setting and/or adjustment and/or detection of a desired time interval of supply of gas to a respective burner or the like and/or for controlling and/or detecting the time that the burner remains lit.
Gas taps commonly used in cooking appliances and the like have a body, generally made of metal, provided with an inlet for connection to a gas-supply line, and an outlet for connection to a duct for delivery of the gas to the burner controlled by the tap. Mounted within the tap body are means for adjusting the flow of gas, constituted, for example, by an open/close element or partializer that can be position-adjusted via a maneuvering rod and/or further levers or internal mechanisms. The rod projects axially from a proximal end of the tap body and is designed to turn about its own axis, for the purposes of the aforesaid flow adjustment. Coupled to the maneuvering rod is a knob: a rotation imparted manually on the knob hence brings about rotation of the rod and consequent flow adjustment.
Provided within the tap body is a safety valve, which can be kept in the respective open condition by an electromagnet, the valve being of the open/closed type, for enabling or preventing, respectively, the flow of gas to the burner. The electromagnet is supplied via a thermo-electric generator, typically constituted by a thermocouple connected to a corresponding attachment or electrical connector of the tap body. The opposite end of the thermocouple, i.e., its sensitive part or hot junction, is installed in the proximity of the burner controlled by the tap. When the burner is lit, the sensitive part of the thermocouple generates an electromotive force (e.m.f.) in response to the heat generated by the flame on the burner, which determines a current that supplies the electromagnet of the safety valve, such as to keep the open/close element of the latter (associated to a movable core attracted by the electromagnet) in the respective open condition, countering the action of a spring.
Basically, as long as the burner is lit, the thermocouple generates a current that enables the electromagnet to keep the valve open; when the burner is turned off manually, or goes out accidentally, the electrical supply to the electromagnet ceases and the valve closes, forced in this direction by the aforesaid spring so as to prevent passage of gas between the inlet and the outlet of the tap.
For the aforesaid reasons, the rod of the tap is able to translate along its own axis, in a direction of actuation, against the action of elastic means inside the tap body. This axial displacement can be obtained by pushing the knob of the tap and turning it. With this movement there occurs both an initial opening of the safety valve and the flow of gas to the burner, and the knob is kept in the pressed condition until the flame is lit on the burner. As has been said, in the presence of the flame, the thermocouple generates the current, which, via the electromagnet, keeps the valve in the open condition. Hence, after ignition of the flame, the user can release the knob.
Operatively associated to the tap there may also be a gas-lighter system, for generating sparks in the proximity of the burner in order to cause ignition of the flame. This system usually comprises an electrical circuit that includes electrodes, generated between which are the aforesaid sparks following upon an electrical discharge. In some gas appliances, the lighter system is activated by exploiting the configuration of the tap, and especially the possibility of its rod translating axially. Consequently, by pressing the knob of the tap after turning it at least slightly, in addition to determining initial opening of the safety valve and flow of gas to the burner, the lighter system is also activated.
For this purpose, generally associated to the rod of the tap is an actuation element, which, in the course of axial displacement of the rod, causes switching of a microswitch of a normally open type, belonging to the electrical circuit of the lighter system. The microswitch may be of a type commonly available on the market for various uses and is anchored directly to the body of the tap, which has for this purpose at least one threaded hole for a corresponding fixing screw.
To a gas tap of the type referred to previously there may be associated a device for timed control of the supply of gas to a corresponding burner, i.e., to enable setting of a desired time interval of operation of the burner.
Timer devices are known, operatively coupled to a respective gas tap and having a corresponding knob, substantially coaxial to the knob of the tap. Via the knob of the device, a user can set a desired time interval of supply and then light the burner. Upon expiry of the time interval set, the device brings about closing of the safety valve inside the tap so as to interrupt supply of gas to the burner. For this purpose, the known device integrates a control circuit arrangement that basically includes timer means, which can be set via the corresponding knob, and controllable electrical switching means, connected between the thermocouple and the electromagnet of the safety valve of the gas tap. In a possible embodiment, the circuit arrangement of the known device also includes controllable electrical switching means connected in series to the circuit of the lighter system, designed to perform the functions of the microswitch previously referred to provided on taps of a traditional type.
Also known are devices in which there is envisaged the use of generic warning means, set within a casing of the device that is housed within the body of the appliance provided with the burner to be controlled. Associated to the emitters is a generic light guide for transmitting light radiation on the outside of the casing, in a region corresponding to a knob of the tap or to a ring nut of the device, for lighting up said elements and supplying to a user limited information on state of the device. In known solutions there is also envisaged the use of a panel display device, which is connected in common to various timer devices associated to the respective taps, but independent and installed in a remote position with respect thereto. The aforesaid panel display is designed to receive signals from the various timer devices and, given that it is substantially of an alphanumeric type, moreover enables supply of information on passage of time starting from ignition of the corresponding burner.
This solution is relatively inconvenient, for example when the timing function is active for a plurality of the devices associated to the taps. In this case, the user has to govern in a specific way display of the residual programming time of the device of interest by acting on the device itself or else on the panel display. Display of information for a number of devices on a single display complicates the control and data-communication logic. The possible simultaneous display of information on a number of devices complicates production of the display and increases the overall dimensions thereof. Problems of a practical nature, for example for manufacturers of electrical household appliances, derive also from the need to accommodate the display on the product, such as the panel of the cooking surface purposely prearranged.
The object of the present invention is to overcome one or more of the drawbacks referred to above and to provide a control device for gas taps, of the type referred to above, which comprises a display device that is convenient and reliable in use, as well as being compact and inexpensive to produce and easy and practical to install on the user appliance.
Another object of the present invention is to provide a control device for gas taps, of the type referred to above, designed to supply information and/or warnings in a clear and immediate way in order to facilitate use of the device itself and/or of the user appliance, and where possible operations of control will be extremely convenient and practical for a user.
The above and other objects still, which will emerge more clearly hereinafter, are achieved according to the present invention by a control device, in particular with the timing function, having the characteristics referred to in the annexed claims. The claims form an integral part of the technical teaching provided herein in relation to the invention.
