Information
-
Patent Grant
-
6648438
-
Patent Number
6,648,438
-
Date Filed
Thursday, January 28, 199925 years ago
-
Date Issued
Tuesday, November 18, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Meier; Stephen D.
- Dudding; Alfred
Agents
-
CPC
-
US Classifications
Field of Search
-
International Classifications
-
Abstract
A control method of an ink jet printer having plural ink jet heads which are mounted on a carriage that reciprocates in a direction substantially orthogonal to a conveying direction of a recording sheet, and are deviated in the reciprocating direction of the carriage. The ejection time width for recording one dot by ejecting ink from each ink jet head is divided into plural pitches, each pitch is associated with an address of a timing data memory, and data indicative of ejection timing of each ink jet head is stored in the corresponding address of the memory. The data indicative of the ejection timing is read from the memory in address order to independently control the ejection timing of each ink jet head. Even when the mounting position of the ink jet head is deviated within the range of each dot, adequate recording can be performed without any dot deviation by adjusting the ejection timing.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to an ink jet printer and its control method in which ejection timing of ink ejected from a nozzle disposed to an ink jet head can be adjusted within a range of one dot.
2. Description of the Related Art
In general, an ink jet printer is used as an output device of a computer, a word processor, or the like.
In a conventional ink jet printer, a carriage shaft is disposed in a direction parallel with a platen, and a reciprocatable carriage is disposed along the carriage shaft. Moreover, an ink jet recording head is mounted on the carriage to oppose to the platen in such a manner that a head nozzle of the ink jet faces a printing face of the platen.
According to the above conventional ink jet printer, a recording sheet is conveyed between the platen and the ink jet head. While the carriage having the ink jet head mounted thereon moves along the platen, the nozzle of the ink jet head is operated on the basis of a predetermined printing signal, so that the desired ink is ejected or discharged from the nozzle toward the recording sheet on the platen. Thus, a desired image is recorded or printed on the recording sheet.
In such conventional ink jet printer, when a plurality of ink jet heads are arranged at constant intervals in reciprocating direction of the ink jet heads, the mounting interval of each ink jet head needs to be constant, but there is a limitation to mounting accuracy of the ink jet head. Therefore, in some cases, the mounting interval of each ink jet head is not constant, and its mounting position is deviated. If recording is performed using such ink jet head, a recorded dot is deviated in the moving direction of the ink jet head, in accordance with the deviation of the ink jet head. As a result, the quality of the recorded image is disadvantageously deteriorated.
In this case, when the position of the ink jet head is deviated just in units of one dot, the problem can be solved in the conventional device by performing control in such a manner that the recording timing is shifted in units of dots. However, a deviation less than one dot size cannot be settled.
SUMMARY OF THE INVENTION
The present invention has been accomplished in consideration of the aforementioned circumstances, and a first object thereof is to provide an ink jet printer control method in which even when the mounting position of an ink jet head is deviated within a range of one dot, ejection timing is adjusted, so that adequate recording can be performed without any dot deviation and recorded image quality can be enhanced. A second object of the present invention is to provide an ink jet printer for direct use in implementation of the method.
The first object of the present invention is attained by the provision of a control method of an ink jet printer having a plurality of ink jet heads which are mounted on a carriage reciprocating in direction substantially orthogonal to conveying direction of a recording sheet and are deviated in the reciprocating direction of the carriage, comprising the steps of:
dividing ejection time width for recording one dot by ejecting ink from each ink jet head into plural pitches;
associating each pitch with an address of a timing data memory;
storing data indicative of ejection timing of each ink jet head in the corresponding address of said memory; and
reading the data indicative of said ejection timing from said memory in address order to independently control the ejection timing of each ink jet head.
Moreover, the first object can be attained by a control method of an ink jet printer having a plurality of ink jet heads which are mounted on a carriage reciprocating in direction substantially orthogonal to conveying direction of a recording sheet and are deviated in the reciprocating direction of the carriage, comprising the steps of:
associating the same ejection timing of each of said ink jet heads with a different bit to form one byte;
storing timing data with the number of bytes larger than the number of bytes necessary for determining ejection time of one dot into a timing data memory, an address position in said timing memory being associated with the ejection timing;
storing data indicative of the ejection timing of each ink jet head, into an address corresponding to the ejection timing of each ink jet head in the timing data memory; and
reading content of said timing data memory for one dot in address order to independently control the ejection timing of each ink jet head.
