This application is based on and claims the benefit of Japanese Patent Application No. 2017-071725, filed on Mar. 31, 2017, which is incorporated by reference herein in its entirety.
The present disclosure relates to a control device for an internal combustion engine, and more particularly to a control device for controlling an internal combustion engine that includes a cam switching device that is capable of switching a cam that drives an intake valve or an exhaust valve that opens and closes a combustion chamber.
For example, JP 2013-151911 A discloses an internal combustion engine that includes a variable operating angle device that makes variable an operating angle of an intake valve. This variable operating angle device is configured to switch, between a small operating angle cam and a large operating angle cam, a cam for opening and closing the intake valve.
In addition to JP 2013-151911 A, JP 2015-034534 A and DE 102012006820 A1 are patent documents which may be related to the present disclosure.
An internal combustion engine is known that includes a plurality of cylinders and that is capable of selectively switching, between a plurality of cam profiles, a profile of a valve-driving cam that drives a valve (intake valve or exhaust valve) that opens and closes a combustion chamber on a cylinder basis or a cylinder group basis. In this kind of internal combustion engine, if the switching of the profiles fails at a part of the cylinders or a part of the cylinder groups, the profiles of the valve-driving cam become different between cylinders or between cylinder groups. As a result, there is a concern that the drivability or exhaust emission performance of the internal combustion engine may be deteriorated.
The present disclosure has been made to address the problem described above, and an object of the present disclosure is to provide a control device for an internal combustion engine that, when a cam switching operation that switches profiles of valve-driving cams of a plurality of cylinders is performed, can decrease the probability that the profiles of the valve-driving cams become different between cylinders or between cylinder groups even if the switching of the profiles fails at a part of the cylinders or a part of the cylinder groups.
A control device for controlling an internal combustion engine according to the present disclosure is configured to control an internal combustion engine that includes:
a plurality of cylinders;
a plurality of cams which are arranged for each of the plurality of cylinders, and profiles of which are different from each other; and
a cam switching device configured to switch, between the profiles of the plurality of cams, a profile of a valve-driving cam that is a cam that drives a valve that opens and closes a combustion chamber in each of the plurality of cylinders on a cylinder basis or a cylinder group basis.
If, although the control device has caused the cam switching device to perform a first cam switching operation for switching the profile of the valve-driving cam of each of the plurality of cylinders from a first profile to a second profile, the profiles of all the valve-driving cams of the plurality of cylinders do not coincide with the second profile, the control device is configured to cause the cam switching device to perform a second cam switching operation for switching the profile of the valve-driving cam for at least one or more normal cylinders that are one or more cylinders at which the switching of the profiles to the second profile has succeeded.
If, although the control device has caused the cam switching device to perform the first cam switching operation, the profiles of all the valve-driving cams of the plurality of cylinders do not coincide with the second profile during an increase of engine speed, the second cam switching operation for at least the one or more normal cylinders may be performed.
The control device may be configured to:
if, although the control device has caused the cam switching device to perform the first cam switching operation, the profiles of all the valve-driving cams of the plurality of cylinders do not coincide with the second profile during an increase of the engine speed, determine whether or not a time margin for retry that is a sum of a time required to retry the first cam switching operation and a time required to perform the second cam switching operation on a condition that the retry has failed is left until the engine speed reaches a switching upper limit value of engine speeds that are capable of switching the profiles of the valve-driving cams; and
if the time margin for retry is left, cause the cam switching device to retry the first cam switching operation, and, if the time margin for retry is not left, cause the cam switching device to perform the second cam switching operation.
The switching upper limit value of the engine speed may be smaller when a temperature of an oil that lubricates the plurality of cams arranged in each of the plurality of cylinders is lower.
If, although the control device has caused the cam switching device to perform the first cam switching operation, the number of times in which the profiles of all the valve-driving cams of the plurality of cylinders do not coincide with the second profile has exceeded a certain number of times, the control device may be configured to actuate a malfunction indicator device to notify a driver of a vehicle on which the internal combustion engine is mounted of a malfunction concerning the cam switching device.
The cam switching device may include:
a cam groove which is provided on an outer periphery surface of the camshaft; and
an actuator which is equipped with an engagement pin engageable with the cam groove, and which is capable of protruding the engagement pin toward the camshaft.
The cam switching device may be configured such that, when the engagement pin is engaged with the cam groove, the valve-driving cam is switched between the plurality of cams in association with a rotation of the camshaft.
