The present invention relates to a hydraulic system, to a distributor and to a bidirectional valve for actuating operating machines. In particular, the present invention relates to a control device for zero-leak directional control valves.
The present invention provides for advantageous application to a hydraulic system for actuating a mini-excavator, to which the following description will make explicit reference without loss of generality.
It is known, for example from WO2011154810, that a hydraulic system for actuating a mini-excavator comprises a distributor suited to control a plurality of hydraulic actuators operated by means of slide valves. For example, generally, a mini-excavator comprises a double acting hydraulic cylinder to perform lifting operations and a double acting hydraulic cylinder for swivel operations. It is possible that during the operational steps, or when the machine is on standby, the hydraulic cylinder for lifting and/or swivelling is loaded by external loads.
For obvious safety reasons, is known the use of locking systems of the control spool by means of mechanical or hydraulic systems or by means of the insertion of additional spools interposed between the main valve and the actuators so as to prevent a backflow of oil towards the slide valves themselves with a consequent unintentional activation of the actuators.
However, these known solutions of mechanical or hydraulic type do not prevent the oil leakage, which in time may cause undesired actuation of the slide valves and the consequent displacement of the actuators. In other words, the known type solutions are not zero-leak.
The object of the present invention is to provide a hydraulic system comprising control sliders for the individual actuators and bidirectional (zero-leak) valves where necessary, allowing to eliminating the drawbacks described above and at the same time being easy and inexpensive to produce.
According to the present invention, a hydraulic system, a distributor and a bidirectional valve as defined in the appended claims are provided.
The invention will now be described with reference to the accompanying drawings, which illustrate a non-limiting embodiment, wherein:
In
The system 1 illustrated in
The hydraulic system 1 comprises:
a high-pressure oil delivery 4, up to 350 bar, for the supplying of lift actuator 3a, the swivel actuator 3b and the auxiliary actuator 3c;
a high-pressure oil delivery 5, up to 350 bar, for further supplying the auxiliary actuator 3c;
a low-pressure oil delivery 6, between 20-30 bar, for the supplying of control circuit 7, as will be better explained later; and
a drain line 8.
The distributor D has:
an inlet I1 that can be connected in known manner to the high-pressure oil delivery 4;
an inlet I2 that can be connected in a known manner to the high-pressure oil delivery 5;
an entrance E that can be connected in a known manner to the low-pressure oil delivery;
an outlet U1 that can be connected in known manner to a drain line 8; and
an outlet U2 for the low-pressure oil.
The hydraulic system 1 comprises, furthermore, a slide valve 9a for controlling the lift actuator 3a; a slide valve 9b for controlling the swivel actuator 3b and a slide valve 10 for controlling the auxiliary actuator 3c.
The slide valve 9a comprises, in turn, a spool 12a and a control 13a connected to the spool 12a and that can be actuated directly by an operator. The spool 12a is mounted axially sliding within the slide valve 9a. Analogously, the slide valve 9b comprises, in turn, a spool 12b and a control 13b that is connected to the spool 12b and can be actuated directly by an operator. The spool 12b is mounted axially sliding within the slide valve 9b.
The slide valve 10 comprises an actuator 14 (being in this case, but without limitation, a known type proportional electro-hydraulic actuator) connected to the delivery 6 of the control circuit 7.
In the following with the term bidirectional valve it is meant a hydraulically actuated valve, as will be explained, and suited to block the oil flow in both directions of passage through the valve itself. In other words, with the expression bidirectional valve it is meant a double seal valve or double check valve. In
As illustrated in
The outlet 17 can be connected to the drain 8 by means of one or more bidirectional valves 21 (21a; 21b) and the respective spools 12 (12a; 12b), as will be better explained later.
Since the bidirectional valves 21a and 21b are constructively identical, the following comments refer, for brevity, only to the bidirectional valve 21a but must be intended also as being valid for bidirectional valve 21b. In the figures, for the bidirectional valve 21b, the same numbering is kept for indicating the components of the bidirectional valve 21a with the subscript b.
The bidirectional valve 21a has:
a passage opening 22a that can be connected, by means of the slide valve 9a to the delivery 4;
a passage opening 23a connected to the lift actuator 3a;
an inlet opening 24a that can be connected by means of the activation valve 15 to the low-pressure delivery 6; and
an outlet opening 25a that can be connected to the drain 8 by means of the spool 12a.
The bidirectional valve 21a is a two-way valve and can selectively assume:
a closing position C (illustrated in
an opening position O (illustrated in
As illustrated in
The actuator 3c is a bi-directional hydraulic motor. According to alternatives not illustrated, the actuators 3a, 3b and 3c are of a different type and are chosen, in a known manner, within a group of known hydraulic actuators and are different from each other (for example according to the function type).
As illustrated in
a low-pressure oil inlet front chamber 29 having the inlet opening 24a which communicates with the low-pressure delivery 6;
a high-pressure oil front passage chamber 30 having the passage opening 23a communicating with the actuator 3a;
a high-pressure oil rear passage chamber 31 in connection with the groove of the slider 52 communicating with the spool 12a;
a low-pressure oil outlet rear chamber 32 communicating with the spool 12a; and
a threaded portion 33 that faces the outside of the body 2 of the distributor through an axial opening 34.