RAM (Random Access Memory) for recording the record data for one scanning operation may also be used as the timing data memory. Moreover, while the record data for one dot is read and written into a shift register, the timing data is read in the address order to obtain the ejection timing, and the amount or color of ink corresponding to the record data is controlled to be ejected at the obtained ejection timing. The record data may include information for setting different ink ejection time lengths for one dot, while the timing data may include a plurality of ejection timings different in the ejection time length.
For example, the record data may include long record data indicative of a long ejection time and short record data indicative of a short ejection time. The timing data may include long ejection start data for starting ejection early when performing the ink ejection in the long ejection time, short ejection start data for starting ejection late when performing the ink ejection in the short ejection time, and ejection end data indicating the end of the long or short ejection time. In this case, the ink ejection amount for one dot can be changed by changing the ejection time length. Especially, in case of color display with overlapped ink of a plurality of different colors for one dot, the excessive ink amount is appropriately prevented by shortening the ejection time length.
The data indicative of the ejection timing for each ink jet head is used for changing the address in the timing data memory to change the ejection timing. Therefore, when the address for storing the data indicative of the ejection timing can be changed for each ink jet head, the ejection timing of each ink jet head can independently and easily be changed, which is convenient.
According to the present invention, the second object is attained by an ink jet printer having a plurality of ink jet heads which are mounted on a carriage reciprocating in direction substantially orthogonal to conveying direction of a recording sheet and are deviated in the reciprocating direction of the carriage, comprising:
CPU for outputting record data;
a record data memory for sequentially storing a predetermined volume of record data while said ink jet heads are moving along a recording path;
a timing data memory for dividing ejection time width for recording one dot by ejecting ink from each ink jet head into a plurality of pitches, associating each pitch with an address position and for storing data indicative of ejection timing in an address corresponding to the ejection timing of each ink jet head;
a timing signal generating circuit for reading and outputting the record data for one dot corresponding to each ink jet head from said record data memory, and for reading data indicative of the ejection timing of each ink jet head from said timing data memory to output an ejection signal at a predetermined ejection timing corresponding to each ink jet head; and
a head driver for operating each ink jet head based on said record data for one dot and said ejection signal corresponding to each ink jet head to eject the ink corresponding to said record data at said predetermined ejection timing.
The record data memory and the timing data memory may be shared for use by dividing the common memory (RAM or the like) into different storage areas for use. The record data of the ink jet head for one scanning operation is stored in the memory, and the record data is rewritten every time recording of one scanning operation is finished. Additionally, once the timing data is set, the same timing data is constantly used thereafter. When a plurality of, e.g., two memories are provided, the record data can be alternately rewritten corresponding to repetition of the scanning operation. In this case, while recording is performed by the ink jet head using one of the memories, next new record data can be written into the other memory. Therefore, data processing is smoothly performed, and processing rate can be raised.
Additionally, the record data for one scanning operation herein indicates record data for one line when one head nozzle is assembled in each ink jet head. When a plurality of, e.g., four head nozzles are assembled in each ink jet head, however, four lines are simultaneously recorded. In this case, the record data indicates record data for four lines.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a perspective view showing one embodiment of an ink jet printer according to the present invention;
FIG. 2
is a schematic view showing the structure and arrangement of eight ink jet heads assembled in a head unit of the ink jet printer of
FIG. 1
;
FIG. 3
is a block diagram showing one embodiment of a control circuit for use in the ink jet printer of the present invention;
FIG. 4
is an explanatory view showing the structure of VRAM of
FIG. 3
;
FIG. 5
is an explanatory view showing recording condition of record data in the control circuit of
FIG. 3
;
FIG. 6
is an explanatory view showing recording condition of timing data in the control circuit of
FIG. 3
;
FIG. 7
is a circuit diagram showing one embodiment of an electric circuit of a head driver of the control circuit shown in
FIG. 3
;
FIG. 8
is a timing chart showing operation of a first ink jet head by the control circuit of
FIG. 3
; and
FIG. 9
is a timing chart showing operation of an eighth ink jet head by the control circuit of FIG.