According to the control device for an internal combustion engine of the present disclosure, if, although the first cam switching operation has been performed, the profiles of all the valve-driving cams of the plurality of cylinders do not coincide with the second profile, the second cam switching operation is performed. It is conceivable that, if the switching of the profiles of the valve-driving cams to the second cam profile by the first cam switching operation is retried for one or more cylinders at which a failure of the switching to the second profile has occurred, the switching to the second profile may fail again due to the effect of a malfunction that causes the failure mentioned above. Thus, it can be said that the probability that the second cam switching operation for returning the profiles of the valve-driving cams to the first profile succeeds at one or more cylinders at which the switching to the second profile by the first cam switching operation can be normally performed is higher than the probability that the first cam switching operation for retrying the switching of the profiles of the valve-driving cams to the second profile succeeds at one or more cylinders at which the switching to the second profile by the first cam switching operation has failed. Therefore, according to the control device of the present disclosure, the probability that the profiles of the valve-driving cams become different between cylinders or between cylinder groups can be decreased even if the switching of the profiles has failed at a part of the cylinders or a part of the cylinder groups when the cam switching operation for switching the profiles of the valve-driving cams of the plurality of cylinders is performed.
In the following, embodiments of the present disclosure are described with reference to the accompanying drawings. However, it is to be understood that even when the number, quantity, amount, range or other numerical attribute of an element is mentioned in the following description of the embodiments, the present disclosure is not limited to the mentioned numerical attribute unless explicitly described otherwise, or unless the present disclosure is explicitly specified by the numerical attribute theoretically. Further, structures or steps or the like that are described in conjunction with the following embodiments are not necessarily essential to the present disclosure unless explicitly shown otherwise, or unless the present disclosure is explicitly specified by the structures, steps or the like theoretically.
First, a first embodiment according to the present disclosure will be described with reference to
An internal combustion engine 1 which a system according to the present embodiment includes is mounted in a vehicle, and is used as a power source thereof. The internal combustion engine 1 according to the present embodiment is a four-stroke in-line four-cylinder engine, as an example. The firing order of the internal combustion engine 1 is a first cylinder #1 to a third cylinder #3, to a fourth cylinder #4 and to a second cylinder #2, as an example.
The variable valve operating device 10 is equipped with a camshaft 12 for driving the intake valves for each cylinder. The camshaft 12 is connected to a crankshaft (not shown in the drawing) via a timing pulley and a timing chain (or a timing belt) which are not illustrated, and is driven to rotate at half of the speed of the crankshaft by the torque of the crankshaft.
The variable valve operating device 10 is equipped with a plurality of (as an example, two) intake cams 14 and 16 whose profiles are different from each other and which are provided for the respective intake valves in each cylinder. The intake cams 14 and 16 are attached to the camshaft 12 in a manner described later. The profile of the intake cam 14 is set such that the intake cam 14 serves as a “small cam” for obtaining, as the lift amount and the operating angle (i.e., the crank angle width in which the intake valve is open) of the intake valve, a lift amount and an operating angle that are relatively smaller. The profile of the remaining intake cam 16 is set such that the intake cam 16 serves as a “large cam” for obtaining a lift amount and an operating angle that are greater than the lift amount and the operating angle obtained by the intake cam 14. It should be noted that one of the profiles of the plurality of intake cams may have only a base circle section in which the distance from the axis of the camshaft 12 is constant. That is, one of the intake cams may also be set as a zero lift cam which does not give a pressing force to the intake valve.
A rocker arm 18 for transmitting a pressing force from the intake cam 14 or 16 to the intake valve is provided for each of the intake valves.
The variable valve operating device 10 is further equipped with a cam switching device 20. The cam switching device 20 performs a cam switching operation by which a profile of a “valve-driving cam” that is the cam that drives the intake valve (in other words, the cam that is to be mechanically connected to the intake valve) is switched between profiles of the intake cams 14 and 16. The cam switching device 20 is equipped with a cam carrier 22 and an actuator 24 for each cylinder.
