This application claims the priority benefit of Italian Application for Patent No. 102023000024336, filed on Nov. 16, 2023, the content of which is hereby incorporated by reference in its entirety to the maximum extent allowable by law.
The present invention relates to a control module for a DC-DC switching converter with a single inductor and double output. The present invention further relates to a control method for a DC-DC switching converter with a single inductor and double output.
As is known, nowadays so-called DC-DC switching converters are used in numerous fields of application.
For example, using DC-DC switching converters is known to power the laser diodes of a projective optical system. In this regard, typically a projective optical system comprises three laser diodes, which are configured to emit red, green and blue radiation, respectively.
Furthermore, typically the two laser diodes that emit in green and blue are powered respectively by a first DC-DC switching converter, of “boost”-type, while the laser diode that emits in red is powered respectively by a second DC-DC switching converter, of “buck-boost”-type. In practice, the first and second DC-DC switching converters are independent of each other, however this entails high area consumption and the duplication, inter alia, of the inductors; furthermore, consumption is not optimized due to the independence of the first and second DC-DC switching converters.
Solutions are also known which provide for powering two loads by using a single inductor, as described for example in European Patent Application No. 3748833 (incorporated herein by reference). In this solution, two independent control loops are formed, which control the charge of the inductor and the voltages on the loads, respectively. In practice, a first control loop controls the energy transfer from the source to the inductor, while a second control loop controls the energy transfer from the inductor to the loads. However, the second control loop comprises threshold comparators and implements time-averaging techniques, therefore it is significantly slower than the first control loop; consequently, control is slow overall.
Furthermore, any increase in the speed of the control would require making the second control loop as fast as the first control loop, but this would cause a coupling of the first and second control loops, with a consequent risk of instability. In addition, the solution proposed in European Patent Application No. 3748833 requires the presence of a time base having a higher frequency than the switching frequency, with a consequent further increase in circuit complexity and consumption.
There is a need in the art to provide a control module for a DC-DC switching converter of the single-inductor and double-output type, which at least partially overcomes the drawbacks of the prior art.
According to the present invention, a control module for a DC-DC switching converter and a control method of a DC-DC switching converter are provided.
In an embodiment, a DC-DC switching converter comprises an electrical network configured to couple to a source generator and including an inductor, a plurality of electronically controllable switches and a first and a second output capacitor, which, in use, are subject to a first and a second output voltage respectively. A control module for the DC-DC switching converter is configured to generate a first and a second control signal, the control module is further configured to control the switches so as to implement a sequence of switching periods and to implement, for each switching period, a phase succession. This phase succession comprises: a charge phase of the inductor, wherein the inductor is coupled to the source generator and is flown through by a current, which increases over time, said charge phase of the inductor having a first duration, which is a function of the first control signal; a first discharge phase of the inductor, wherein the inductor is coupled to the first output capacitor such that the current discharges towards the first output capacitor, said first discharge phase of the inductor having a second duration, which is a function of the second control signal; and a second discharge phase of the inductor, wherein the inductor is coupled to the second output capacitor such that the current discharges towards the second output capacitor. The control module is further configured to couple to the electrical network so as to form a signal vector including at least a first, a second and a third input signal, which are indicative respectively of the first and second output voltages and of said current. The control module further comprises a gain stage configured to generate the first and second control signals by multiplying the signal vector by a gain matrix, the gain matrix being such that the control module forms a linear-quadratic regulator.
In an embodiment, a DC-DC switching converter comprises the control module according to foregoing description and said electrical network.
In an embodiment, a system comprises the DC-DC switching converter according to foregoing description and: a first and a second light diode configured to emit light radiation at different wavelengths and electrically coupled to the first and, respectively, the second output capacitors; and a first and a second current regulator, which are controllable so as to regulate the currents that flow in the first and second light diodes, respectively.