3
.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Preferred embodiment of the present invention will be described hereinafter with reference to
FIGS. 1
to
9
.
FIG. 1
shows one embodiment of an ink jet printer according to the present invention. A reference numeral
1
denotes a printer unit which is supported by a pair of stands
3
,
3
. A plurality of casters
2
,
2
. . . are attached to the stands
3
,
3
. The stands
3
,
3
are interconnected via an auxiliary frame
4
which is positioned in substantially the middle of each stand
3
in the vertical direction.
A plate-like platen
5
is oriented upward in the printer unit
1
. A plurality of suction holes
6
,
6
. . . are formed in the top surface of the platen
5
. When a recording sheet (not shown) is fed on the surface of the platen
5
, the sheet is sucked onto the top surface of the platen
5
by the action of the negative pressure in the suction holes
6
. Accordingly, the recording sheet is fixedly adheres to the top surface of the platen
5
. A pair of carriage shafts
7
,
7
extending parallel relative to the longitudinal direction of the platen
5
are disposed behind the platen
5
in the printer unit
1
. A reciprocatable carriage
8
is disposed along the carriage shafts
7
. A carriage drive belt
9
positioned between the carriage shafts
7
is connected to the carriage
8
. The carriage drive belt
9
is operated by a drive device (not shown) and, as a result, the carriage
8
is reciprocated along the carriage shafts
7
.
A head unit
10
is disposed to the carriage
8
to face the platen
5
. Ink jet heads
11
(
11
A to
11
H) are assembled in the head unit
10
to face the printing surface of the platen
5
. As shown in
FIG. 2
, in the embodiment, two ink jet heads
11
are provided for each of four colors of yellow, magenta, cyan and black, and eight ink jet heads
11
A to
11
H are provided in total. The ink jet printer of this embodiment has a recording resolution of 160 dpi (dots/inch), and therefore, two ink jet head
11
for each color are displaced with each other by {fraction (1/160)} inch in the feeding direction of the recording sheet. Each of the ink jet heads
11
A to
11
H is provided with four head nozzles
12
(
12
A to
12
D). For the description of operation, the eight ink jet heads
11
A to
11
H are shown as the first head
11
A to the eighth head
11
H in order from the left side in
FIG. 2
, and four head nozzles
12
(
12
A to
12
D) assembled in each of the heads
11
A to
11
H are shown as the first nozzle
12
A to the fourth nozzle
12
D. In the embodiment, the operation of four head nozzles
12
A to
12
D will be described, but the number of the nozzles in the ink jet head is not limited to four and can appropriately be set.
As shown in
FIG. 1
, four ink tanks
13
, each thereof for each color, are disposed on one side (left side) in the rear face of the printer unit
1
. The ink tanks
13
is communicated with the head unit
10
via an ink passage or a tube
14
. The tube
14
supplies ink to each nozzle
12
of each ink jet head
11
from each ink tank
13
via the carriage
8
.
Furthermore, one end (left end in
FIG. 1
in the embodiment) of the platen
5
of the printer unit
1
is set in the home position of the head unit
10
. A cap
15
is disposed in the position corresponding to the home position. The cap
15
covers the head nozzles
12
, when not in use, to prevent the drying of ink inside the nozzles and the attachment of foreign particles. Moreover, the cap
15
sucks and collects the ink ejected by recovering operation to eliminate ink clogging in the nozzles
12
of the ink jet heads
11
.
The auxiliary frame
4
is provided with a wind-up mechanism
16
. The wind-up mechanism
16
includes a wind-up shaft
17
which is rotated synchronization with the feeding or conveying speed of the recording sheet.