The cam carrier 22 is supported by the camshaft 12 in a form that the cam carrier 22 is slidable in the axial direction of the camshaft 12 and that the movement of the cam carrier 22 in the rotational direction of the camshaft 12 is restricted. As shown in
Each pair of cam grooves 26a and 26b is formed so as to extend in the circumferential direction of the camshaft 12, and paths of the cam grooves 26a and 26b join to each other as shown in
Each of the insert sections is formed so as to extend in a “perpendicular direction” that is perpendicular to the axial direction of the camshaft 12 and such that one of the engagement pins 28a and 28b is inserted thereinto. The switching section is formed so as to be continuous with one end of the insert section at a location on the rear side with respect to the insert section in the rotational direction of the camshaft 12 and to extend in a direction that is inclined with respect to the perpendicular section. The switching section is provided so as to fall within a section (i.e., a base circle section) in which neither of the intake cams 14 and 16 provided at the cam carrier 22 on which the cam groove 26 having this switching section is formed does not lift the respective intake valves. The switching section of the cam groove 26a and the switching section of the cam groove 26b are oppositely inclined to each other with respect to the axial direction of the camshaft 12. Moreover, a shared portion of the cam grooves 26a and 26b in which the paths thereof join corresponds to an “exit direction” in which the engagement pin 28 exits from the cam groove 26.
In
It should be noted that, in the example shown in
According to the internal combustion engine 1 that is an in-line four-cylinder engine as an example, as shown in
The actuator 24 is fixed to a stationary member 27, such as a cylinder head, at a location that is opposed to the cam groove 26. The actuator 24 is equipped with the engagement pins 28a and 28b that are capable of engaging with the cam grooves 26a and 26b, respectively. The actuator 24 is configured in such a way as to be capable of selectively protruding one of the engagement pins 28a and 28b toward the camshaft 12 (more specifically, toward the cam groove 26).
It should be noted that, as a premise of the cam switching operation, the following positional relation is met among the pair of intake cams 14 and 16, the pair of cam grooves 26a and 26b, and the pair of the engagement pins 28a and 28b as shown in
When the engagement pin 28 that is in engagement with the cam groove 26 enters into the exit section as a result of the rotation of the camshaft 12, the engagement pin 28 is displaced so as to be pushed back to the side of the electromagnet 30 by the effect of the bottom surface in which the groove depth becomes gradually smaller. If the engagement pin 28 is pushed back in this way, an induced electromotive force is generated at the electromagnet 30b. When this induced electromotive force is detected, the energization to the actuator 24 (the electromagnet 30) is stopped. As a result, the engagement pin 28 is attracted to the electromagnet 30, and the exit of the engagement pin 28 from the cam groove 26 is completed.
The system according to the present embodiment is provided with the ECU 40 as a control device. Various sensors installed in the internal combustion engine 1 and the vehicle on which the internal combustion engine is mounted and various actuators for controlling the operation of the internal combustion engine 1 are electrically connected to the ECU 40.
The various sensors described above include a crank angle sensor 42, an oil temperature sensor 44, an air flow sensor 46, an accelerator position sensor 48, a vehicle speed sensor 50 and a shift position sensor 52. The crank angle sensor 42 outputs a signal responsive to the crank angle. The ECU 40 can obtain an engine speed Ne by the use of the crank angle sensor 42. The oil temperature sensor 44 outputs a signal responsive to the temperature of an oil that lubricates each part of the internal combustion engine 1 (which includes each part (such as, the intake cams 14 and 16) of the variable valve operating device 10). The air flow sensor 46 outputs a signal responsive to the flow rate of air that is taken into the internal combustion engine 1. The accelerator position sensor 48 outputs a signal responsive to a position of an accelerator pedal of the vehicle in which the internal combustion engine 1 is mounted. The vehicle speed sensor 50 outputs a signal responsive to the speed of the vehicle. The shift position sensor 52 outputs a signal responsive to a gear position of a transmission of the vehicle.
Moreover, the various actuators described above include fuel injection valves 54 and an ignition device 56 as well as the actuators 24. Furthermore, a malfunction indicator lamp (MIL) 58 is mounted on the vehicle to notify the driver of a malfunction concerning the cam switching device 20. The MIL 58 is electrically connected to the ECU 40.
The ECU 40 includes a processor, a memory, and an input/output interface. The input/output interface receives sensor signals from the various sensors described above, and also outputs actuating signals to the various actuators described above. In the memory, various control programs and maps for controlling the various actuators are stored. The processor reads out a control program from the memory and executes the control program. As a result, the function of the “control device” according to the present embodiment is achieved.
Next, the cam switching operation with the cam switching device 20 will be described with reference to
2-1. Cam Switching Operation from Small Cam to Large Cam
In the cam angle A in
The cam angle B in
The cam angle C in
The cam angle D in
Moreover, in the cam angle D in
In further addition to this, when the cam switching operation to the intake cam (large cam) 16 from the intake cam (small cam) 14 is completed, the remaining engagement pin 28a is opposed to the insert section of the remaining cam groove 26a as can be seen from the illustration concerning the cam angle D in
2-2. Cam Switching Operation to Small Cam from Large Cam
Since the cam switching operation to the intake cam (small cam) 14 from the intake cam (large cam) 16 is similar to the above-described cam switching operation to the intake cam (large cam) 16 from the intake cam (small cam) 14, the description therefor is herein schematically made as follows.