In an embodiment, a method is provided for controlling a DC-DC switching converter. The DC-DC switching converter comprises an electrical network configured to couple to a source generator and including an inductor, a plurality of electronically controllable switches and a first and a second output capacitor, which, in use, are subject to a first and a second output voltage respectively. The method comprises: generating a first and a second control signal; controlling the switches so as to implement a sequence of switching periods; and implementing, for each switching period, a phase succession. The phase succession comprises: a charge phase of the inductor, wherein the inductor is coupled to the source generator and is flown through by a current, which increases over time, said charge phase of the inductor having a first duration, which is a function of the first control signal; a first discharge phase of the inductor, wherein the inductor is coupled to the first output capacitor such that the current discharges towards the first output capacitor, said first discharge phase of the inductor having a second duration, which is a function of the second control signal; and a second discharge phase of the inductor, wherein the inductor is coupled to the second output capacitor such that the current discharges towards the second output capacitor. The method further comprises: forming a signal vector including at least a first, a second and a third input signal, which are indicative respectively of the first and second output voltages and of said current; and generating the first and second control signals by multiplying the signal vector by a gain matrix, the gain matrix being such that the control module forms a linear-quadratic regulator.
For a better understanding of the present invention, embodiments thereof are now described, purely by way of non-limiting example, with reference to the attached drawings, wherein:
In detail, the switching converter 1 comprises an switched inductive electrical network 3, which comprises first, second, third, fourth and fifth switches S1, S2, S3, S4, S5 (formed for example by corresponding MOSFET transistors), an inductor L and first and second output capacitors Cboost, Cbuckboost.
A first conduction terminal of the first switch S1 is connected to the source 2, so as to receive the input voltage Vg. A second conduction terminal of the first switch S1 is connected to a first terminal of the inductor L, so as to form a first internal node N1. A first and a second conduction terminal of the second switch S2 are connected to the first internal node N1 and to ground, respectively.
A first conduction terminal of the third switch S3 is connected to a second terminal of the inductor L, so as to form a second internal node N2. A second conduction terminal of the third switch S3 is connected to ground.
A first and a second conduction terminal of the fourth switch S4 are connected to the second internal node N2 and to a first terminal of the second resistor Rbuckboost, respectively, so as to form the second output node Nbuckboost. A second terminal of the second resistor Rbuckboost is connected to ground. A first and a second terminal of the second output capacitor Cbuckboost are connected to the second output node Nbuckboost and to ground, respectively.
A first and a second conduction terminal of the fifth switch S5 are connected to the second internal node N2 and to a first terminal of the first resistor Rboost, respectively, so as to form the first output node Nboost. A second terminal of the first resistor Rboost is connected to ground. A first and a second terminal of the first output capacitor Cboost are connected to the first output node Nboost and to ground, respectively.
Hereinafter reference is made to the voltages present on the first and second output nodes Nboost, Nbuckboost as to the first and second output voltages Vboost, Vbuckboost, respectively. The first and second output voltages Vboost, Vbuckboost are generated by the switching converter 1 starting from the input voltage Vg, as described in more detail below.
As shown qualitatively in
The switching converter 1 also comprises a zero-crossing detection circuit 12, which generates a signal sZCD(t) of continuous-time type, which is indicative of any sign inversions of the current IL. The zero-crossing detection circuit 12 is of a per se known type and, although not shown, is electrically coupled to the inductor L in a per se known manner.
The switching converter 1 further comprises a driving stage 14, a clock circuit 15 and a control module 20.
In detail, the clock circuit 15 generates a clock signal CLK, which has a frequency equal to the switching frequency fSW.
The control module 20 receives the signal sIL(t) and the first and second output voltages Vboost, Vbuckboost and generates, as described in detail below, first and second intermediate signals u1′(t), u2′(t).
The driving stage 14 implements, for example, a configurable combinatorial function which receives the first and second intermediate signals u1′(t), u2′(t), the clock signal CLK and the signal sZCD(t) and generates first, second, third, fourth and fifth switch control signals sS1, sS2, sS3, sS4, sS5, which control the first, second, third, fourth and fifth switches S1, S2, S3, S4, S5, respectively.
In more detail, the switching converter 1 may operate in a continuous-current mode (CCM) or in a discontinuous-current mode (DCM).