Further purposes, characteristics, and advantages of the present invention will emerge clearly from the ensuing detailed description and from the annexed drawings, which are provided purely by way of explanatory and non-limiting example and in which:
In the example illustrated, the appliance 1 is a cooking appliance, and more in particular a cooking hob, of a general conception in itself known, of which just the elements useful for an understanding of the invention are represented. The timer device according to the invention may in any case also be used in other types of appliances provided with at least one gas burner, or similar flame generator, controlled via a respective tap, such as for example boilers, in particular for domestic heating.
The structure or body of the appliance 1 includes a lower box 2, which is fixed to an upper lid 3, defining a working area 4 identified in which are various cooking locations 5, as well as a command area 6. As per the known art, mounted within the structure of the appliance 1 are various functional components, amongst which—for what is of interest herein—taps for control of the supply of gas to the burners (not represented in detail herein)—of the various cooking locations 5. For this purpose, as may be noted in
By way of example, in the example of embodiment represented, only one of the taps 10 is equipped with a timer device provided according to the invention, designated as a whole by 20. Once again by way of example, the four taps 10 of
In traditional applications, as has been said, the actuation element 10f can be advantageously exploited also for causing switching in closing of a microswitch MS forming part of the lighter system, which is fixed to the body of the tap via the screw S, typically a microswitch connected to the a.c. voltage of a domestic electrical wiring system, such as a 220-V a.c. voltage.
Visible in
In a preferred embodiment, the control means 22 comprises a ring nut member or knob, which is operatively set between a knob 12 for manual actuation of the rod 11 of the tap 10 and the outer face of the wall 3a. In the assembled condition of the device 20, the control means 22—hereinafter referred to for simplicity as “ring nut”—is mounted movable, in particular angularly movable or rotatable, and is basically coaxial to the knob 12. In one embodiment (not represented), the ring nut 22 may also be axially movable, for example in order to bring about switching of control elements of the tap 10 and/or of the device 20. Of course, the shape and proportions of the ring nut 22 as represented, with respect to the knob 12, are merely indicative.
The device 20 envisages electrical or electronic visual-warning means. In an advantageous embodiment, these means, designated by D in the figures, are operative in a position corresponding to the knob 12, preferably in a central or axial position. In the first embodiment exemplified herein, the means D comprise a small display, in particular a numeric or alphanumeric display, preferably a LED (light-emitting diode) display or an LCD (liquid-crystal display). In a particularly advantageous embodiment of the invention, the aforesaid visual-warning means D are in a substantially stationary position with respect to the knob 12: in other words, even turning the knob 12 for adjustment of the flow of gas, the position of the display D does not change, in particular, with respect to the user appliance, to the advantage of convenience of reading information by a user.
In a particularly advantageous embodiment of the invention, the aforesaid visual-warning means D are in a substantially stationary position with respect to the ring nut 22: in other words, even if the ring nut 22 is turned or moved, the position of the display D does not change.
In a preferred embodiment, the ring nut 22—which may possibly function as light guide for performing also functions of light warning—and the display D represent, along with the knob 12, the only components of the device 20 that are visible and/or accessible from outside the structure of the appliance 1.
In a preferred embodiment, the structure of the device 20 has means for coupling the casing 21 to the body of the tap 10. In the example illustrated, the coupling means comprise a bracket 23, which is preferably made of metal or thermoplastic material and is operatively set between the casing 21 and the body of the tap 10. Advantageously, fixing of the bracket 23 can be carried out by exploiting at least one screw that is normally associated to the body of the tap 10, for example a screw used for its fixing to the structure of the appliance 1 or a screw S that, according to the known art, is used for fixing the microswitch MS referred to previously (
In variant embodiments (not represented), the bracket 23 may be associated to or integrated with the casing 21, for example by overmoulding plastic material of a part of the casing 21 on the bracket 23, or shaping a part of the body of the casing 21 like a bracket, in order to perform directly functions of coupling to the body of the tap. In other possible embodiments (not represented), the casing 21 of the device may be fixed to the structure of the appliance 1, via a purposely provided bracket or else directly.
As already mentioned, the tap 10 may be of a commercially available type in itself known, as described in the introductory part of the present description with reference to
In traditional applications, as has been said, the actuation element 10f may advantageously be exploited also for causing switching in closing of the microswitch MS forming part of the lighter system. As will be seen, in a particularly advantageous embodiment of the invention, the circuit arrangement of the device 20 includes a switching means, which performs also the functions of the aforesaid microswitch MS provided according to the known art. In the case of use of the timer device according to this embodiment, as exemplified here, the traditional microswitch MS may be omitted, and the screw S normally used for its fixing (
A possible embodiment of the bracket 23 is visible in
The part 40 of the casing defined hereinafter for simplicity as “container” is substantially box-shaped and made of plastic material, with a bottom wall 40a and peripheral walls 40h that define a cavity or a seat for housing at least part of the circuit arrangement 25. Preferably, one of the peripheral walls 40b closes only partially the corresponding side of the container 40, thus defining a side opening 40c (
In a preferred embodiment, one of the peripheral walls 40b has an opening or gap 40e (
The casing 21 of the device 20 is configured for coupling with the body of the tap 10, and for this purpose has a passage, in which a corresponding part of the tap may be received passing through it. For example, in the embodiment illustrated, the bottom wall 40a has a through opening 42, which is preferably, but not necessarily, substantially circular. Preferably, moreover, the container 40 defines a hollow portion, projecting within the corresponding cavity, where the opening 42 is located. Very preferably, moreover, the container 40 also defines an external recess, for housing partially, and with possibility of movement, the actuation element 10f of the tap 10.
In the embodiment illustrated, the bottom wall 40a and the peripheral wall 40b that has the gap 40e define together, within the container 40, the aforesaid hollow portion 42a, having an outer profile that is at least in part cylindrical. As may be seen in
Once again with reference to the example of embodiment illustrated, and as may be seen in
The device 20, in particular its casing 21, then includes supporting means for the display D. In a preferred embodiment, these supporting means belong to the fixed structure of the device 20. In the case exemplified, the supporting means are associated to the casing 21, these supporting means possibly being integrated in or fixed or welded to at least part of the casing 21. More in particular, and as may be noted in particular in
As will emerge more clearly hereinafter, the container 40 and the lid 41 of the casing 21 prevalently form a first part of the stationary structure of the device, which houses at least part of the circuit arrangement 25 and is designed for installation within the body 2, 3 of the appliance 1. The walls 43 and 44 form, instead, a second part of the stationary structure, which projects from the aforesaid first part of structure and is configured for supporting the display means D in a fixed, or not angularly rotatable, position and where, in the condition where the device 20 is installed, the second part of structure projects on the outside of the body 2, 3 of the appliance 1. The second part of the stationary structure is preferably configured for enabling a more convenient installation and/or positioning of the display means D, in particular, with respect to the tap and/or the appliance 1.