That is, the cam switching operation to the intake cam (small cam) 14 from the intake cam (large cam) 16 is performed when the cam carrier 22 lies at a position similar to the illustration concerning the cam angle D in
If a cam switching request that switches the individual valve-driving cams of each cylinder between the intake cam (small cam) 14 and the intake cam (large cam) 16 is issued, the cam switching operation is performed from a cylinder where a timing at which the protruding operation of the engagement pin 28 toward the insert section can be performed has come first. To be more specific, according to the internal combustion engine 1 of the multi-cylinder type that includes a plurality of (as an example, four) cylinders, the timing at which the protruding operation of the engagement pin 28 can be performed in each cylinder comes continuously for every predetermined interval (as an example, 180 degrees C. A) in order according to the firing order as shown in
In performing the cam switching operation as described above, if the switching of the profiles fails at least one cylinder due to the reasons, such as a delay of protrusion of the engagement pin 28, the profiles of the valve-driving cams become different between cylinders. As a result, since the valve operating characteristics of the intake valve become different between cylinders, there is a concern that the drivability or exhaust emission performance of the internal combustion engine 1 may be deteriorated.
A supplemental description on the reasons why the cam switching operation fails is made as follows. The cam switching device 20 is basically configured such that the failure of the cam switching operation does not occur. To be more specific, various specifications, such as the shape of each part of the cam switching device 20 including the cam groove 26, the start timing of the protruding operation of the engagement pin 28, and the value of electric current applied to the actuator 24, are determined in consideration of causes concerning the feasibility of the cam switching operation, such as variation of the electric current values for the actuator 24, the characteristics of the temperature of the actuator 24, and the characteristics of the oil. In addition, the reason why the characteristics of the oil is linked to the feasibility of the cam switching operation is that, if the viscosity of the oil is lower due to the temperature of the oil being lower, the protruding operation of the engagement pin 28 becomes easy to be hampered by the oil. However, even if this kind of basic configuration is included, there is the possibility that a failure of the cam switching operation may occur when an unintended malfunction, such as a large decrease of the electric current value for the actuator 24 due to some cause during operation of the internal combustion engine 1 or an occurrence of the aging of each part of the cam switching device 20, has occurred.
In view of the problem described above, in the present embodiment, the following control is performed in order to decrease the probability that the profiles of the valve-driving cams become different between cylinders even if the switching of the profiles fails at a part of the cylinders when the cam switching operation that selectively switches the profiles of the valve-driving cams of a plurality of cylinders (in the present embodiment, all the cylinders of the internal combustion engine 1) is performed. For convenience of description, when a cam switching request is made, the profile (which is shared in all the cylinders) of the valve-driving cams used before the switching is referred to as a “first profile”, and the profile (which is shared in all the cylinders) of the valve-driving cams used after the switching is referred to as a “second profile”.
More specifically, in the present embodiment, if, although the ECU 40 has caused the cam switching device 20 to perform a cam switching operation for switching the profile of each of the valve-driving cams of all the cylinders from the first profile to the second profile (referred to as a “first cam switching operation” for convenience), the profiles of the valve-driving cams of all the cylinders do not coincide with the second profile, the ECU 40 causes the cam switching device 20 to perform a cam switching operation for switching the profiles of the valve-driving cams to the first profile (referred to as a “second cam switching operation” for convenience). This second cam switching operation is performed not only for one or more cylinders at which the switching of the profiles to the second profile has succeeded (referred to as “one or more normal cylinders” for convenience) but also for all the cylinders.
In the routine shown in
If the ECU 40 determines in step S100 that there is no cam switching request, it ends the current processing cycle of the present routine. If, on the other hand, the ECU 40 determines that there is a cam switching request, it then causes the cam switching device 20 to perform the first cam switching operation (that is, a cam switching operation for switching the profile of each of the valve-driving cams of all the cylinders from the first profile to the second profile) (step S102). It should be noted that, in the example of the cam switching device 20 according to the present embodiment, if the profile of the small cam 14 corresponds to the first profile, the profile of the large cam 16 corresponds to the second profile, and, if, on the other hand, the profile of the large cam 16 corresponds to the first profile, the profile of the small cam 14 corresponds to the second profile.