FIG. 3
shows one embodiment of a control circuit for use in the ink jet printer of the present invention. CPU
18
is connected to one end of an address bus for inputting/outputting address signal to designate predetermined address, a data bus via which predetermined record data is inputted/outputted and a control bus via which a predetermined control signal is inputted/outputted. The other end of each of the buses is connected to VRAM (Video Random Access Memory) controller
19
. A transfer trigger is transmitted to the VRAM controller
19
from CPU
18
at a constant cycle.
The VRAM controller
19
is connected to two VRAM
20
,
20
via address buses for inputting/outputting address signals to designate predetermined addresses, data buses for inputting/outputting the predetermined record data, and control buses for inputting/outputting predetermined control signals. The CPU
18
selects VRAM
20
to be accessed in accordance with register setting inside the VRAM controller
19
. Stored in the selected VRAM
20
are data for one scanning operation, i.e., the record and timing data for eight lines recorded by one back and forth scanning operation for each color, because the ink jet head
11
has four nozzles
12
and two ink jet heads
11
is used for one color.
As shown in
FIG. 4
, the record area of VRAM
20
is divided into a record data storage area
20
A and a timing data storage area
20
B.
As shown in
FIG. 5
, short and long record data are written into preset addresses of the record data storage area
20
A corresponding to the first to fourth nozzles
12
of each of the first to eighth heads
11
. In the embodiment, eight bytes of record information for one dot are used. As seen in
FIG. 2
, the first head
11
A to the eighth head
11
H are arranged with constant intervals of 160 dots (pixels). Therefore, the second head record data is written from address 160×8 (=500 h), and the third to eighth head record data are written in addresses in which timings are sequentially deviated in accordance with the number of dots between the heads
11
. The long record data is used for ordinary recording. The short record data has ink ejection time shorter than the ejection time by the long record data, and is used when a plurality of colors are overlapped and recorded.
As shown in
FIG. 6
, the timing data for the first head
11
A to the eighth head
11
H are written in preset addresses in the timing data storage area
20
B. The timing data are formed of long ejection start data, short ejection start data, long and short ejection and data, and charging end data. When there is no positional deviation in the moving direction of the heads
11
A to
11
H, i.e., when the interval between the heads
11
is correctly kept at 160 dots, the timing data for the first head
11
A to the eighth head
11
H are written in the same writing address. Moreover, when a positional deviation (interval deviation) of the moving direction occurs among the heads
11
A to
11
H, one pitch (one-sixteenths of time width for recording one dot) corresponds to one address value. The head positional deviation of an integer (<16) times one pitch can be adjusted by the position of the address.
FIG. 6
shows a case where the position of the eighth head
11
H is deviated by seven pitches relative to the positions of the first head
11
A to the seventh head
11
G, and the writing address of the timing data is adjusted or deviated by seven pitches. Additionally, in the embodiment, since the data amount of the timing data is 16 bytes, the length of 16 bytes equals the length of the timing data (
FIGS. 8
,
9
), and the length corresponds to the ink ejection time width. The data amount is not limited to 16 bytes, and can be appropriately set. Thereby, the adjustment unit of deviation can also be considered.
The VRAM controller
19
is connected to a timing signal generating circuit
21
via an address bus for inputting/outputting an address signal to designate the predetermined address and a data bus for inputting/outputting the predetermined record data. The VRAM controller
19
reads record and timing data for one dot from VRAM
20
designated by CPU
18
by the transfer trigger transmitted from the CPU
18
, and transfers these data to the timing signal generating circuit
21
.
The timing signal generating circuit
21
is connected to head drivers
22
of the ink jet heads
11
for outputting drive signals to operate each head nozzle
12
. The timing signal generating circuit
21
decodes the address transmitted from the VRAM controller
19
. Thereby, the record data is transmitted to each head driver
22
during record data transfer period, and each timing data of a long ejection signal, a short ejection signal and a charging signal is transmitted during timing data transfer period.
Here, the long ejection signal is “1” from when the long ejection start data shown in
FIG. 6
turns to ONE until the long/short ejection end data turns to ONE. The short ejection signal is similarly “1” from when the short ejection start data shown in
FIG. 6
turns to ONE until the ejection end data turns to ONE. The charging signal is “1” from when the ejection end data turns to ONE until the charging end data turns to ONE.
