Information
-
Patent Grant
-
6179241
-
Patent Number
6,179,241
-
Date Filed
Thursday, July 15, 199925 years ago
-
Date Issued
Tuesday, January 30, 200124 years ago
-
Inventors
-
Original Assignees
-
Examiners
-
CPC
-
US Classifications
Field of Search
US
- 242 5271
- 242 527
- 242 5272
- 242 5273
- 242 5274
- 242 5334
- 242 5335
- 242 5336
-
International Classifications
-
Abstract
The invention provides a new latch mechanism which is controlled by a camshaft which is mounted axially in the bedroll and by a servo motor which rotates the camshaft. The servo motor normally rotates the camshaft in the same direction and at the same speed as the bedroll. When the web is to be severed, the speed of the servo motor is either increased or decreased to rotate the camshaft relative to the bedroll. The rotation of the camshaft allows push rods in the bedroll to move radially inwardly to release the severing and transferring mechanism. Cam followers for the severing and transferring mechanism engage a stationary cam and control the movement of the mechanism. After the web is severed and transferred, the camshaft is rotated to force the push rods radially outwardly to relatch the severing and transferring mechanism.
Description
BACKGROUND
This invention relates to a control mechanism for a bedroll of a rewinder.
Rewinders are used to convert large parent rolls of paper into retail sized rolls of bathroom tissue and paper towels. Two types of rewinders are commonly used—center rewinders and surface rewinders. Center rewinders are described, for example, in U. S. Reissue Pat. No. 28,353 and wind the web on a core which is rotated by a mandrel. Surface rewinders are described, for example, in U. S. Pat. Nos. 4,723,724 and 5,104,055 and wind the web on a core which is rotated by a three roll cradle.
The critical operation in both center rewinders and surface rewinders is the sequence of steps referred to as cutoff and transfer. The web must be severed to end the winding of one roll, the leading edge of the severed web must be transferred to a new core, and the new core must be rotated to begin winding a new roll. These steps must be accomplished repeatedly and reliably while the web is moving at high speed. It is also desirable that each roll have exact sheet count and that the web is wound uniformly and substantially without wrinkles.
The term “bedroll” refers to the main winding roll of a rewinder, either a center rewinder or a surface rewinder.
As described in U.S. Reissue Pat. No. 28,353, a bedroll is commonly used in conjunction with a chopper roll to sever the web after a predetermined length has been wound into a log and to transfer the leading edge of the severed web to a new core in a continuous winding process. In all current center rewinders a latch mechanism is used to retain the severing and transferring mechanism in an inoperative position until the proper length of web has been wound onto the log. A cam follower is controlled by an electric solenoid or pneumatic cylinder to unlatch the latch mechanism to release the severing and transferring mechanism. The severing and transferring mechanism is then controlled by one or more cams to perform the cutoff and transfer operations on the web. The latch is thereafter reset by the cam to retain the severing and transferring mechanism in the inoperative position.
A conventional latch mechanism and a severing and transferring mechanism for center rewinders is described in detail in U.S. Reissue Pat. No. 28,353. The severing and transfer mechanism includes pins
56
, cutoff blades
58
and
59
, and transfer pads
55
, all of which are movably mounted in the bedroll. When the severing and transfer mechanism is unlatched, the pins
56
hold the web against the rotating bedroll while the web is severed by a chopper roll
49
and the blades
58
and
59
(see FIGS. 20 and 21). The transfer pads thereafter urge the leading end of the severed web against a new core
53
(FIGS. 22 and 23).
Surface rewinders sold by Paper Converting Machine Company of Green Bay, Wis. under the name “Magnum” include similar movable pins in a bedroll for holding the severed web against the bedroll and a similar latch mechanism for retaining the pins in an inoperative position until the web is to be severed. A cutoff knife is movably mounted in a chopper roll and is retained in an inoperative position by a latch mechanism which is similar to the latch mechanism which is used on the bedroll of a center rewinder.
One of the problems with the prior art severing and transfer mechanism is a limitation on the speed at which the solenoid can position the cam follower to release the latch mechanism. Another problem results from the impact loads on the components of the mechanism which cause fatigue failures and frequent maintenance. The mechanisms may also cause excessive vibration in the rewinder which can adversely affect other functions of the rewinder such as perforating the web.