An increase of the engine speed Ne corresponds to an example of the change of the engine operating condition that becomes a cause for the cam switching request determined in step S100 being made. Thus, when the engine speed Ne is increasing (that is, the time of the acceleration) corresponds to an example of the times of the first cam switching operation by the processing of the step S102 being performed.
Next, the ECU 40 determines whether or not switching completion signals of all the cylinders can be confirmed (step S104). According to the configuration of the cam switching device 20, as already described, the engagement pin 28 that has been inserted into the cam groove 26 enters the exit section after having passed through the switching section. Moreover, when the engagement pin 28 is thereafter pushed back to the side of the electromagnet 30 by the effect of the bottom surface of the exit section (that is, when the cam switching operation has been normally completed), an induced electromotive force is generated at the electromagnet 30. Thus, whether or not the cam switching operation has been normally completed can be determined, as an example, on the basis of whether or not the induced electromotive force is actually detected at a timing at which this kind of induced electromotive force should be generated (that is, a timing at which the engagement pin 28 has passed through the exit section). Therefore, a signal responsive to this kind of induced electromotive force corresponds to an example of the switching completion signal described above. In addition, whether or not the cam switching operation has been normally completed can also be determined, for example, by detecting the presence or absence of the displacement of the cam carrier 22 (intake cams 14 and 16) by the use of a gap sensor.
If the switching completion signals of all the cylinders can be confirmed in step S104, that is, if it can be judged that the profiles of the valve-driving cams of all the cylinders coincide with the second profile as a result of the first cam switching operation being normally performed, the ECU 40 ends the current processing cycle of the present routine.
If, on the other hand, the switching completion signals of all the cylinders cannot be confirmed in step S104, that is, if it can be judged that, although the cam switching device 20 has been caused to be perform the first cam switching operation, the profiles of the valve-driving cams of all the cylinders do not coincide with the second profile, the ECU 40 proceeds to step S106.
In step S106, the ECU 40 causes the cam switching device 20 to execute the second cam switching operation. In more detail, in step S106, the ECU 40 executes, as an example of the second cam switching operation, the cam switching operation for switching the profiles of the valve-driving cams to the first profile not only for one or more normal cylinders at which the switching of the profile to the second profile has succeeded but also for all the cylinders. In further addition to this, whether or not there is a switching completion signal determined in step S104 is grasped sequentially in order of cylinders according to the firing order, in association with the rotation of camshaft 12. Accordingly, the ECU 40 may execute the determination of step S104 after the ECU 40 has grasped whether or not there are the switching completion signals of all the cylinders. Alternatively, the ECU 40 may determine that the determination result of step S104 is negative at a timing at which non-occurrence of the switching completion signal is detected at a cylinder before the ECU 40 has grasped whether or not there are the switching completion signals of all the cylinders, and may proceed to step S106 immediately.
Next, the ECU 40 determines whether or not the switching completion signals of all the cylinders can be confirmed by the processing similar to that of step S104 (step S108). As a result, if the ECU 40 can confirm, in step S108, the presence of the switching completion signals of all the cylinders, that is, if it can be judged that the profiles of the valve-driving cams of all the cylinders coincide with the first profile as a result of the second cam switching operation being normally performed, the ECU 40 ends the current processing cycle of the present routine.
If, on the other hand, the ECU 40 cannot confirm, in step S108, the presence of the switching completion signals of all the cylinders, that is, if it can be judged that, although the cam switching device 20 has been caused to perform the second cam switching operation, the profiles of the valve-driving cams of all the cylinders do not coincide with the first profile, the ECU 40 proceeds to step S110.
In step S110, the ECU 40 executes a predetermined fail processing. In detail, the ECU 40 judges that there is the possibility that a malfunction may occur at the cam switching device 20 due to the fact that the profiles of the valve-driving cams of all the cylinders cannot be returned to the first profile, and executes the processing to turn on the MIL 58 to notify the driver of this possibility of the malfunction. In addition, in step S110, the ECU 40 gives, as needed, the cam switching device 20 a command to hold the valve-driving cams of all the cylinders unchanged at a default cam. As an example, the default cam mentioned here refers to the intake cam 14 or 16 to be used at the time of an idling operation of the internal combustion engine 1.
To be more specific, if the second cam switching operation by the processing of step S106 prior to the processing of step S110 corresponds to an operation to switch the valve-driving cams to the default cam, the ECU 40 does not execute a further cam switching operation in step S110. If, on the other hand, the second cam switching operation by the processing of step S106 prior to the processing of step S110 corresponds to an operation opposite to the operation to switch the valve-driving cams to the default cam, the ECU 40 gives the cam switching device 20 a command for switching the valve-driving cams of all the cylinders to the default cam in step S110, and does not a further cam switching operation after giving this command.
