Information
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Patent Grant
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6244831
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Patent Number
6,244,831
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Date Filed
Thursday, August 12, 199926 years ago
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Date Issued
Tuesday, June 12, 200124 years ago
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Inventors
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Original Assignees
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Examiners
- Thorpe; Timothy S.
- Tyler; Cheryl J.
Agents
- Marshall, O'Toole, Gerstein, Murray & Borun
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CPC
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US Classifications
Field of Search
US
- 417 213
- 340 608
- 340 2755
- 123 357
- 303 1192
- 128 20418
- 128 687
- 364 558
- 073 1182
- 060 443
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International Classifications
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Abstract
A control device for a variable displacement pump in which a discharge flow rate of a hydraulic operating fluid is varied by changing a variable element comprises a first negative feedback circuit 24 for controlling a pressure of the hydraulic operating fluid fed from the variable displacement pump, a second negative feedback circuit 24a, and change-over control means 88. The first negative feedback circuit 24 has first pressure detecting means 13 for detecting the pressure of the hydraulic operating fluid, second pressure detecting means 114 for detecting a vent pressure of an electromagnetic relief valve, and a differential pressure calculation circuit 122 for calculating a difference between the pressures detected by the first and second pressure detecting means 13 and 114. The change-over control means 88 performs change-over control by utilizing a differential pressure signal sent from the differential pressure calculation circuit 122 in such a manner that a relief flow rate of the hydraulic operating fluid is reduced when the pressure detected by the first pressure detecting means 13 is higher than a target pressure.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a device for controlling a flow rate of a hydraulic operating fluid fed from a variable displacement pump such as a variable displacement swash plate type axial piston pump.
2. Description of the Related Art
A control device for a variable displacement pump has been used in an injection molding machine or a hydraulic press for performing plastic deformation working on a metal plate or the like, for example. In the injection molding machine, for example, control characteristics having high precision and high response are required in such a manner that a flow rate of a hydraulic operating fluid for driving a hydraulic piston can be controlled according to a flow rate of a molten synthetic resin while keeping a predetermined pressure for a short time of 0.2 second, for example, by the hydraulic piston.
Japanese Unexamined Utility Model Publication No. Hei 1-66483 has disclosed the typical prior art in which a swash plate acting as a variable element in a variable displacement swash plate type axial piston pump is driven by a hydraulic cylinder so that an inclination thereof is controlled, thereby controlling a discharge flow rate of a hydraulic operating fluid corresponding to the inclination and controlling a discharge pressure of the hydraulic operating fluid. In an injection process to be performed in an injection molding machine, it is necessary to cause an injection flow rate to conform to the flow of a synthetic resin while an injection pressure is being kept constant as described above. It may not be possible, however, owing to the shape of a metal mold and a synthetic resin material. In the prior art, it is very difficult to meet such requirements of the injection molding machine to stably control the inclination of the swash plate at a sufficient speed, and response is limited.
In order to solve the above-mentioned problem, there has been proposed a structure in which the flow rate of the hydraulic operating fluid discharged from the pump is kept constant and the pressure of the hydraulic operating fluid is controlled to be constant by means of an electromagnetic relief valve in order to control the pressure. Consequently, it is possible to keep response at a high speed.
With such a structure, however, a relief flow rate of the hydraulic operating fluid bled off from the electromagnetic relief valve is large. Accordingly, there is a problem in that power is wasted.
With such a structure, furthermore, if the pressure of the hydraulic operating fluid is rapidly raised, a speed of a rise in the pressure of the hydraulic operating fluid is increased more than a tilting turn speed of the pump. Consequently, there is a possibility that a high surge pressure might be generated. The pressure of the hydraulic operating fluid is detected, and the detected pressure is converted into an electric signal to control the operation of the electromagnetic relief valve. However, it is impossible to control the pressure of the hydraulic operating fluid with high precision due to a signal delay caused by the pressure detection and a signal delay caused by the conversion into the electric signal and subsequent arithmetic processings.
It is an object of the present invention to provide a control device for a variable displacement pump capable of controlling a relief flow rate obtained from an electromagnetic relief valve with high precision and hopefully capable of reducing the waste of a discharged hydraulic operating fluid as much as possible.
It is another object of the present invention to provide a control device for a variable displacement pump capable of preventing a high surge pressure from being generated.
It is further object of the present invention to provide a control device for a variable displacement pump capable of statically stabilizing the pressure of the hydraulic operating fluid fed from the variable displacement pump in a short time.
It is a further object of the present invention to provide a control device for a variable displacement pump capable of statically stabilizing the flow rate of the hydraulic operating fluid fed from the variable displacement pump in a short time.
SUMMARY OF THE INVENTION
A first aspect of the present invention is directed to a control device for a variable displacement pump for controlling, by an electromagnetic relief valve, a pressure of a hydraulic operating fluid fed from the variable displacement pump capable of varying a flow rate of the discharged hydraulic operating fluid by changing a variable element, the control device comprising a first negative feedback circuit for controlling the pressure of the hydraulic operating fluid fed from the variable displacement pump, the first negative feedback circuit having first pressure detecting means for detecting the pressure of the hydraulic operating fluid fed from the variable displacement pump, second pressure detecting means for detecting a pilot pressure of the electromagnetic relief valve, a differential pressure calculation circuit for calculating a difference between the pressures detected by the first and second pressure detecting means, target pressure setting means for setting a target pressure of the hydraulic operating fluid fed from the variable displacement pump, a first subtraction circuit for calculating a first deviation of a signal indicative of the detected pressure which is sent from the first pressure detecting means from the target pressure set by the target pressure setting means, and a first compensation circuit for calculating a pressure correction signal in response to an output of the first subtraction circuit in such a manner that the first deviation reaches zero, thereby controlling the electromagnetic relief valve; a second negative feedback circuit having flow rate detecting means for detecting the flow rate of the hydraulic operating fluid fed from the variable displacement pump, a second subtraction circuit for calculating a second deviation of a signal indicative of the detected flow rate which is sent from the flow rate detecting means from an input signal, and a second compensation circuit for changing the variable element in response to an output of the second subtraction circuit in such a manner that the second deviation obtained by the second subtraction circuit reaches zero; target flow rate setting means for setting a target flow rate of the hydraulic operating fluid fed from the variable displacement pump; and change-over control means for calculating a signal indicative of the differential pressure which is sent from the differential pressure calculation circuit and the signal indicative of the detected flow rate which is sent from the flow rate detecting means when the pressure detected by the first pressure detecting means is higher than the target pressure set by the target pressure setting means, thereby giving the calculated signals to the second subtraction circuit in such a manner that a relief flow rate of the hydraulic operating fluid is reduced, and for giving, to the second subtraction circuit, a signal indicative of the target flow rate which is sent from the target flow rate setting means when the pressure detected by the first pressure detecting means is lower than the target pressure set by the target pressure setting means.
According to the present invention, the hydraulic operating fluid fed from the variable displacement pump is controlled by the electromagnetic relief valve. The electromagnetic relief valve is controlled by the first negative feedback circuit. Accordingly, the discharge pressure of the variable displacement pump is kept constant irrespective of the flow rate. In a pressure control state, if the pressure of the hydraulic operating fluid fed from the variable displacement pump which is detected by the first pressure detecting means exceeds the target pressure set by the target pressure setting means, a part of the hydraulic operating fluid fed from the variable displacement pump is subjected to relief through the electromagnetic relief valve. At this time, if the relief flow rate is large, the magnitude of the differential pressure signal is increased by the override characteristics of the electromagnetic relief valve. More specifically, the relief flow rate can be detected by the level of the differential pressure signal even if it is not directly detected. A pump flow rate is reduced in such a manner that the differential pressure signal has a small specific value to control the relief flow rate to have a minimum value. A difference between the pressure detected by the first pressure detecting means, that is, the pressure of the hydraulic operating fluid fed from the variable displacement pump and the pressure detected by the second pressure detecting means, that is, the pilot pressure of the electromagnetic relief valve has no hysteresis, and is substantially proportional to the relief flow rate obtained through the electromagnetic relief valve. Therefore, the relief flow rate obtained from the electromagnetic relief valve can be controlled with high precision by utilizing the difference between the pressure detected by the first pressure detecting means and the pressure detected by the second pressure detecting means.
If the pressure detected by the first pressure detecting means is equal to or lower than the pressure detected by the second pressure detecting means, the signal indicative of the target flow rate set by the target flow rate setting means is given as an input signal to the second subtraction circuit by the operation of the change-over control means to set a flow rate control state and the second negative feedback circuit is operated to have the target flow rate.
A second aspect of the present invention is directed to the control device for a variable displacement pump, further comprising a third arithmetic circuit for calculating a signal indicative of the target pressure which is sent from the target pressure setting means, the pressure correction signal which is sent from the first compensation circuit and the signal indicative of the differential pressure which is sent from the differential pressure calculation circuit.
According to the present invention, the pressure of the hydraulic operating fluid fed from the variable displacement pump is controlled by utilizing the signal indicative of the target pressure which is sent from the target pressure setting means, the pressure correction signal which is sent from the first correction circuit and the signal indicative of the differential pressure which is sent from the differential pressure calculation circuit. In particular, the signal indicative of the differential pressure which is sent from the differential pressure calculation circuit can also detect the surge pressure generated at the time of a change in the capacity of the variable displacement pump or the like. Thus, the surge pressure can be controlled.
A third aspect of the present invention is directed to a control device for a hydraulic operating fluid which controls a pressure of the hydraulic operating fluid by an electromagnetic relief valve, comprising first pressure detecting means for detecting the pressure of the hydraulic operating fluid; second pressure detecting means for detecting a pilot pressure of the electromagnetic relief valve; and a differential pressure calculation circuit for calculating a difference between the pressures detected by the first and second pressure detecting means, a current to be supplied to the electromagnetic relief valve being controlled by using, as one parameter, the difference in the detected pressure which is obtained by the differential pressure calculation circuit so that a relief pressure of the electromagnetic relief valve is controlled.
According to the present invention, a difference between the pressure detected by the first pressure detecting means, that is, the pressure of the hydraulic operating fluid and the pressure detected by the second pressure detecting means, that is, the pilot pressure of the electromagnetic relief valve has no hysteresis, and a surge pressure generated at the time of a change in the capacity of the variable displacement pump or the like can also be detected. Therefore, the pressure of the hydraulic operating fluid can be kept constant with high precision and the surge pressure can be controlled.
A fourth aspect of the present invention is directed to a control device for a variable displacement pump for controlling, by an electromagnetic relief valve, a pressure of a hydraulic operating fluid fed from the variable displacement pump capable of varying a flow rate of the discharged hydraulic operating fluid by changing a variable element, the control device comprising first pressure detecting means for detecting the pressure of the hydraulic operating fluid fed from the variable displacement pump, second pressure detecting means for detecting a pilot pressure of the electromagnetic relief valve, a differential pressure calculation circuit for calculating a difference between the pressures detected by the first and second pressure detecting means, target pressure setting means for setting a target pressure of the hydraulic operating fluid fed from the variable displacement pump, command pressure setting means for setting a target command pressure in relation to the target pressure set by the target pressure setting means, a subtraction circuit for calculating a deviation of a signal indicative of the detected pressure which is sent from the first pressure detecting means from the target command pressure set by the command pressure setting means, and a compensation circuit for calculating a pressure correction signal in such a manner that the deviation reaches zero, thereby controlling the electromagnetic relief valve; the command pressure setting means setting the target command pressure based on the pressure detected by the first pressure detecting means, setting, as the target command pressure, a first command pressure which is lower than the target pressure set by the target pressure setting means when the pressure detected by the first pressure detecting means is equal to or lower than a first predetermined pressure which is lower than the target pressure, and setting the target pressure as the target command pressure when the pressure detected by the first pressure detecting means is equal to the target pressure.
According to the present invention, the target pressure of the hydraulic operating fluid fed from the variable displacement pump is set by the target pressure setting means, and the command pressure setting means sets the target command pressure in relation to the target pressure set by the target pressure setting means. In a pressure control state, if the pressure of the hydraulic operating fluid fed from the variable displacement pump exceeds the target command pressure set by the command pressure setting means, the electromagnetic relief valve is opened so that a part of the hydraulic operating fluid fed from the variable displacement pump is subjected to relief through the electromagnetic relief valve. The first pressure detecting means detects the pressure of the hydraulic operating fluid fed from the variable displacement pump, the second pressure detecting means detects the pilot pressure of the electromagnetic relief valve, and the differential pressure calculating means calculates the difference between the pressures detected by the first and second pressure detecting means. The differential pressure obtained by the differential pressure calculating means has no hysteresis, and is substantially proportional to the relief flow rate obtained through the electromagnetic relief valve. Therefore, the relief flow rate obtained from the electromagnetic relief valve can be controlled with high precision by utilizing the difference between the detected pressures. Furthermore, the command pressure setting means sets, as the target command pressure, the first command pressure which is lower than the target pressure when the pressure detected by the first pressure detecting means is equal to or lower than the first predetermined pressure which is lower than the target pressure set by the target pressure setting means, and sets, as the target command pressure, the target pressure when the pressure detected by the first pressure detecting means is equal to the target pressure. Therefore, when a great load does not act, the command pressure setting means sets the first command pressure and the pressure of the hydraulic operating fluid fed from the variable displacement pump is controlled to be the first command pressure. The first command pressure is lower than the target pressure. In such a pressure control state, therefore, even if the pressure of the hydraulic operating fluid is rapidly raised, a peak of a surge pressure is set in the vicinity of the target pressure so that a surge pressure which greatly exceeds the target pressure can be prevented from being generated. When a load pressure, that is, the pressure detected by the first pressure detecting means is the target pressure, the command pressure setting means sets the target pressure as the target command pressure. Therefore, if the pressure of the hydraulic operating fluid fed from the variable displacement pump is raised to reach the target pressure, it is kept at the target pressure. Accordingly, the pressure of the hydraulic operating fluid fed from the variable displacement pump can be kept at the target pressure, and a high surge pressure caused by the rapid rise in the pressure can be prevented from being generated.
