The present application is based on, and claims priority from JP Application Serial Number 2022-124844, filed Aug. 4, 2022, the disclosure of which is hereby incorporated by reference herein in its entirety.
The present disclosure relates to a control device.
JP-A-2012-101443 discloses a data conversion device that converts three-dimensional model data into slice data. The data conversion device acquires characteristic information capable of identifying a shaping method adopted by a shaping device, and converts the three-dimensional model data into the slice data by a conversion process selected from a plurality of different conversion processes according to the acquired characteristic information.
In the related art, in the technical field related to such three-dimensional shaping, a technique capable of efficiently managing a plurality of three-dimensional shaping devices is required.
According to a first aspect of the present disclosure, a control device communicating with a plurality of three-dimensional shaping devices is provided. The control device includes a display control unit configured to display, on a display unit, time information indicating a time, operation information including information indicating a shaping time of a model in each of the three-dimensional shaping devices, and remaining amount information indicating a remaining amount of a material used in the three-dimensional shaping device selected from the plurality of three-dimensional shaping devices. The display control unit displays the operation information corresponding to the time information, and the display control unit displays the time information in a specified scale or a specified time zone.
The three-dimensional shaping device 100 according to the embodiment is a device that forms a shaped object by a material extrusion method. The three-dimensional shaping device 100 includes a control unit 300 that controls units of the three-dimensional shaping device 100. The control unit 300 and the control device 400 are communicably coupled to each other.
The three-dimensional shaping device 100 includes a shaping unit 110 that generates and ejects a shaping material, a shaping stage 210 serving as a base of a shaped object, and a moving mechanism 230 that controls an ejection position of the shaping material.
The shaping unit 110 ejects the shaping material obtained by plasticizing a material in a solid state onto the stage 210 under the control of the control unit 300. The shaping unit 110 includes a material supply unit 20 that is a supply source of a raw material before being converted into the shaping material, a plasticizing unit 30 that converts the raw material into the shaping material, and an ejection unit 60 that ejects the shaping material.
The material supply unit 20 supplies a raw material MR to the plasticizing unit 30. The material supply unit 20 includes, for example, a hopper that accommodates the raw material MR. The material supply unit 20 is coupled to the plasticizing unit 30 via a communication path 22. The raw material MR is fed into the material supply unit 20 in a form of pellets, powder, or the like. As the raw material, a resin material such as acrylonitrile butadiene styrene (ABS), polyether ether ketone (PEEK), or polypropylene (PP) is used.
The plasticizing unit 30 plasticizes the raw material MR supplied from the material supply unit 20 to generate a paste-shaped shaping material exhibiting fluidity, and guides the shaping material to the ejection unit 60. In the embodiment, the term “plasticization” is a concept including melting, and is a change from a solid state to a fluid state. Specifically, in a case of a material in which glass transition occurs, the plasticization refers to setting a temperature of the material to be equal to or higher than a glass transition point. In a case of a material in which the glass transition does not occur, the plasticization refers to setting a temperature of the material to be equal to or higher than a melting point thereof.
The plasticizing unit 30 includes a screw case 31, a drive motor 32, a flat screw 40, and a barrel 50. The flat screw 40 is also referred to as a rotor or a scroll. The barrel 50 is also referred to as a screw facing portion.
As shown in
As shown in
The lower surface 48 of the flat screw 40 faces the upper surface 52 of the barrel 50, and a space is formed between the groove portions 42 of the lower surface 48 of the flat screw 40 and the upper surface 52 of the barrel 50. The raw material MR is supplied from the material supply unit 20 to the space between the flat screw 40 and the barrel 50 through material inlets 44 shown in
As shown in
The raw material MR supplied into the groove portions 42 of the flat screw 40 flows along the groove portions 42 by the rotation of the flat screw 40 while being plasticized in the groove portions 42, and is guided to a center portion 46 of the flat screw 40 as the shaping material. The paste-shaped shaping material that flows into the center portion 46 and that exhibits fluidity is supplied to the ejection unit 60 via the communication hole 56 provided at the center of the barrel 50. In the shaping material, not all types of substances constituting the shaping material may be plasticized. The shaping material may be converted into a state having the fluidity as a whole by plasticizing at least some types of substances among the substances constituting the shaping material.
The ejection unit 60 in
The nozzle 61 is coupled to the communication hole 56 of the barrel 50 through the flow path 65. The nozzle 61 ejects the shaping material generated in the plasticizing unit 30 from the nozzle opening 62 at a tip end toward the stage 210.
The ejection control unit 77 includes an ejection adjustment unit 70 that opens and closes the flow path 65, and an aspiration unit 75 that aspirates and temporarily stores the shaping material.