According to the processing of the routine shown in
It is conceivable that, if the switching of the profiles of the valve-driving cams to the second cam profile by the first cam switching operation is retried for one or more cylinders at which a failure of the switching to the second profile has occurred, the switching to the second profile may fail again due to the effect of a malfunction that causes the failure mentioned above. Thus, it can be said that the probability that the second cam switching operation for returning the profiles of the valve-driving cams to the first profile succeeds at one or more cylinders at which the switching to the second profile by the first cam switching operation can be normally performed is higher than the probability that the first cam switching operation for retrying the switching of the profiles of the valve-driving cams to the second profile succeeds at one or more cylinders at which the switching to the second profile by the first cam switching operation has failed. According to the processing of the routine described above, the probability that the profiles of the valve-driving cams become different between cylinders can therefore be decreased even if the switching of the profiles has failed at a part of a plurality of cylinders (in the present embodiment, all the cylinders) when the cam switching operation for switching the profiles of the valve-driving cams of the plurality of cylinders is performed.
Moreover, according to the processing of the routine described above, if, although the first cam switching operation has been performed, the profiles of the valve-driving cams of all the cylinders do not coincide with the second profile, the second cam switching operation is performed not only for one or more normal cylinders at which the switching of the profiles to the second profile has succeeded but also for all the cylinders. Performing the second cam switching operation for all the cylinders in this way has the following advantageous effects. That is, when a malfunction concerning, for example, detection of the switching completion signal by the processing of step S104 has occurred, an erroneous decision that, although the first cam switching operation has actually succeeded, a failure of the first cam switching operation has occurred may be made at a cylinder. However, even if this kind of erroneous decision is made, the second cam switching operation is performed for all the cylinders. Because of this, returning the profiles of the valve-driving cams to the second profile can therefore be retried at the cylinder at which the erroneous decision has been made as described above. In addition, this is effective to decrease the probability that the profiles of the valve-driving cams become different between cylinders.
Furthermore, as described above, according to the processing of the routine shown in
According to the cam switching device 20 by which the profiles of the valve-driving cams are switched by the use of the rotation of the camshaft 12, the switching of the profiles is required to be performed during the base circle section as described above, and the crank angle width where the insert section (see
To address the above-described further problem in terms of the engine speed Ne, according to the processing of the routine described above, if, although the first cam switching operation has been performed, the profiles of the valve-driving cams of all the cylinders do not coincide with the second profile, the second cam switching operation is performed. Contrary to this kind of processing, if the profiles of the valve-driving cams of all the cylinders do not coincide with the second profile during an increase of the engine speed Ne, it is conceivable to retry that the profiles of the valve-driving cams of all the cylinders are caused to coincide with the second profile by performing the first cam switching operation again. However, if this kind of retry further fails during an increase of the engine speed Ne in spite of the switching upper limit value Neth being present, time for returning the profiles of the valve-driving cams of all the cylinders to the first profile thereafter cannot be found. In contrast to this, according to the processing of the routine described above, even if the cam switching request is made during an increase of the engine speed Ne where time that can be used for the switching of the profiles is not enough due to the switching upper limit value Neth being present, the probability that the profiles of the valve-driving cams become different between cylinders due to the failure of the switching of the profiles at a part of the cylinders can be decreased.
Next, a second embodiment according to the present disclosure will be described with reference to
In the following description, it is assumed that the configuration shown in
According to the first embodiment described above, if, although the first cam switching operation has been performed, the profiles of the valve-driving cams of all the cylinders do not coincide with the second profile, the second cam switching operation is immediately performed. In contrast to this, in the present embodiment, if, although the first cam switching operation has been performed, the profiles of the valve-driving cams of all the cylinders do not coincide with the second profile during an increase of the engine speed Ne, the ECU 40 determines whether or not a “time margin for retry” is left until the engine speed Ne reaches the switching upper limit value Neth (which has already been described in the first embodiment). The time margin for retry is the sum of a time T1 required to retry the first cam switching operation and a time T2 required to perform the second cam switching operation on the condition that the retry has failed. Also, if the time margin for retry is left, the ECU 40 causes the cam switching device 20 to retry the first cam switching operation, and, if, on the other hand, the time margin for retry is not left, the ECU 40 causes the cam switching device 20 to perform the second cam switching operation.