In particular, when the switching converter 1 operates in the continuous-current mode, the driving stage 14 generates the first, the second, the third, the fourth and the fifth switch control signals sS1, sS2, sS3, sS4, sS5 so that, in each switching period (which has duration TSW=1/fSW), the switching converter 1 performs a phase succession formed by a first phase, a second phase and a third phase, as shown in
In detail, in the first phase, the first and third switches S1, S3 are closed, while the second, fourth and fifth switches S2, S4, S5 are open. Consequently, a so-called charging of the inductor L occurs, since, while the switching converter 1 operates in the first phase, the current IL increases linearly over time, with a slope approximately equal to Vg/L; the first and second output nodes Nboost, Nbuckboost are decoupled from the inductor L, which is coupled to the source 2. In more detail, the switching converter 1 operates in the first phase for a time period equal to D1*TSW, wherein D1 is comprised between zero and one.
In the second phase, the first and fifth switches S1, S5 are closed, while the second, third and fourth switches S2, S3, S4 are open. Consequently, the first output node Nboost is coupled to the inductor L; furthermore, a so-called discharging of the inductor L occurs, since the current IL decreases linearly over time, with a slope approximately equal (at steady state) to (Vg−Vboost)/L. In practice, the current IL discharges towards the first output capacitor Cboost and an energy transfer to the first load occurs. Furthermore, the switching converter 1 operates in the second phase for a time period equal to D2*TSW, wherein D2 is comprised between zero and one.
In the third phase, the second and fourth switches S2, S4 are closed, while the first, third and fifth switches S1, S3, S5 are open. Consequently, the second output node Nbuckboost is coupled to the inductor L. A further discharging of the inductor L occurs, since the current IL decreases linearly over time, with a slope approximately equal to (−Vbuckboost)/L. In practice, the current IL discharges towards the second output capacitor Cbuckboost and an energy transfer to the second load occurs. Furthermore, the switching converter 1 operates in the third phase for a time period equal to D3*TSW, wherein D3 is equal to 1−D1−D2.
When the switching converter 1 operates in the discontinuous-current mode, the driving stage 14 generates the first, second, third, fourth and fifth switch control signals sS1, sS2, sS3, sS4, sS5 so that, in each switching period, the switching converter 1 performs a phase succession formed by the first, second and third phases and also by a fourth phase, as shown in
In the fourth phase, the second and third switches S2, S3 are closed, while the first, fourth and fifth switches S1, S4, S5 are open. Consequently, the fourth phase is a “free-wheeling” phase and the current IL is zero. Furthermore, the switching converter 1 operates in the fourth phase for a time period equal to D4*TSW, wherein D4 is equal to 1-D1-D2-D3.
In practice, both when the switching converter 1 operates in the continuous-current mode and when the switching converter 1 operates in the discontinuous-current mode, the behavior of the switching converter 1 is completely determined by the durations D1, D2 of the first and second phases; in other words, the durations D1, D2 represent control parameters (equivalently, the degrees of freedom of the control) of the behavior of the switching converter 1. Conversely, the durations D3, D4 of the third and fourth phases depend, as previously mentioned, on the durations D1, D2 of the first and second phases.
In particular, as regards the continuous-current mode, sending the signal sZCD(t) to the driving stage 14 may be omitted, since the driving stage 14 may generate the first, second, third, fourth and fifth switch control signals sS1, sS2, sS3, sS4, sS5 so as to implement the phase succession shown in
In more detail, as shown in
The reference stage 22 generates first and second reference voltages R1, R2, which determine the values of the first and second output voltages Vboost, Vbuckboost, respectively; in this regard, in
The subtractor stage 24 is connected to the first and second output nodes Nboost, Nbuckboost, so as to receive the first and second output voltages Vboost, Vbuckboost. Furthermore, the subtractor stage 24 receives the first and second reference voltages R1, R2. The subtractor stage 26 generates first and second error voltages e1(t), e2(t), which are respectively equal to the difference between the first reference voltage R1 and the first output voltage Vboost and to the difference between the second reference voltage R2 and the second output voltage Vbuckboost. In
The integrator stage 26 receives the first and second error voltages e1(t), e2(t) and generates first and second additional signals int1(t), int2(t), which are equal to the integral over time of the first and second error voltages e1(t), e2(t), respectively.
The gain stage 28 is connected to the first and second output nodes Nboost, Nbuckboost, so as to receive the first and second output voltages Vboost, Vbuckboost. Furthermore, the gain stage 28 is connected to the ammeter 10, so as to receive the signal sIL(t), and to the integrator stage 26, so as to receive the first and second additional signals int1(t), int2(t).
