This application claims priority to Japanese Patent Application No. 2019-123676 filed on Jul. 2, 2019, the entire disclosure of which is incorporated herein by reference.
The present disclosure relates to a control lever device of an industrial vehicle.
A tilt control device of a forklift truck described in Japanese Patent Application Publication No. H09-295800, for example, has been known as a technique relating to a conventional control lever device of an industrial vehicle. The Publication describes that a button switch as a switching means is provided on a control knob of a tilt control lever of a forklift truck. The button switch is operated to activate or deactivate a control process performed by a control device. Specifically, pushing the button switch during a tilt operation deactivates detection of the horizontal angle of forks, so that the tilt operation is not stopped even after the forks are positioned horizontally. In the case of the button switch of the tilt control lever described in the Publication, the length of time for which an operator keeps pushing the button switch during a tilt operation is relatively short.
Meanwhile, there are various industrial vehicles, such as roll clamp forklift trucks and bale clamp forklift trucks including a clamping attachment for holding or clamping a load. These types of industrial vehicles each have a clamping control lever for opening and closing a pair of clamp arms. The clamping control lever has on an upper portion of a control knob thereof a switch button adapted to be pushed with an index finger. The direction in which the switch button is pushed is orthogonal to an extending direction of the control knob. These types of industrial vehicles are configured such that the clamp arms are opened when an operator operates the clamping control lever in a specified direction for causing the clamp arms to open while pushing the switch button. Thus, without pushing the switch button, the clamp arms are not opened even though the operator operates the clamping control lever in the direction for opening the clamp arms. This configuration prevents a load held by the clamp arms from being dropped even when the clamping control lever is incorrectly operated.
However, in the case of an industrial vehicle including an attachment for clamping a load, in order to move the damp arms in a direction in which the damp arms are opened, an operator needs to operate the clamping control lever while keeping pushing the switch button of the clamping control lever, which corresponds to the control lever of the present disclosure. Thus, there has been a problem that the length of time for which the operator keeps pushing the switch button is longer as compared with a case of pushing a switch button provided on a tilt control lever, so that the burden on the operator is increased. In particular, since the pushing direction of the switch button is orthogonal to the extending direction of the control knob, when the operator pushes such a switch button during the operation of the damping control lever, the finger pushing the switch button gets tired easily.
The present disclosure has been made in view of the circumstances above, and is directed to providing a control lever device of an industrial vehicle that reduces a burden on an operator caused by operation of a control lever.
In accordance with an aspect of the present disclosure, there is provided a control lever device of an industrial vehicle that includes a control lever that is tiltable forward and rearward relative to a vehicle body of the industrial vehicle and that includes a control knob, a switch button that is provided on the control knob and adapted to be pushable while the control lever is operated. The switch button has a movement axis indicating a movable direction of the switch button. The movement axis is inclined forward relative to a direction orthogonal to an extending direction of the control knob so that a pushing direction of the switch button is directed rearward from the direction orthogonal to the extending direction of the control knob.
Other aspects and advantages of the disclosure will become apparent from the following description, taken in conjunction with the accompanying drawings, illustrating by way of example the principles of the disclosure.
The disclosure, together with objects and advantages thereof, may best be understood by reference to the following description of the embodiments together with the accompanying drawings in which:
A control lever device of an industrial vehicle according to a first embodiment of the present disclosure will hereinafter be described with reference to the accompanying drawings. The present embodiment is an example in which the control lever device is applied to a forklift truck as the industrial vehicle. It is to be noted that “forward”, “rearward”, “right”, “left”, “upper” and “lower” herein are used to indicate directions with reference to an operator of the forklift truck who is seated on a driver's seat in a driver's compartment, facing a forward travel direction of the forklift truck.
As illustrated in
The load-handling device 12 of the first embodiment includes a pair of right and left masts 18 and a bale clamp 19 as the attachment. Each of the masts 18 includes a lift cylinder (not shown) for raising and lowering the bale clamp 19. The lift cylinders are single-acting hydraulic cylinders. The load-handling device 12 includes a pair of tilt cylinders (not shown) connecting the masts 18 to the vehicle body 11. The tilt cylinders cause the bale clamp 19 to tilt forward and rearward with respect to the vehicle body 11 in accordance with extension and retraction of rods of the tilt cylinders. The tilt cylinders are double-acting hydraulic cylinders.