With reference also to
In one embodiment, the circuit board 25a has a respective passage 25b that surrounds at least in part the passage 42 of the casing 21. In the example of embodiment, the passage of the circuit board 25a is in the form of an opening or slot 25b having a profile at least in part similar to or congruent with that of the opening 42 of the bottom wall 40a of the container 40 and/or of the corresponding hollow portion 42a, 42c, and the circuit board 25a is mounted in a position generally close to the bottom wall 40a. In the example, the slot 25b extends as far as an edge of the circuit board 25a and has at least a corresponding portion shaped like an arc of circumference. In other embodiments, the passage of the circuit board 25a may be circular, such as a hole, for example if the portion 42a, 42c is generally cylindrical or if it is absent.
The specific embodiment of the control circuit provided on the circuit board 25a may comprise—in general terms—components described in WO 2010134040, for performing the functions described in said document and/or other specific functions envisaged according to the present invention. An example of circuit will in any case be described hereinafter with reference to
In one embodiment (not illustrated), the circuit arrangement 25 includes light-emitting means, which may comprise one or more emitters, for example of a LED type. Preferably, these emitter means are mounted on a face of the circuit board 25a—here defined as upper face—in the proximity of the passage of the casing 21. The emitters referred to above may be arranged at intervals apart around the slot 25b. Given that, in the example, the slot 25b extends as far as an edge of the circuit board 25a, the emitters 43 are arranged according to the profile of the arc-shaped part of the slot itself, preferably at substantially regular intervals. In such an embodiment, the ring nut 22 of the device 20 may be made of transparent or translucid material, or in any case of a material capable of transmitting on the outside of the casing 40 the light generated by the aforesaid LEDs, for example for the purposes of visual warning for a user.
The circuit arrangement 25 comprises detection or sensor means, for detecting the angular position of the ring nut 22 and supplying accordingly a signal representing a time interval of supply of the burner controlled by the tap 10. In the example, these sensor means include a stationary component, preferably mounted on the upper face of the circuit board 25a. In one embodiment, the sensor means are of a resistive type, such as a rotary potentiometer or trimmer, actuated by a corresponding part that may be set in rotation following upon a rotation of the ring nut.
In one embodiment, the signal for activation of the timing function of the device 20 is supplied to the circuit arrangement 25 by a control element. Preferably, this control element comprises a switching means, such as a pushbutton switch, preferably a low-power switch, for example, for voltages ranging between 1 V and 24 V, which can be switched following upon axial displacement of the rod 11 of the tap, for example, the switch designated by 45 in
The motion-transmission element designated by 27 is configured for transmitting an axial movement of the control rod 11 of the tap 10 to the switch 45, and for this purpose is mounted movable on the casing 21, in particular in a slidable way. At least one part of the motion-transmission element 27 faces the outside of the casing 21 in order to be able to interact or couple with the actuation element 10f of the tap 10. In embodiments not represented, it is also possible to provide a motion-transmission element configured for direct coupling to the rod 11.
In the embodiment exemplified, the element 27 has a base part 27a and an upright part 27b, the latter being shaped for engaging slidably in a vertical direction in the gap 40e (
In a preferred embodiment, between the control element represented by the switch 45 and the corresponding actuation element 27, the aforesaid elastic means, or damping means, are provided, in particular having the function of operating the pushbutton of the switch 45 and compensating for possible tolerances of production and assembly and/or preventing risks of excessive stresses exerted by the element 27 on the switch 45. In the embodiment exemplified, and as may be appreciated, for example, in
In embodiments not represented, the damping function can be integrated directly in the motion-transmission element, for example by providing in its body an elastically deformable part, having spring functions.
The circuit arrangement 25 of the device includes first connection means for electrical connection to the electromagnet of the safety valve of the tap 10. Once again with reference to the example of
In the example represented the connector 47a includes two generally coaxial parts, not indicated, and in particular a central part and a peripheral part. The central part, which is at least partially cylindrical, is made of electrically insulating material and defines at the centre an axial seat (
In variants not represented, the conductors 47 may be absent, with the connector 47a connected or associated directly to the support of the circuit arrangement 25, with said connector, support, and casing of the device 20 appropriately shaped for enabling a connection to the connector 10e of the tap 10.
More in general, the electrical connectors, such as a first connector towards the electromagnet of the safety valve of the tap and a second connector towards the thermocouple, may be of the same type or else of different types: in the latter case, the timer device can function also as “adapter” between different connectors, i.e., between a thermocouple having a first type of connector and an electromagnet or safety valve of a gas tap having a second type of electrical connector, or else a timer 20 having a first connector 25d different from a second type of connector 47a.
The arrangement 25 likewise includes second connection means for electrical connection to the thermo-electric generator of the tap 10, i.e., the corresponding thermocouple. In the device 20 represented the conductors of the thermocouple—not represented—that equips the tap 10 are connected to the circuit arrangement 25a via fast-coupling connectors, which are preferably blade connectors, such as Faston connectors. In the example represented, projecting from the lower face of the circuit board 25a are two blade contacts 25d+ and 25d− (hereinafter, where not strictly necessary, designated simply by 25d), in particular of a male Faston type, which are generally L-shaped and are parallel to one another. The contacts 25d pass through the slits 40h of the bottom 40a of the container 40 so that their contact part projects outwards, providing an electrical connector of the device 20 for the thermocouple. On the aforesaid projecting part of the contacts 25d there may be fitted the connectors of the thermocouple, which in this case are of a female Faston type.
It will be appreciated that, in the example represented, the connection means proper to the thermocouple (here female Faston connectors) are of a different type from the connection means of the thermocouple provided by the tap (here the attachment 10e of a coaxial type): the device 20 consequently functions as “adapter”, as explained above.