A fifth aspect of the present invention is directed to the control device for a variable displacement pump, wherein the command pressure setting means sets the first command pressure as the target command pressure when the pressure detected by the first pressure detecting means is equal to or lower than a first predetermined pressure which is lower than the target pressure, sets the target pressure as the target command pressure when the pressure detected by the first pressure detecting means is equal to the target pressure, and gradually increases the target command pressure to be set as the pressure detected by the first pressure detecting means is raised when the pressure detected by the first pressure detecting means is higher than the first predetermined pressure and is lower than the target pressure.
According to the present invention, the command pressure setting means sets the first command pressure as the target command pressure when the pressure detected by the first pressure detecting means is equal to or lower than the first predetermined pressure, sets the target pressure as the target command pressure when the detected pressure is the target pressure, and gradually increases the target command pressure to be set according to a rise in the detected pressure when the detected pressure is higher than the first predetermined pressure and is lower than the target pressure. Therefore, if a load is increased so that the pressure of the hydraulic operating fluid fed from the variable displacement pump is raised, the target command pressure set by the command pressure setting means is also increased according to the rise in the pressure. Accordingly, the pressure can be changed from the first command pressure into the target pressure while controlling a variation in the pressure of the hydraulic operating fluid, and can be kept at a predetermined target pressure.
A sixth aspect of the present invention is directed to the control device for a variable displacement pump, wherein the command pressure setting means sets the target pressure as the target command pressure when the pressure detected by the first pressure detecting means reaches a second predetermined pressure which is higher than the first predetermined pressure and is lower than the target pressure.
According to the present invention, the command pressure setting means sets the target pressure as the target command pressure if the pressure detected by the first pressure detecting means, that is, the pressure of the hydraulic operating fluid fed from the variable displacement pump reaches the second predetermined pressure which is lower than the target pressure. Therefore, when the detected pressure reaches the target pressure, the target pressure has already been controlled to reach the target command pressure. Accordingly, the hydraulic operating fluid fed from the variable displacement pump can precisely be kept at the target pressure.
A seventh aspect of the present invention is directed to the control device for a variable displacement pump, wherein the command pressure setting means sets the first command pressure as the target command pressure when the pressure detected by the first pressure detecting means is equal to or lower than the first predetermined pressure which is lower than the target pressure, sets the target pressure as the target command pressure when the pressure detected by the first pressure detecting means is equal to or higher than the second predetermined pressure, and gradually increases the target command pressure to be set as the pressure detected by the first pressure detecting means is raised when the pressure detected by the first pressure detecting means is higher than the first predetermined pressure and is lower than the second predetermined pressure.
According to the present invention, the command pressure setting means gradually increases the target command pressure to be set in accordance with the rise in the detected pressure when the pressure detected by the first pressure detecting means is higher than the first predetermined pressure and is lower than the second predetermined pressure. Therefore, when a load is increased so that the pressure of the hydraulic operating fluid fed from the variable displacement pump is raised, the target command pressure set by the command pressure setting means is also increased according to the rise in the pressure. Accordingly, the pressure of the hydraulic operating fluid can be changed from the first command pressure into the target pressure while controlling a variation in the pressure of the hydraulic operating fluid.
An eighth aspect of the present invention is directed to a control device for a variable displacement pump for controlling, by an electromagnetic relief valve, a pressure of a hydraulic operating fluid fed from the variable displacement pump capable of varying a flow rate of the discharged hydraulic operating fluid by changing a variable element, the control device comprising first pressure detecting means for detecting the pressure of the hydraulic operating fluid fed from the variable displacement pump, second pressure detecting means for detecting a pilot pressure of the electromagnetic relief valve, a differential pressure calculation circuit for calculating a difference between the pressures detected by the first and second pressure detecting means, target pressure setting means for setting a target pressure of the hydraulic operating fluid fed from the variable displacement pump, a subtraction circuit for calculating a deviation of a signal indicative of the detected pressure which is sent from the first pressure detecting means from the target pressure set by the target pressure setting means, and a compensation circuit for calculating a pressure correction signal in relation to an output of the subtraction circuit in such a manner that the deviation reaches zero, thereby controlling the electromagnetic relief valve, the compensation circuit having an integral compensation circuit for performing an integral processing for a signal output from the subtraction circuit, and switch means for transmitting the signal output from the subtraction circuit to the integral compensation circuit and stopping the transmission, the switch means serving to transmit the output signal from the subtraction circuit to the integral compensation circuit after a predetermined time has passed since the signal output from the subtraction circuit got into a predetermined range, thereby starting the integral processing of the integral compensation circuit.
According to the present invention, the target pressure of the hydraulic operating fluid fed from the variable displacement pump is set by the target pressure setting means. If the pressure of the hydraulic operating fluid exceeds the target pressure, the electromagnetic relief valve is opened so that a part of the hydraulic operating fluid fed from the variable displacement pump is subjected to relief through the electromagnetic relief valve. The first pressure detecting means detects the pressure of the hydraulic operating fluid fed from the variable displacement pump, the second pressure detecting means detects the pilot pressure of the electromagnetic relief valve, and the differential pressure calculating means calculates the difference between the pressures detected by the first and second pressure detecting means. The differential pressure obtained by the differential pressure calculating means has no hysteresis and is substantially proportional to a relief flow rate obtained through the electromagnetic relief valve. Therefore, the relief flow rate obtained from the electromagnetic relief valve can be controlled with high precision by utilizing the difference between the detected pressures. Furthermore, the compensation circuit for controlling the electromagnetic relief valve includes the integral compensation circuit for performing an integral processing for the signal output from the subtraction circuit, and the switch means for controlling the transmission of the output signal to the integral compensation circuit. The switch means transmits the output signal to the integral compensation circuit after the predetermined time has passed since the signal output from the subtraction circuit got into the predetermined range. Accordingly, if the pressure of the hydraulic operating fluid approximates to the target pressure, the integral processing is started by the integral compensation circuit of the compensation circuit. The integral processing is started after the predetermined time has passed since the output signal got into the predetermined range, that is, after overshoot or subsequent undershoot has been generated. In general, when the overshoot is generated, the integral value of the integral compensation circuit is increased due to the overshoot and the compensation circuit gives an instruction to greatly lower the pressure of the hydraulic operating fluid. Consequently, the undershoot is generated. When the undershoot is generated, the integral value of the integral compensation circuit is increased due to the undershoot. In this case, the compensation circuit gives an instruction to greatly increase the pressure of the hydraulic operating fluid. Consequently, the overshoot is generated. Thus, when the overshoot and/or the undershoot are/is generated, the convergence of the pressure of the hydraulic operating fluid on the target pressure is delayed and static stability thereof is delayed. On the other hand, as described above, if the time for actuating the integral compensation circuit of the compensation circuit is somewhat delayed, the integral processing is not performed by the integral compensation circuit when the overshoot (and furthermore, the subsequent undershoot) is (are) generated. The integral processing is started when the stability is somewhat obtained after great overshoot (and furthermore, subsequent undershoot) is (are) generated. Accordingly, an increase in the integral value of the compensation circuit can be avoided so that the pressure of the hydraulic operating fluid can be stabilized in a short time.
A ninth aspect of the present invention is directed to a control device for a variable displacement pump for controlling, by an electromagnetic relief valve, a pressure of a hydraulic operating fluid fed from the variable displacement pump capable of varying a flow rate of the discharged hydraulic operating fluid by changing a variable element, the control device comprising a first negative feedback circuit for controlling the pressure of the hydraulic operating fluid fed from the variable displacement pump, the first negative feedback circuit having first pressure detecting means for detecting the pressure of the hydraulic operating fluid fed from the variable displacement pump, second pressure detecting means for detecting a pilot pressure of the electromagnetic relief valve, a differential pressure calculation circuit for calculating a difference between the pressures detected by the first and second pressure detecting means, target pressure setting means for setting a target pressure of the hydraulic operating fluid fed from the variable displacement pump, a first subtraction circuit for calculating a first deviation of a signal indicative of the detected pressure which is sent from the first pressure detecting means from the target pressure set by the target pressure setting means, and a first compensation circuit for calculating a pressure correction signal in relation to an output of the first subtraction circuit in such a manner that the first deviation reaches zero, thereby controlling the electromagnetic relief valve; a second negative feedback circuit for controlling the flow rate of the hydraulic operating fluid fed from the variable displacement pump, the second negative feedback circuit having flow rate detecting means for detecting the flow rate of the hydraulic operating fluid fed from the variable displacement pump, a second subtraction circuit for calculating a second deviation of a signal indicative of the detected flow rate which is sent from the flow rate detecting means from an input signal, and a second compensation circuit for changing the variable element in relation to an output of the second subtraction circuit in such a manner that the second deviation reaches zero; target flow rate setting means for setting a target flow rate of the hydraulic operating fluid fed from the variable displacement pump; and change-over control means for changing over a signal input to the second subtraction circuit; the change-over control means calculating a signal indicative of the differential pressure which is sent from the differential pressure calculation circuit and the signal indicative of the detected flow rate which is sent from the flow rate detecting means when a difference between the pressure detected by the first pressure detecting means and the target pressure is greater than a predetermined value, thereby giving the calculated output signals as the input signal to the second subtraction circuit in such a manner that a relief flow rate of the hydraulic operating fluid is reduced, and giving, as the input signal, a signal indicative of the target flow rate which is sent from the target flow rate setting means to the second subtraction circuit when the difference between the pressure detected by the first pressure detecting means and the target pressure is equal to or smaller than the predetermined value, the first compensation circuit having a first integral compensation circuit for performing an integral processing for a signal output from the first subtraction circuit, and first switch means for transmitting the signal output from the first subtraction circuit to the first integral compensation circuit and stopping the transmission, the first switch means serving to transmit the output signal from the first subtraction circuit to the first integral compensation circuit after a first time has passed since the signal output from the first subtraction circuit got into a first range, thereby starting the integral processing of the first integral compensation circuit.
According to the present invention, the pressure of the hydraulic operating fluid fed from the variable displacement pump is controlled by the electromagnetic relief valve. The electromagnetic relief valve is controlled by the first negative feedback circuit. Furthermore, the flow rate of the hydraulic operating fluid is controlled by the variable element. The variable element is controlled by the second negative feedback circuit. In a pressure control state, if the difference between the pressure detected by the first detecting means and the target pressure set by the target pressure setting means exceeds the predetermined value, a part of the hydraulic operating fluid fed from the variable displacement pump is subjected to relief through the electromagnetic relief valve. The first pressure detecting means detects the pressure of the hydraulic operating fluid fed from the variable displacement pump, the second pressure detecting means detects the pilot pressure of the electromagnetic relief valve, and the differential pressure calculating means calculates the difference between the pressures detected by the first and second pressure detecting means. The relief flow rate of the electromagnetic relief valve can be controlled with high precision by utilizing the differential pressure. Furthermore, the first compensation circuit for controlling the electromagnetic relief valve includes the first integral compensation circuit for performing an integral processing for the signal output from the first subtraction circuit, and the first switch means for controlling the transmission of the output signal to the first integral compensation circuit. The first switch means transmits the output signal to the first integral compensation circuit after the first time has passed since the signal output from the first subtraction circuit got into the first range. Accordingly, if the pressure of the hydraulic operating fluid approximates to the target pressure, the integral processing is started by the first integral compensation circuit of the first compensation circuit. The integral processing is started after the first time has passed since the output signal got into the first range. Thus, if the time for actuating the first integral compensation circuit is somewhat delayed, the integral processing is not performed by the first integral compensation circuit when the overshoot (and the subsequent undershoot) is (are) generated. The integral processing is started when the stability is somewhat obtained after great overshoot (and subsequent undershoot) is (are) generated. Accordingly, the pressure of the hydraulic operating fluid can be stabilized in a short time.
When the difference between the pressure detected by the first pressure detecting means and the target pressure is equal to or lower than the predetermined value, the control device is brought into a flow rate control state. By the operation of the change-over control means in the flow rate control state, the signal indicative of the target flow rate set by the target flow rate setting means is transmitted as the input signal to the second subtraction circuit and the second negative feedback circuit controls the variable element in such a manner that the flow rate of the hydraulic operating fluid fed from the variable displacement pump reaches the target flow rate.
A tenth aspect of the present invention is directed to the control device for a variable displacement pump, wherein the second compensation circuit has a second integral compensation circuit for performing an integral processing for a signal output from the second subtraction circuit, and second switch means for transmitting the signal output from the second subtraction circuit to the second integral compensation circuit and stopping the transmission, the second switch means serving to transmit the output signal from the second subtraction circuit to the second integral compensation circuit after a second time has passed since the signal output from the second subtraction circuit got into a second range, thereby starting the integral processing of the second integral compensation circuit.
According to the present invention, the second compensation circuit for controlling the variable element includes the second integral compensation circuit for performing an integral processing for the signal output from the second subtraction circuit, and the second switch means for controlling the transmission of the output signal to the second integral compensation circuit. In the flow rate control state, the second switch means transmits the output signal from the second subtraction circuit to the second integral compensation circuit after the second time has passed since the signal output from the second subtraction circuit got into the second range. Accordingly, if the flow rate of the hydraulic operating fluid approximates to the target flow rate, the integral processing is started by the second integral compensation circuit of the second compensation circuit. The integral processing is started after the second time has passed since the output signal got into the second range. Thus, if the time for actuating the second integral compensation circuit is somewhat delayed, the integral processing is not performed by the second integral compensation circuit when the overshoot (and the subsequent undershoot) is (are) generated. The integral processing is started when the stability is somewhat obtained after great overshoot (and subsequent undershoot). Accordingly, the flow rate of the hydraulic operating fluid can be stabilized in a short time.