The ejection adjustment unit 70 is provided in the flow path 65, and changes an opening degree of the flow path 65 by being rotated in the flow path 65. In the embodiment, the ejection adjustment unit 70 is implemented by a butterfly valve. The ejection adjustment unit 70 is driven by a first drive unit 74 under the control of the control unit 300. The first drive unit 74 is implemented by, for example, a stepping motor. The control unit 300 uses the first drive unit 74 to control a rotation angle of the butterfly valve, so that a flow rate of the shaping material flowing from the plasticizing unit 30 to the nozzle 61, that is, an ejection amount of the shaping material ejected from the nozzle 61 can be adjusted. The ejection adjustment unit 70 can adjust the ejection amount of the shaping material and can control ON/OFF of outflow of the shaping material.
The aspiration unit 75 is coupled between the ejection adjustment unit 70 in the flow path 65 and the nozzle opening 62. The aspiration unit 75 temporarily aspirates the shaping material in the flow path 65 when the ejection of the shaping material from the nozzle 61 is stopped, thereby preventing a tailing phenomenon in which the shaping material drips from the nozzle opening 62 in a form of a thread. In the embodiment, the aspiration unit 75 includes a plunger. The aspiration unit 75 is driven by a second drive unit 76 under the control of the control unit 300. The second drive unit 76 is implemented by, for example, the stepping motor, or a rack-and-pinion mechanism that converts a rotational force of the stepping motor into a translational motion of a plunger.
The stage 210 is disposed at a position facing the nozzle opening 62 of the nozzle 61. In the first embodiment, a shaping surface 211 of the stage 210 facing the nozzle opening 62 of the nozzle 61 is parallel to the X and Y directions, that is, a horizontal direction. The stage 210 is provided with a stage heater 212 for preventing rapid cooling of the shaping material ejected onto the stage 210. The stage heater 212 is controlled by the control unit 300.
The moving mechanism 230 changes a relative position between the stage 210 and the nozzle 61 under the control of the control unit 300. In the embodiment, a position of the nozzle 61 is fixed, and the moving mechanism 230 moves the stage 210. The moving mechanism 230 is implemented by a three-axis positioner that moves the stage 210 in three-axial directions of X, Y, and Z directions by driving forces of three motors. In the present specification, unless otherwise specified, a movement of the nozzle 61 means relatively moving the nozzle 61 or the ejection unit 60 with respect to the stage 210.
In another embodiment, instead of the configuration in which the stage 210 is moved by the moving mechanism 230, a configuration may be adopted in which the moving mechanism 230 moves the nozzle 61 with respect to the stage 210 in a state in which a position of the stage 210 is fixed. A configuration in which the moving mechanism 230 moves the stage 210 in the Z direction and moves the nozzle 61 in the X and Y directions, or a configuration in which the moving mechanism 230 moves the stage 210 in the X and Y directions and moves the nozzle 61 in the Z direction may be adopted. With these configurations, a relative positional relationship between the nozzle 61 and the stage 210 can be changed.
The control unit 300 is a device which controls overall operations of the three-dimensional shaping device 100. The control unit 300 is implemented by a computer including one or more processors 310, a storage unit 320 including a main storage device and an auxiliary storage device, and an input and output interface that receives and outputs a signal from and to the outside. By executing a program stored in the storage unit 320, the processor 310 controls the shaping unit 110 and the moving mechanism 230 according to shaping data stored in the storage unit 320, thereby performing shaping of a model on the stage 210. Instead of being implemented by the computer, the control unit 300 may be implemented by a configuration in which circuits are combined.
The control unit 300 forms a layer ML by repeating the movement of the nozzle 61. After one layer ML is formed, the control unit 300 relatively moves the position of the nozzle 61 with respect to the stage 210 in the Z direction. Then, the shaped object is formed by further stacking the layer ML on the layers ML formed so far.
For example, the control unit 300 may temporarily interrupt the ejection of the shaping material from the nozzle 61 when the nozzle 61 is moved in the Z direction after one layer ML is completely formed or when there are a plurality of independent shaping regions in each layer. In this case, the flow path 65 is closed by the ejection adjustment unit 70, the ejection of the shaping material MM from the nozzle opening 62 is stopped, and the shaping material in the nozzle 61 is temporarily aspirated by the aspiration unit 75. After changing the position of the nozzle 61, the control unit 300 causes the ejection adjustment unit 70 to open the flow path 65 while discharging the shaping material in the aspiration unit 75, thereby resuming the deposition of the shaping material MM from the changed position of the nozzle 61.
The CPU 410 functions as a display control unit 411 and a schedule adjustment unit 412 by executing a program stored in the storage device 430. The display control unit 411 displays a list of shaping schedules in each three-dimensional shaping device 100 on the display unit 480. The schedule adjustment unit 412 adjusts operation information to be described later and adjusts a shaping end time of each three-dimensional shaping device 100.