SUMMARY OF THE INVENTION
The invention provides a new latch mechanism which is controlled by a camshaft which is mounted axially in the bedroll and by a servo motor which rotates the camshaft. The servo motor normally rotates the camshaft in the same direction and at the same speed as the bedroll. When the web is to be severed, the speed of the servo motor is either increased or decreased to rotate the camshaft relative to the bedroll. The rotation of the camshaft allows push rods in the bedroll to move radially inwardly to release the severing and transferring mechanism. Cam followers for the severing and transferring mechanism engage a stationary cam and control the movement of the mechanism. After the web is severed and transferred, the camshaft is rotated to force the push rods radially outwardly to relatch the severing and transferring mechanism.
The invention enables two severing and transferring mechanisms to be included in the bedroll and to be independently controlled based on the direction of rotation of the camshaft relative to the bedroll. Such a bedroll can have a larger diameter than conventional bedrolls without adversely affecting the flexibility of providing wound rolls with different sheet counts. The larger bedroll is stiffer and rotates at a slower angular velocity for an equivalent web speed.
DESCRIPTION OF THE DRAWING
The invention will be explained in conjunction with an illustrative embodiment which is shown in the accompanying drawing, in which.
FIG. 1
illustrates a center rewinder which is equipped with a control mechanism in accordance with the invention;
FIG. 2
is fragmentary longitudinal sectional view through the bedroll of the rewinder;
FIG. 3
is a transverse sectional view of the bedroll taken along the line
3
—
3
of
FIG. 2
which illustrates one of the severing and transferring mechanisms in a latched position and the other severing and transferring mechanism in an unlatched position;
FIG. 4
is a transverse sectional view taken along the line
4
—
4
of
FIG. 2
showing both of the severing and transferring mechanisms in a latched position;
FIG. 5
is a view similar to
FIG. 4
showing the severing and transferring mechanism at the 10:00 o'clock position unlatched as it rotates toward the chopper roll;
FIG. 6
is a view similar to
FIG. 5
showing the unlatched severing and transferring mechanism cooperating with a chopper roll to sever the web, the web being omitted for clarity of illustration;
FIG. 7
is a view similar to
FIG. 6
showing the transfer pad at the 6:00 o'clock position transferring the leading end of the severed web to a new core, the web being omitted for clarity of illustration; and
FIG. 8
illustrates the springs for maintaining the severing and transferring mechanisms in contact with the push rods in the latched position.
DESCRIPTION OF SPECIFIC EMBODIMENT
The invention will be explained in conjunction with a center rewinder
15
illustrated in FIG.
1
. However, it will be understood that the invention can also be used with surface rewinders.
The rewinder
15
includes a frame
16
and a bedroll
17
which is rotatably mounted in the frame. A turret assembly
18
is rotatably mounted in the frame below the bedroll. As is well known in the art, the turret assembly includes a plurality of rotating mandrels
19
on which paperboard cores are mounted. An adhesive applying apparatus
20
applies transfer adhesive to a new core before each winding cycle.
A web W is advanced by draw rolls
20
through a perforator
21
to the bedroll
17
. The perforator forms longitudinally spaced transverse lines of perforation in the web.
The surface speed of the bedroll matches the speed of the web, and the bedroll delivers the web to a log L which is being wound on the mandrel at about the 5:00 o'clock position of the bedroll. When the proper length of web has been wound on the log, the web will be severed by a chopper roll
22
and a new winding cycle will begin.
Referring now to
FIG. 2
, the frame of the rewinder includes a pair of side frames
25
which rotatably support the bedroll
17
. The bedroll includes an outer cylindrical shell
26
, a central tube
27
, and a pair of journal and headers
28
which are mounted in each end of the tube
27
. The journal portion
28
a
of the journal and header is rotatably mounted in a bearing
29
in the frame
25
. The outer shell
26
is supported by radial spacers
30
which extend outwardly from the central tube
27
.
A camshaft sleeve
32
is mounted within an axially extending bore
33
in the journal and header
28
. A camshaft
35
is rotatably mounted within the camshaft sleeve by bearings
36
and
37
. The portions of the camshaft which are supported by the bearings are cylindrical, and the camshaft includes a pair of cam portions
38
and
39
.