Note that the contacts 25d could be replaced by a cable with two conductors provided with a connector for a thermocouple.
The circuit board 25a preferably has positioning and fixing through holes 25e, designed to couple with reliefs 401 (not visible) of the bottom wall 40a of the container 40, said reliefs being axially hollow for receiving the screws that pass also into the holes 40g of the bottom 40a (
The lid 41 of the casing, made of plastic material, has a respective bottom wall 41a, defined in which is a through opening 41b, here circular, which forms part of the aforesaid passage of the casing 21 and inserted in which is part of the tap 10. In the example, the through opening 41b has a diameter substantially corresponding to that of the opening 42 of the container 40 and/or substantially corresponding to the diameter of the portion of tap 10 on which it is mounted. The bottom wall 41a of the lid 41 also has holes 41c for the passage of the screws used for fixing the lid and the container together and/or with respect to the bracket 23, the screws also passing between the spacer bushings 25f previously mentioned. In embodiments not represented, the lid 41 and the container 40 are associated to one another and/or fixed via means different from the ones illustrated, such as means for mutual engagement of the lid and/or of the container, preferably of a snap-in type, or else fixed by gluing or welding, in particular, welding of a laser or vibration type, or by hot re-melting of a plastic material of at least one between the lid and the container. Coupling or fixing between the lid 41 and the container 40 is preferably of the sealed type, possibly with the aid of sealing elements set in between.
Projecting from the same face of the lid 41, preferably along the corresponding perimeter, are reliefs 41e, for centring the lid itself on the container 40, as well as a side wall 41f, designed to close the opening 40c of the container 40 (
In the embodiment illustrated, the connector appendages or portions 40d and 41g define at least one between engagement means and biasing means, for unique coupling with the predefined connector 26. More in particular, the appendage 41g includes a tooth (see, for example,
The connector 26 is preferably provided with elastic electrical terminals or connections, designed to contact the respective electrical terminals of the connector 25c, which are preferably made in the form of electrical tracks on the circuit board 25a, but could also be constituted by rigid metal terminals. The connection of the connector 26 to the corresponding wiring may, for example, be obtained by insulator-punchthrough connection means.
Visible in
In the example of embodiment provided, the ring nut 22 has an axial cavity, in which there may be received a corresponding part of the gas tap, preferably comprising at least part of the rod 11. The ring nut 22 has a gripping portion 22a, which is preferably provided on the surface with knurling or the like. The outer profile of the gripping portion 22a is preferably substantially frustoconical, with major diameter on its face opposite to the wall 3a of the appliance. Rising from the lower face of the gripping portion 22a is a cylindrical hollow portion 22b. In the proximity of its distal end, the cylindrical portion has an internal step 22c that defines a contrast surface for the ring nut, in particular for resting on the end of the cylindrical portion 42c of the container 40 (see, for example,
The sensor means 50 may, for example, be constituted by a resistive potentiometer or by an encoder and, in general terms, by any sensor designed to detect a rotation and/or angular position of the ring nut 22. In the example represented, provided for this purpose is a resistive potentiometer, of a conception in itself known, the movable part of which can turn about an axis that is different from the axis A about which the ring nut 22 turns, in particular substantially parallel thereto. To the movable or rotary part of the potentiometer or trimmer, within the stationary component designated by 50a, there is associated, preferably fitted, an angularly movable element or wheel designated by 50b, designed to co-operate with the ring nut 22 for transmitting a movement. In the assembled condition, the stationary part 50a of the potentiometer is fixed to the circuit board 25a and electrically connected to its conductive tracks.
In the assembled condition, the peripheral edge of the wheel 50b rests with slight pressure on the outer surface of the cylindrical portion 22b of the ring nut 22, as exemplified in
Preferably provided between the knob 12 and the rod 11 of the tap are mechanical means for transmission of motion. In one embodiment, as illustrated in
In the example represented in
In the course of insertion of the portion 10a of the tap 10 in the opening 42 there is likewise obtained coupling between the motion-transmission member 51 and the rod 11. The coupling between the member 51 and the rod is unique, i.e., it is in a predetermined angular position, given the conformation of the seat 52a of the member itself and of the rod 11. Applied to the container 40 is the lid 41, as may be seen in
Next, on the ensemble that includes the display D, with the corresponding supporting walls 43-44, and the motion-transmission member 51, the knob 12 is axially fitted, due care being taken that its relief 12d fits into the corresponding seat 52c defined by the appendage 52b of the member 51. As already mentioned, the relief 12d and the seat 52c are shaped for constraining the knob 12 to the member 51 so as to enable a rotation and pressure applied on the knob to be transmitted to the rod 11 of the tap. Following upon coupling, when the relief 12d bears upon the bottom of the seat 52c, the through opening 12a of the front wall of the knob 12 is located at a short distance from the display D, which is hence directly visible from outside, as emerges, for example, in
It should be noted that
It will be appreciated that, with the arrangement described, the display D always remains in a fixed position, irrespective of the rotation imparted on the knob 12 and/or on the ring nut 22 by a user, with the advantage of increased intelligibility of the information represented by the display itself. It will likewise be appreciated that, in the assembled condition of the device, the upright part 43 and the appendage 52b of the motion-transmission member 51 form together end-of-travel means for the angular movement allowed for the knob 12 in the two directions. Obviously, mechanical end-of-travel means may also be provided for the ring nut 22, in particular in order to define a zero position for the ring nut itself.
As has been said, the lid 12c of the knob 12 is generally annular, i.e., it defines a respective axial passage that is closed at the top by the transparent window represented only in
As already clarified, the device 20 is prearranged for performing at least a function of timing of the supply of gas to the burner controlled by the tap 10, and includes for this purpose at least a timer circuit and a means for manual setting of the supply interval, here represented by the ring nut 22, which can be operated from the outside of the structure of the appliance and is substantially coaxial to the knob 12 of the tap 10. In one embodiment, such as the one described previously, the knob 12 and the ring nut 22 can be turned by a user, preferably independently of one another, about the axis designated by A, in order to enable, on the one hand, adjustment of the flow of gas admitted to the burner and, on the other hand, setting of the time of supply of the burner. The knob 12 is also axially movable, unlike the ring nut 22 (on the other hand, as has been mentioned, in possible variant embodiments also the ring nut 22 could translate axially).