FIG. 7
shows one embodiment of an electric circuit of the head driver
22
. Numeral
23
denotes a shift register to which the record data is transmitted from the timing signal generating circuit
21
. The short record data of the first nozzle
12
A to the fourth nozzle
12
D are transmitted to the shift register
23
. The short ejection signal is transmitted to the head driver
22
from the timing signal generating circuit
21
.
The long record data
0001
and the short record data
1001
of the nozzles
12
A to
12
D are transmitted in this sequence to the shift register
23
. When the short record data
1001
is transmitted to the shift register
23
, the long record data
0001
previously transmitted to the shift register
23
is transferred to the latch
24
.
The head driver
22
is provided with four AND circuits
25
A to
25
D for the first nozzle
12
A to the fourth nozzle
12
D, and each long record data stored in the latch
24
is independently transferred to one input terminal of each AND circuit
25
. Transmitted to the other input terminal of each AND circuit
25
is the long ejection signal from the timing signal generating circuit
21
at the timing shown in
FIG. 6. A
base of each transistor
26
(
26
A to
26
D) is connected to the output terminal of each AND circuit
25
. An emitter of the transistor
26
is grounded, and a collector is connected to a base of each piezoelectric element
27
(
27
A to
27
D) for operating the head nozzle
12
via a resistance. The head driver
22
is also provided with a transistor
28
, which is controlled to turn ON/OFF by the charging signal from the timing signal generating circuit
21
. The transistor
28
is interposed between a direct current power supply and a charging terminal of piezoelectric element
27
to electrically charge the piezoelectric element
27
. As shown in
FIG. 8
, the charging signal turns ON based on the ejection end signal, and turns OFF based on the charging end signal. As a result, the piezoelectric element
27
is constantly held in its charged condition at the time of non-ejecting. In the charged condition, the piezoelectric element
27
places an ink flow path in a closed condition, and holds the condition not to eject the ink.
The head driver
22
constructed as described above is provided for each of the first to eighth heads.
The operation of the embodiment having the aforementioned structure will next be described.
First, when the record data is fed to CPU
18
, the record data is transmitted to the VRAM controller
19
, and record and timing data for recording one line of dots are written into VRAM
20
selected by the CPU
18
. The next one-line record and timing data are written in the other VRAM
20
.
Subsequently, the VRAM controller
19
reads the record and timing data for one dot from the VRAM
20
designated by the CPU
18
in accordance with the transfer trigger transmitted from the CPU
18
, and transfers the read data to the timing signal generating circuit
21
. The timing signal generating circuit
21
decodes the address transmitted from the VRAM controller
19
to first transmit the short and long record data to each head driver
22
during the record data transfer period.
The timing signal generating circuit
21
successively transmits the timing data of the long ejection signal, short ejection signal and charging signal during the timing data transfer period.
FIG. 8
shows the transfer timing of the record and timing data. In the embodiment of
FIG. 8
, the long ejection signal turns ON by the first appearing data “1” (first byte), and the short ejection signal turns ON by the second data “1” (third byte). The charging signal turns ON by the third data “1” (fifth byte). The charging signal also serves as the ejection end signal, and the long and short ejection signals are turned OFF to “0” when the charging signal turns ON. By the fourth data “1” (seventh byte), the charging signal turns OFF.
The head driver
22
operates the head nozzle
12
by the record and timing data to eject the ink from the head nozzle
12
. The operation will be described later. Recording is performed on the recording sheet conveyed between the platen
5
and the ink jet head
11
by a sheet conveying device (not shown).
The ejection operation of the head nozzle
12
is performed in synchronization with the scanning operation of the carriage
8
which is moved along the carriage shafts
7
by operating the carriage drive belt
9
.
The operation of the head driver
22
will next be described in detail. As shown in
FIGS. 7
to
9
, first during the record data transfer period, the long record data
0001
of the first head is transferred to the shift register
23
from the timing signal generating circuit
21
.
