The present invention relates to a power converter that can convert an output from an ac power source to an arbitrary frequency and more particularly to a PWM cyclo-converter using a pulse width modulation (PWM) control system.
Since in the PWM cyclo-converter, an ac power source is directly connected to a load side by a semiconductor element for a power, the voltage of an output and the current of an input can be controlled at the same time. However, since a dc capacitor is not present in the PWM cyclo-converter as in a PWM inverter, the voltage not lower than an input voltage cannot be outputted. Accordingly, a two-phase modulation high in its voltage use rate is ordinarily used (for instance, see Patent Document 1).
On the other hand,
An output voltage command function Fh represents a difference between a maximum value and a minimum value of a three-phase symmetrical sine wave having the same frequency and the same phase of an amplitude 1 as those of the output phase voltage command shown below the output phase voltage command in
Ed=Δetop+a*Δesec,
In this case, Δetop: the absolute value of a line voltage between the input Top phase and the input Bas phase, Δesec: the absolute value between a line voltage between the input Sec phase and the input Bas phase.
Vh*=Fh*V*
Vm*:=Fm′*V*,
T0h/T2=1−(1+a)*Vh*/Ed,
T1h/T2=1−Vh*/Ed,
T0m/T2=1−(1+a)Vm*/Ed,
T1m/T2=1−Vm*/Ed,
In this case, T2: a half cycle of a carrier frequency.
Switching patterns SP0h, SP1h, SP0m and SP1m are prepared by the switching timings obtained in accordance with the above-described formulas.
In the above-described switching patterns, for instance when “SP1h=1 and SP0h=1”, a switch between the output High phase and the input Bas phase (the input phase in which the absolute value of the input current command is maximum) is turned on. Further, when “SP1h=1 and SP0h=0”, a switch between the output High phase and the input Sec phase (the input phase in which the absolute value is minimum) is turned on. Further, when “SP1h=0 and SP0h=0”, a driving operation is carried out by a switch pattern that a switch between the output High phase and the input Top phase (the input phase in which the absolute value is intermediate) is turned on. Patent Document 1: JP-A-11-341807 (FIG. 2, FIG. 3 and FIG. 5)
However, in the PWM cyclo-converter disclosed in the Patent Document 1, when an output voltage is formed only by a two-phase modulation having one phase fixed, a phenomenon arises that voltage accuracy is deteriorated during outputting a low voltage. This phenomenon arises due to a commutation operation carried out not to generate a short-circuit of an input or a release of an output when a switching operation is performed. Thus, the pulsation or the damping of a torque of a load to be driven may be possibly caused.
As means for solving this problem, a three-phase modulation is exemplified in which all three phases are switched during outputting the low voltage. However, in the three-phase modulation, since the three-phases of output phases are switched, a switching loss is increased, so that a problem arises that the rating of semiconductor elements needs to be increased or a cooling system needs to be reexamined.
Thus, it is an object of the present invention to provide a control method and a controller for a PWM cyclo-converter in which a degree of freedom in control of an input current of the PWM cyclo-converter is left and a three-phase modulation can be realized that is high in its voltage accuracy in all speed areas with the same switching loss as that of a two-phase modulation.
In order to solve the above-described problems, according to claim 1, there is provided a method for controlling a PWM cyclo-converter as a power converter for directly connecting each phase of a three-phase ac power source to each phase of the power converter having three-phase outputs by a two-way semiconductor switch that is a combination of two one-way semiconductor switches supplying electric current only in one direction and capable of being respectively independently turned on and off, wherein
when the phase of the highest potential of the three-phase ac power source is called a maximum potential phase, the phase of an intermediate potential is called an intermediate potential phase and the phase of the lowest potential is called a minimum potential phase,
the method including:
a step for selectively turning the two-way semiconductor switch on and off; and
a step for outputting the maximum potential phase, the intermediate potential phase and the minimum potential phase to output side terminals.
According to claim 2, there is provided the method for controlling the PWM cyclo-converter as in claim 1, wherein
the maximum potential phase and the minimum potential phase are alternately outputted through the intermediate potential phase by a dipolar modulation in the PWM cyclo-converter.
According to claim 3, there is provided the method for controlling the PWM cyclo-converter as in claim 1, wherein
the turning on and off operations of the two-way semiconductor switch are repeated at intervals of short time, within the intervals of short time,
a first terminal of the output side terminals outputs in order the maximum potential phase, the intermediate potential phase and the maximum potential phase,
a second terminal of the output side terminals outputs in order the maximum potential phase, the intermediate potential phase, the minimum potential phase, the intermediate potential phase and the maximum potential phase, and
a third terminal of the output side terminals outputs in order the intermediate potential phase, the minimum potential phase and the intermediate potential phase.