As represented schematically in
The timer circuit MC can be obtained in any known way, for example including, in the circuit arrangement 25, a commercially available microcontroller provided with clock or timer function, which can preferably be supplied with a low d.c. voltage (for example 3-12 Vdc) via a supply stage or stabilized power supply. The aforesaid microcontroller MC, in which the program or software for control of the device can be implemented, is connected in signal communication to the position-sensor means, here represented by the potentiometer 50, from which the information regarding the time interval set is obtained.
The first switching means Q1preferably include at least one switch that can be controlled for opening or varying the electrical circuit of the thermocouple TC, when the time interval in which the burner 5a is to remain lit set via the ring nut 22 has elapsed. The controllable switch may be of an electro-mechanical type, for example a relay, or else of an electronic type, for example a MOSFET, and is preferably, but not necessarily, of a normally open type, switchable via a pulse or signal governed by the timer circuit MC. In a preferred embodiment, the switch Q1is an electronic switch, in particular a MOSFET with extremely low channel resistance, set in series to the thermocouple TC-electromagnet EM circuit. A switch of this sort guarantees, in the case of conduction, an extremely low resistance of the circuit and enables requirements of miniaturization to be met.
According to possible variants, the switching means may include a device or circuit configured for varying the electrical circuit of the thermocouple, for example a load (such as a resistance), which, when rendered active, reduces the current to the electromagnet EM.
As has been said, in a preferred, albeit non-exclusive, embodiment of the invention, the device 20 is also prearranged for the purposes of control of a lighter system. The circuit part regarding the lighter system can be obtained in any known way, and is not necessarily implemented in the circuit arrangement 25.
The potentiometer 50, or other component that stands in for it, basically has the function of detecting the position, among a plurality of possible positions, assumed by the manual-control means represented by the ring nut 22, this position representing the duration of the time interval set. As has been said, in a preferred embodiment, the stationary component 51a is constituted by a rotary potentiometer, in particular of a resistive type, preferably of the type designed to be mounted and/or welded directly on a circuit board 25a, such as a trimmer, but its functions may be evidently obtained via other electrical and/or electronic components, such as for example optical or magnetic encoders and sensors. The person skilled in the branch will hence appreciate that the actuation element of the sensor means do not necessarily have to be represented by a wheel with rotary shaft, such as the wheel 51b, it being possible to obtain it with some other type of movable element.
The control element, here represented by the switch 45, of the circuit arrangement 25 basically has the function of generating the command signal that the microcontroller circuit MC handles for determining or controlling initial closing of the switch Q1and start-up or otherwise of a time count. The signal generated by the switch 45 can also be used by the arrangement 25, and, in particular, by its microcontroller MC, for generating the switching pulse of the control means associated to the circuit of the lighter system. The switch 45 and the aforesaid control means of the lighter system can be electrically separated or insulated from one another.
In the embodiment illustrated, the display D is used at least for displaying, to a user of the device, the time—for example, in minutes and/or minutes and seconds—that can be set with the ring nut 22. In other words, the control logic of the microcontroller MC is such that, following upon activation in programming of the device 20, to rotation of the ring nut 22 there corresponds the indication on the display D of a time corresponding to the extent of the angular movement imparted on the ring nut itself. In this way, the user is informed in a clear and precise way. In a preferred embodiment, moreover, the control logic is prearranged in such a way that, when the timing function has been activated by a user, the display D will represent the residual time, i.e., the time remaining until expiry of the period of time set by the user.
For example, on the display D, the residual cooking time may be updated constantly, as countdown. Also the progressive time may be updated constantly, as an incremental count.
In a preferred embodiment, the control logic of the device 20 is configured in such a way that display of the residual time will be rendered active after lighting of the burner and programming of a time by the user.
In an advantageous embodiment, the control logic is configured for activating display of the progressive cooking time if the user lights the burner but does not proceed to programming the device 20 with which the corresponding tap is equipped (for such a case, incremental counting of the time can start from detection of the flame, for example obtained via the electrical signal generated by the thermocouple). Advantageously, the control logic can also be configured in order to enable reset of display of the progressive time, starting off a new progressive count (for example, by applying a brief pressure on the knob 12). In an embodiment of this sort, and irrespective of whether the device 20 has been programmed or not, the active condition of the display means D also represents the condition of ignition of the burner so that the user is informed in a clear way on the effective presence of the flame.
On the other hand, in other possible embodiments, it is possible to provide a display on demand of the residual time and/or of the progressive time: in this case, for example, after start-up of a cooking process the display D is sent, after a predetermined time, into a quiescent state, i.e., a state where it is substantially turned off and, following upon a brief pressure applied on the knob 12 (which can be detected via the switch 45) the residual time for which the flame is lit and/or the time that has elapsed from ignition of the flame is displayed (according to the cases). Preferably, in any case, it is possible for the display of the residual time in count-down mode to be rendered active in an autonomous way by the control logic, upon reaching of a predetermined time of forewarning prior to expiry of the time for which the flame is lit programmed via the ring nut (for example, three minutes before expiry programmed via the ring nut, the countdown starts to be displayed on the display D). The forewarning time can also be notified in other ways, for example via a suitable flashing indication on the display and/or providing acoustic-warning means, such as for example a buzzer or a similar tone generator.
Obviously, the cases of information that can be represented to the user via the display D may be various, such as for example a confirmation that the device 20 has entered the programming mode correctly and/or a confirmation of the time set by the user.
Assembly of the device 20 is very simple. Once the casing 21 has been assembled on the bracket 23, the latter is fixed to the body of the corresponding tap 10, possibly already mounted on the part 2 of the structure of the appliance 1. The head portion 10a of the tap is thus inserted in the through opening of the casing 21, with the actuation element 10f of the tap that is located in a position corresponding to the recess 42b of the container 40 (see, for reference,
The connector 47a of the device 20 is connected to the corresponding attachment 10e of the tap, whereas the conductors of the thermocouple TC are connected to the contacts 25d of the device 20.
After assembly of the part 3 of the structure of the appliance 1, the motion-transmission member 51 and the ring nut 22 are fitted in position, as explained previously.