The long record data
0001
in the shift register
23
is transferred to the latch
24
in response to the next timing signal, and the short record data
1001
is transferred to the shift register
23
. In this case, since the content of the latch
24
is
0001
, a signal “1” is transmitted to one input terminal of AND circuit
25
D for the fourth nozzle
12
D. Signals “0” are transmitted to the AND circuits
25
A to
25
C of the first to third nozzles
12
A to
12
C.
Since the long ejection signal is transmitted to the other input terminal of each of AND circuits
25
A to
25
D at the timing shown in
FIG. 8
, only the AND circuit
25
D outputs a signal “1” when the long ejection signal turns to “1”. Therefore, only the transistor
26
D turns ON, the electric charge of the piezoelectric element
27
D is discharged through the transistor
26
D, and the piezoelectric element
27
D opens the ink flow path of the fourth nozzle
12
D. As a result, the ink is ejected only from the fourth nozzle
12
D.
Thereafter, in the timing data transfer period, the timing signal generating circuit
21
outputs the short ejection signal for the first head
11
A at the timing shown in FIG.
8
. The latch
24
reads therein the short record data
1001
stored in the shift register
23
in response to the short ejection signal. That is, the data of the latch
24
is rewritten to the short record data
1001
from the long record data
0001
by the short ejection signal.
The short record data is
1001
. Specifically, since the short record data of the first nozzle
12
A and the fourth nozzle
12
D are “1”, the ink is ejected from the first and fourth nozzles in response to the long ejection signal transmitted to the AND circuit
25
. As a result, the first nozzle
12
A starts ejecting the ink at the timing of the short ejection signal. Moreover, the fourth nozzle
12
D continues to eject the ink following the long ejection signal.
Subsequently, when the timing signal generating circuit
21
outputs the ejection end signal, the long and short ejection signals both turn to “0”, while the charging signal turns to “1”. Therefore, the first and fourth nozzles
12
A,
12
D both stop ejecting the ink based on the ejection end signal, and the piezoelectric elements
27
A,
27
D are electrically charged for a given time. In this manner, the ink is ejected from the first nozzle
12
A only for a short time, and from the fourth nozzle
12
D for a long time in accordance with the long and short record data.
As described above, for the dot recorded by overlapping a plurality of colors of ink, the ink amount is reduced by shortening the ink ejection time in accordance with the short record data, so that ink blur or the like on the recording sheet can be prevented from occurring.
The recording of one dot is completed by the aforementioned operation. Subsequently, the VRAM controller
19
reads the record and timing data of the next dot in response to the transfer trigger transmitted from the CPU
18
, and transfers the read data to the timing signal generating circuit
21
. The timing signal generating circuit
21
transmits to each head driver
22
the long record data, the short record data, the long/short ejection signal, the charging signal, and the like at the predetermined timings based on the record and timing data. As a result, the predetermined head nozzle
12
ejects the ink.
When the aforementioned operation is repeated for each head
11
to complete the recording of one line, the record and timing data for one dot are read from the other VRAM
20
, and recording of each dot is performed in the same manner. On the other hand, the record and timing data for the next one line are further written to the VRAM
20
, in which the recorded/completed record data has been written.
Subsequently, the recorded recording sheet is wound up by the wind-up shaft
17
rotated/operated in synchronization with the conveying operation of the sheet conveying device. Thereby, the printed recording sheet can be prevented from creasing or folding.
Moreover, when the intervals among the ink jet heads
11
A to
11
H are constant (160 dots), no problem occurs. However, in some case the intervals among the ink jet heads
11
A to
11
H are not constant due to less mounting accuracy of the ink jet heads
11
A to
11
H. For example, when there is a deviation less than one dot size in the mounting interval of the ink jet heads
11
A to
11
H, if the head nozzle
12
is operated in accordance with the timing data corresponding to the correct interval of each of the ink jet heads
11
A to
11
H to perform recording, a recording deviation of one dot is generated.
Therefore, in the embodiment, the output timing of the timing data is controlled relative to the deviation of position (interval) of the ink jet head
11
. More specifically, the timings of the long ejection start data, short ejection start data, long and short ejection end data, and charging end data are deviated/adjusted corresponding to the positional deviation of the head
11
, so that the recording deviation is eliminated.