An eleventh aspect of the present invention is directed to the control device for a variable displacement pump, wherein first and second timer means are provided in relation to the first and second switch means of the first and second compensation circuits, the first timer means starting timing when the signal output from the first subtraction circuit gets into the first range, the integral processing of the first integral compensation circuit being started when the first timer means times the first time, the second timer means starting timing when the signal output from the second subtraction circuit gets into the second range, and the integral processing of the second integral compensation circuit being started when the second timer means times the second time.
According to the present invention, the first and second timer means are provided corresponding to the first and second switch means. Therefore, the first and second times set by the first and second timer means and the times for starting the integral processings of the first and second integral compensation circuits can be delayed. With a comparatively simple structure, the actuation of each of the first and second integral compensation circuits can be delayed.
A twelfth aspect of the present invention is directed to a control device for a variable displacement pump for controlling, by an electromagnetic relief valve, a pressure of a hydraulic operating fluid fed from the variable displacement pump capable of varying a flow rate of the discharged hydraulic operating fluid by changing a variable element, the control device comprising a first negative feedback circuit for controlling the pressure of the hydraulic operating fluid fed from the variable displacement pump, the first negative feedback circuit having first pressure detecting means for detecting the pressure of the hydraulic operating fluid fed from the variable displacement pump, second pressure detecting means for detecting a pilot pressure of the electromagnetic relief valve, a differential pressure calculation circuit for calculating a difference between the pressures detected by the first and second pressure detecting means, target pressure setting means for setting a target pressure of the hydraulic operating fluid fed from the variable displacement pump, a first subtraction circuit for calculating a first deviation of a signal indicative of the detected pressure which is sent from the first pressure detecting means from the target pressure set by the target pressure setting means, and a first compensation circuit for calculating a pressure correction signal in relation to an output of the first subtraction circuit in such a manner that the first deviation reaches zero, thereby controlling the electromagnetic relief valve; a second negative feedback circuit for controlling the flow rate of the hydraulic operating fluid fed from the variable displacement pump, the second negative feedback circuit having flow rate detecting means for detecting the flow rate of the hydraulic operating fluid fed from the variable displacement pump, a second subtraction circuit for calculating a second deviation of a signal indicative of the detected flow rate which is sent from the flow rate detecting means from an input signal, and a second compensation circuit for changing the variable element in relation to an output of the second subtraction circuit in such a manner that the second deviation reaches zero; target flow rate setting means for setting a target flow rate of the hydraulic operating fluid fed from the variable displacement pump; and change-over control means for changing over a signal input to the second subtraction circuit; the change-over control means calculating a signal indicative of the differential pressure which is sent from the differential pressure calculation circuit and the signal indicative of the detected flow rate which is sent from the flow rate detecting means when a difference between the pressure detected by the first pressure detecting means and the target pressure is greater than a predetermined value, thereby giving the calculated output signals as the input signal to the second subtraction circuit in such a manner that a relief flow rate of the hydraulic operating fluid is reduced, and giving, as the input signal, the signal indicative of the target flow rate which is sent from the target flow rate setting means to the second subtraction circuit when the difference between the pressure detected by the first pressure detecting means and the target pressure is equal to or smaller than the predetermined value, the second compensation circuit having an integral compensation circuit for performing an integral processing for a signal output from the second subtraction circuit, and switch means for transmitting the signal output from the second subtraction circuit to the integral compensation circuit and stopping the transmission, the switch means serving to transmit the output signal from the second subtraction circuit to the integral compensation circuit after a predetermined time has passed since the signal output from the second subtraction circuit got into a predetermined range, thereby starting the integral processing of the integral compensation circuit.
According to the present invention, the pressure of the hydraulic operating fluid fed from the variable displacement pump is controlled by the electromagnetic relief valve, and the electromagnetic relief valve is controlled by the first negative feedback circuit. Furthermore, the flow rate of the hydraulic operating fluid is controlled by the variable element, and the variable element is controlled by the second negative feedback circuit. In the flow rate control state, the switch means transmits the output signal from the second subtraction circuit to the integral compensation circuit after the predetermined time has passed since the signal output from the second subtraction circuit got into the predetermined range. Accordingly, if the flow rate of the hydraulic operating fluid approximates to the target flow rate, the integral processing is started by the integral compensation circuit of the second compensation circuit. The integral processing is started after the predetermined time has passed since the output signal got into the predetermined range. Thus, if the time for actuating the integral compensation circuit is somewhat delayed, the integral processing is not performed by the integral compensation circuit when the overshoot (and the subsequent undershoot) is (are) generated. The integral processing is started when the stability is somewhat obtained after great overshoot (and subsequent undershoot) is (are) generated. Accordingly, the flow rate of the hydraulic operating fluid can be stabilized in a short time.
A thirteenth aspect of the present invention is directed to a control device for a variable displacement pump for controlling, by an electromagnetic relief valve, a pressure of a hydraulic operating fluid fed from the variable displacement pump capable of varying a flow rate of the discharged hydraulic operating fluid by changing a variable element, the control device comprising a first negative feedback circuit for controlling the pressure of the hydraulic operating fluid fed from the variable displacement pump, the first negative feedback circuit having first pressure detecting means for detecting the pressure of the hydraulic operating fluid fed from the variable displacement pump, second pressure detecting means for detecting a pilot pressure of the electromagnetic relief valve, a differential pressure calculation circuit for calculating a difference between the pressures detected by the first and second pressure detecting means, target pressure setting means for setting a target pressure of the hydraulic operating fluid fed from the variable displacement pump, a first subtraction circuit for calculating a first deviation of a signal indicative of the detected pressure which is sent from the first pressure detecting means from the target pressure set by the target pressure setting means, and a first compensation circuit for calculating a pressure correction signal in response to an output of the first subtraction circuit in such a manner that the first deviation reaches zero, thereby controlling the electromagnetic relief valve; a second negative feedback circuit having flow rate detecting means for detecting the flow rate of the hydraulic operating fluid fed from the variable displacement pump, a second subtraction circuit for calculating a second deviation of a signal indicative of the detected flow rate which is sent from the flow rate detecting means from an input signal, and a second compensation circuit for changing the variable element in response to an output of the second subtraction circuit in such a manner that the second deviation obtained by the second subtraction circuit reaches zero; target flow rate setting means for setting a target flow rate of the hydraulic operating fluid fed from the variable displacement pump; change-over switch means for selectively changing over into a first state in which an operation value of a signal indicative of the differential pressure which is sent from the differential pressure calculation circuit and the signal indicative of the detected flow rate which is sent from the flow rate detecting means is given to the second subtraction circuit and a second state in which a signal indicative of the target flow rate which is sent from the target flow rate setting means is given to the second subtraction circuit; and change-over switch control means for holding the change-over switch means in the first state to reduce a relief flow rate of the hydraulic operating fluid when the pressure detected by the first pressure detecting means is higher than the target pressure set by the target pressure setting means or the differential pressure signal sent from the differential pressure calculation circuit is greater than a predetermined value, and for holding the change-over switch means in the second state when the pressure detected by the first pressure detecting means is lower than the target pressure set by the target pressure setting means and the differential pressure signal sent from the differential pressure calculation circuit is smaller than the predetermined value.
According to the present invention, the hydraulic operating fluid fed from the variable displacement pump is controlled by the electromagnetic relief valve. The electromagnetic relief valve is controlled by the first negative feedback circuit. Accordingly, the discharge pressure of the variable displacement pump is kept constant irrespective of the flow rate. In the pressure control state, if the pressure of the hydraulic operating fluid fed from the variable displacement pump which is detected by the first pressure detecting means exceeds the target pressure set by the target pressure setting means, a part of the hydraulic operating fluid fed from the variable displacement pump is subjected to relief through the electromagnetic relief valve. At this time, if the relief flow rate is large, the magnitude of the differential pressure signal is increased by the override characteristics of the electromagnetic relief valve. More specifically, the relief flow rate can be detected by the level of the differential pressure signal even if it is not directly detected. A pump flow rate is reduced in such a manner that the differential pressure signal has a small specific value to control the relief flow rate to have a minimum value. A difference between the pressure detected by the first pressure detecting means, that is, the pressure of the hydraulic operating fluid fed from the variable displacement pump and the pressure detected by the second pressure detecting means, that is, the pilot pressure of the electromagnetic relief valve has no hysteresis, and is substantially proportional to the relief flow rate obtained through the electromagnetic relief valve. Therefore, the relief flow rate obtained from the electromagnetic relief valve can be controlled with high precision by utilizing the difference between the pressure detected by the first pressure detecting means and the pressure detected by the second pressure detecting means.
If the pressure detected by the first pressure detecting means is higher than the pressure set by the target pressure setting means or the differential pressure signal sent from the differential pressure calculation circuit is greater than the predetermined value, the control device is changed over from the flow rate control state into the pressure control state. In the pressure control state, the pressure control is performed in such manner that the pressure detected by the first pressure detecting means reaches the target pressure set by the target pressure setting means. Thus, even if the pressure detected by the first pressure detecting means doesn't reach the pressure set by the target pressure setting means, the pressure control is performed when the difference between the pressure detected by the first pressure detecting means and the pressure detected by the second pressure detecting means is greater than the predetermined value. Therefore, even if the pressure of the hydraulic operating fluid is rapidly raised, it is possible to prevent a high surge pressure from being generated.
A fourteenth aspect of the present invention is directed to the control device for a variable displacement pump, further comprising a first low-pass filter for processing the signal indicative of the detected pressure which is sent from the first pressure detecting means and a second low-pass filter for processing a signal indicative of the detected pressure which is sent from the second pressure detecting means, a cut-off frequency of the second low-pass filter being set lower than that of the first low-pass filter.
According to the present invention, a detection signal sent from the first pressure detecting means is transmitted to the differential pressure calculation circuit through the first low-pass filter, and a detection signal sent from the second pressure detecting means is transmitted to the differential pressure calculation circuit through the second low-pass filter. Therefore, noise components contained in each detection signal can be removed. The cut-off frequency of the second low-pass filter is set lower than that of the first low-pass filter. Therefore, the detection signal sent from the second pressure detecting means is transmitted to the differential pressure calculation circuit with a greater time delay than in the detection signal sent from the first pressure detecting means. Therefore, a value obtained by the calculation of the differential pressure calculation circuit, that is, the difference between the pressure detected by the first pressure detecting means and the pressure detected by the second pressure detecting means is closer to an actual differential pressure. Thus, the pressure control of the hydraulic operating fluid can be performed with higher precision.
A fifteenth aspect of the present invention is directed to a control device for a variable displacement pump for controlling, by an electromagnetic relief valve, a pressure of a hydraulic operating fluid fed from the variable displacement pump capable of varying a flow rate of the discharged hydraulic operating fluid by changing a variable element, the control device comprising a negative feedback circuit for controlling the pressure of the hydraulic operating fluid fed from the variable displacement pump in a pressure control state in which the pressure of the hydraulic operating fluid is to be controlled, the negative feedback circuit having first pressure detecting means for detecting the pressure of the hydraulic operating fluid fed from the variable displacement pump, second pressure detecting means for detecting a pilot pressure of the electromagnetic relief valve, a differential pressure calculation circuit for calculating a difference between the pressures detected by the first and second pressure detecting means, target pressure setting means for setting a target pressure of the hydraulic operating fluid fed from the variable displacement pump, a first subtraction circuit for calculating a first deviation of a signal indicative of the detected pressure which is sent from the first pressure detecting means from the target pressure set by the target pressure setting means, and a first compensation circuit for calculating a pressure correction signal in response to an output of the first subtraction circuit in such a manner that the first deviation reaches zero, thereby controlling the electromagnetic relief valve; the control device further comprising a first low-pass filter for processing the signal indicative of the detected pressure which is sent from the first pressure detecting means and a second low-pass filter for processing a signal indicative of the detected pressure which is sent from the second pressure detecting means, a cut-off frequency of the second low-pass filter being set lower than that of the first low-pass filter.
According to the present invention, the negative feedback circuit for controlling the pressure of the hydraulic operating fluid in the pressure control state has the same structure as in the thirteenth aspect of the present invention. Accordingly, the electromagnetic relief valve is controlled so that the pressure of the hydraulic operating fluid fed from the variable displacement pump can be kept constant. In the same manner as in the fourteenth aspect of the present invention, the first and second low-pass filters are provided corresponding to the first and second pressure detecting means. Therefore, the pressure of the hydraulic operating fluid can be controlled with higher precision.
The above-mentioned “signal operation” means an operation of data value represented by the signal and “the signal gets into the range” means “a data value represented by the signal is present within the range”, which will be hereinafter used with the same meaning respectively. The operation includes a differential operation, an integral operation and the like as well as addition, subtraction, multiplication and division.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a block diagram showing the whole structure of a control device for a variable displacement pump according to a first embodiment of the present invention;
FIG. 2
is a diagram showing the specific structure of a hydraulic circuit represented by a control circuit in the control device of
FIG. 1
;
FIG. 3
is a sectional view showing an example of the specific structure of an electromagnetic relief valve in the hydraulic circuit of
FIG. 2
;
FIG. 4
is a chart illustrating a relationship between a relief flow rate of the electromagnetic relief valve and a difference between pressures detected by first and second pressure detecting means;
FIG. 5
is a chart showing an input-output characteristic of a limiter provided in the control device of
FIG. 1
;
FIGS.
6
(A) to
6
(E) are charts illustrating the operation of the control device shown in
FIG. 1
;
FIG. 7
is a block diagram showing the whole structure of a control device for a variable displacement pump according to a second embodiment of the present invention;
FIG. 8
is a chart showing a relationship between a pressure (a target load pressure) detected by first pressure detecting means and a target command pressure;
FIG. 9
is a block diagram showing the whole structure of a control device for a variable displacement pump according to a third embodiment of the present invention;
FIG. 10
is a chart illustrating the delay operation of a first integral compensation circuit provided in the control device;
FIGS.