The bale clamp 19 includes a clamp base 20 and a pair of right and left clamp arms 22 (22R, 22L). The damp base 20 has a plurality of upper and lower rail holders (not shown). One of the damp arms 22 that is on the right side is movable to the right and left along the rail holders in accordance with extension and retraction of a clamp cylinder (not shown) for the right clamp arm 22R that is connected to the clamp base 20. The other of the clamp arms 22 that is on the left side is movable to the right and left along the rail holders in accordance with extension and retraction of a clamp cylinder (not shown) for the left clamp arm 22L that is connected to the clamp base 20. The clamp cylinders are double-acting hydraulic cylinders.
As illustrated in
As illustrated in
When the tilt control lever 30 is tilted rearward, the clamp arms 22 are tilted rearward, while when the tilt control lever 30 is tilted forward, the clamp arms 22 are tilted forward. Also, when the tilt control lever 30 is tilted forward with the switch button 33 pushed, the forward tilting motion of the clamp arms 22 is stopped when the clamp arms 22 are positioned horizontally. Meanwhile, when the clamp arms 22 are tilted forward without pushing the switch button 33, the forward tilting motion of the clamp arms 22 is continued even after the clamp arms 22 are positioned horizontally.
As illustrated in
The clamping control levers 34 (34R) includes a clamping control lever body 35 that is slanted obliquely rearward from the instrumental panel 27, and a control knob 36 coupled to a leading end portion (the rear end portion) of the damping control lever body 35. The control knob 36 includes a knob body 37 and a raised portion 38 formed to rise from the knob body 37. As illustrated in
The raised portion 38 of the knob body 37 is formed at an intermediate position of the knob body 37 in a longitudinal direction thereof so as to protrude obliquely frontward and upward. The raised portion 38 has a circular end face portion 39 facing obliquely frontward and upward, and a switch button 40 adapted to be pushable while the damping control lever 34 is operated is provided in the center of the end face portion 39. The switch button 40 has a columnar shape having an outer diameter that is smaller than an outer diameter of the end face portion 39. The switch button 40 is configured to be switchable between ON and OFF. The switch button 40 is ON when pushed in and OFF when returned to its unpushed state. The switch button 40 has a pressure receiving surface that is larger than that of the switch button 33 of the tit control lever 30. Thus, the switch button 40 is easy to push.
As illustrated in
The reason for the 30-degree forward inclination of the movement axis Q of the switch button 40 relative to the imaginary line R is that the operator can push the switch button 40 easily with a finger. Also, since the switch button 40 has the pressure receiving surface that is larger than that of the switch button 33 of the tilt control lever 30, the load necessary for pushing the switch button 40 of the clamping control lever 34 is reduced by 40% as compared, for example, with the switch button 33 of the tilt control lever 30.
When the operator tilts the clamping control lever 34 (34R) forward while pushing the switch button 40, the clamp arm 22R is moved rightward. When the operator tilts the clamping control lever 34 (34L) forward while pushing the switch button 40, the clamp arm 22L is moved leftward. That is, by tilting the damping control lever 34R or 34L forward with the switch button 40 pushed in, the clamp arm 22R or 22L is moved in a direction away from the other clamp arm (the opening direction) so that the clamp arms 22R and 22L are opened. When the switch button 40 of the clamping control lever 34R or 34L is not pushed in, the clamp arm 22R or 22L is not opened even though the clamping control lever 34R or 34L is tilted forward.
When the operator tilts the clamping control lever 34 (34R) rearward, the damp arm 22R is moved leftward. When the operator tilts the damping control lever 34 (34L) rearward, the damp arm 22L is moved rightward. That is, by tilting the damping control lever 34R or 34L rearward, the damp arm 22R or 22L is moved toward the other damp arm in a direction in which the clamp arms 22R and 22L are closed. The switch buttons 40 need not be pushed in when moving the clamp arms 22R and 22L in the closing direction.
The following will describe the operation of the control lever device 25 according to the first embodiment. Here, operation of the clamping control levers 34R and 34L for opening and closing the damp arms 22R and 22L is described. For example, when the clamping control lever 34R is operated, the operator places a lower palm B of his/her right hand A on the control knob 36, places the pad of the index finger C on the distal end side from the distal interphalangeal joint D1 on the switch button 40, and holds the control knob 36 with the thumb E and the remaining fingers (not illustrated), as illustrated in
When the operator tilts the damping control lever 34R forward while pushing the switch button 40, the clamp cylinder is actuated to move the clamp arm 22R in a direction away from the damp arm 22L, i.e., rightward. The distance between the damp arm 22R and the damp arm 22L is increased as the clamp arm 22R is moved rightward.