For example, a straight line extending in the conveying or feeding direction of the recording sheet is first recorded on the recording sheet. By judging whether or not the recorded straight line is completely straight, it can be judged whether or not the position of each of the ink jet heads
11
A to
11
H is deviated. Subsequently, the output timing of the timing data is adjusted corresponding to the deviation of the straight line, and the adjustment of timings of the ink jet heads
11
A to
11
H is completed at the time the completely straight line is recorded.
In this case, in the embodiment, since the data volume of the timing data is 16 bytes and the number of bytes necessary for the timing data is set to seven bytes (refer to FIG.
6
), the timing of less than one dot can be adjusted in a range of (16−7)=9 bytes.
FIG. 9
shows a timing chart in which the ink ejection timing of the ink jet nozzle
11
is adjusted by deviating the output timing of the timing data. Here, a case is shown where there is a positional deviation in the eighth head
11
H. Specifically, in this case, as shown in
FIG. 6
, for the timing data of the eighth head
11
H, the long ejection start data is transmitted at the eighth byte, the short ejection start data is transmitted at the tenth byte, the long/short ejection end data is transmitted at the twelfth byte, and the charging end data is transmitted at the fourteenth byte. Therefore, as shown in
FIG. 9
, the timing signal generating circuit
21
outputs the long ejection signal “1” from the eighth byte, outputs the short a ejection signal (turns the signal to “1”) from the tenth byte, and turns off the signals to “0” at the twelfth byte. Specifically, the timing at which the head
11
H ejects the ink is deviated by the time corresponding to seven bytes relative to the timing at which the heads
11
A to
11
G eject the ink. Therefore, the positional deviation of the head
11
can be adjusted by appropriately setting the deviation in the ejection time.
Additionally, the adjustment range of the ejection timing of each head
11
is enlarged by increasing the data amount of the timing data to 16 bytes or more, so that finer timing adjustment can be realized.
Moreover, for example, when the ink jet printer is provided with an adjusting operation plate or the like for independently adjusting the timing of each of the ink jet heads
11
A to
11
H to perform +/− adjustment of timing, the timing adjustment can easily be performed.
Additionally, the timing adjustment is performed when the positional deviation occurs because of inferior mounting accuracy of the ink jet heads
11
A to
11
H. Therefore, the timing adjustment is preferably performed at the time of delivery from the factory.
Accordingly, in the embodiment, even if the mounting position of the ink jet heads
11
A to
11
H is deviated within a range of one dot, the ink ejection timing from the head nozzle
12
can be adjusted by adjusting the timing data by the control circuit, so that the adequate recording can be performed without any dot deviation and. the recorded image quality can be enhanced.
Additionally, the present invention is not limited to the aforementioned embodiment, and can be modified variously as required.
As described above, according to in the control method of the present invention, the ejection time width for recording one dot of ink is divided into a plurality of pitches, each pitch is associated with the address position, and the data indicative of the ejection timing is stored in the address corresponding to the ejection timing of each ink jet head. The data indicative of the ejection timing is read in address order to control the ejection timing of each ink jet head. Therefore, the ejection timing can be set for each ink jet head by changing the address in which the data indicative of the ejection timing is to be recorded. Therefore, when the mounting position of the ink jet head is deviated within a range of one dot in the moving direction, the adequate recording can be performed without any dot deviation by changing the address for recording the data indicative of the ejection timing, and the recorded image quality can be enhanced.
Moreover, according to the ink jet printer of the present invention, the printer for direct use in implementation of the control method can be realized.
Claims
- 1. A control method of an ink jet printer having a plurality of ink jet heads which are mounted on a carriage that reciprocates in a direction substantially orthogonal to a conveying direction of a recording sheet, and are deviated in the reciprocating direction of the carriage, comprising the steps of:associating the same ejection timing of each of said ink jet heads with a different bit to form one byte; storing timing data with the numbers of bytes larger than the number of bytes necessary for determining the ejection time of one dot into a timing data memory, an address position in said timing memory being associated with the ejection timing; storing data indicative of the ejection timing of each ink jet head, into an address corresponding to the ejection timing of each ink jet head in the timing data memory; and reading content of said timing data memory for each dot in address order to independently control the ejection timing of each ink jet head.