11
(A) to
11
(E) are charts illustrating the operation of the control device shown in
FIG. 9
;
FIG. 12
is a block diagram showing the whole structure of a control device for a variable displacement pump according to a fourth embodiment of the present invention; and
FIGS.
13
(A) to
13
(C) are graphs showing an actual differential pressure ΔP
0
and a detected differential pressure ΔP, (1) showing an actual differential pressure ΔP
0
, (2) showing a detected differential pressureΔP obtained when each of filters
142
and
144
has the same cut-off frequency, and (3) showing a detected differential pressure ΔP obtained when the filter
144
has a lower cut-off frequency than in the filter
142
.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
First of all, a first embodiment of the present invention will be described with reference to
FIGS. 1
to
6
. A relief flow rate obtained from an electromagnetic relief valve can be controlled with high precision by a control device for a variable displacement pump according to the present embodiment. In addition, the waste of a discharged hydraulic operating fluid can be reduced as much as possible.
FIG. 1
is a block diagram showing the electrical structure of a control device for a variable displacement pump according to the first embodiment of the present invention. By the electrical structure, a pressure and a flow rate of the hydraulic operating fluid discharged from a variable displacement swash plate type axial piston pump
1
shown in
FIG. 2
acting as the variable displacement pump, are controlled. In
FIG. 2
, for example, a molten synthetic resin in an injection molding machine is kept at a constant pressure in a metal mold by the hydraulic operating fluid fed from the pump
1
. In such a constant pressure state, an injection flow rate, therefore, the flow rate of the hydraulic operating fluid can be caused to conform to the flow of the synthetic resin into the metal mold. A pump body
2
and an auxiliary pump
3
have rotary shafts coupled to each other, and are rotated at a constant speed by means of a driving source (not shown). The hydraulic operating fluid is fed from the pump body
2
to an actuator (not shown) such as a cylinder through a pipe line
4
. An electromagnetic relief valve
6
is connected to the pipe line
4
through a pipe line
5
. A part of the hydraulic operating fluid is returned to a tank
215
through a pipe line
7
. With the structure of the pump
1
shown in
FIG. 2
, a hydraulic proportional control valve
15
and an electromagnetic proportional control valve
19
are used for controlling the flow rate. There is an advantage that the structure is comparatively simple.
FIG. 3
is a simplified sectional view showing an example of the electromagnetic relief valve
6
. A first valve seat
9
a
is formed in a valve housing
8
, and elastic force is given in such a direction that a first valve body
10
a
is mounted by the elastic force of a first spring
11
a
. Furthermore, a second valve seat
9
b
is formed in the valve housing
8
, and elastic force is given in such a direction that a second valve body
10
b
is mounted by the elastic force of a second spring
11
b
. The second valve body
10
b
is provided with a plunger
211
. An electromagnetic coil
12
is excited so that the plunger
211
is moved in the direction to the second valve body
10
b
, thereby acting thereon. The pipe line
5
communicates with the back side of the first valve body
10
a
through a pilot passage
112
. A pressure acts on the pilot passage
112
in such a direction that the first valve body
10
a
is mounted. The pilot passage
112
is provided with a throttle member
128
for regulating the passage of the hydraulic operating fluid flowing therein. Accordingly, if the pressure of the pipe line
5
acting on the first valve body
10
a
exceeds the pilot pressure of the pilot passage
112
and the elastic force of the first spring
11
a
, the first valve body
10
a
separates from the valve seat
9
a
so that a part of the hydraulic operating fluid flows from the pipe line
5
to the pipe line
7
. The back side of the second valve body
10
b
communicates with the oil tank
215
through a passage
214
. Accordingly, if a pressure applied to the back side of the first valve body
10
a
acting on the second valve body
10
b
exceeds the electromagnetic force of the electromagnetic coil
12
and the elastic force of the second spring
11
b
, the second valve body
10
b
separates from the valve seat
9
b
so that a part of the hydraulic operating fluid on the back side of the first valve body
10
a
flows into the oil tank
215
through the passage
214
.
In the present embodiment, the pipe line
5
is provided with first pressure detecting means
13
, and a passage
113
communicating with the pilot passage
112
is provided with second pressure detecting means
114
. The first and second pressure detecting means
13
and
114
can be constituted by a pressure gauge for detecting the pressure of a fluid. The first pressure detecting means
13
detects the pressure of the hydraulic operating fluid in the pipe line
5
, that is, the pressure of the hydraulic operating fluid fed from the pump body
2
through the pipe line
4
, and the second pressure detecting means
114
detects the pressure of the pilot passage
112
, that is, the pressure of the hydraulic operating fluid acting on the back side of the valve body
10
a
through the throttle member
128
.
Referring to
FIG. 2
, the hydraulic operating fluid fed from the auxiliary pump
3
is supplied through a pipe line
14
to a minor cylinder chamber
116
for a minor piston
115
, and is supplied through the hydraulic proportional control valve
15
to a major cylinder chamber
17
for a major piston
16
in order to change the inclination of a variable element which is a swash plate of the pump
1
. The displacement position of the swash plate, that is, the displacement position of the piston
16
is detected by position detecting means
18
implemented by a potentiometer or the like. Consequently, the inclination of the swash plate, therefore, the flow rate of the hydraulic operating fluid discharged from the pipe line
4
is detected. Accordingly, the position detecting means
18
will be referred to as flow rate detecting means in the following description. The hydraulic operating fluid fed through the pipe line
14
is given from the electromagnetic proportional control valve
19
to a cylinder chamber
21
of the hydraulic proportional control valve
15
through a pipe line
20
. Thus, the status of the hydraulic operating fluid fed from the hydraulic proportional control valve
15
to the cylinder chamber
17
through a pipe line
22
can continuously be changed.
In the present embodiment, when the elastic force of a spring
15
a
of the hydraulic proportional control valve
15
is balanced with the pressure of the hydraulic operating fluid acting on the cylinder chamber
21
, the hydraulic proportional control valve
15
is held in a neutral position shown in
FIG. 2
, and the swash plate of the pump
1
is held in an angular position corresponding thereto. On the other hand, if the pressure of the hydraulic operating fluid is raised (or lowered) so that it becomes higher (or lower) than the elastic force of the spring
15
a
, the proportional control valve
15
is moved to the left (or the right) in
FIG. 2
so that the pipe line
22
communicates with a pipe line
117
(or
14
) through the proportional control valve
15
and the hydraulic operating fluid in the major cylinder chamber
17
is returned through the pipe lines
22
and
117
(or the hydraulic operating fluid fed through the pipe line
14
is supplied to the major cylinder chamber
17
through the pipe line
22
). Accordingly, if the major piston
16
is moved to the right (or the left) in
FIG. 2
, the inclination of the swash plate is increased (or reduced) so that the discharge amount of the pump body
2
is reduced (or increased).
The electromagnetic relief valve
6
according to an example shown in
FIG. 3
is equivalently replaced as a control circuit
32
having a transfer function Gp
2
in FIG.
1
. The pump
1
shown in
FIG. 2
is equivalently replaced as a control circuit
32
a
having a transfer function Gq
2
as denoted by the reference numeral
32
a
in FIG.
1
. The control circuit
32
a
having the transfer function Gq
2
equivalently includes the pump body
2
, the auxiliary pump
3
, the hydraulic proportional control valve
15
, the swash plate, the piston
16
for driving the swash plate, the electromagnetic proportional control valve
19
and the like. A control amount led to a line
118
in
FIG. 1
corresponds to a line for sending a signal indicative of a pressure Pc of the hydraulic operating fluid which is detected by the second pressure detecting means
114
. A control amount led to a line
119
corresponds to a line for sending a signal indicative of a pressure Pd of the hydraulic operating fluid which is detected by the first pressure detecting means
13
. Furthermore, the signal sent from the control circuit
32
a
through a line
118
a
corresponds to a line for sending a signal indicative of the detected flow rate of the hydraulic operating fluid fed through the pipe line
4
which is represented by the flow rate detecting means
18
for detecting the displacement position of the swash plate. A first negative feedback circuit
24
for controlling the pressure of the hydraulic operating fluid and a second negative feedback circuit
24
a
for controlling the flow rate of the hydraulic operating fluid have similar structures, and the same portions have the same reference numerals to which a subscript a is attached, correspondingly.
A target pressure for the pressure of the hydraulic operating fluid fed from the pump body
2
to the pipe line
4
is set by target pressure setting means
25
. A signal indicative of the target pressure is sent from a line
26
to an open control circuit
31
having a transfer function Gp
1
for performing feedforward control, and is sent to one of inputs of a first subtraction circuit
34
. An output from the first pressure detecting means
13
is sent to the other input of the first subtraction circuit
34
through a line
27
. The first subtraction circuit
34
leads, to a line
28
, a signal indicative of a first deviation which is obtained by subtracting the signal indicative of the pressure Pd detected by the first pressure detecting means
13
from the signal indicative of the target pressure set by the target pressure setting means
25
, and sends the same signal to a first compensation circuit
29
. An output of the open control circuit
31
and a pressure correction signal led from the first compensation circuit
29
to a line
77
are added in a first arithmetic circuit
75
. A signal led from the first arithmetic circuit
75
to a line
78
is transmitted to an arithmetic circuit
120
, is subjected to an arithmetic processing in the arithmetic circuit
120
, and is given from the line
121
to the electromagnetic coil
12
of the electromagnetic relief valve
6
. The control device is further provided with a phase lead compensation circuit
79
. The first compensation circuit
29
obtains a pressure correction signal for making the first deviation zero and leads the pressure correction signal to the line
77
in response to the output of the first subtraction circuit
34
.
In the present embodiment, the signal indicative of the pressure Pd detected by the first pressure detecting means
13
is led to the line
119
and is then transmitted to a differential pressure calculation circuit
122
through a line
123
, and the signal indicative of the pressure Pc detected by the second pressure detecting means
114
is led to a line
124
and is then transmitted to the differential pressure calculation circuit
122
. The differential pressure calculation circuit
122
subtracts the signal indicative of the pressure Pc detected by the second pressure detecting means
114
from the signal indicative of the pressure Pd detected by the first pressure detecting means
13
to generate a difference (Pd−Pc) between the detected pressures. A signal indicative of the difference (Pd−Pc) sent from the differential pressure calculation circuit
122
is led to a line
125
, and is given to a control circuit
126
having a transfer function HP
5
and is then transmitted to the arithmetic circuit
120
through a line
127
. The arithmetic circuit
120
subtracts a signal sent from the line
127
from a signal sent from the first arithmetic circuit
75
, and gives the obtained signal to the electromagnetic coil
12
.
The flow rate of the hydraulic operating fluid discharged from the pipe line
4
of the pump
1
is set by target flow rate setting means
25
a
. An output is given to one of separate contacts
82
in change-over switch means
81
of input change-over means
80
through a line
26
a
. The change-over switch means
81
has another separate contact
83
. A common contact
84
can be changed over into the separate contact
82
or
83
to be conducted. An output of the common contact
84
is given from a line
85
to an open control circuit
31
a
having a transfer function Gq
1
. An output of the open control circuit
31
a
is given to a second arithmetic circuit
75
a
, and is added to a flow rate correction signal led from a second compensation circuit
29
a
to a line
77
a
so that an arithmetic processing is performed. The output of the second arithmetic circuit
75
a
is given to the electromagnetic proportional control valve
19
of the pump
1
through a line
78
a
. Consequently, the piston
16
is driven. Accordingly, the swash plate is angular displacement driven so that the discharge flow rate is changed.
A signal indicative of the flow rate of the hydraulic operating fluid discharged from the pump body
2
to the line
4
which is detected by the flow rate detecting means
18
is sent from a line
27
a
to one of the inputs of a second subtraction circuit
34
a
, and a signal input from a line
85
is sent to the other input of the second subtraction circuit
34
a
. The second subtraction circuit
34
a
subtracts a signal indicative of the detected flow rate of the line
27
a
from the signal input from the line
85
, and leads a signal indicative of a second deviation to a line
28
a
and gives the same signal to a second compensation circuit
29
a
. The second compensation circuit
29
a
leads, to a line
77
a
, a flow rate correction signal for displacing the swash plate, therefore, the piston
16
in response to the output of the second subtraction circuit
34
a
in such a manner that the second deviation reaches zero as described above. The output of the flow rate detecting means
18
is given to a phase lead compensation circuit
79
a
. The output of the phase lead compensation circuit
79
a
is given to an arithmetic circuit
75
a
to perform subtraction. By the signal led from the arithmetic circuit
75
a
to the line
78
a
, the electromagnetic proportional control valve
19
is controlled as described above.
FIG. 4
is a graph showing the pressure override characteristics of the electromagnetic relief valve
6
. In the pressure control operation state of the hydraulic operating fluid in the pipe line
4
for reaching the target pressure of the target pressure setting means
25
, the electromagnetic relief valve
6
sets a relief flow rate Q to zero at a cracking pressure, and is opened at a pressure which is slightly higher than the cracking pressure so that a part of the hydraulic operating fluid is caused to flow out from the line
7
with a small relief flow rate. If the target pressure is set to a pressure which is a little higher than the cracking pressure, a part of the hydraulic operating fluid is subjected to relief through the line
7
with a small relief flow rate at the target pressure. As shown by a line L
1
in FIG.
4
, there is a characteristic that the relief flow rate and the difference (Pd−Pc) between the pressures detected by the first and second pressure detecting means
13
and
114
are increased with a substantially proportional relationship within a range in which the flow rate exceeds the target flow rate. If the relief flow rate is increased, a pressure tends to be higher than the target pressure by the pressure override characteristics. Accordingly, the pressure correction signal led from the first compensation circuit
29
to the line
77
is a deviation signal for lowering the pressure detected by the first pressure detecting means
13
. The level of the pressure correction signal has a relationship of a linear function, for example, a proportional relationship with an unnecessary relief flow rate surplus to the small relief flow rate.