The housing 28 also has, furthermore, a shoulder surface 35, which is transverse to the axis A and separates the front inlet chamber 29 from the front passage chamber 30.
The body 2 has, moreover, a further housing (not illustrated) similar to the housing 28 which is suited to contain the bidirectional valve 21b.
As illustrated in
The bidirectional valve 21a also comprises:
a shutter 41;
a screw cap 42 which is partially threaded externally and is suited to be screwed into the housing 28 to close and calibrate the bidirectional valve 21a; and
a cylindrical helical compression spring 43 which is interposed, along the axis A, between the shutter 41 and the cap 42, as will be explained better later.
As illustrated in
The shutter 41 also comprises a cup-shaped body 50, which has a housing 49 defined longitudinally by a bottom 51 facing the screw cap 42 and is suited to house the spring 43, which is inserted, at least in part, within the cup body 50 and has a free end in contact with the bottom 51 of the housing 49. The spring 43 is coaxial to the axis A.
The shutter 41 comprises, furthermore, an abutment element 52 substantially frustoconical shaped which protrudes radially outwards from the cup-shaped body 50 and has an outer diameter greater than the diameter of the head 48. The abutment element 52 extends to the outside of the cup-shaped body 50, approximately at the bottom 51.
The abutment element 52 is suited to partially wedge itself within the partition member 38 and to stop in abutment against the partition member 38 itself, as illustrated in
The shutter 41 comprises a cylinder of smaller diameter 44 which is interposed longitudinally between the head 48 and the cup-shaped body 50. The cylinder 44 defines an annular groove 45 external and coaxial to the body of the shutter 41. The annular groove 45 is interposed, along the axis A, between the head 48 and the cup-shaped body 50.
The longitudinal extension of the annular groove 45 is such as to place in communication the passage opening 23a with the outlet opening 25a when the shutter 41 is in the opening position O (
The shutter 41 has:
a transverse surface 53, in particular perpendicular, to the axis A and facing the front chamber 29;
an axial hole 54 made in the head 48 and facing the feed chamber 29;
a narrowing hole 56; and
a duct 58.
The hole 54, the narrowing hole 56 and the duct 58 have a circular cross section and are coaxial to the axis A. The duct 58 has an extension transversal to the axis A intermediate between the hole 54 and the narrowing hole 56. The duct 58 is facing the within of the housing 49 through the bottom 51.
In particular, the shutter 41 has
a chamfer 55 interposed between the hole 54 and the surface 53;
a chamfer 57 interposed between the hole 54 and narrowing hole 56;
a chamfer 59 interposed between the narrowing hole 56 and the duct 58; and
a transverse surface 65, in particular perpendicular to the axis A and facing towards the screw cap 42.
The junction of chamfer 55, hole 54, chamfer 57 narrowing hole 56, chamfer 59 and duct 58 place in fluid communication the chamber 29 with the housing 28.
The screw cap 42 has a housing 60 with a circular section and coaxial with axis A. The housing 60 is facing the shutter 41 and is suited to house, at least in part, the spring 43. The screw cap 42 has a bottom wall 61 transverse to the axis A and suited to delimit the housing 60 and has, furthermore: a circular shaped recess 62 and is coaxial with axis A made at the bottom wall 61; a radially outer threaded portion 63 which is suited to be coupled in a known manner with the threaded portion 33 of the housing 28. The screw cap 42 has, in addition, two or more radial holes 64, which radially place in communication the housing 60 with the outside. The radial holes 64 are substantially transverse to the axis A and are arranged in the proximity of the bottom wall 61. The holes 64 place in communication the housing 60 with the rear chamber 32, which is radially delimited within the body of the screw cap 42.
In
The body 2 of the distributor D also has an exchange chamber 69, which is in communication with the outlet opening 25a and a front drain channel 70 and a valve control channel 71, which is in communication with the rear chamber 32.
As illustrated in
The spring 43 is mounted coaxial to the axis A, is interposed between the cup-shaped body 50 and the screw cap 42 and has one end in contact with the bottom 51 while the other end is inserted in the recess 62. The compression force FM of the spring 43 is calibrated, in a known manner, depending on the screwing degree of the screw cap 42 along the threaded portion 33 of the housing 28.
The bidirectional valve 21a also comprises:
an annular gasket G1 fit around the head 48 and interposed between the head 48 and the partition member 38,
an annular gasket G2 fit around the cup-shaped body 50 and interposed between the cup-shaped body 50 and the screw cap 42;
two annular gaskets G3 and G4 fit around the partition member 38 and interposed between the partition member 38 and the body of the distributor D, the radial openings 40 are interposed, along the axis A, between the gaskets G3 and G4;
two annular gaskets G5 and G6 fit around the screw cap 42 and interposed between the screw cap 42 and the body 2 of the distributor D, the radial holes 64 are interposed, along the axis A, between the gaskets G5 and G6.
The gaskets G1-G6 mentioned above are of a known type and are suited to prevent the leakage of the oil within the bidirectional valve 21a.