A pair of transfer pin pivot shafts
42
and
43
(see also
FIGS. 3 and 4
) are rotatably supported by the radial spacers
30
and extend along the length of the bedroll. A plurality of transfer pins
44
(
FIGS. 3 and 4
) are clamped to each of the transfer pin pivot shafts
42
and
43
by clamps
45
. The transfer pins are spaced-apart axially along the length of the bedroll. A cam follower or roller
47
is rotatably mounted adjacent each end of each of the transfer pin pivot shafts
42
and
43
by a clamp
48
.
Referring to
FIG. 3
, the transfer pin pivot shafts
42
and
43
are located 180° apart around the circumference of the bedroll. Usually only one of the transfer pivot shafts will be operated during the winding operation. The outer shell
26
of the bedroll is provided with openings
49
through which the transfer pins
44
can pivot outwardly as will be explained hereinafter.
A pair of transfer pad pivot shafts
51
and
52
(
FIGS. 2 and 3
) are also rotatably supported by the radial spacers
30
. A plurality of axially spaced transfer pads
53
are clamped to each of the transfer pad pivot shafts
51
and
52
by clamps
54
. A cam follower or roller
55
is rotatably mounted adjacent each end of each of the transfer pad pivot shafts by a clamp
56
(FIG.
3
). The two transfer pad pivot shafts are located 180° apart on the bedroll. Each transfer pad
53
is located slightly upstream of its associated transfer pin
44
along the circumference of the bedroll. The bedroll rotates counterclockwise in
FIG. 3
as indicated by the arrow.
Four push rods
61
,
62
,
63
, and
64
are reciprocably mounted in radially extending bores
65
in the journal and header
28
. The push rods
61
and
62
operate to maintain the two transfer pin pivot shafts
42
and
43
in their latched positions, and the push rods
63
and
64
operate to maintain the transfer pad pivot shafts
51
and
52
in their latched positions. A cam follower
66
is rotatably mounted on the inner end of each of the push rods. The cam follower on each of the push rods
61
and
62
is engageable with the cam portion
38
of the central camshaft
35
. (See
FIG. 2
) The cam follower on each of the push rods
63
and
64
is engageable with the cam portion
39
of the central camshaft
35
. The outer end of each of the pivot rods
61
and
62
is engageable with one of the cam followers
47
of the transfer pin clamps
45
. The outer end of each of the push rods
63
and
64
is engageable with one of the cam followers
55
of the transfer pad clamps
54
.
Each of the transfer pin pivot shafts
42
and
43
is spring-loaded to rotate counterclockwise as viewed in
FIG. 3
to urge the cam followers
47
against the outer ends of the push rods
61
and
62
. Referring to
FIG. 8
, a compression spring
66
is slidably mounted on a rod
67
. The outer end of the rod is secured to a bracket
68
on the inside surface of the outer shell
26
of the bedroll. The inner end of the spring is attached to a lever arm
69
which extends from each of the pivot shafts
42
and
43
.
Each of the transfer pad pivot shafts
51
and
52
is similarly spring-loaded to rotate clockwise as viewed in
FIG. 3
to urge the cam followers
55
against the outer ends of the push rods
63
and
64
.
Referring to
FIG. 2
, a transfer cam bracket
70
at the right end of the bedroll is rotatably mounted on the journal
28
a
by a bearing
71
. The cam bracket is held stationary as the journal rotates by a bracket spacer
72
which is secured to the bracket and to the frame
25
.
A stationary circular or ring transfer pin cam
74
is mounted on the inside face of the cam bracket
70
, and a stationary transfer pad cam
75
is mounted on the cam bracket inside of the transfer pin cam
74
. A transfer pin cam follower arm
76
is mounted on each end of the transfer pin pivot shafts
42
and
43
. A cam follower bearing
77
is rotatably mounted on each of the cam follower arms
76
. A transfer pad cam follower arm
78
is mounted on each end of the transfer pad pivot shafts
51
and
52
. A cam follower bearing
79
is rotatably mounted on each of the cam follower arms
78
.
The bedroll
17
is rotated by a gear
81
(
FIG. 2
) which is secured to the end of the bedroll journal
28
a
. The gear
81
is driven by the servo drive system of the rewinder which is conventional and well known.