In the present embodiment, a signal indicative of the difference (Pd −Pc) between the pressures detected by the first pressure detecting means
13
and the second pressure detecting means
114
which has almost the same relationship with a rise in the pressure in the override characteristics is subtracted from the signal indicative of the flow rate of the hydraulic operating fluid which is detected by the flow rate detecting means
18
, and a value obtained by the subtraction is given as an input signal acting as the target flow rate of the second negative feedback circuit
24
a
during the pressure control operation. More specifically, in case of a relief flow rate Q
1
in
FIG. 4
, when the difference (Pd−Pc) between the pressures detected by the first and second pressure detecting means
13
and
114
is increased to reach a pressure difference P
1
indicated as the reference numeral
87
, a pressure correction signal led from the first compensation circuit
29
to the line
77
is a deviation signal for decreasing the pressure by a pressure difference ΔP
1
and is given, to the line
85
, as an input signal to reach the target flow rate of the second compensation circuit
29
a
in such a manner that the relief flow rate Q
1
reaches a small relief flow rate close to zero (the relief flow rate in the target pressure), which will be described below. Thus, a great relief flow rate Q
1
to be wasted can be prevented from being generated. Consequently, it is possible to reduce a dead flow rate as much as possible.
In the control device according to the present embodiment, change-over control means
88
is provided. A second arithmetic circuit
89
provided in the change-over control means
88
includes a comparison circuit
91
for leading, to a line
90
, only a positive differential pressure signal sent from the differential pressure calculation circuit
122
, and a control circuit
92
having a transfer function Hp
4
in response to the signal indicative of the differential pressure (Pd−Pc) which is sent through the line
90
. The differential pressure of the differential pressure calculation circuit
122
is positive when the pressure Pd detected by the first pressure detecting means
13
exceeds the pressure Pc detected by the second pressure detecting means
114
. At that time, the signal indicative of the pressure difference (Pd−Pc) is given to an arithmetic circuit
93
as described above. The arithmetic circuit
93
serves to subtract an output sent from the control circuit
92
provided in the first arithmetic circuit
89
from the signal indicative of the flow rate detected by the flow rate detecting means
18
which is sent through the line
27
a
, leads, to a line
94
, a signal indicative of a flow rate obtained by the subtraction of the difference from the detected flow rate, and gives the same signal to the separate contact
83
of the change-over switch means
81
. Since the signal indicative of the pressure difference which is sent from the differential pressure calculation circuit
122
has no hysteresis characteristics and includes no signal for correction, it has less errors. Therefore, the control of the flow rate of the hydraulic operating fluid to be described below can be performed with high precision by utilizing the pressure difference signal.
Change-over switch control means
95
constituting input change-over means
80
together with the change-over switch means
81
conducts the common contact
84
of the change-over switch means
81
to the separate contact
83
when the pressure correction signal of the first compensation circuit
29
is negative, that is, the pressure detected by the first pressure detecting means
13
exceeds the target pressure set by the target pressure setting means
25
, thereby giving the output of the arithmetic circuit
93
, through the line
85
, as an input signal which indicates the target pressure of the second compensation circuit
29
a
. Furthermore, the change-over switch control means
95
conducts the common contact
84
of the change-over switch means
81
to the separate contact
82
in response to the pressure correction signal of the first compensation circuit
29
when the pressure detected by the first pressure detecting means
13
is equal to or lower than the target pressure, thereby giving, from the line
26
a
to the line
85
, the signal indicative of the target flow rate sent from the target flow rate setting means
25
a
and causing the same signal to be an input signal of the second compensation circuit
29
a
so that the pressure of the hydraulic operating fluid can be raised to reach the target pressure.
The specific structure of the first compensation circuit
29
will be described again with reference to
FIG. 1. A
signal indicative of the first deviation signal which is sent from the first subtraction circuit
34
to the line
28
is given to a compensation circuit
51
having a transfer function Hp
1
, and the output of the compensation circuit
51
is given to a limiter
50
. As shown in
FIG. 5
, the limiter
50
limits an output to M1 and M2 when the signal input from the compensation circuit
51
gets out of a range of M1 to M2. The output of the first limiter
50
is added in the arithmetic circuit
65
. The output of the first subtraction circuit
34
which is sent through the line
28
is also given to a compensation circuit
62
having a transfer function Hp
2
through switch means
76
. The output of the compensation circuit
62
is given to an integral compensation circuit
61
so that an integral operation for the output of the first subtraction circuit
34
is performed. The output of the integral compensation circuit
61
is given to a second limiter
60
so that the same limiter operation as in
FIG. 5
described above is performed. The arithmetic circuit
65
adds the output of the limiter
60
to the output of the limiter
50
described above, and leads the added outputs as a pressure correction signal to the line
77
.
Level discriminating means
96
provided in the first compensation circuit
29
cuts off the switch means
76
when an absolute value of the first deviation led from the first subtraction circuit
34
to the line
28
exceeds a predetermined value. Consequently, the action of the compensation circuit
62
, the integral compensation circuit
61
and the second limiter
60
is halted. When the level discriminating means
96
discriminates that the absolute value of the first deviation is equal to or smaller than the predetermined value, it causes the switch means
76
to be conducted, thereby permitting the integral operation to be performed by the integral compensation circuit
61
.
FIG. 6
is a waveform diagram illustrating the operation of the first compensation circuit
29
. A signal sent from the target pressure setting means
25
to the line
26
has a stepped waveform shown in
FIG. 6
(
1
). At this time, the waveform of the first deviation led from the first subtraction circuit
34
to the line
28
is shown in
FIG. 6
(
2
). Absolute values of discrimination levels Hε1 and Lε1 shown in
FIG. 6
(
2
) may be equal to each other. The compensation circuit
51
outputs a signal having a waveform shown by the reference numeral
97
of
FIG. 6
(
3
). As shown in a solid line of
FIG. 6
(
3
), the first limiter
50
limits the output of the compensation circuit
51
as shown by the reference numeral
98
, and gives the same output to the addition circuit
65
.
The level discriminating means
96
serves to discriminate the first deviation led from the first subtraction circuit
34
to the line
28
with the upper and lower discrimination levels Hε1 and Lε1, and to cut off the switch means
76
when the first deviation is out of a range of Hε1 to Lε1. After a time t
1
, the first deviation is kept within the above-mentioned upper and lower discrimination levels Hε1 and Lε1. Therefore, the switch means
76
is conducted. Accordingly, an integral signal having a waveform shown by the reference numeral
99
in
FIG. 6
(
4
) is obtained from the integral compensation circuit
61
. The second limiter
60
limits the output of the integral compensation circuit
61
as shown by the reference numeral
100
, and gives, to the addition circuit
65
, a signal having a waveform shown in a solid line of
FIG. 6
(
4
). Thus, a signal for pressure control to be performed by the electromagnetic relief valve
6
shown in
FIG. 6
(
5
) is sent to the line
78
by the action of the first compensation circuit
29
, the open control circuit
31
and the phase lead compensation circuit
79
.
The second compensation circuit
29
a
related to the flow rate of the hydraulic operating fluid of the pump
1
has the same structure as in the above-mentioned first compensation circuit
29
, and the same reference numerals having a subscript a attached thereto denote the same portions, correspondingly. In the second compensation circuit
29
a
, a flow rate may be used instead of the pressure related to the description of the above-mentioned first compensation circuit
29
, and the electromagnetic proportional control valve
19
for displacing the piston
16
, therefore, the swash plate may be operated instead of controlling the electromagnetic relief valve
6
.
In the phase lead compensation circuit
79
, the output of the first pressure detecting means
13
which is obtained from the line
23
is given to a compensation circuit
73
having a transfer function Hp
3
, the output of the compensation circuit
73
is given to a phase lead circuit
74
, and the output of the phase lead circuit
74
is subtracted in the arithmetic circuit
75
. Consequently, a signal sent from the line
78
controls the overshoot of the pressure of the hydraulic operating fluid by the electromagnetic relief valve
6
so that subsequent damping can be promoted. This is the same as in another phase lead compensation circuit
79
a
for the flow rate of the hydraulic operating fluid, and the overshoot of a flow rate by the displacement of the piston
16
and the swash plate can be prevented from being generated so that subsequent damping can be promoted.
In the present embodiment, a signal calculated in the arithmetic circuit
75
is further transmitted to the arithmetic circuit
120
. In the arithmetic circuit
120
, a signal (which has passed through the control circuit
126
having a transfer function HP5) indicative of the difference pressure (Pd−Pc) sent from the differential pressure calculation circuit
122
is subtracted from the signal sent from the arithmetic circuit
75
. Thus, a surge pressure generated during the operation of an actuator such as a cylinder can also be detected by utilizing the signal indicative of the differential pressure of the differential pressure calculation circuit
122
, and the control for reducing the surge pressure can be performed by utilizing the signal indicative of the differential pressure to control the pressure of the hydraulic operating fluid. Thus, the surge pressure which easily makes troubles in the pressure control with high precision can remarkably be reduced.
The first embodiment has been described above.
Next, a second embodiment of the present invention will be described with reference to
FIGS. 7 and 8
. In the control device for the variable displacement pump according to the first embodiment described above, the target pressure of the hydraulic operating fluid in the variable displacement pump is set by the target pressure setting means. Therefore, the relief pressure of the electromagnetic relief valve goes to the set target pressure. In general, the response speed of the electromagnetic relief valve is comparatively lower than the change speed of the pressure. In some cases where the pressure of the hydraulic operating fluid fed from the variable displacement pump, that is, the load pressure is rapidly raised, the working speed of the electromagnetic relief valve is not enough so that the load pressure becomes higher than the target pressure and a high surge pressure is generated.
For example, in a case where a hydraulic cylinder mechanism is actuated by the hydraulic operating fluid fed from the variable displacement pump, the pressure of the hydraulic operating fluid is rapidly raised beyond the target pressure when the piston comes in contact with a cylinder end. At this time, the pressure of the hydraulic operating fluid is rapidly raised. Therefore, the operation of the electromagnetic relief valve cannot fully respond to the rise in the pressure of the hydraulic operating fluid so that there is a possibility that a high surge pressure might be generated. If the high surge pressure is thus generated, an impact is increased so that a high impulsive sound is made to cause noises.
In a control device for a variable displacement pump according to a second embodiment, a pressure of a hydraulic operating fluid can be kept at a target pressure and a high surge pressure can be prevented from being generated.
FIG. 7
is a block diagram showing the electrical structure of the control device for the variable displacement pump according to the second embodiment of the present invention. The structure according to the second embodiment is different from that according to the first embodiment shown in
FIG. 1
in the following respects.
More specifically, the second embodiment is different from the first embodiment in that command pressure setting means
217
is provided. A signal indicative of a target pressure which is sent from target pressure setting means
25
and a signal indicative of a detected pressure which is sent from first pressure detecting means
13
are transmitted to the command pressure setting means
217
. A signal indicative of a target command pressure is sent from the command pressure setting means
217
to an open control circuit
31
and a first subtraction circuit
34
. Other structures in the second embodiment are the same as those in the first embodiment.
The functions of components according to the second embodiment which are particularly different from those of the first embodiment will be described below in detail.
As is apparent from
FIG. 7
, the target pressure for the pressure of the hydraulic operating fluid fed from a pump body
2
to a pipe line
4
is set by the target pressure setting means
25
in the present embodiment. A signal indicative of the target pressure is transmitted to the command pressure setting means
217
through a line
216
. The command pressure setting means
217
sets a target command pressure in relation to the target pressure set by the target pressure setting means
25
. A signal indicative of the target command pressure is transmitted as a pressure signal for setting the pressure of the hydraulic operating fluid to the open control circuit
31
through a line
26
, and is transmitted to one of the inputs of the first subtraction circuit
34
. The signal indicative of the pressure detected by the first pressure detecting means
13
is transmitted to the command pressure setting means
217
through a line
218
. The command pressure setting means
217
sets a target command pressure based on the signal indicative of the detected pressure which is sent from the first pressure detecting means
13
.
With reference to
FIG. 8
, the setting of the target command pressure by the command pressure setting means
217
will be described. The command pressure setting means
217
is constituted by a memory having a predetermined target command pressure pattern stored therein, for example. A pattern shown in
FIG. 8
is stored as a map in the command pressure setting means
217
, for example. A target command pressure pattern shown in
FIG. 8
is obtained when a target pressure set by the target pressure setting means
25
is 170 kgf/cm
2
, for example, and indicates a relationship between a load pressure, that is, the pressure detected by the first pressure detecting means
13
and the target command pressure set by the command pressure setting means
217
.
In the target command pressure pattern shown in
FIG. 8
, when the pressure detected by the first pressure detecting means
13
is equal to or lower than a first predetermined pressure which is lower than the target pressure, for example, 100 kgf/cm
2
, the command pressure setting means
217
sets a first command pressure, for example, 100 kg /cm
2
as the target command pressure. At this time, accordingly, the hydraulic operating fluid fed from the pump body
2
is controlled in such a manner that the pressure thereof reaches the first command pressure. When the pressure detected by the first pressure detecting means
13
is raised to a second predetermined pressure which is higher than the first predetermined pressure, for example, 150 kgf/cm
2
, the command pressure setting means
217
sets, as a target command pressure, the target pressure set by the target pressure setting means
25
. If the pressure detected by the first pressure detecting means
13
exceeds the second predetermined pressure, the target pressure is set as a target command pressure. Thus, if the pressure detected by the first pressure detecting means
13
reaches the second predetermined pressure which is lower than the target pressure, the target pressure is set as the target command pressure. Therefore, when the detected pressure reaches the target pressure, the control for changing the target pressure into the target command pressure has already been performed. Accordingly, the pressure of the hydraulic operating fluid can be kept at the target pressure as will be described below.