Then coupled to the member 51 is the knob 12. The coupling is configured for enabling removal of the knob 12 and of the ring nut 22 itself by the user, for example for cleaning purposes.
General operation of the device may be at least in part similar to the one described in the document No. WO 2010134040, to which the reader is referred.
In one embodiment, in order to program a desired time interval during which the burner is to remain lit, the user exerts a short pressure on the knob 12. The pressure applied on the knob 12 causes axial displacement of the motion-transmission member 51 and of the rod 11, and hence of the actuation element 10f and of the motion-transmission element 27, with consequent switching of the control element represented by the switch 45: the device 20 in this way enters the programming step. In a preferred embodiment entry into programming mode is signalled/confirmed via a flashing of the display D, which in this step has already been switched on. Switching-on of the display D may be obtained, for example, following upon a previous switching of the switch 45, which has taken place upon lighting of the burner. In possible variant embodiments, on the other hand, switching-on of the display and programming of the time could be carried out before lighting the burner, with the subsequent counting of the time made starting from ignition of the flame, detected by the device 20 (for example, through the signal generated by the thermocouple).
Within a subsequent given time interval (for example, one minute) the user has to turn the ring nut 22 for setting the desired time, for example ranging between 1 and 120 minutes, which is highlighted on the display D. The control logic may envisage that a new brief pressure applied on the knob 12, and consequent switching of the switch 45, constitutes a confirmation of the desired programming time, possibly highlighted on the display (for example, via a short flashing).
In the preferred embodiment, programming is carried out after lighting the burner. To obtain lighting of the burner, the user has to turn the knob 12 and press it, for a time sufficient to bring about initial opening of the safety valve and activation of the possible gas lighter, with consequent switching of the switch 45. The corresponding signal generated by the switch 45 is used by the control logic of the device 20 for controlling closing of the switching means Q1 provided on the circuit arrangement 25, connected in series between the thermocouple TC and the electromagnet EM of the safety valve, and for possibly starting counting of the time and generating the command signal of the switch associated to the lighter system, when this function is envisaged. Once the burner 5a has been lit, the heat generated by the flame causes the thermocouple TC to generate the current necessary to keep the safety valve of the tap 10 open. The presence of the signal from the thermocouple evidently indicates that the flame is lit.
As has been said, during cooking, the display may be kept active for displaying—in the form of countdown—the remaining time, in the case of programming of the device, whereas, in the absence of programming, upon lighting of the burner, the display is activated and starts to show the cooking time in progress. In other words, even in the absence of programming of the device, the display is used for providing information on the total time elapsed starting from lighting of the burner, with the possibility of resetting the count and restart it.
At the end of the time interval set via the ring nut 22 (after prior possible forewarning), the control logic generates a new signal of switching of the switching means Q1,which in this way open the circuit of the electromagnet EM, with consequent closing of the safety valve of the tap 1. The burner is thus turned off once the pre-set time has elapsed.
In a possible embodiment, the device 20 preferably has a predefined position of non-intervention in order to enable normal use of the tap 10 and of the corresponding burner without activation of the timing function, in the case where there is not envisaged brief pressure on the knob to enter the programming step or the step of confirmation of programming. This position may conveniently be represented by an angular position of “zero” of the ring nut 22. When the ring nut 22 is in this position, detected via the sensor means 50, the functions of the circuit that are associated to the time count will not be active. In another embodiment, for example, as the one described hereinafter, a position of mechanical zero for rendering the device inactive is not envisaged: in this case, via movement of the ring nut 22, the time indication that appears on the display is modified, with the possibility of bringing it to zero. Pressure on the knob 12 will cause, in the ways already described above, generation of the signal that determines closing of the switching means in series between the thermocouple and the electromagnet in order to guarantee the electrical continuity necessary for opening the safety valve, and/or will cause generation of a signal for control of the lighter module.
As may be appreciated, the arrangement is similar to the one described previously, apart from slight modifications in the shape of the knob 12, and especially in relation to the dimension of the through opening of its front wall. Also in this case, the LED D′ can be supplied via conductors, conductive tracks, or in wireless mode (for example, with an inductive coupling). It goes without saying that, instead of just one LED, there may be provided a plurality of LEDs. The use of one or more LEDs according to the variant proposed does not necessarily enable display of times, but may be useful for supplying at least some warnings in this regard, for example, the operativeness of the device 20, its entry into the programming phase, confirmation of the time set, forewarning of expiry of the time set, condition of ignition of the flame and/or its extinction, etc. Instead of one or more LEDs, on the wall 44 there may be envisaged one or more lamps, or the terminal part of one or more optical guides.
As emerges from
The main components of the device 20′ are visible in the exploded views of
For the above purpose, associated to the body of the ring nut 22 is a corresponding system for fixing or restoring the position. In the example represented, this system includes a pair of springs 60 and a corresponding intermediate element of constraint or slider 61, directly housed within the body of the ring nut 22, which is provided with a corresponding lid 62. Moreover, and once again with reference to the non-limiting example illustrated, the ring nut 22 includes an excitation element for corresponding sensor means, this element being here constituted by a magnetic element 63, such as a permanent magnet, housed within a corresponding seat 64 defined in a shaped internal part 65 of the body of the ring nut 22.
The circuit arrangement of the device 20′ includes, in this embodiment, the circuit board 25a, with corresponding electrical/electronic components associated thereto, designed for being housed in the cavity within the container 40, as well as a second circuit board 25a′, electrically coupled to the circuit board 25a, and moreover electrically coupled to which is the display module D. The circuit board 25a′ is designed to be mounted in a position generally orthogonal with respect to the circuit board 25a, and housed within a mounted part 70 of the container 40, as described more fully hereinafter. Once again with reference to
Visible in
Associated to the circuit board 25a are the conductors 47 and the connector 47a, as well as the terminals 25d+ and 25d−. Preferably, associated to the circuit board 25a is a multipolar pin connector, for coupling to a complementary connector provided at one end of the circuit board 25a′; the aforesaid connector of the circuit board 25a′ is preferably soldered to a connector obtained from conductive tracks of the circuit board 25a.