According to claim 4, there is provided the method for controlling the PWM cyclo-converter as in claim 3, wherein
the potentials are switched in nine sections of one cycle of carrier in such a way that:
in a first section and a ninth section, the maximum potential, the maximum potential and the intermediate potential are connected to three output side terminals,
in a second section and an eighth section, the maximum potential, the intermediate potential and the intermediate potential are connected to the three output side terminals,
in a third section and a seventh section, the intermediate potential, the intermediate potential and the intermediate potential are connected to the three output side terminals,
in a fourth section and a sixth section, the intermediate potential, the intermediate potential and the minimum potential are connected to the three output side terminals, and
in a fifth section, the intermediate potential, the minimum potential and the minimum potential are connected to the three output side terminals.
According to claim 5, there is provided the method for controlling the PWM cyclo-converter as in claim 3, wherein
when a phase in which the absolute value of an input voltage is maximum is negative, the potentials are switched in such a way sequence as described in claim 4, and
when a phase in which the absolute value of an input voltage is maximum is positive, the potentials are switched in such a way that:
in a first section and a ninth section, the intermediate potential, the minimum potential and the minimum potential are connected to three output side terminals,
in a second section and an eighth section, the intermediate potential, the intermediate potential and the minimum potential are connected to the three output side terminals,
in a third section and a seventh section, the intermediate potential, the intermediate potential and the intermediate potential are connected to the three output side terminals,
in a fourth section and a sixth section, the maximum potential, the intermediate potential and the intermediate potential are connected to the three output side terminals, and
in a fifth section, the maximum potential, the maximum potential and the intermediate potential are connected to the three output side terminals.
According to claim 6, there is provided the method for controlling the PWM cyclo-converter as in claim 3, wherein
the potentials are switched in eleven sections of one cycle of carrier in such a way that:
in a first section and an eleventh section, the maximum potential, the maximum potential and the maximum potential are connected to the three output side terminals,
in a second section and a tenth section, the maximum potential, the maximum potential and the intermediate potential are connected to the three output side terminals,
in a third section and a ninth section, the maximum potential, the intermediate potential and the intermediate potential are connected to the three output side terminals,
in a fourth section and an eighth section, the intermediate potential, the intermediate potential and the intermediate potential are connected to the three output side terminals,
in a fifth section and a seventh section, the intermediate potential, the intermediate potential and the minimum potential are connected to the three output side terminals, and
in a sixth section, the intermediate potential, the minimum potential and the minimum potential are connected to the three output side terminals.
According to claim 7, there is provided the method for controlling the PWM cyclo-converter as in claim 3, wherein
when a phase in which the absolute value of an input voltage is maximum is negative, the potentials are switched in such a sequence as described in claim 6, and
when a phase in which the absolute value of an input voltage is maximum is positive, the potentials are switched in such a way that:
in a first section and an eleventh section, the minimum potential, the minimum potential and the minimum potential are connected to three output side terminals,
in a second section and a tenth section, the intermediate potential, the minimum potential and the minimum potential are connected to the three output side terminals,
in a third section and a ninth section, the intermediate potential, the intermediate potential and the minimum potential are connected to the three output side terminals,
in a fourth section and an eighth section, the intermediate potential, the intermediate potential and the intermediate potential are connected to the three output side terminals,
in a fifth section and a seventh section, the maximum potential, the intermediate potential and the intermediate potential are connected to the three output side terminals, and
in a sixth section, the maximum potential, the maximum potential and the intermediate potential are connected to the three output side terminals.
According to claim 8, there is provided the method for controlling the PWM cyclo-converter as in claim 3 or 4, wherein
the connecting time of the first section and the ninth section is obtained from a formula (1),
the connecting time of the second section and the eighth section is obtained from a formula (2),
the connecting time of the third section and the seventh section is obtained from a formula (3),
the connecting time of the fourth section and the sixth section is obtained from a formula (4), and
the connecting time of the fifth section is obtained form a formula (5) to switch the potentials.
In this case, signs in the formulas are defined as described below.
Ts: repeating time of sections 1 to 9
Vmax: maximum value of output phase voltage command
Vmid: intermediate value of output phase voltage command
Vmin: minimum value of output phase voltage command
Emax: maximum value of input voltage
Emid: intermediate value of input voltage
Emin: minimum value of input voltage
According to claim 9, there is provided the method for controlling the PWM cyclo-converter as in claim 3 or 5, wherein
when a phase in which the absolute value of an input voltage is maximum is negative, the sections 1 to 9 are connected in the connecting times obtained in the formulas (1) to (5) described in claim 8, and
when the phase in which the absolute value of the input voltage is maximum is positive,
the connecting time of the first section and the ninth section is obtained from a formula (6),
the connecting time of the second section and the eighth section is obtained from a formula (7),
the connecting time of the third section and the seventh section is obtained from a formula (8),
the connecting time of the fourth section and the sixth section is obtained from a formula (9), and
the connecting time of the fifth section is obtained form a formula (10) to switch the potentials.