When the pressure detected by the first pressure detecting means
13
is higher than the first predetermined pressure, for example, 100 kgf/cm
2
and is lower than the second predetermined pressure, for example, 150 kgf/cm
2
, the command pressure setting means
217
sets the target command pressure in such a manner that the target command pressure is gradually increased proportionally as the pressure detected by the first pressure detecting means
13
is raised. In the present embodiment, if the pressure detected by the first pressure detecting means
13
is raised from 100 kgf/cm
2
to 150 kgf/cm
2
, the target command pressure set by the command pressure setting means
217
is proportionally increased from 100 kgf/cm
2
to 170 kgf/cm
2
. By gradually increasing the target command pressure proportionally, thus, the pressure of the hydraulic operating fluid can be changed from the first command pressure to the target pressure while controlling a variation in the pressure of the hydraulic operating fluid.
By employing such a target command pressure pattern, the following functions and effects can be achieved. More specifically, in a normal control state, the pressure detected by the first pressure detecting means
13
is lower than the first predetermined pressure, and the command pressure setting means
217
sets the first command pressure, for example, 100 kgf/cm
2
as the target command pressure. Accordingly, in such a control state, if the load pressure is rapidly raised, for example, the piston of the hydraulic cylinder mechanism directly comes in contact with the cylinder end, the pressure of the hydraulic operating fluid is rapidly raised so that a surge pressure is generated. However, since the target command pressure set by the command pressure setting means
217
is set to the first command pressure, if the surge pressure is generated, the surge pressure is not higher than the target pressure set by the target pressure setting means
25
(or the same surge pressure does not greatly exceed the target pressure even if it is higher). Consequently, a rise in the pressure of the hydraulic operating fluid can be prevented from exceeding the target pressure. As is apparent from the above description, if the pressure detected by the first pressure detecting means
13
is raised, the target command pressure is also raised. If the pressure detected by the first pressure detecting means
13
is equal to or higher than the second predetermined pressure, the command pressure setting means
217
sets the target pressure, for example, of 170 kgf/cm
2
as the target command pressure. Therefore, the hydraulic operating fluid is held to reach the target pressure, and can be kept at a predetermined target pressure while controlling a rise in the pressure of the hydraulic operating fluid which exceeds the target pressure.
Such a target command pressure pattern can properly be selected depending on the capacity of the variable displacement pump, the capability thereof, the target pressure set by the target pressure setting means
25
, and the like. In the target command pressure pattern shown in
FIG. 8
, for example, if the pressure detected by the first pressure detecting means
13
is raised to the second predetermined pressure or more, the command pressure setting means
217
sets the target pressure as the target command pressure. Instead, it is also possible to have a structure in which the command pressure setting means
217
sets the target pressure as the target command pressure if the detected pressure is raised to reach the target pressure. In this case, it is desirable that the target command pressure set by the command pressure setting means
217
should also be gradually increased proportionally as the pressure detected by the first pressure detecting means
13
is raised from the first predetermined pressure to the target pressure in order to prevent the pressure of the hydraulic operating fluid from being varied at the time of a change from the first command pressure to the target pressure.
The second embodiment has been described above.
Next, a third embodiment of the present invention will be described with reference to
FIGS. 9
to
11
. In the control device for the variable displacement pump according to the first embodiment described above, for example, if the pressure of the hydraulic operating fluid fed from the variable displacement pump approximates to the target pressure set by the target pressure setting means, the first level discriminating means discriminates the pressure state to bring the first switch means into a closing state. Consequently, the signal output from the first subtraction circuit is transmitted to the first integral compensation circuit. The first integral compensation circuit performs an integral processing for the output signal. In general, the integral processing to be performed by the integral compensation circuit includes a delay element. Therefore, overshoot is caused in dynamic control (undershoot is also caused as the case may be) due to the delay element. Accordingly, if the integral processing is performed in such a pressure control for the hydraulic operating fluid, there is a possibility that an integral value obtained from the first integral compensation circuit might be increased by the overshoot (and the undershoot) during holding at the target pressure so that a delay of static stability in the pressure of the hydraulic operating fluid might be caused.
In the control device for the variable displacement pump according to the first embodiment, the flow rate of the hydraulic operating fluid fed from the variable displacement pump is also controlled by means of the second integral compensation circuit, the second switch means and the second level discriminating means in the same manner as the pressure thereof. Accordingly, there is a possibility that such a delay of the static stability might be caused also in the flow rate control of the hydraulic operating fluid.
In a control device for a variable displacement pump according to a third embodiment, a pressure of a hydraulic operating fluid fed from the variable displacement pump can be statically stabilized in a short time. Furthermore, a flow rate of the hydraulic operating fluid fed from the variable displacement pump can be statically stabilized in a short time.
FIG. 9
is a block diagram showing the electrical structure of the control device for the variable displacement pump according to the third embodiment of the present invention. The structure according to the third embodiment is different from that according to the first embodiment shown in
FIG. 1
in the following respects.
More specifically, the third embodiment is different from the first embodiment in that first timer means
132
is provided in a first compensation circuit
29
and second timer means
132
a
is provided in a second compensation circuit
29
a
. The first timer means
132
is connected to first level discriminating means
96
, and the second timer means
132
a
is connected to second level discriminating means
96
a
. Other structures according to the third embodiment are the same as those in the first embodiment.
The functions of components in the third embodiment which are particularly different from those in the first embodiment will be described below in detail.
As shown in
FIG. 9
, the first compensation circuit
29
is provided with the first level discriminating means
96
and the first timer means
132
in order to open and close first switch means
76
. The first level discriminating means
96
provided in the first compensation circuit
29
performs the following operation. When an absolute value of a first deviation led from a first subtraction circuit
34
to a line
28
exceeds a predetermined value, that is, the absolute value of the first deviation exceeds 10 kgf/cm
2
if a target pressure is set to 170 kgf/cm
2
, for example, the first deviation gets out of a first range. Consequently, the first level discriminating means
96
brings the first switch means
76
into an opening state. Accordingly, a signal output from the first subtraction circuit
34
is not transmitted to a first integral compensation circuit
61
. On the other hand, if a pressure of a hydraulic operating fluid fed from a pump body
2
is raised so that the first deviation of the first subtraction circuit
34
gets into the first range (that is, 160 kgf/cm
2
<Pd<180 kgf/cm
2
, for example), the first level discriminating means
96
generates an operating signal.
When the operating signal is thus generated, the first timer means
132
starts timing. After the first timer means
132
times a first time, for example, a time set to about 0.2 to 0.5 second, the first switch means
76
is held in a closing state by the operating signal. When the first switch means
76
is brought into the closing state, the signal output from the first subtraction circuit
34
is transmitted to a compensation circuit
62
and the first integral compensation circuit
61
through the first switch means
76
so that an integral processing is started by the first integral compensation circuit
61
. Since the first integral compensation circuit
61
is thus provided, a predetermined deviation doesn't remain in the first deviation of the first subtraction circuit
34
when the pressure of the hydraulic operating fluid is to be controlled.
Thus, if the operation of the first integral compensation circuit
61
is somewhat delayed, the following effects can be obtained. Description will be given with reference to FIG.
10
. In a case where the first timer means
132
is not provided, the first switch means
76
is brought into the closing state if the pressure of the hydraulic operating fluid is raised so that the first deviation of the first subtraction circuit
34
gets into the first range at a time T
1
, that is, the pressure of the hydraulic operating fluid reaches a pressure P
1
, for example, 160 kgf/cm
2
. Consequently, the integral processing for the output signal sent from the first subtraction circuit
34
is started by the first integral compensation circuit
61
from this point of time. At this time, when the overshoot shown in
FIG. 10
is generated in the pressure control of the hydraulic operating fluid, the integral value of the first integral compensation circuit
61
is increased due to the overshoot so that the first compensation circuit
29
gives an instruction to greatly lower the pressure of the hydraulic operating fluid. Consequently, the undershoot is generated. If the undershoot is generated, the integral value of the first integral compensation circuit
61
is increased due to the undershoot. In this case, the first compensation circuit
29
gives an instruction to greatly raise the pressure of the first hydraulic operating fluid. Consequently, the overshoot is generated. Thus, if the overshoot and/or the undershoot are/is generated, the convergence of the pressure of the hydraulic operating fluid on the target pressure is delayed so that static stability thereof is delayed. On the other hand, if the first timer means
132
is provided so that the start of the integral processing of the first integral compensation circuit
61
is delayed by a first time ΔT, the integral processing by the first integral compensation circuit
61
is not performed at the time of the overshoot and the subsequent undershoot if necessary. When the pressure of the hydraulic operating fluid is somewhat stabilized after great overshoot and subsequent undershoot if necessary, the integral processing is started. Accordingly, an increase in the integral value of the first integral compensation circuit
61
can be avoided so that the pressure of the hydraulic operating fluid can be stabilized in a short time. As is apparent from the above description, the first time ΔT is set by the first timer means
132
in consideration of the generation period of the overshoot and/or the undershoot which influence(s) the integral processing of the first integral compensation circuit
61
. The first timer means
132
is thus provided so that the time for starting the integral processing can be delayed with a comparatively simple structure. Consequently, the pressure of the hydraulic operating fluid can be stabilized in a short time.
FIG. 11
is a waveform diagram illustrating the operation of the first compensation circuit
29
. A signal sent from target pressure setting means
25
to a line
26
has a stepped waveform shown in FIG.
11
(
1
). In this case, a waveform of a first deviation led from the first subtraction circuit
34
to a line
28
is shown in
FIG. 11
(
2
). Absolute values of discrimination levels H ε1 and Lε1 shown in
FIG. 11
(
2
) may be equal to each other. A compensation circuit
51
sends a signal having a waveform shown by the reference numeral
97
in
FIG. 11
(
3
). As shown in a solid line of
FIG. 11
(
3
), a first limiter
50
limits the output of the compensation circuit
51
as shown by the reference numeral
98
, and gives the same output to an addition circuit
65
.
The level discriminating means
96
serves to discriminate the first deviation led from the first subtraction circuit
34
to the line
28
with the upper and lower discrimination levels Hε1 and Lε1, and to cut off the switch means
76
when the first deviation is out of a range of Hε1 to Lε1. After a time T
1
, the first deviation is kept within the above-mentioned upper and lower discrimination levels Hε1 and Lε1. Therefore, the first switch means
76
is conducted after the first time ΔT of the first timer means
132
has passed. Accordingly, an integral signal having a waveform shown by the reference numeral
99
in
FIG. 11
(
4
) is obtained from the integral compensation circuit
61
. A second limiter
60
limits the output of the integral compensation circuit
61
as shown by the reference numeral
100
, and gives, to the addition circuit
65
, a signal having a waveform shown in a solid line of
FIG. 11
(
4
). Thus, a signal for pressure control to be performed by an electromagnetic relief valve
6
shown in
FIG. 11
(
5
) is sent to a line
78
by the action of the first compensation circuit
29
, an open control circuit
31
and a phase lead compensation circuit
79
.
The second compensation circuit
29
a
related to the flow rate of the hydraulic operating fluid of a pump
1
has the same structure as in the above-mentioned first compensation circuit
29
, and the same reference numerals having a subscript a attached thereto denote the same portions, correspondingly. The operation of the second compensation circuit
29
a
in a flow rate control state will be summarized below. A signal indicative of a second deviation led from a second subtraction circuit
34
a
to a line
28
a
is sent to a compensation circuit
51
a
having a transfer function Hq
1
. The output of the compensation circuit
51
a
is given to a limiter
50
a
. When the signal input from the compensation circuit
51
a
exceeds a predetermined range, the limiter
50
a
limits an output to a predetermined range. The output of the first limiter
50
a
is added in an arithmetic circuit
65
a
. The output of the second subtraction circuit
34
a
which is sent through the line
28
a
is also given to a compensation circuit
62
a
having a transfer function Hq
2
through second switch means
76
a
. The output of the compensation circuit
62
a
is given to a second limiter
60
a
so that the same limiter operation as described above is performed. The arithmetic circuit
65
a
adds the output of the limiter
60
a
to the output of the limiter
50
a
, and leads the added outputs as a flow rate correction signal to a line
77
a
. The second level discriminating means
96
a
and second timer means
132
a
are provided in order to open and close the second switch means
76
a
. Second level discriminating means
96
a
provided in the second compensation circuit
29
a
performs the following operation. When an absolute value of a second deviation led from the second subtraction circuit
34
a
to the line
28
a
exceeds a predetermined value, that is, the absolute value of the second deviation exceeds
20
litters/min if a target flow rate is set to 300 litters/min, for example, the second deviation gets out of a second range. Consequently, the second level discriminating means
96
a
brings the second switch means
76
a
into an opening state. Accordingly, a signal output from the second subtraction circuit
34
a
is not transmitted to a second integral compensation circuit
61
a
. On the other hand, if a flow rate of a hydraulic operating fluid fed from a pump body
2
is raised so that the second deviation of the second subtraction circuit
34
a
gets into the second range (that is, 280 litters/min<the flow rate of the hydraulic operating fluid<320 litters/min, for example), the second level discriminating means
96
a
generates an operating signal.
When the operating signal is thus generated, the second timer means
132
a
starts timing. After the second timer means
132
a
times a second time, the first switch means
76
is held in a closing state by the operating signal. While the second time may be set equal to the above-mentioned first time, a different time can also be set separately. When the second switch means
76
a
is brought into the closing state, the signal output from the second subtraction circuit
34
a
is transmitted to the compensation circuit
62
a
and the second integral compensation circuit
61
a
through the second switch means
76
a
so that an integral processing is started by the second integral compensation circuit
61
a.
Thus, if the second timer means
132
a
is provided to delay the start of the integral processing of the second integral compensation circuit
61
a
by the second time, the integral processing by the second integral compensation circuit
61
a
is not performed at the time of the overshoot and the subsequent undershoot if necessary. When the flow rate of the hydraulic operating fluid is somewhat stabilized after great overshoot and subsequent undershoot if necessary, the integral processing is started. Accordingly, an increase in the integral value of the second integral compensation circuit
61
a
can be avoided and the flow rate of the hydraulic operating fluid can be stabilized in a short time.