Once again preferably, associated to the other end of the circuit board 25a′ is another similar connector, for coupling to a complementary connector of the display module D, which here includes a corresponding circuit board 25a″ bearing display elements, for example of the LED or LCD type. The arrangement exemplified is such that the supports 25a and 25a″ are generally parallel to one another and orthogonal with respect to the circuit board 25a′, which is intermediate between them and connects them together. As will be seen, the sensor means referred to previously are preferably associated to the circuit board 25a′.
The upper portion 72 is generally hollow, but closed at the bottom by a bottom wall 72a, where the upper end of a seat or passage 73a is located in the intermediate portion 73. Defined between the bottom wall 72a and the peripheral wall of the portion 72 is a step or relief 72b to provide a rest for the circuit board 25a″ of the display module D. A similar step or relief 72c is provided at the upper end of the peripheral wall of the portion 72, for positioning of the lid 68.
Also in this embodiment, the container 40 and the lid 41 prevalently form the first part of the stationary structure of the device, which houses at least part of the circuit arrangement 25 and is installed within the body 2, 3 of the appliance 1. The upright part 70 provides, instead, the second projecting part of the stationary structure, configured for supporting the display means D in a fixed position; also in this case, in the condition where the device 20 is installed, said second part of structure projects on the outside of the body 2, 3 of the appliance 1.
As has been said, inside the intermediate vertical portion 73 there extends a passage 73a, which opens, on one side, in the region of the bottom wall 72a of the portion 72 and, on the other side, in the region of the bottom wall 40a of the container 40, as may be seen in
The portion 73 then defines, in a position generally parallel to the passage 73a, a movement seat or guide 73b (
Preferably, within the intermediate portion 73, the circuit board 25a′ and the magnet 67 are in positions substantially isolated from one another, with a wall set in between. In the example represented, the guide 73b is defined in a wall—designated by 73a′ in
In the example of embodiment illustrated, moreover, the intermediate portion 73 also defines an axial engagement tab 73c, for engagement with the ring nut 22.
The slider 66, visible in
In the case illustrated, the body of the slider 66 has two opposite longitudinal side guides or edges 66a and two rear guides or reliefs 66b, designed for engagement in corresponding sections of the guide 73a (see, for reference,
The seats 65a are designed to receive each the distal end of a respective spring 60. The proximal ends of the two springs 60 are, instead, engaged in respective projections or pins (not indicated) provided at the two opposite ends of the intermediate element 61, the body of which has a generally arched shape, according to the profile of the ring nut 22. As may be noted, then, also the springs 60 have, in the mounted condition, a generally arched development. The intermediate element 61 has, in its internal face, i.e., the one with smaller radius, a seat 61a designed for engagement with the contrast element 71a of the upright part of the container 40 (see
The axial portion 51a′ has, in at least part of an intermediate area thereof, a circumferential groove or channel 51d′. The height and the depth of said groove are such that there can be engaged therein the front relief 66c of the slider 66, with an engagement such that the motion-transmission member 51′ may be freely rotated with respect to the slider 66, whereas an axial movement imparted on the member 51′ will be transferred to the slider 66.
The arched appendage 51c′ of the member 51′ is designed for separable engagement with the coupling seat 12d within the knob 12 (see for reference
Moreover visible from
The circuit board 25a′ bears, in two opposite parts of a face thereof, two sensors 50′ and 50″, which can be excited or energized by the excitation element 63 carried by the ring nut 22. Given that, in the example provided, the element 63 is a magnetic element, the sensors 50′ and 50″ are magnetic-field sensors, for example Hall-effect sensors.
When the ring nut is in the zero position, i.e., not turned by a user, the magnetic field generated by the magnet 63 does not excite any of the two sensors 50′, 50″, as exemplified in
The control logic may possibly be prearranged in such a way that by keeping the ring nut constantly rotated, for example to the right, substantially continuous increment of the programming time is obtained, which obviously is displayed and updated constantly on the display module D; instead, by turning the ring nut to the right and then bringing it back (or releasing it) towards its initial position (
In the case where, during setting, the user keeps the ring nut turned, or imparts a number of rotations thereon, until the effectively desired programming time is exceeded, he will simply have to turn the ring nut in a direction opposite to the previous one, to adjust the time decreasing it: as has been said, the time increasing or decreasing in time is preferably shown on the display module D, ensuring ease and precision of setting. It will thus be appreciated that the sensors 50′, 50″, with the corresponding excitation element 63, basically perform functions similar to the ones of the sensor 50 previously described (in this case, the sensors 50′, 50″ form the stationary part of the detection system, while the element 63 constitutes the movable part thereof).
To return to
The circuit board 25a′ is provided with a further sensor, designed to interact with the element 67. Also in this case, given that in the example the element 67 is a magnet, the corresponding sensor is a magnetic-field sensor, such as a Hall-effect sensor. This sensor is designated by 45′ only in
As may be seen, in
When, instead, the knob 12 is pressed, the motion-transmission member 51′ transmits the axial movement to the slider 66, which by sliding in its guide 73b approaches the magnet 67 of the corresponding sensor 45′, which is thus excited by the magnetic field.
Detection of the magnetic field made by the sensor 45′ is interpreted by the control logic as indicating that pressure has been applied on the knob 12: in this perspective, it will be appreciated that the sensor 45′, with the corresponding excitation element 67, basically performs functions similar to the ones of the switch 45 described previously. When the knob 12 is released, this will return autonomously to its original position, with consequent de-excitation of the sensor 45′. It should be pointed out that, preferably, the knob 12 defines, at its lower end, an annular seat, designated by 12′ in
It will likewise be appreciated that the sensor means for detecting the angular movement of the ring nut 22 and the axial movement of the knob 12 (or of the motion-transmission member 51′) may be of some other type, preferably but not necessarily contactless sensors, such as for example sensors of an inductive or optical type.
Use of the device 20′ is according to modalities similar to the ones previously described, with the sensors 50′, 50″ and the magnet 63 that perform the functions of the potentiometer 50 and with the sensor 45′ and the magnet 67 that perform the functions of the switch 45 and of the corresponding motion-transmission element 27. What changes, as has been said, are the practical modalities of setting of the time by the user, who in this case has to enable modest and/or repeated angular movements of the ring nut 22.