In the routine shown in
In step S200, the ECU 40 determines whether or not the time margin for retry that is the sum of the time T1 required to retry the first cam switching operation and the time T2 required to perform the second cam switching operation on the condition that the retry has failed is left until the engine speed Ne reaches the switching upper limit value Neth. This kind of determination can be performed, for example, on the basis of the current value of the engine speed Ne and a prediction result of the rate of increase of the engine speed Ne. The reason why the prediction result of the rate of increase of the engine speed Ne is used for this determination is as follows. That is, there is the possibility that, if the rate of increase of the engine speed Ne is high, the engine speed Ne may exceed the switching upper limit value Neth during an extremely short time. Thus, the rate of increase of the engine speed Ne is also used in order to more accurately determine whether or not the engine speed exceeds the switching upper limit value Neth due to the reason that the time margin for retry described above cannot be ensured.
To be more specific, if, for example, a relationship is predetermined between the engine speed NE, the position and rate of depression of the accelerator pedal and the gear position of the vehicle, and the rate of increase of the engine speed Ne, this rate of increase can be calculated, during operation of the internal combustion engine 1, as a value depending on the current value of the engine speed Ne, the position and rate of depression of the accelerator pedal that can be obtained by the use of the accelerator position sensor 48, and the gear position of the vehicle based on the shift position sensor 52. Also, if the rate of increase is obtained, the time required until the engine speed Ne reaches the switching upper limit value Neth can be calculated on the basis of the current value of the engine speed Ne and the rate of increase thereof. Moreover, if, for example, a relationship is predetermined between these times T1 and T2, and one or more parameters, such as the engine speed NE, each of the times T1 and T2 of which the time margin for retry is composed can be calculated, during operation of the internal combustion engine 1, as a value depending on the one or more parameters, such as the engine speed Ne. Furthermore, the above-described prediction result of the rate of increase of the engine speed Ne may be obtained by further taking into consideration the following viewpoints. That is, there is the possibility that, if, for example, the gear position of the transmission is erroneously changed by the driver to a gear position that is lower than the current gear position, the engine speed Ne may increase rapidly. A set of gear positions before and after a switching that may occur due to a mistake of operation of the transmission, the vehicle speed, and the depression amount of the accelerator pedal can be taken as an example of one or more parameters that affect the behavior of this kind of rapid increase of the engine speed Ne. Accordingly, for example, a map that defines a relationship between the maximum rate of increase of the engine speed Ne that may be assumed due to this kind of mistake of operation of the transmission and the one or more parameters described above may be stored in the ECU 40. On that basis, the determination of step S200 may alternatively be performed in consideration of a prediction value of the maximum rate of increase obtained from this kind of map.
If the ECU 40 determines in step S200 that the time margin for retry is left, it then proceeds to step S202 to retry the first cam switching operation. If, on the other hand, the ECU 40 determines in step S200 that the time margin for retry is not left, it then proceeds to step S106 to execute the second cam switching operation.
According to the processing of the routine shown in
Next, a third embodiment according to the present disclosure will be described with reference to
In the following description, it is assumed that the configuration shown in
According to the first embodiment described above, if, although the first cam switching operation has been performed, the profiles of the valve-driving cams of all the cylinders do not coincide with the second profile, the second cam switching operation is immediately performed. In contrast to this, according to the present embodiment, if a value Ncsf of a switching failure counter that indicates the number of times in which, although the first cam switching operation has been performed, the profiles of the valve-driving cams of all the cylinders do not coincide with the second profile has not yet reached a certain threshold value Ncsfguard, the ECU 40 executes the second cam switching operation repeatedly. Also, if the value Ncsf of the switching failure counter has reached the threshold value Ncsfguard, the ECU 40 executes the processing to turn on the MIL 58 instead of execution of the second cam switching operation.
In the routine shown in
If, on the other hand, in step S104 the ECU 40 cannot confirm the presence of the switching completion signals of all the cylinders, that is, if it can be judged that, although the cam switching device 20 has been caused to perform the first cam switching operation, the profiles of the valve-driving cams of all the cylinders do not coincide with the second profile, the ECU 40 proceeds to step S302.
In step S302, the ECU 40 counts up the switching failure counter (Ncsf=Ncsf+1). The ECU 40 then determines whether or not the value Ncsf of the switching failure counter has reached the threshold value Ncsfguard (Ncsf≥Ncsfguard) (step S304). The threshold value Ncsfguard is an arbitrary integer value that is two or more, and is determined in advance and is stored in the ECU 40.