The third embodiment has been described above.
Next, a fourth embodiment of the present invention will be described with reference to
FIGS. 12 and 13
. In a control device for a variable displacement pump according to the fourth embodiment, a surge pressure can be prevented from being generated even if a pressure of the hydraulic operating fluid is rapidly raised. Furthermore, a relief flow rate obtained from an electromagnetic relief valve can be controlled with high precision.
FIG. 12
is a block diagram showing the electrical structure of the control device for the variable displacement pump according to the fourth embodiment. The structure according to the fourth embodiment is different from that according to the first embodiment shown in
FIG. 1
in the following respects.
More specifically, the fourth embodiment is different from the first embodiment in that a first low-pass filter
142
and a second low-pass filter
144
are provided. A signal indicative of a pressure Pd detected by first pressure detecting means
13
is sent to a differential pressure calculation circuit
122
through the first low-pass filter
142
, and a signal indicative of a pressure Pc detected by second pressure detecting means
114
is sent to the differential pressure calculation circuit
122
through the second low-pass filter
144
. A signal indicative of a differential pressure (Pd−Pc) which is sent from the differential pressure calculation circuit
122
is transmitted to change-over switch control means
95
as well as a control circuit
126
and a comparison circuit
91
. Other structures in the fourth embodiment are the same as those in the first embodiment.
The functions of components according to the fourth embodiment which are particularly different from those of the first embodiment will be described below in detail.
Referring to
FIG. 12
, the first low-pass filter
142
is provided on a line
119
in the present embodiment. The signal indicative of the pressure Pd detected by the first pressure detecting means
13
is processed by the first low-pass filter
142
so that noise components are removed from the signal indicative of the detected pressure Pd. Furthermore, the second low-pass filter
144
is provided on a line
124
. The signal indicative of the pressure Pc detected by the second pressure detecting means
114
is processed by the second low-pass filter
144
so that noise components are removed from the signal indicative of the detected pressure Pc.
In the present embodiment, a cut-off frequency of the first low-pass filter
142
is set to about 50 Hertz (Hz), for example, and a cut-off frequency of the second low-pass filter
144
is set to about 10 Hertz (Hz), for example. Thus, the cut-off frequency of the second low-pass filter
144
is set lower than that of the first low-pass filter
142
. By thus setting, the signal indicative of the detected pressure Pc which is sent from the second pressure detecting means
114
to the differential pressure calculation circuit
122
through the second low-pass filter
144
generates a greater time delay than in the signal indicative of the detected pressure Pd which is sent from the first pressure detecting means
13
to the differential pressure calculation circuit
122
through the first low-pass filter
142
. Consequently, the difference (Pd−Pc) between the detected pressures which is calculated by the differential pressure calculation circuit
122
approximates to an actual pressure difference. The waveform of the difference (Pd−Pc) between the detected pressures can be obtained to be more similar to that of the actual pressure difference, and the pressure and flow rate of the hydraulic operating fluid can be controlled with higher precision.
An example in which each of the detected pressures Pc and Pd is increased will be specifically described below. There will be described a case where an actual pressure Pc
0
of a pipe line
5
, an actual pressure Pd
0
of a pilot passage
112
and a difference ΔP
0
=Pd
0
−Pc
0
between the actual pressures Pc
0
and Pd
0
have values shown in
FIG. 13
(
1
). In this case, the signals themselves sent from the detecting means
13
and
114
have delays and a delay by a digital operation cycle is also generated. Therefore, if the cut-off frequency of the first low-pass filter
142
and that of the second low-pass filter
144
are set equal, for example, to 50 Hz, the detected pressures Pc and Pd have the same time delay so that a difference ΔP=Pd−Pc between the detected pressures Pc and Pd correspondingly generates a time delay as shown in
FIG. 13
(
2
).
As in the present embodiment, on the other hand, the cut-off frequency (10 Hz) of the second low-pass filter
144
is selected to be lower than the cut-off frequency (50 Hz) of the first low-pass filter
142
so that a greater time delay than in the detected pressure Pd can be generated on the detected pressure Pc as shown in
FIG. 13
(
3
) and the differential pressure ΔP=Pd−Pc can artificially be advanced conversely.
In detail, a first order lag filter is used for the first and second low-pass filters
142
and
144
. The first order lag filter is expressed by the following equation.
y
n
=y
n−1
+P
(
x
n
−y
n−1
) (1)
Δt: sampling cycle
y
n
: output value at this time
x
n
: input value at this time
y
n−1
: output value at the last time
f: cut-off frequency
P and T are expressed by equations (2) and (3).
In the first and second low-pass filters
142
and
144
expressed by the equation (1), if a cut-off frequency f is decreased, a time constant T is increased so that a coefficient P is decreased and an output y
n
is decreased. In other words, a variation in the signal is reduced so that a delay is generated. Consequently, a delay is generated on the detected pressure Pc as described above so that the differential pressure ΔP can artificially be advanced. Accordingly, it is possible to obtain the detected differential pressure ΔP which follows a change with the passage of time that approximates to a change with the passage of time of the actual differential pressure ΔP
0
. Since the detected pressure Pc is not used as a control value, the generation of the delay does not affect the control.
Next, the operation of input change-over means
80
and peripheral members thereof will be described. The change-over switch control means
95
constituting the input change-over means
80
together with change-over switch means
81
changes over the change-over switch means
81
based on a pressure correction signal sent from a first compensation circuit
29
and a signal indicative of the differential pressure (Pd−Pc) which is sent from the differential pressure calculation circuit
122
. More specifically, the change-over switch control means
95
causes a common contact
84
of the change-over switch means
81
to be conducted to a separate contact
83
when the pressure correction signal of the first compensation circuit
29
is negative, that is, the pressure detected by the first pressure detecting means
13
is higher than a target pressure set by target pressure setting means
25
or the differential pressure of the differential pressure calculation circuit
122
is greater than a predetermined value, that is, the difference (Pd−Pc) between the pressure Pd detected by the first pressure detecting means
13
and the pressure Pc detected by the second pressure detecting means
114
is greater than a predetermined value. Accordingly, when the pressure correction signal of the first compensation circuit
29
is negative or the differential pressure of the differential pressure compensation circuit
122
is greater than the predetermined value, the change-over switch means
81
is held in a first state in which the common contact
84
and the separate contact
83
are conducted and the output of an arithmetic circuit
93
is given, through the line
85
, as an input signal which indicates the target flow rate of the second compensation circuit
29
a
. At this time, accordingly, the control device is brought into a pressure control state so that pressure control is performed in such a manner that the pressure detected by the first pressure detecting means
13
reaches the target pressure set by the target pressure setting means
25
, and the flow rate of the pump is controlled so that the relief flow rate of the hydraulic operating fluid is fully reduced. Thus, even if the detected pressure doesn't reach the target pressure, the control device is brought into a pressure control state to reduce the flow rate from the pump when the differential pressure is greater than the predetermined value. Therefore, in a case where the piston of the actuator is located at the stroke end and the load pressure is rapidly raised, a high surge pressure can be prevented from being generated.
On the other hand, when the pressure correction signal of the first compensation circuit
29
is positive and the differential pressure of the differential pressure calculation circuit
122
is smaller than the predetermined value, the change-over switch control means
95
is held in a second state in which the common contact
84
of the change-over switch means
81
is conducted to a separate contact
82
. Consequently, a signal indicative of a target flow rate which is sent from target flow rate setting means
25
a
is transmitted as an input signal of a second compensation circuit
29
a
through lines
26
a
and
85
. Thus, the control device is brought into a flow rate control state.
While the control device for the variable displacement pump according to a variety of embodiments of the present invention has been described above, the present invention is not restricted to these embodiments but various changes and modifications can be performed without departing from the scope of the present invention.
For example, although the integral processings to be performed by both the first integral compensation circuit in the first compensation circuit related to the pressure control of the hydraulic operating fluid fed from the variable displacement pump and the second integral compensation circuit in the second compensation circuit related to the flow rate control of the same hydraulic operating fluid have been somewhat delayed in the third embodiment, desirable effects can also be obtained by delaying one of the integral processings performed by the first and second integral compensation circuits.
For example, although the fourth embodiment employs both the structure in which the change-over switch means
81
is changed over by utilizing the pressure correction signal sent from a first compensation circuit
92
and the differential pressure signal sent from the differential pressure calculation circuit
122
and the structure in which the first and second low-pass filters
142
and
144
are provided in relation to the first and second pressure detecting means
13
and
114
, desirable effects can be obtained by employing either of the structures.
Claims
- 1. A control device for a variable displacement pump for controlling a pressure of a hydraulic operating fluid fed from the variable displacement pump, said variable displacement pump capable of varying a flow rate of the discharged hydraulic operating fluid by changing a variable element, the control device comprising:an electromagnetic relief valve coupled to said variable displacement pump for relieving the pressure of said hydraulic operating fluid, said electromagnetic relief valve having a pilot pressure; a first negative feedback circuit for controlling the pressure of the hydraulic operating fluid fed from the variable displacement pump, the first negative feedback circuit having first pressure detecting means for detecting the pressure of the hydraulic operating fluid fed from the variable displacement pump, second pressure detecting means for detecting said pilot pressure of the electromagnetic relief valve, a differential pressure calculation circuit for calculating a difference between the pressures detected by the first and second pressure detecting means, target pressure setting means for setting a target pressure of the hydraulic operating fluid fed from the variable displacement pump, a first subtraction circuit for calculating a first deviation of a signal indicative of the detected pressure which is sent from the first pressure detecting means from the target pressure set by the target pressure setting means, and a first compensation circuit for calculating a pressure correction signal in response to an output of the first subtraction circuit in such a manner that the first deviation reaches zero, thereby controlling the electromagnetic relief valve for relieving the pressure of said hydraulic operating fluid; a second negative feedback circuit having flow rate detecting means for detecting the flow rate of the hydraulic operating fluid fed from the variable displacement pump, a second subtraction circuit for calculating a second deviation of a signal indicative of the detected flow rate which is sent from the flow rate detecting means from an input signal, and a second compensation circuit for changing the variable element in response to an output of the second subtraction circuit in such a manner that the second deviation obtained by the second subtraction circuit reaches zero; target flow rate setting means for setting a target flow rate of the hydraulic operating fluid fed from the variable displacement pump; and change-over control means for calculating a signal indicative of the differential pressure which is sent from the differential pressure calculation circuit and the signal indicative of the detected flow rate which is sent from the flow rate detecting means when the pressure detected by the first pressure detecting means is higher than the target pressure set by the target pressure setting means, thereby giving the calculated signals to the second subtraction circuit in such a manner that a relief flow rate of the hydraulic operating fluid is reduced, and for giving, to the second subtraction circuit, a signal indicative of the target flow rate which is sent from the target flow rate setting means when the pressure detected by the first pressure detecting means is lower than the target pressure set by the target pressure setting means.
- 2. The control device for a variable displacement pump according to claim 1, further comprising an arithmetic circuit for calculating a signal indicative of the target pressure which is sent from the target pressure setting means, the pressure correction signal which is sent from the first compensation circuit and the signal indicative of the differential pressure which is sent from the differential pressure calculation circuit.
- 3. A control device for a hydraulic operating fluid which controls a pressure of the hydraulic operating fluid fed from a pump, comprising:an electromagnetic relief valve coupled to said pump for relieving the pressure of said hydraulic operating fluid, said electromagnetic relief valve having a pilot pressure; a first pressure detecting means for detecting the pressure of the hydraulic operating fluid; second pressure detecting means for detecting said pilot pressure of the electromagnetic relief valve; and a differential pressure calculation circuit for calculating a difference between the pressures detected by the first and second pressure detecting means, a current to be supplied to the electromagnetic relief valve being controlled by using, as one parameter, the difference in the detected pressure which is obtained by the differential pressure calculation circuit so that a relief pressure of the electromagnetic relief valve is controlled.
- 4. A control device for a variable displacement pump for controlling a pressure of a hydraulic operating fluid fed from the variable displacement pump, said variable displacement pump capable of varying a flow rate of the discharged hydraulic operating fluid by changing a variable element, the control device comprising:an electromagnetic relief valve coupled to said variable displacement pump for relieving the pressure of said hydraulic operating fluid, said electromagnetic relief valve having a pilot pressure; first pressure detecting means for detecting the pressure of the hydraulic operating fluid fed from the variable displacement pump, second pressure detecting means for detecting said pilot pressure of the electromagnetic relief valve, a differential pressure calculation circuit for calculating a difference between the pressures detected by the first and second pressure detecting means, target pressure setting means for setting a target pressure of the hydraulic operating fluid fed from the variable displacement pump, command pressure setting means for setting a target command pressure in relation to the target pressure set by the target pressure setting means, a subtraction circuit for calculating a deviation of a signal indicative of the detected pressure which is sent from the first pressure detecting means from the target command pressure set by the command pressure setting means, and a compensation circuit for calculating a pressure correction signal in such a manner that the deviation reaches zero, thereby controlling the electromagnetic relief valve for relieving the pressure of said hydraulic operating fluid; the command pressure setting means setting the target command pressure based on the pressure detected by the first pressure detecting means, setting, as the target command pressure, a first command pressure which is lower than the target pressure set by the target pressure setting means when the pressure detected by the first pressure detecting means is equal to or lower than a first predetermined pressure which is lower than the target pressure, and setting the target pressure as the target command pressure when the pressure detected by the first pressure detecting means is equal to the target pressure.
- 5. The control device for a variable displacement pump according to claim 4, wherein the command pressure setting means sets the first command pressure as the target command pressure when the pressure detected by the first pressure detecting means is equal to or lower than a first predetermined pressure which is lower than the target pressure, sets the target pressure as the target command pressure when the pressure detected by the first pressure detecting means is equal to the target pressure, and gradually increases the target command pressure to be set as the pressure detected by the first pressure detecting means is raised when the pressure detected by the first pressure detecting means is higher than the first predetermined pressure and is lower than the target pressure.