In this embodiment, angular movement in one direction of the ring nut 22 will correspond to an increment of the programming time, whereas angular movement in the opposite direction will correspond to decrement of the time, with corresponding indications appearing on the display D: however, as compared to the first embodiment, in this case the control logic is such that the programming time is not incremented/decremented in a way proportional to the angular movement imparted on the ring nut 22, but in a way substantially proportional to the time during which the ring nut itself is kept angularly displaced in one direction or in the other with respect to the inoperative position of
As may be seen, in the embodiment exemplified, the sensor means for detecting movement of the knob 12 include excitation means—here represented by the magnet 67—, which are separated or isolated from the detection means—here represented by the magnetic sensor 45′—by sealing or isolation means—here represented by the interposed wall 73a′. Similar considerations apply for the sensor means for detecting movement of the ring nut 22, with the corresponding excitation means 63, detection means 50′, 50″, and sealing, means 73a″. As has been said, the contactless sensor means used might even be different from magnetic-sensor means; for example, they may be of an type optical (in which case the walls 73a′; 73a″ could be at least in part transparent and/or provided with windows in positions such as to enable excitation of the optical-sensor means according to when the knob and/or the ring nut are/is brought into the positions of interest).
It will be appreciated that, in different embodiments, the ring nut 22 of the device 20′ could also be replaced by two pushbuttons, of which one (for example, bearing a button marked by “+”) for incrementing the time and the other (for example bearing a button marked by “−”) for decrementing the time during setting. These buttons could be conveniently mounted in a stationary position, close to the display D so as to be operable from the front of the knob 12, the lid 69 of which will be conveniently shaped for this purpose. The aforesaid buttons do not necessarily have to be of a mechanical type, it being possible for them to include, for example, capacitive sensors, in particular capable of feeling the presence of a finger of a user without the need for mechanical parts in motion, even with the protection 69 set in between. The pushbuttons referred to above could also be replaced by a small lever that can be operated angularly in opposite directions, or by a slider that can be actuated linearly in opposite directions, with a corresponding potentiometer associated thereto.
Assembly of the device 20′ is relatively simple. The circuit board 25a is positioned in the cavity of the container 40 and the circuit board 25a′ in the corresponding passage 73a of the upright part 70. As has been said, electrical coupling between them may be conveniently obtained via multipolar fast-coupling connectors or soldering. The same may be said for the connection between the circuit board 25a′ and the circuit board 25a″ of the display D, with the latter that is positioned in the cavity of the upper portion 72 of the upright part 70. The pre-assembled ring nut 22 is fitted on the upright part 70 until engagement of the seat 61a of the intermediate element 70 with the contrast element 71a of the lower portion of the upright part itself is obtained. The slider 66 bearing the magnet 67 is inserted from beneath in the corresponding guide 73b, after which the lid 41 can be applied to the container. The head part 10a of the tap is then fitted in the passage 42 of the casing 21, defined in part by the opening 41a of the lid 41 and in part by the tubular portion 42a and by the upright part 70 of the container 40. In the course of this insertion, coupled on the rod 11 of the tap is the motion-transmission member 51′, positioned (thanks also to the coupling between the passage 52a′ and the lower projection 74 of
Preferably, the casing body of the device has a structure that is substantially hermetically sealed, or in any case such as to prevent any infiltration of dirt or water, for example during the operations of cleaning of the appliance 1, for example the ones carried out after removing the knob 12. For this purpose, the seats or chambers that house the various circuit boards are preferably protected in a sealed way.
The type of embodiment of the ring nut 22, as well as the modalities of detection of the displacements of the ring nut 22 itself and of the knob 12, based upon contactless-sensor means, are extremely advantageous to employ for a user, in particular in combination with a display device. These embodiments and modalities are on the other hand to be considered as being independently inventive and applicable also to the case of a timing device provided with a display separate from the knobs 12 (for example, a common panel display as in WO2010134040) and possibly also in the case of timer devices without a display device.
It is clear that numerous variations may be made by a person skilled in the art to the device described by way of example, without thereby departing from the scope of the invention as defined in the annexed claims. The various characteristics of the various examples may be combined at least in part together to form devices that may even be different from the ones represented and described by way of non-limiting example herein.
In embodiments previously exemplified, to one and the same control element 45; 45′ there may be associated both activation of the lighter system, and the functions of the device 20 linked to timing, but it is clear that even a number of control elements may be provided, such as two separate contacts or switches. In such a variant, for example, the control element associated to timing may be switched via the ring nut 22, which in this case will be mounted axially movable. As already mentioned, moreover, the timer device may not perform functions linked to lighting of the burner.
Previously, reference has been made to the use of control means, amongst which the switch Q1,designed to modify the state of the electrical connection between the electrical-connection means 47 and 25d, i.e., to open the thermocouple-solenoid electrical circuit when the time interval set via the ring nut 22 has elapsed. As already mentioned, according to possible variants, the control means may be prearranged for modifying the state of the connection referred to above, without necessarily opening the aforesaid circuit, but simply by varying it (for example, by inserting in parallel to the thermocouple a load or a resistance that reduces the current to the solenoid).
According to a variant (not represented), the magnet 67 or other excitation element that performs the functions thereof is separate from the slider 66, albeit associated to and moved by the slider itself: in such a variant, for example, the magnet is inserted movable in an appropriate seat of the casing 40 (for example, similar to the guide 73b) and is forced by a spring or other elastic means towards a predefined position, of non-excitation of the sensor means 45′. In such an embodiment, the magnet 67 is moved by the slider 66 countering the elastic reaction of the spring for energizing the sensor means 45′ when the knob 12 is pressed, with the spring that then brings the magnet back into its original position when, following upon release of the knob, also the slider returns to the corresponding initial position.
The second part of structure 43, 44; 70 can be prearranged to provide functions of optical guide, for example by making it of transparent material or in any case a material capable of transmitting visible radiation, combined or otherwise with a display or some other warning means.
| Number | Date | Country | Kind |
|---|---|---|---|
| TO2012A0460 | May 2012 | IT | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/IB2013/054302 | 5/24/2013 | WO | 00 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2013/175441 | 11/28/2013 | WO | A |
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| Number | Date | Country | |
|---|---|---|---|
| 20150153048 A1 | Jun 2015 | US |