If the ECU 40 determines in step S302 that the value Ncsf of the switching failure counter has not yet reached the threshold value Ncsfguard, the ECU 40 proceeds to step S106 to execute the second cam switching operation. If, on the other hand, the value Ncsf of the switching failure counter has reached the threshold value Ncsfguard, the ECU 40 proceeds to step S110 without executing the second cam switching operation, and executes the fail processing (more specifically, the processing to turn on the MIL 58 and the processing to hold the valve-driving cams unchanged at the default cam).
According to the processing of the routine shown in
The control of the cam switching device according to the second embodiment may be combined with the control of the cam switching device according to the third embodiment described above. More specifically, when the determination results of step S304 of the routine shown in
In the first to third embodiments described above, the configuration including, in each cylinder, the cam carrier 22 on which the plurality of intake cams 14 and 16 and the cam groove 26 are formed and the actuator 24 associated with the cam carrier 22 has been taken as an example. In other words, the configuration in which the cam switching operation is performed for each cylinder has been taken as an example. However, this kind of cam carrier and actuator may alternatively be installed for each of cylinder groups that are each composed of two or more cylinders. To be more specific, the alternative cam switching device is required to be configured such that the cam carrier slides in the course of an engagement pin passing through a common base circle section of cams of a plurality of cylinders included in a cylinder group that performs the switching.
In the first to third embodiments described above, if, although the first cam switching operation has been performed, the profiles of the valve-driving cams of all the cylinders do not coincide with the second profile, the second cam switching operation is performed not only for one or more normal cylinders at which the switching of the profiles to the second profile has succeeded but also for all the cylinders. However, the second cam switching operation may alternatively be performed only for one or more normal cylinders. It is favorable that this kind of processing is used in an example in which a configuration that can accurately determine whether or not the first cam switching operation has succeeded is provided. This is because the processing requires a minimal command for causing the profiles of all the valve-driving cams of a “plurality of cylinders” that are subject to uniformity of the profiles to coincide with the second profile. It should be noted that a part of cylinders in an example in which the switching of cams is performed on a cylinder-to-cylinder basis, or a plurality of cylinders included in a part of cylinder groups in an example in which the switching of cams is performed on a cylinder group basis corresponds to “one or more normal cylinders that are one or more cylinders at which the switching of the profiles to the second profile has succeeded” according to the present disclosure.
The cam switching device 20 according to the first to third embodiments described above includes a cam groove 26 provided on the outer peripheral surface of the camshaft 12 (more specifically, the outer peripheral surface of the cam carrier 22) and the actuator 24 that includes the engagement pin 28 engageable with the cam groove 26 and that is capable of protruding the engagement pin 28 toward the camshaft 12, and is configured such that, when the engagement pin 28 is engaged with the cam groove 26, the valve-driving cam is switched between the plurality of intake cams 14 and 16 in association with the rotation of the camshaft 12. However, the cam switching device intended for the present disclosure may not be always configured as with the cam switching device 20, as far as it includes a configuration X in which the profile of a valve-driving cam that is a cam that drives a valve that opens and closes a combustion chamber in each of a plurality of cylinders is switched between the profiles of a plurality of cams on a cylinder basis or a cylinder group basis. That is, the cam switching device intended for the present disclosure may be not accompanied by a sliding operation of a cam although a cam groove provided on the outer periphery surface of a camshaft is used, as with a device disclosed in WO 2011064852 A1, for example. Furthermore, the cam switching device may alternatively be a device without using a cam groove, as far as it includes the configuration X described above.
In the first to third embodiments described above, all the cylinders of the internal combustion engine 1 are taken as an example of the “plurality of cylinders” mentioned here. However, the “plurality of cylinders” may not be always all the cylinders of an internal combustion engine. For example, in an internal combustion engine that is provided with a plurality of banks that are each composed of a plurality of cylinders, the “plurality of cylinders” may alternatively be the plurality of cylinders belonging to the individual banks.
According to the fail processing in the first to third embodiments described above, the driver is notified of a malfunction concerning the cam switching device 20 by the use of turning on the MIL 58. However, the “malfunction indicator device” according to the present disclosure may not always use the MIL 58, and may announce the malfunction by the use of a warning tone or a voice, for example.
Furthermore, the embodiments and modifications described above may be combined in other ways than those explicitly described above as required and may be modified in various ways without departing from the scope of the present disclosure.
Number | Date | Country | Kind |
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2017-071725 | Mar 2017 | JP | national |