The camshaft
35
is rotated by a servo motor
82
which is mounted on the frame
16
. The camshaft is connected to the servo motor by a coupler
83
.
Operation
During the winding operation the surface speed of the bedroll is the same as the speed at which the web is advanced through the rewinder as shown in FIG.
1
. The web wraps a portion of the bedroll and rotates with the bedroll toward the winding log L. The servo motors
82
which rotate the central camshafts
35
at each end of the bedroll rotate the camshafts at the same speed as the bedroll so that there is no relative rotation between the camshafts and the bedroll. The drive system for the bedroll and the servo motors
82
can all be controlled by the same processor, for example, a PIC 900 manufactured by Giddings & Lewis.
The push rods
61
-
64
are normally maintained by the central camshaft
35
in their outer or latching positions as illustrated in FIG.
4
. The push rods
61
-
64
engage the rollers
47
and
55
and maintain the pivot shafts
42
,
43
,
51
, and
52
and the transfer pins
44
and transfer pads
53
in their latched positions in which the pins
44
and pads
53
are radially inward of the outer surface of the bedroll.
During the revolution of the bedroll in which the web will be severed, the servo motors
82
either increase or decrease the rotational speed of the camshafts
35
so that the cams
38
and
39
rotate relative to the push rods
61
-
64
. The profile of each of the cams preferably includes a dwell portion of about 180° which has a substantially constant diameter and a reduced diameter recessed portion. As the log is being wound, the cam followers of all of the push rods engage the dwell portion of the cams and are thereby retained in their latching positions illustrated in FIG.
4
. When the cam
38
is rotated about 90°, only one of the push rods
61
and
62
will engage the recessed portion of the cam. The other push rod will engage the dwell portion of the cam and be retained in its latching position. Similarly, when the cam
39
is rotated about 90°, only one of the push rods
63
and
64
will engage the recessed portion of the cam. The other push rod will engage the dwell portion of the cam and be retained in its latching position.
Referring to
FIG. 5
, cams
38
and
39
have been rotated so that the push rods
61
and
63
engage the recessed portions of the cams. As the push rods move from the dwell portions of the cams to the recessed portions, the push rods are allowed to move radially inwardly from their latching position. The push rods are forced inwardly by the springs
66
(
FIG. 8
) and by the centripetal forces on the transfer pins and the transfer pads which urge the pins and pads to move radially outwardly through the openings
49
in the bedroll. As the transfer pins
44
and the transfer pin pivot shaft
42
pivot counterclockwise to the unlatched position shown in
FIG. 5
, the cam follower arm
76
also pivots counterclockwise until the cam follower bearing
77
engages the stationary transfer pin cam
74
. Thereafter, movement of the pivot shaft
42
and the transfer pins
44
is controlled by the cam
74
.
Similarly, inward movement of the push rod
63
permits the transfer pads
53
and the transfer pad pivot shaft
51
to rotate clockwise until the bearing
79
on the cam follower arm
78
engages the stationary transfer pad cam
75
(see the right hand portion of FIG.
2
). Movement of the transfer pads is thereafter controlled by the cam
75
.
The operation of the transfer pins
44
and the transfer pads
53
is similar to the operation of the transfer pins and transfer pads which is described in U.S. Reissue Pat. No. 28,353 and will be apparent to those skilled in the rewinder art. Only a brief description of the operation is necessary. Also, the web is omitted from
FIGS. 4-7
for clarity of illustration.
In
FIG. 5
the transfer pins at 10:00 o'clock are unlatched, and the contour of the stationary cam
74
allows the pivot shaft
42
to rotate counterclockwise so that the transfer pins
44
extend radially beyond the outer surface of the bedroll so that the pins impale the web (not shown) which wraps a portion of the outer surface of the bedroll. A pair of spaced cutoff blades
85
are mounted on each of the transfer pins, and the cutoff blades also project beyond the surface of the bedroll. The contour of the stationary cam
75
is such that at 10:00 o'clock the transfer pads
53
are substantially flush with the surface of the bedroll.