In this case, signs in the formula are defined as described below.
Ts: repeating time of sections 1 to 9
Vmax: maximum value of output phase voltage command
Vmid: intermediate value of output phase voltage command
Vmin: minimum value of output phase voltage command
Emax: maximum value of input voltage
Emid: intermediate value of input voltage
Emin: minimum value of input voltage
According to claim 10, there is provided the method for controlling the PWM cyclo-converter as in claim 3 or 6, wherein
the connecting time of the second section and the tenth section is obtained from a formula (1),
the connecting time of the third section and the ninth section is obtained from a formula (2),
the connecting time of the total sections of the first section+the fourth section and the total sections of the eighth section+the eleventh section is obtained from a formula (3),
the connecting time of the fifth section and the seventh section is obtained from a formula (4), and
the connecting time of the sixth section is obtained form a formula (5) to switch the potentials.
In this case, signs in the formula are defined as described below.
Ts: repeating time of sections 1 to 11
Vmax: maximum value of output phase voltage command
Vmid: intermediate value of output phase voltage command
Vmin: minimum value of output phase voltage command
Emax: maximum value of input voltage
Emid: intermediate value of input voltage
Emin: minimum value of input voltage
According to claim 11, there is provided the method for controlling the PWM cyclo-converter as in claim 3 or 7, wherein
when the phase in which the absolute value of the input voltage is maximum is negative, the sections 1 to 11 are connected in the connecting times obtained by the formulas (1) to (5) described in claim 10, and
when the phase in which the absolute value of the input voltage is maximum is positive,
the connecting time of the second section and the tenth section is obtained from a formula (6),
the connecting time of the third section and the ninth section is obtained from a formula (7),
the connecting time of the total sections of the first section+the fourth section and the total sections of the eighth section+the eleventh section is obtained from a formula (8),
the connecting time of the fifth section and the seventh section is obtained from a formula (9), and
the connecting time of the sixth section is obtained form a formula (10) to switch the potentials.
In this case, signs in the formula are defined as described below.
Ts: repeating time of sections 1 to 11
Vmax: maximum value of output phase voltage command
Vmid: intermediate value of output phase voltage command
Vmin: minimum value of output phase voltage command
Emax: maximum value of input voltage
Emid: intermediate value of input voltage
Emin: minimum value of input voltage
According to claim 12, there is provided the method for controlling the PWM cyclo-converter as in claim 3, wherein
the potentials are switched in nine sections of one cycle of carrier,
when the phase in which the absolute value of the input voltage is maximum is negative, the potentials are switched in accordance with the sequence as described in claim 4, and
when the phase in which the absolute value of the input voltage is maximum is positive, the potentials are switched in accordance with the sequence as described in claim 5.
According to claim 13, there is provided the method for controlling the PWM cyclo-converter as in claim 3, wherein
the potentials are switched in eleven sections of one cycle of carrier,
when the phase in which the absolute value of the input voltage is maximum is negative, the potentials are switched in accordance with the sequence as described in claim 6, and
when the phase in which the absolute value of the input voltage is maximum is positive, the potentials are switched in accordance with the sequence as described in claim 7.
According to claim 14, there is provided the method for controlling the PWM cyclo-converter as in claim 3 or 5, wherein
the potentials are switched to the first section to the ninth section,
when the phase in which the absolute value of the input voltage is maximum is negative, the potentials are switched to the first section to the ninth section in accordance with the connecting times obtained in the formulas (1) to (5) described in claim 8, and
when the phase in which the absolute value of the input voltage is maximum is positive, the potentials are switched to the first section to the ninth section in accordance with the connecting times obtained in the formulas (6) to (10) described in claim 9.
According to claim 15, there is provided the method for controlling the PWM cyclo-converter as in claim 3 or 5, wherein
the potentials are switched to the first section to the eleventh section,
when the phase in which the absolute value of the input voltage is maximum is negative, the potentials are switched to the first section to the eleventh section in accordance with the connecting times obtained in the formulas (1) to (5) described in claim 10, and
when the phase in which the absolute value of the input voltage is maximum is positive, the potentials are switched to the first section to the eleventh section in accordance with the connecting times obtained in the formulas (6) to (10) described in claim 11.
According to claim 16, there is provided an apparatus for controlling a PWM cyclo-converter for directly connecting each phase of a three-phase ac power source to each phase of a power converter having three-phase outputs by a two-way semiconductor switch that is a combination of two one-way semiconductor switches supplying electric current only in one direction and capable of being respectively independently turned on and off,
the apparatus including:
an input filter inserted between the three-phase ac power source and a group of two-way switches;
an input power amplitude/phase detector for detecting a voltage from the input side of the input filter to detect input phase voltages Er, Es and Et and an input voltage phase θe for controlling the PWM cyclo-converter;
a voltage command generator for inputting a speed command Nref to calculate an output voltage Vref and an output voltage phase θv; and
a pulse generation distributor for calculating respectively the turning on/off times of the two-way switches from the input phase voltages Er, Es and Et, the input voltage phase θe, the output voltage Vref and the output voltage phase θv.