- 2. The control method of claim 1, wherein said timing data memory is provided in a RAM for recording record data for one scanning operation, the record data is read for each dot from said RAM and temporarily stored in a shift register, the timing data stored in said timing data memory is read in the address order to obtain the ejection timing of each ink jet head, and the ink is ejected corresponding to said record data at the obtained ejection timing.
- 3. The control method of claim 2, wherein said record data includes information for setting a plurality of different ink ejection time lengths for the dot, while said timing data includes a plurality of ejection timings different in the ejection time length.
- 4. The control method of claim 3, wherein the record data includes long record data indicating a long ejection time and short record data indicating a short ejection time, and wherein the timing data includes long ejection start data, short ejection start data and one ejection end data, the ejection start timing indicated by the long ejection start data being in advance of the ejection start timing indicated by the short ejection start data, the ejection end data indicating the end of the long or short ejection time.
- 5. The control method of claim 1, wherein the data indicative of the ejection timing for each ink jet head is set in such a manner that its recording address can independently be changed in the timing data memory.
- 6. An ink jet printer in which a carriage is reciprocateably disposed along a platen and a plurality of ink jet heads each having a nozzle are mounted on the carriage in such a manner that said nozzles are opposed to a printing face of said platen, comprising:a control circuit, said control circuit comprising: a CPU; a RAM in which predetermined record data for one line and timing data for ink ejection transmitted from the CPU are written; a RAM controller for controlling said RAM based on an output signal from said CPU; and a timing signal generating circuit for receiving the record data and the timing data for each dot read from said RAM by said RAM controller to transmit the record data and the timing data to a head driver for operating the nozzle of each of said ink jet heads; wherein said timing data is adjusted by said control circuit to adjust ejection timing of the ink from the nozzle.
- 7. The ink jet printer according to claim 6, comprising a plurality of units of said RAM.
- 8. The ink jet printer according to claim 7, wherein the record data memory and the timing data memory are formed in different storage areas in a common memory.
- 9. The ink jet printer according to claim 7, wherein the record data for one scanning operation by the ink jet head is stored in the record data memory.
- 10. The ink jet printer according to claim 8, comprising a plurality of memories for storing the record data and the timing data, so that the record data for one scanning operation is sequentially recorded in the record data storage area of each memory.
- 11. An ink jet printer having a plurality of ink jet heads which are mounted on a carriage that reciprocates in a direction substantially orthogonal to a conveying direction of a recording sheet and are deviated in the reciprocating direction of the carriage, comprising:a CPU for outputting record data; a record data memory for sequentially storing a predetermined volume of record data while said ink jet heads are moving along a recording path; a timing data memory for associating the same ejection timing of each of said ink jet heads with a different bit to form one byte, for storing timing data with the number of bytes larger than the number of bytes necessary for determining ejection time of one dot into an address position which is associated with the ejection timing, and for storing data indicative of the ejection timing of each ink jet head in an address corresponding to the ejection timing of each ink jet head; a timing signal generating circuit for reading and outputting the record data for one dot corresponding to each ink jet head from said record data memory, and for reading data indicative of the ejection timing of each ink jet head for each dot in address order from said timing data memory to output an ejection signal at a predetermined ejection timing corresponding to each ink jet head; and a head driver for operating each ink jet head based on said record data for each dot and said ejection signal corresponding to each ink jet head to eject the ink corresponding to said record data at said predetermined ejection timing.
Priority Claims (1)
Number |
Date |
Country |
Kind |
10-017294 |
Jan 1998 |
JP |
|
US Referenced Citations (2)
Number |
Name |
Date |
Kind |
5777638 |
Salter et al. |
Jul 1998 |
A |
6328395 |
Kitahara et al. |
Dec 2001 |
B1 |
Foreign Referenced Citations (1)
Number |
Date |
Country |
0 827838 |
Mar 1998 |
EP |