The forward tilting operation of the damping control lever 34R (or 34L) with the switch button 40 pushed in is an operation performed before clamping a load (not illustrated) with the clamp arms 22R and 22L or when unclamping the load held between the clamp arms 22R and 22L, and the length of time for which the switch buttons 40 are pushed in is relatively longer as compared with operations of other control levers. When the operator tilts the damping control lever 34R forward while pushing the switch button 40, the operator applies a forward load to the damping control lever 34R through the lower palm B of the right hand A by extending his/her right arm, to thereby tilt the damping control lever 34R forward.
The movement axis Q of the switch button 40 is inclined forward at an angle of 30 degrees relative to the imaginary line R. Here, a distance between the intersection of the rear end of the control knob 36 and the central axis Pc and the center of the switch button 40 in the extending direction of the central axis Pc is referred to as distance Lc, as illustrated in
Also, because the movement axis Q of the switch button 40 is inclined forward at an angle of 30 degrees relative to the imaginary line R, the direction in which the pushing force is applied to the switch button 40 using the proximal interphalangeal joint D2 of the index finger C easily aligns with the pushing direction of the switch button 40. Because the switch button 40 may be pushed in using a part of the index finger C on the distal end side from the proximal interphalangeal joint D2, the index finger C does not get tired easily even in a case where the operator keeps pushing the switch button 40 with the index finger C. Also, in
As illustrated in
When the pad of the distal interphalangeal joint D1 of the index finger C is considered as the point of action, then, the proximal interphalangeal joint D2 is the fulcrum when operating the clamping control lever 34 and the metacarpophalangeal joint D3 is the fulcrum when operating the tilt control lever 30. In the case where the metacarpophalangeal joint D3 is the fulcrum, the distance between the fulcrum and the point of action is greater compared with the case where the proximal interphalangeal joint D2 is the fulcrum. Thus, in such a case, a larger load is required for pushing the switch button 33 of the tilt control lever 30 than for pushing the switch button 40 of the clamping control lever 34. In this case, the operator needs to increase the force to push the switch button more than the case where the proximal interphalangeal joint D2 is the fulcrum. The frequency of the use of the switch button 33 of the tilt control lever 30 is extremely smaller than that of the switch button 40 of the damping control lever 34. Therefore, the difficulty of pushing the switch button 33 of the tit control lever 30 is ignorable for the operator.
The following will describe the rearward tilting of the clamping control lever 34. When the damping control lever 34R is tilted rearward, the clamp cylinder is actuated to move the clamp arm 22R leftward. When the clamping control lever 34R (or 34L) is tilted rearward, the distance between the clamp arm 22R and the clamp arm 22L is reduced. While the clamping control lever 34R (or 34L) is tilted rearward, the clamp arms 22R (or 22L) may be moved in the closing direction without pushing the switch button 40.
The control lever device 25 of the first embodiment offers the following effects.
(1) The switch button 40 of the clamping control lever 34 is provided on the upper portion of the control knob 36. The switch button 40 has the movement axis Q indicating the movable direction of the switch button 40, and the movement axis Q is inclined forward relative to a direction orthogonal to the extending direction of the control knob 36 so that the pushing direction of the switch button 40 is directed rearward from the orthogonal direction. Thus, even when the operator keeps pushing the switch button 40 during the operation of the clamping control lever 34, application of a pushing force to the switch button 40 is easier as compared with the switch button 33 of the tilt control lever 30 that is positioned orthogonal to the extending direction of the control knob 32. As a result, operation of the clamping control lever 34 is easier and the finger pushing the switch button 40 does not get tired easily.
(2) The maximum forward inclination angle of the movement axis Q of the switch button 40 is defined by the knob length of the control knob 36 and the position of the switch button 40 in the extending direction of the control knob 36. The intersection X of the central axis Pc extending in the extending direction of the control knob 36 and the movement axis Q of the switch button 40 extending in the extending direction of the switch button 40 is located in the control knob 36. Accordingly, a part of the control knob 36 is located between the switch button 40 and the rear end of the control knob 36. Thus, for example, even when the operator places the lower palm B of the right hand A on the rear end of the control knob 36, the switch button 40 is still located at a position easy for the operator to push the switch button 40, so that the operation of the clamping control lever 34 is easier.
(3) The forward inclination angle of the pushing direction of the switch button 40 is 30 degrees, which falls within the range between 20 degrees and 60 degrees. Thus, with the forward inclination angle of the pushing direction within the range between 20 degrees and 60 degrees, the switch button 40 is easier to push in during the operation of the clamping control lever 34.