FIG. 6
illustrates the cutoff of the web. The speed of the rotating chopper roll
22
is timed so that one of the cutoff knives
86
on the chopper roll enters the space between the cutoff blades
85
to sever the web. After the web is severed, the leading end portion of the web is held on the rotating bedroll by the transfer pins
44
. As described in U. S. Reissue Pat. No. 28,353, the portion of the web between the severed leading edge and the transfer pins may fold back as the bedroll rotates.
FIG. 7
illustrates the transfer of the leading end of the web to a new core
87
. The core is mounted on a mandrel which rotates the core clockwise. As the bedroll moves from its
FIG. 6
position to its
FIG. 7
position, the stationary transfer pin cam
74
causes the transfer pins to rotate clockwise so that the pins are positioned radially inwardly of the new core at transfer. The stationary transfer pad cam
75
causes the transfer pads to pivot clockwise so that the transfer pads push the web onto the new core
87
. The new core is provided with conventional rings or stripes of transfer adhesive so that the web is transferred to the new core.
After the web is transferred, the servo motors
82
rotate the camshafts
35
to force the push rods
61
and
63
radially outwardly against the cam followers
47
and
55
to pivot the transfer pins
44
and the transfer pads
53
back to their latched positions. The transfer pins and transfer pads are retained in their latched positions until the next cutoff cycle. The servo control method which uses a single control axis aligned with the axis of the bedroll permits the bedroll to have two severing and transferring mechanisms located 180° apart. The two severing and transfer mechanisms can be independently controlled based on the direction of rotation of the camshafts
35
relative to the bedroll. This feature allows the rewinder to produce logs in smaller increments of length than is possible with a single mechanism bedroll. Typical tissue products are produced in multiples of ten sheets. For example, rolls of bathroom tissue may be provided in sheet counts of 280, 290, 300, etc. A sheet is the distance between lines of perforation.
In the United States, bathroom tissue traditionally has had perforations spaced 4.5 inches apart. A typical bedroll for bathroom tissue has a nominal circumference of ten 4.5 inch sheets or 45 inches. However, current market trends are for shorter sheet lengths, for example, 4 inches. A bedroll having a single severing and transferring mechanism would need to have a 40 inch circumference to produce products in ten sheet multiples. The reduced circumference results in a bedroll with less stiffness which rotates at a higher rotational speed for an equivalent web speed. The higher rotational speed increases the centrifugal forces which act on the bedroll and the severing and transferring mechanisms. The reduction in stiffness of the bedroll and the increased centrifugal loading increases vibration, reduces liability, and reduces the maximum web speed at which the bedroll can operate.
By providing a bedroll with two severing and transferring mechanisms which are located 180° apart, the circumference of the bedroll can be 80 inches and still produce products with 4 inch sheet length in multiples of ten sheets. The structure of the 80 inch circumference bedroll is stiffer than a 40 inch bedroll, and the 80 inch bedroll operates at lower rotational speeds with lower centrifugal forces. The increase in stiffness of the bedroll and the reduction in centrifugal loading allows for reliable operation at higher web speeds and/or greater web widths.
Although the preferred embodiment of the invention provides a bedroll with two severing and transferring mechanisms located 180° apart, a bedroll could also be provided with a single severing and transferring mechanism. Such a bedroll would have only two push rods rather than the four push rods which have been described.
Also, the preferred rotary drives for the camshafts
35
are servo motors. However, any equivalent rotary drive system can be used as long as the speed of the camshafts can be synchronized with the speed of the bedroll during the winding operation so that the push rods are maintained in their latching positions.
In the winding operation which has been described, the web is wound on cardboard cores. However, the web could also be wound on recycled mandrels which are removed from the log after the log is wound as described in U.S. Pat. No. 5,421,536.
Mounting the stationary ring cams
74
and
75
on the journal
28
a
rather than on the frame of the rewinder permits the cams to be more precisely positioned relative to the axis of the bedroll. The more accurate positioning of the cams
74
and
75
allows the spacing between the cams and the cam followers
77
and
79
to be reduced when the cam followers are in their latched positions, and thereby reduces the amount of travel of the cam followers when they are unlatched. For example, in one embodiment of the invention, the cam followers
77
and
79
are spaced only about 0.005 inch from the cams
74
and
75
when the cam followers are latched. When the central cam
35
unlatches the cam followers, the cam followers drop only about 0.005 inch before they contact the stationary cams
74
and
75
.