According to claim 17, there is provided the apparatus for controlling the PWM cyclo-converter as in claim 16, wherein
the pulse generation distributor controls the two-way switches to be turned on/off by using a method for controlling the PWM cyclo-converter according to any one of claims 1 to 15.
According to the present invention, since a switching loss the same as that of a two-phase modulation and a voltage accuracy the same as that of a three-phase modulation can be simultaneously realized and a voltage can be accurately outputted, a power converter with low loss and good accuracy can be effectively provided.
Now, an embodiment of the present invention will be described below by referring to the drawings.
In the voltage waveforms shown in
In the case of the input section of “0” in
In
Now, a process of the pulse generation distributor 6 will be mainly described below in detail.
The PWM cyclo-converter is a power converter in which an input (a power source side) is directly connected an output (a load side) by the two-way switches and an alternating current can be directly formed from an alternating current. As shown in
Here, the association of
An output section in
a) show switch ON patterns and voltage wave form examples respectively when the input phase is “0” and the output phase is “0”.
Now, when a condition is considered in which the input section of
Now, a process of the section of “0” of the input voltage phase and the section of “0” of the output voltage phase will be firstly described.
Next [Vmax] designates Vu herein, and represents on/off of three terminals UR, US and UT connected to the input voltages Er, Es and Et by three bits. [Vmax] represents “010” in the section a. Similarly, in the section a, [Vmid] represents “001” and [Vmin] represents “001”. In the next section b, Vmax represents “010”, Vmid represents “010” and Vmin represents “001” . . . . In such a way, the two-way switches Sur to Swt are turned on/off in accordance with the on/off patterns shown in
a) shows voltage wave forms when a switching operation (a comparison with a carrier or a vector calculation) is performed in accordance with the patterns shown in
An uppermost input voltage switch block of Emax, Emid and Emin corresponds to Vmax of the output voltage side. A next block of Emax, Emid and Emin corresponds to Vmid. The last block of Emax, Emid and Emin corresponds to Vmin. dVmax=Vmax−Vmin, dVmid1=Vmax−Vmid and dVmid2=Vmid−Vmin shown below them designate output line voltages (the above description indicates the contents disclosed in claim 1).
Further, the sections 3 and 7 that are painted out designate what is called zero vectors in which all switches are connected to the intermediate phase Emid of the input voltage.
Switching times 1 to 9 shown in
Now, the switch ON patterns and voltage wave form examples when the input phase in
In
As described above, even when the same output phases are outputted, if the phases of the input voltage are different,
Claim 3 discloses the above-described switching patterns. (Here, in the relation between
A connection to “the maximum potential, the maximum potential and the intermediate potential” in the first and ninth sections similarly disclosed in claim 4 means a lengthwise arrangement of PPM in the first and ninth sections in
Now, the switching patterns of the number of sections of 11 shown in
This formula is the same as the formula (3) and (8) shown in the Tables 1 and 2. Other switching times than the above-described time can be expressed by the same formulas as the formulas (1) to (10) depending on the state of the reference potential.
Claim 6 discloses the switching pattern in
Usually, as the control system of the PWM cyclo-converter, a two-phase modulation system has been ordinarily employed in which an output one-phase is fixed to a reference potential and a line voltage is formed by other two phases. As for the line voltage, an example for forming the line voltage by a proposed system (the present invention) is shown in
However, when a low voltage is outputted, in the case of the usual system, the areas of dVmax and dVmid2 are large, the width of a pulse needs to be reduced. In that case, the voltage is not accurately outputted depending on a switching condition to cause a voltage error. However, in the case of the proposed system of the present invention, a characteristic modulation system and a efficient switching pattern are employed as described above. Thus, even when a command is decreased, the switching time of the phase voltage is not shortened, so that the voltage can be accurately outputted even under the low voltage.
When an electric motor is driven by using the PWM cyclo-converter, the output voltage needs to be lowered when the electric motor is driven at low speed. However, in the usual system, a problem arises that the voltage accuracy is deteriorated during outputting the low voltage. Thus, the present invention is employed so that the voltage can be accurately outputted. The present invention is extremely effectively applied as an indispensable technique to drive the electric motor from a low speed with good accuracy.
Number | Date | Country | Kind |
---|---|---|---|
2004-104598 | Mar 2004 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2005/005509 | 3/25/2005 | WO | 00 | 1/18/2007 |