It is observed that the shutter 41 has a thrust area A1 exposed to the oil pressure in the front chamber 29 and in the hole 54, and a thrust area A2 exposed to the oil pressure in the duct 58, in the housing 49 and in the housing 60.
Furthermore, the shutter 41 has a thrust area A3 and a thrust area A4 both exposed to the oil pressure in the front passage chamber 30.
The thrust area A1 comprises: the surface 53, the chamfer 55 and the chamfer 57. The thrust area A2 comprises: the chamfer 59, the bottom 51 and the surface 65. The thrust area A3 comprises the wall 46 and the thrust area A4 comprises the wall 47.
The thrust area A1 is equal to the thrust area A2.
The thrust area A3 is equal to the thrust area A4.
The equality of the thrust areas A1 and A2 and the equality of the thrust areas A3 and A4 allow to balance the thrusts on the shutter 41 along the axis A ensuring positioning the shutter 41 in the closing position C (illustrated in
This is particularly advantageous in that the shutter 41 prevents any kind of leakage of the high-pressure oil coming from the delivery 4, or from the actuator 3a itself, ensuring the constant positioning of the actuator 3a. In other words, the bidirectional valve 21a provided with the shutter prevents the actuator 3a from being unintentionally activated because of the leakage of high-pressure oil or of applied external loads. It is ensured in this way maximum safety to the operator and to the working area surrounding the mini-excavator and movements of the cylinders due to leakage during certain working conditions.
In use, the hydraulic system 1 for actuating the mini-excavator is supplied by means of the delivery 4 with high-pressure oil, up to a maximum of 350 bar; while, the delivery 6 supplies the controlling circuit 7 with low-pressure oil, at approximately 20-30 bars.
It should be noted that since the thrust areas A3 and A4 are equal and opposite to one another and that the annular groove 45 is exposed in all operating configurations to the high-pressure oil coming from the delivery 4, the resultant of the thrust forces along the axis A on the shutter 41 due to the action of the high-pressure oil is zero in any operative configuration.
In
When the hydraulic system 1 is in the stand-by configuration, the bidirectional valves 21 are arranged as illustrated in
In
In standby configuration, the operator is present and seated on the mini-excavator but is not yet operating the actuators 3 by way of the spools 12.
When the system is in the standby configuration, the bidirectional valves 21 are arranged in the closing position as illustrated in
Since the thrust areas A1 and A2 are equal and opposite to one another, the resultant R of the thrust forces FO1 and FO2 along the axis A on the shutter 41 is zero. In other words, in the standby configuration, the action of low-pressure oil within the bidirectional valves 21 does not push the shutter 41 along the axis A.
Therefore, the shutter 41 is kept in the closing position C by the compression force FM of the spring 43, analogously to what happens in the stand-by configuration, as the resultant R of the forces to which the shutter 41 is subjected along the axis A corresponds to the compression force FM exerted by the spring 43 to keep the shutter 41 in the closing position C with the abutment element 52 pressed against the partition member 38 so as to interrupt the high-pressure oil flow between the passage opening 23 and the passage opening 22.
In
Obviously what follows also applies when both the spools 12 are in the working position; or, when the spool 12b is in the working position while the spool 12a is in the central position.
When the system is in the working configuration, the bidirectional valves 21 are arranged as illustrated in
Therefore, the resultant R of the forces acting on the shutter 41 along the axis A causes the sliding of the shutter 41 itself in the same direction of the oil flow thus compressing the spring 43 towards the opening position O, wherein the passage opening 23 is in communication with the passage opening 22.
Similarly illustrated in
From the above it results that each bidirectional valve 21 ensures the perfect sealing of the high-pressure oil in any condition of use. In particular, the bidirectional valves 21 are particularly efficient to ensuring the sealing of the bottom of the lift cylinder 3a and the head of the swivel cylinder 3b.
Furthermore, the bidirectional valves 21 ensure additional safety to the system 1 and to the distributor 2; in that, in order to operate the respective actuator 3 it is necessary to activate both the activation valve 15, which guarantees the presence of the operator, and the displacement of the spool 12 from the central position, which ensures the desired activation action of the actuator 3 by the operator. In other words, in order to activate the oil flow between a slide valve 9 and the respective actuator 3 a double control action is provided.
This of course is of great advantage compared to standard type systems and distributors wherein the activation valve 15 to detect the presence of the operator is the only safety measure.
Moreover, the presence of a bidirectional valve 21 for each actuator 3 allows to render the actuators 3 totally independent of one another upon leakage.
In that, the seal of each actuator 3 is guaranteed until the actuation of the respective spool 12 independently from the other actuator.
Finally, each bidirectional valve of the type described above prevents the leakage of the high-pressure oil due to a rise of pressure within the high-pressure circuit, generally due to a continuous actuation (typically the actuation of the auxiliary one). In this way the perfect seal of each actuator 3 even in the presence of a continuous actuation of the system 1 is guaranteed.
Number | Date | Country | Kind |
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BO2014A000407 | Jul 2014 | IT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IB2015/055358 | 7/15/2015 | WO | 00 |