Although we have described the outward movement of the push rods
61
-
64
as causing relatching of the severing and transferring mechanism, the mechanisms could be constructed so that the push rods are cammed outwardly to unlatch the severing and transferring mechanism.
Each of the pivot shafts
42
,
43
,
51
,
52
and their associated rollers, cam followers, and transfer pins or transfer pads is a web-engaging assembly. The web-engaging assemblies are normally latched so that they do not engage the web during winding. During the cutoff and transfer cycle, two cooperating web-engaging assemblies which include transfer pins
44
and transfer pads
53
are unlatched so that the pins can hold the web during cutoff and the pads can push the leading end of the severed web onto the new core.
In the current preferred embodiment, the movement of the transfer pins and transfer pads are controlled by the stationary cams
74
and
75
immediately after the pins and pads are unlatched. However, if desired, the stationary cams could be omitted, and the movement of the transfer pins and transfer pads could be controlled by the push rods
61
-
64
and the contour of the cam portions
38
and
39
of the central camshaft
35
. The central camshaft would be rotated relative to the bedroll by the servo motor
82
to move the push rods and the transfer pins and transfer pads during the cutoff and transfer cycle.
While in the foregoing specification a detailed description of specific embodiments of the invention has been set forth for the purpose of illustration, it will be understood that many of the details hereingiven can be varied considerably by those skilled in the art without departing from the spirit and scope of the invention.
Claims
- 1. A web-winding apparatus comprising:a frame, a winding roll rotatably supported on the frame for rotation about a longitudinal axis, the winding roll having an outer surface for contacting a web, a camshaft mounted in the winding roll along the axis thereof, means for rotating the camshaft at a first speed which matches the speed of the winding roll and at a second speed which is different from the speed of the winding roll, a push rod reciprocably mounted in the winding roll for reciprocating movement inwardly and outwardly along an axis which extends perpendicularly to the camshaft, the push rod having an inner end which is engageable with the camshaft and an outer end, the push rod being movable between first and second positions by the camshaft, a web-engaging assembly movably mounted on the winding roll adjacent the outer end of the push rod and including a web-engaging member, the web-engaging member being movable between a first position in which the web-engaging member is inwardly of the outer surface of the winding roll and a second position in which the web-engaging member projects beyond the outer surface of the winding roll and is engageable with a web thereon, the push rod engaging the web-engaging assembly when the push rod is in its first position to retain the web-engaging member in its first position, the push rod being movable by the camshaft when the speed of the camshaft changes between said first and second speeds so that the push rod moves away from its first position and allows the web-engaging assembly to move to its second position.
- 2. The apparatus of claim 1 in which the web-engaging member includes pins for piercing the web.
- 3. The apparatus of claim 1 in which the web-engaging member includes blades for severing the web.
- 4. The apparatus of claim 1 in which the web-engaging member includes pads for pushing the web away from the outer surface of the winding roll.
- 5. The apparatus of claim 1 in which the camshaft is shaped to allow the push rod to move inwardly as the speed of the camshaft changes from the first speed to the second speed.
- 6. The apparatus of claim 5 in which the camshaft is shaped to move the push rod outwardly as the speed of the camshaft changes from the second speed to the first speed.
- 7. The apparatus of claim 1 including a spring for resiliently biasing the web-engaging member toward its second position.
- 8. The apparatus of claim 1 in which the web-engaging apparatus includes a pivot shaft pivotally mounted in the winding roll, the web-engaging member being mounted on the pivot shaft, a stationary ring cam attached to the frame, and a cam follower mounted on the pivot shaft, the cam follower being movable into engagement with the ring cam when the push rod moves away from its first position.
- 9. The apparatus of claim 8 including a journal supporting the winding roll and rotatably mounted on the frame, the stationary ring cam being rotatably mounted on the journal whereby the position of the ring cam relative to the cam followers is controlled.
- 10. The apparatus of claim 1 in which the means for rotating the camshaft includes a servo motor.
- 11. The apparatus of claim 1 including a journal supporting the winding roll and rotatably mounted on the frame, the camshaft being rotatably mounted in the journal.