The display control unit 411 displays the operation information D2 corresponding to the time information D1. That is, the display control unit 411 displays the time information D1 and the operation information D2 side by side along a common time axis. The user uses the input device 470 to scroll the time information D1 and the operation information D2 along a left-right direction of the display screen, so that the time information D1 and the operation information D2 can be displayed. In the display screen shown in
The display control unit 411 according to the embodiment further displays model information D4, progress information D5, and user information D6 on the display unit 480. The model information D4 is information indicating a shape of the model corresponding to the operation information D2. The progress information D5 is information indicating a progress degree of the model being shaped by the selected three-dimensional shaping device 100. The user information D6 is information indicating the user of the model corresponding to the operation information D2, and is, for example, an ID number determined for each user. In the embodiment, the model information D4 and the user information D6 are included in the operation information D2. That is, in the embodiment, the operation information D2 includes the information indicating the shaping time of the model, the user information D6 indicating the user of the model, and the model information D4 indicating the shape of the model.
When any of the plurality of pieces of operation information D2 displayed on the display screen is selected by the input device 470, the display control unit 411 displays the shape of the model corresponding to the operation information D2 as the model information D4 and displays the user of the model corresponding to the operation information D2 as the user information D6. When any three-dimensional shaping device 100 is selected from the plurality of three-dimensional shaping devices 100 displayed in the list on the left side of the display screen, the display control unit 411 displays the information indicating the progress of the model being shaped by the three-dimensional shaping device 100 as the progress information D5. When any of the plurality of pieces of operation information D2 displayed on the display screen is selected by the input device 470, the display control unit 411 may display the progress information D5 indicating the progress of the model corresponding to the operation information D2. When any three-dimensional shaping device 100 is selected from the plurality of three-dimensional shaping devices 100 displayed in the list on the left side of the display screen, the display control unit 411 may display the shape of the model being shaped by the three-dimensional shaping device 100 as the model information D4 and display the user of the model as the user information D6.
It is not necessary for the display control unit 411 to display all pieces of the time information D1, the operation information D2, the remaining amount information D3, the model information D4, the progress information D5, and the user information D6 shown in
In step S10, the schedule adjustment unit 412 of the control device 400 acquires the shaping data used for the shaping performed by each three-dimensional shaping device 100. The shaping data may be acquired from the storage unit 320 of the control device 400, or may be acquired from another device connected to the control device 400 via a network.
In step S20, the schedule adjustment unit 412 adjusts the operation information for each piece of shaping data.
In step S30 in
In step S40, the schedule adjustment unit 412 transfers the shaping data to each three-dimensional shaping device 100 according to the shaping schedule determined in step S30. In this manner, the models are formed by the three-dimensional shaping devices 100 according to the schedule shown in
According to the first embodiment described above, the time information D1, the operation information D2, the remaining amount information D3, and the like are displayed on the display unit 480 by the control device 400. Among these pieces of information, the operation information D2 is displayed corresponding to the time information D1, and the time information D1 is displayed in the specified scale or the specified time zone. Therefore, the plurality of three-dimensional shaping devices 100 can be efficiently managed.
In the embodiment, the control device 400 displays the model information D4 and the progress information D5 on the display unit 480 in addition to the time information D1, the operation information D2, and the remaining amount information D3. Therefore, the user can manage each three-dimensional shaping device 100 while checking these pieces of information.
In the embodiment, the shaping schedule is determined such that the maintenance times after the shaping in the three-dimensional shaping devices 100 do not overlap. Therefore, when a worker performs the maintenance on the plurality of three-dimensional shaping devices 100 alone, the scheduled maintenance times do not overlap. Therefore, it is possible to efficiently operate the plurality of three-dimensional shaping devices 100.
(H1) In the above-described embodiments, at least two of the plurality of three-dimensional shaping devices 100 may have different shaping methods. In this case, the schedule adjustment unit 412 may receive, for each piece of shaping data, shaping method specifying information specifying a specific shaping method from the user through the input device 470. Examples of the shaping method include the material extrusion method, an ink jet method, a direct metal deposition (DMD) method, and a binder jet method.
When receiving the shaping method specifying information from the user, the schedule adjustment unit 412 transmits the shaping data to the three-dimensional shaping device 100 corresponding to the method. On the other hand, when the shaping method specifying information is not received, the schedule adjustment unit 412 transmits the shaping data in which the shaping method is not specified to the three-dimensional shaping device 100 that is not operating, and distributes the shaping of the model. In this manner, operating rates of the plurality of three-dimensional shaping devices 100 can be increased. The shaping method specifying information may be included in the shaping data, for example, instead of being received by the input device 470.