(4) Furthermore, the control lever device 25 includes a pair of clamping control levers 34 (34R, 34L) configured to operate a pair of clamp arms 22 (22R, 22L) for holding a load therebetween. Thus, when opening the pair of clamp arms 22 (22R, 22L), opening of the pair of damp arms 22 (22R, 22L) is enabled by operating at least one of the clamping control levers 34 (34R, 34L) in the opening direction with the switch button 40 kept pushed in.
(5) The movement axis Q of the switch button 40 is inclined forward at an angle of 30 degrees relative to the imaginary line R. Also, the distance Lc between the intersection of the rear end of the control knob 36 and the central axis Pc and the center of the switch button 40 in the extending direction of the central axis Pc is smaller than the distance Lt between the intersection of the rear end of the control knob 32 of the tilt control lever 30 and the central axis Pt and the center of the switch button 33 in the extending direction of the central axis Pt of the tilt control lever 30. Accordingly, when the index finger C is placed on the switch button 40 with the lower palm B of the right hand A placed on the control knob 36, at least the index finger C is bent sufficiently at the proximal interphalangeal joint D2. Accordingly, the operator can push the switch button 40 using a part of the index finger C on the distal end side from the proximal intermediate phalangeal joint D2. As a result, the operator's fingers do not get tired easily.
(6) Also, because the movement axis Q of the switch button 40 is inclined forward at an angle of 30 degrees relative to the imaginary line R, the direction in which the pushing force is applied to the switch button 40 using the proximal interphalangeal joint D2 of the index finger C easily aligns with the pushing direction of the switch button 40. Because the switch button 40 may be pushed in using a part of the index finger C on the distal end side from the proximal 1o interphalangeal joint D2, the index finger C does not get tired easily even in a case where the operator keeps pushing the switch button 40 with the index finger C.
The following will describe a control lever device according to a second embodiment of the present disclosure. The control lever device of the second embodiment is different from the control lever device of the first embodiment in the configuration of the control knob. In the description of the second embodiment, the description of the first embodiment is applied to the configurations that are the same as those of the first embodiment, and the same reference numerals are used.
A control lever device 50 according to the second embodiment includes a pair of clamping control levers 51. It is to be noted that in
The raised portion 54 of the knob body 53 is formed at a position near the rear end of the knob body 53 in a longitudinal direction thereof so as to protrude obliquely frontward and upward. The raised portion 54 has a circular end face portion 55 facing frontward and upward, and a switch button 40 adapted to be pushable while the clamping control lever 51 is operated is provided at the center 1o of the end face portion 55. As illustrated in
When the operator tilts the right clamping control lever 51 (51R) forward while pushing the switch button 40, the clamp arm 22R is moved rightward. When the operator tilts the left clamping control lever 51 (51L) forward while pushing the switch button, the damp arm 22L is moved leftward. When the switch button 40 of the right damping control lever 51 (51R) and the switch button of the left clamping control lever are not pushed in, the clamp arms 22R or 22L is not moved in the opening direction even though either of the right clamping control lever 51 and the left clamping control lever is tilted forward.
When the operator tilts the right clamping control lever 51 (51R) rearward, the clamp arm 22R is moved leftward. When the operator tilts the left clamping control lever 51 (51L) rearward, the clamp arm 22L is moved rightward. That is, by tilting the clamping control lever SIR or 51L rearward, the clamp arm 22R or 22L is moved toward the other damp arm in a direction in which the clamp arms 22R and 22L are closed. The switch buttons 40 need not be pushed in when moving the damp arms 22R and 22L in the closing direction.
The control lever device 50 according to the second embodiment offers effects equivalent to the effects (1) to (6) of the first embodiment. Furthermore, the raised portion 54 protruding obliquely frontward and upward is formed near the rear end of the knob body 53 in the longitudinal direction thereof. Thus, the operator can push the switch button 40 with the lower palm B placed on the raised portion 54, and tilt the clamping control lever 51 forward without using the remaining fingers to hold the control knob 54, so that burden on the operator is reduced. In addition, the switch button 40 is also easier for operators with short fingers to push in.
It should be noted that present disclosure is not limited to the above embodiments and may be modified variously within the gist of the disclosure. For example, the present disclosure may be modified as described below.
Number | Date | Country | Kind |
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2019-123676 | Jul 2019 | JP | national |