- 12. The apparatus of claim 1 including a second push rod reciprocably mounted in the winding roll about 180° from the first push rod and having an inner end which is engageable with the camshaft, the second push rod being movable between first and second positions by the camshaft, a second web-engaging assembly movably mounted on the winding roll about 180° from the first web-engaging assembly, the second web-engaging assembly being movable between first and second positions, the second push rod engaging the second web-engaging assembly when the second push rod is in its first position to retain the second web-engaging assembly in its first position, the second push rod being movable by the camshaft so that the second push rod moves away from its first position and allows the second web-engaging assembly to move to its second position.
- 13. A web-winding apparatus comprising:a frame, a winding roll rotatably supported on the frame for rotation about a longitudinal axis, the winding roll having an outer surface for contacting a web, a camshaft mounted in the winding roll along the axis thereof, means for rotating the camshaft at a first speed which matches the speed of the winding roll and at a second speed which is different from the speed of the winding roll, a first push rod reciprocably mounted in the winding roll for reciprocating movement inwardly and outwardly along an axis which extends perpendicularly to the camshaft, the first push rod having an inner end which is engageable with the camshaft and an outer end, the first push rod being movable between first and second positions by the camshaft, a transfer pin assembly movably mounted on the winding roll adjacent the outer end of the first push rod and including a transfer pin, the transfer pin assembly being movable between a first position in which the transfer pin is inwardly of the outer surface of the winding roll and a second position in which the transfer pin projects beyond the outer surface of the winding roll and is engageable with a web thereon, the first push rod engaging the transfer pin assembly when the first push rod is in its first position to retain the transfer pin assembly in its first position, the first push rod being movable by the camshaft when the speed of the camshaft changes between said first and second speeds so that the first push rod moves away from its first position and allows the transfer pin assembly to move to its second position, a second push rod reciprocably mounted in the winding roll for reciprocating movement inwardly and outwardly along an axis which extends perpendicularly to the camshaft, the second push rod having an inner end which is engageable with the camshaft and an outer end, the second push rod being movable between first and second positions by the camshaft, a transfer pad assembly movably mounted on the winding roll adjacent the outer end of the second push rod and including a transfer pad, the transfer pad assembly being movable between a first position in which the transfer pad is inwardly of the outer surface of the winding roll and a second position in which the transfer pad projects beyond the outer surface of the winding roll and is engageable with a web thereon, the second push rod engaging the transfer pad assembly when the second push rod is in its first position to retain the transfer pad assembly in its first position, the second push rod being movable by the camshaft when the speed of the camshaft changes between said first and second speeds so that the second push rod moves away from its first position and allows the transfer pad assembly to move to its second position.
- 14. The apparatus of claim 13 in which the transfer pin assembly includes a transfer pin pivot shaft pivotally mounted in the winding roll, the transfer pin being mounted on the transfer pin pivot shaft, the transfer pad assembly including a transfer pad pivot shaft pivotally mounted in the winding roll, the transfer pad being mounted on the transfer pad pivot shaft, a stationary transfer pin cam attached to the frame, a transfer pin cam follower mounted on the transfer pin pivot shaft, the transfer pin cam follower being movable into engagement with the transfer pin cam when the first push rod moves away from its first position, a stationary transfer pad cam attached to the frame, a transfer pad cam follower mounted on the transfer pad pivot shaft, the transfer pad cam follower being movable into engagement with the transfer pad cam when the second push rod moves away from its first position.
- 15. The apparatus of claim 14 including a journal supporting the winding roll and rotatably mounted on the frame, the stationary transfer pin cam and the stationary transfer pad cam being rotatably mounted on the journal whereby the position of the transfer pin cam relative to and the transfer pin cam follower and the position of the transfer pad cam relative to the transfer pad cam follower is controlled.
- 16. A web-winding apparatus comprising:a frame, a journal rotatably mounted on the frame, a winding roll mounted on the journal for rotation therewith, the winding roll having an outer surface for contacting a web, a pivot shaft pivotally mounted in the winding roll adjacent the outer surface thereof, a web-engaging member mounted on the pivot shaft for rotation therewith and being movable between a latched position and an unlatched position, a stationary ring cam rotatably mounted on the journal and attached to the frame, and a cam follower mounted on the pivot shaft, the cam follower engaging the stationary ring cam when the web-engaging member is in its unlatched position.
US Referenced Citations (9)