(H2) In the third embodiment, a business operator who operates a three-dimensional shaping service by the three-dimensional shaping device 100 may charge the user with a higher fee than a normal fee when the shaping end time is specified by the user. In addition, a fee structure may be adopted in which an extra fee is set when the shaping end time is specified in daytime, and a discount fee is set when the shaping end time is specified in midnight.
(H3) In each of the above embodiments, the display control unit 411 may display the display screen shown in
(H4) In the above embodiments, the shaping unit 110 plasticizes the material by the flat screw 40. Alternatively, the shaping unit 110 may plasticize the material by, for example, rotating an inline screw. The shaping unit 110 may plasticize a filament-shaped material with a heater.
The present disclosure is not limited to the embodiments described above, and may be implemented by various configurations without departing from the gist of the present disclosure. For example, in order to solve a part or all of problems described above, or to achieve a part or all of effects described above, technical characteristics in the embodiments corresponding to technical characteristics in aspects to be described below can be replaced or combined as appropriate. Technical features can be deleted as appropriate unless described as essential in the present specification.
(1) According to a first aspect of the present disclosure, a control device communicating with a plurality of three-dimensional shaping devices is provided. The control device includes a display control unit configured to display, on a display unit, time information indicating a time, operation information including information indicating a shaping time of a model in each of the three-dimensional shaping devices, and remaining amount information indicating a remaining amount of a material used in the three-dimensional shaping device selected from the plurality of three-dimensional shaping devices. The display control unit displays the operation information corresponding to the time information, and the display control unit displays the time information in a specified scale or a specified time zone. According to such an aspect, a plurality of three-dimensional shaping devices can be efficiently managed.
(2) In the above aspect, the display control unit may display, on the display unit, model information indicating a shape of the model corresponding to the operation information. According to such an aspect, the three-dimensional shaping devices can be managed while checking the shape of the model.
(3) In the above aspect, the display control unit may display, on the display unit, progress information indicating a progress degree of the model being shaped by the three-dimensional shaping device selected from the plurality of three-dimensional shaping devices. According to such an aspect, the three-dimensional shaping devices can be managed while checking the progress degree.
(4) In the above aspect, the control device may further include a schedule adjustment unit configured to adjust a shaping end time of the three-dimensional shaping device by adjusting the operation information. According to such an aspect, it is possible to efficiently manage times of the shaped objects taken out of the plurality of three-dimensional shaping devices.
(5) In the above aspect, the operation information may include user information, and when same user information is included in the operation information in one of the three-dimensional shaping devices and the operation information in another of the three-dimensional shaping devices, the schedule adjustment unit may adjust the operation information such that an interval between the shaping end time of the one of the three-dimensional shaping devices and the shaping end time of the other of the three-dimensional shaping devices is shorter than a predetermined interval. According to such an aspect, the same user can efficiently take the shaped objects out of the plurality of three-dimensional shaping devices.
(6) In the above aspect, the schedule adjustment unit may acquire time specifying information specifying the shaping end time, and adjust the operation information such that shaping ends at a specified time. According to such an aspect, it is possible to easily manage the take-out times of the shaped objects.
(7) In the above aspect, the operation information may include user information, and the schedule adjustment unit may acquire schedule information indicating a schedule of a user corresponding to the user information, and adjust the operation information such that shaping ends in a period of time in which the schedule of the user is idle. According to such an aspect, it is possible to improve work efficiency of the user.
(8) In the above aspect, the operation information may include user information, and when the user information included in the operation information in one of the three-dimensional shaping devices and the user information included in the operation information in another of the three-dimensional shaping devices have a predetermined relationship, the schedule adjustment unit may adjust the operation information such that an interval between the shaping end time of the one of the three-dimensional shaping devices and the shaping end time of the other of the three-dimensional shaping devices is longer than a predetermined interval. According to such an aspect, it is possible to improve confidentiality of the shaped object.
(9) In the above aspect, the schedule adjustment unit may acquire providing location information indicating providing locations of the three-dimensional shaping devices, and adjust the operation information based on the providing location information. According to such an aspect, the shaped object shaped by the plurality of three-dimensional shaping devices can be efficiently collected.
(10) In the above aspect, at least two of the three-dimensional shaping devices may have different shaping methods, the schedule adjustment unit may receive shaping method specifying information specifying a specific shaping method, and when the shaping method specifying information is not received, the schedule adjustment unit may distribute the shaping of the model to the three-dimensional shaping device that is not operating. According to such an aspect, the operating rates of the plurality of three-dimensional shaping devices can be increased.
The present disclosure is not limited to the control device described above, and can be implemented by various aspects such as a three-dimensional shaping system, a computer program, and a non-transitory tangible recording medium in which a computer program is recorded in a computer-readable manner.
Number | Date | Country | Kind |
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2022-124844 | Aug 2022 | JP | national |