- 6. The control device for a variable displacement pump according to claim 4, wherein the command pressure setting means sets the target pressure as the target command pressure when the pressure detected by the first pressure detecting means reaches a second predetermined pressure which is higher than the first predetermined pressure and is lower than the target pressure.
- 7. The control device for a variable displacement pump according to claim 6, wherein the command pressure setting means sets the first command pressure as the target command pressure when the pressure detected by the first pressure detecting means is equal to or lower than the first predetermined pressure which is lower than the target pressure, sets the target pressure as the target command pressure when the pressure detected by the first pressure detecting means is equal to or higher than the second predetermined pressure, and gradually increases the target command pressure to be set as the pressure detected by the first pressure detecting means is raised when the pressure detected by the first pressure detecting means is higher than the first predetermined pressure and is lower than the second predetermined pressure.
- 8. A control device for a variable displacement pump for controlling a pressure of a hydraulic operating fluid fed from the variable displacement pump, said variable displacement pump capable of varying a flow rate of the discharged hydraulic operating fluid by changing a variable element, the control device comprising:an electromagnetic relief valve coupled to said variable displacement pump for relieving the pressure of said hydraulic operating fluid, said electromagnetic relief valve having a pilot pressure; first pressure detecting means for detecting the pressure of the hydraulic operating fluid fed from the variable displacement pump, second pressure detecting means for detecting said pilot pressure of the electromagnetic relief valve, a differential pressure calculation circuit for calculating a difference between the pressures detected by the first and second pressure detecting means, target pressure setting means for setting a target pressure of the hydraulic operating fluid fed from the variable displacement pump, a subtraction circuit for calculating a deviation of a signal indicative of the detected pressure which is sent from the first pressure detecting means from the target pressure set by the target pressure setting means, and a compensation circuit for calculating a pressure correction signal in relation to an output of the subtraction circuit in such a manner that the deviation reaches zero, thereby controlling the electromagnetic relief valve, the compensation circuit having an integral compensation circuit for performing an integral processing for a signal output from the subtraction circuit, and switch means for transmitting the signal output from the subtraction circuit to the integral compensation circuit and stopping the transmission, the switch means serving to transmit the output signal from the subtraction circuit to the integral compensation circuit after a predetermined time has passed since the signal output form the subtraction circuit got into a predetermined range, thereby starting the integral processing of the integral compensation circuit.
- 9. A control device for a variable displacement pump for controlling a pressure of a hydraulic operating fluid fed from the variable displacement pump, said variable displacement pump capable of varying a flow rate of the discharged hydraulic operating fluid by changing a variable element, the control device comprising:an electromagnetic relief valve coupled to said variable displacement pump for relieving the pressure of said hydraulic operating fluid, said electromagnetic relief valve having a pilot pressure; a first negative feedback circuit for controlling the pressure of the hydraulic operating fluid fed from the variable displacement pump, the first negative feedback circuit having first pressure detecting means for detecting the pressure of the hydraulic operating fluid fed from the variable displacement pump, second pressure detecting means for detecting said pilot pressure of the electromagnetic relief valve, a differential pressure calculation circuit for calculating a difference between the pressures detected by the first and second pressure detecting means, target pressure setting means for setting a target pressure of the hydraulic operating fluid fed from the variable displacement pump, a first subtraction circuit for calculating a first deviation of a signal indicative of the detected pressure which is sent from the first pressure detecting means from the target pressure set by the target pressure setting means, and a first compensation circuit for calculating a pressure correction signal in relation to an output of the first subtraction circuit in such a manner that the first deviation reaches zero, thereby controlling the electromagnetic relief valve; a second negative feedback circuit for controlling the flow rate of the hydraulic operating fluid fed from the variable displacement pump, the second negative feedback circuit having flow rate detecting means for detecting the flow rate of the hydraulic operating fluid fed from the variable displacement pump, a second subtraction circuit for calculating a second deviation of a signal indicative of the detected flow rate which is sent from the flow rate detecting means from an input signal, and a second compensation circuit for changing the variable element in relation to an output of the second subtraction circuit in such a manner that the second deviation reaches zero; target flow rate setting means for setting a target flow rate of the hydraulic operating fluid fed from the variable displacement pump; and change-over control means for changing over a signal input to the second subtraction circuit; the change-over control means calculating a signal indicative of the differential pressure which is sent from the differential pressure calculation circuit and the signal indicative of the detected flow rate which is sent from the flow rate detecting means when a difference between the pressure detected by the first pressure detecting means and the target pressure is greater than a predetermined value, thereby giving the calculated output signals as the input signal to the second subtraction circuit in such a manner that a relief flow rate of the hydraulic operating fluid is reduced, and giving, as the input signal, a signal indicative of the target flow rate which is sent from the target flow rate setting means to the second subtraction circuit when the difference between the pressure detected by the first pressure detecting means and the target pressure is equal to or smaller than the predetermined value, the first compensation circuit having a first integral compensation circuit for performing an integral processing for a signal output from the first subtraction circuit, and first switch means for transmitting the signal output from the first subtraction circuit to the first integral compensation circuit and stopping the transmission, the first switch means serving to transmit the output signal from the first subtraction to the first integral compensation circuit after a first time has passed since the signal output from the first subtraction circuit got into a first range, thereby starting the integral processing of the first integral compensation circuit.
- 10. The control device for a variable displacement pump according to claim 9, wherein the second compensation circuit has a second integral compensation circuit for performing an integral processing for a signal output from the second subtraction circuit, and second switch means for transmitting the signal output from the second subtraction circuit to the second integral compensation circuit and stopping the transmission, the second switch means serving to transmit the output signal from the second subtraction circuit to the second integral compensation circuit after a second time has passed since the signal output from the second subtraction circuit got into a second range, thereby starting the integral processing of the second integral compensation circuit.
- 11. The control device for a variable displacement pump according to claim 10, wherein first and second timer means are provided in relation to the first and second switch means of the first and second compensation circuits, the first timer means starting timing when the signal output from the first subtraction circuit gets into the first range, the integral processing of the first integral compensation circuit being started when the first timer means times the first time, the second timer means starting timing when the signal output from the second subtraction circuit gets into the second range, and the integral processing of the second integral compensation circuit being started when the second timer means times the second time.
- 12. A control device for a variable displacement pump for controlling a pressure of a hydraulic operating fluid fed from the variable displacement pump, said variable displacement pump capable of varying a flow rate of the discharged hydraulic operating fluid by changing a variable element, the control device comprising:an electromagnetic relief valve coupled to said variable displacement pump for relieving the pressure of said hydraulic operating fluid, said electromagnetic relief valve having a pilot pressure; a first negative feedback circuit for controlling the pressure of the hydraulic operating fluid fed from the variable displacement pump, the first negative feedback circuit having first pressure detecting means for detecting the pressure of the hydraulic operating fluid fed from the variable displacement pump, second pressure detecting means for detecting said pilot pressure of the electromagnetic relief valve, a differential pressure calculation circuit for calculating a difference between the pressures detected by the first and second pressure detecting means, target pressure setting means for setting a target pressure of the hydraulic operating fluid fed from the variable displacement pump, a first subtraction circuit for calculating a first deviation of a signal indicative of the detected pressure which is sent from the first pressure detecting means from the target pressure set by the target pressure setting means, and a first compensation circuit for calculating a pressure correction signal in relation to an output of the first subtraction circuit in such a manner that the first deviation reaches zero, thereby controlling the electromagnetic relief valve; a second negative feedback circuit for controlling the flow rate of the hydraulic operating fluid fed from the variable displacement pump, the second negative feedback circuit having flow rate detecting means for detecting the flow rate of the hydraulic operating fluid fed from the variable displacement pump, a second subtraction circuit for calculating a second deviation of a signal indicative of the detected flow rate which is sent from the flow rate detecting means for an input signal, and a second compensation circuit for changing the variable element in relation to an output of the second subtraction circuit in such a manner that the second deviation reaches zero; target flow rate setting means for setting a target flow rate of the hydraulic operating fluid fed from the variable displacement pump; and change-over control means for changing over a signal input to the second subtraction circuit; the change-over control means calculating a signal indicative of the differential pressure which is sent from the differential pressure calculation circuit and the signal indicative of the detected flow rate which is sent from the flow rate detecting means when a difference between the pressure detected by the first pressure detecting means and the target pressure is greater than a predetermined value, thereby giving the calculated output signals as the input signal to the second subtraction circuit in such a manner that a relief flow rate of the hydraulic operating fluid is reduced, and giving, as the input signal, the signal indicative of the target flow rate which is sent from the target flow rate setting means to the second subtraction circuit when the difference between the pressure detected by the first pressure detecting means and the target pressure is equal to or smaller than the predetermined value; the second compensation circuit having an integral compensation circuit for performing an integral processing for a signal output from the second subtraction circuit, and switch means for transmitting the signal output from the second subtraction circuit to the integral compensation circuit and stopping the transmission, the switch means serving to transmit the output signal from the second subtraction circuit to the integral compensation circuit after a predetermined time has passed since the signal output from the second subtraction circuit got into a predetermined range, thereby starting the integral processing of the integral compensation circuit.
- 13. A control device for a variable displacement pump for controlling a pressure of a hydraulic operating fluid fed from the variable displacement pump, said variable displacement pump capable of varying a flow rate of the discharged hydraulic operating fluid by changing a variable element, the control device comprising:an electromagnetic relief valve coupled to said variable displacement pump for relieving the pressure of said hydraulic operating fluid, said electromagnetic relief valve having a pilot pressure; a first negative feedback circuit for controlling the pressure of the hydraulic operating fluid fed from the variable displacement pump, the first negative feedback circuit having first pressure detecting means for detecting the pressure of the hydraulic operating fluid fed from the variable displacement pump, second pressure detecting means for detecting said pilot pressure of the electromagnetic relief valve, a differential pressure calculation circuit for calculating a difference between the pressures detected by the first and second pressure detecting means, target pressure setting means for setting a target pressure of the hydraulic operating fluid fed from the variable displacement pump, a first subtraction circuit for calculating a first deviation of a signal indicative of the detected pressure which is sent from the first pressure detecting means from the target pressure set by the target pressure setting means, and a first compensation circuit for calculating a pressure correction signal in response to an output of the first subtraction circuit in such a manner that the first deviation reaches zero, thereby controlling the electromagnetic relief valve; a second negative feedback circuit having flow rate detecting means for detecting the flow rate of the hydraulic operating fluid fed from the variable displacement pump, a second subtraction circuit for calculating a second deviation of a signal indicative of the detected flow rate which is sent from the flow rate detecting means from an input signal, and a second compensation circuit for changing the variable element in response to an output of the second subtraction circuit in such a manner that the second deviation obtained by the second subtraction circuit reaches zero; target flow rate setting means for setting a target flow rate of the hydraulic operating fluid fed from the variable displacement pump; change-over switch means for selectively changing over into a first state in which an operating value of a signal indicative of the differential pressure which is sent from the differential pressure calculation circuit and the signal indicative of the detected flow rate which is sent from the flow rate detecting means is given to the second subtraction circuit and a second state in which a signal indicative of the target flow rate which is sent from the target flow rate setting means is given to the second subtraction circuit; and change-over switch control means for holding the change-over switch means in the first state to reduce a relief flow rate of the hydraulic operating fluid when the pressure detected by the first pressure detecting means is higher than the target pressure set by the target pressure setting means or the differential pressure signal sent from the differential pressure calculation circuit is greater than a predetermined value, and for holding the change-over switch means in the second state when the pressure detected by the first pressure detecting means is lower than the target pressure set by the target pressure set by the target pressure setting means and the differential pressure signal sent from the differential pressure calculation circuit is smaller than the predetermined value.
- 14. The control device for a variable displacement pump according to claim 13, further comprising a first low-pass filter for processing the signal indicative of the detected pressure which is sent from the first pressure detecting means and a second low-pass filter for processing a signal indicative of the detected pressure which is sent from the second pressure detecting means, a cut-off frequency of the second low-pass filter being set lower than that of the first low-pass filter.
- 15. A control device for a variable displacement pump for controlling a pressure of a hydraulic operating fluid fed from the variable displacement pump, said variable displacement pump capable of varying a flow rate of the discharged hydraulic operating fluid by changing a variable element, the control device comprising:an electromagnetic relief valve coupled to said variable displacement pump for relieving the pressure of said hydraulic operating fluid, said electromagnetic relief valve having a pilot pressure; a negative feedback circuit for controlling the pressure of the hydraulic operating fluid fed from the variable displacement pump in a pressure control state in which the pressure of the hydraulic operating fluid is to be controlled, the negative feedback circuit having first pressure detecting means for detecting the pressure of the hydraulic operating fluid fed from the variable displacement pump, second pressure detecting means for detecting said pilot pressure of the electromagnetic relief valve, a differential pressure calculation circuit for calculating a difference between the pressures detected by the first and second pressure detecting means, target pressure setting means for setting a target pressure of the hydraulic operating fluid fed from the variable displacement pump, a first subtraction circuit for calculating a first deviation of a signal indicative of the detected pressure which is sent from the first pressure detecting means from the target pressure set by the target pressure setting means, and a first compensation circuit for calculating a pressure correction signal in response to an output of the first subtraction circuit in such a manner that the first deviation reaches zero, thereby controlling the electromagnetic relief valve; the control device further comprising: a first low-pass filter for processing the signal indicative of the detected pressure which is sent from the first pressure detecting means and a second low-pass filter for processing a signal indicative of the detected pressure which is sent from the second pressure detecting means, a cut-off frequency of the second low-pass filter being set lower than that of the first low-pass filter.
Priority Claims (2)
| Number |
Date |
Country |
Kind |
| 10-228276 |
Aug 1998 |
JP |
|
| 10-228277 |
Aug 1998 |
JP |
|
US Referenced Citations (9)