In practice, the triplet composed of the first and second output voltages Vboost, Vbuckboost and the signal sIL(t) is indicative of the state of the switched inductive electrical network 3.
Furthermore, in a per se known manner a so-called DC analysis of the switched inductive electrical network 3 may be carried out, to calculate the nominal values of the quantities Vboost, Vbuckboost, IL, D1, D2 and D3, relating to the so-called working point of the switched inductive electrical network 3; in other words, the value of the input voltage Vg and the values of the first and second output voltages Vboost, Vbuckboost may be imposed, so as to obtain the nominal values of the current IL and the durations D1, D2 and D3, both in case of continuous-current mode and in case of discontinuous-current mode, in which case the duration D4 is determined as previously described. Furthermore, as regards the state of the switched inductive electrical network 3, it is governed by a set of three non-linear equations, which may be obtained in a per se known manner by implementing the “state-space averaging” technique, i.e., by averaging the equations of state referring to each phase over a switching period. For example, referring for simplicity to the continuous-current mode, for each of the three phases a corresponding set of three equations of state apply, and these three sets of three equations of state are averaged over the switching period; similar considerations apply to the case of discontinuous current, wherein however four sets of three equations of state are present, since the fourth phase is also present.
In this manner, the three equations of state comprise:
where f1, f2 and f3 represent functions that express the dependencies of the time derivatives of the first and second output voltages Vboost, Vbuckboost and the current IL with respect to the set of five quantities formed by the first and second output voltages Vboost, Vbuckboost, by the current IL and the durations D1 and D2. The functions f1, f2 and f3 vary depending on whether the continuous-current mode or the discontinuous-current mode is considered, however the following description does not vary depending on the current mode considered.
By linearizing, by a first-order Taylor approximation, the three above equations around the aforementioned working point of the switched inductive electrical network 3, the following is obtained:
where x′ expresses the time derivative of x, with x=[Vboost,Vbuckboost,sIL]T (the superscript T indicates the transpose). Furthermore y=[Vboost,Vbuckboost]T and u=[u1(t),u2(t)]T, where u1(t), u2(t) represent a first and a second control signal, respectively, which are voltage analog signals that control the durations D1 and D2, respectively, such that the durations D1 and D2 are directly proportional, respectively, to the values of the first and second control signals u1(t), u2(t), as explained in more detail below. Furthermore, A is a matrix of real numbers having dimensions 3×3, while B is a matrix of real numbers having dimensions 3×2. Additionally, there are the following matrices:
In practice, the matrices A, B, C and D define a time-invariant linear dynamic model of the switched inductive electrical network 3 of the switching converter 1. As previously mentioned, the values of the elements of the matrices A and B vary depending on whether the continuous-current mode or the discontinuous-current mode is considered, however the following description still applies. Furthermore, hereinafter reference is made to the augmented state xaug to indicate the signal vector composed of the first and second output voltages Vboost, Vbuckboost, the signal sIL(t) and the first and second additional signals int1(t), int2(t); for this reason, there apply the relationships:
where the matrices A*, B*, C* and D* are obtained in a per se known manner from the matrices A, B, C and D. In particular, the matrix A* has dimensions 5×5 and is of the type:
where Aij indicates the element on the i-th row and on the j-th column of the matrix A, while the matrix B* has dimensions 5×2 and is of the type:
where Bij indicates the element on the i-th row and on the j-th column of the matrix B.
All this having been said, the gain stage 28 is formed, for example, by a corresponding configurable analog electrical network, which implements a so-called Linear-Quadratic Regulator (LQR).
In particular, the gain stage 28 multiplies the augmented state xaug by a state feedback matrix −KLQR, which has dimensions 2×5, such that the outcome of the multiplication is equal to the first and second control signals u1(t), u2(t). In this regard, in
In practice, the gain stage 28 implements the operation u=−KLQR·xaug. Furthermore, the state feedback matrix −KLQR may be set in a per se known manner, on the basis of a cost function J which depends, in addition to xaug and u, on a first and a second weight matrix Q, R, which have dimensions equal to 5×5 and 2×2, respectively, and may be chosen during the design step; in particular, the augmented state xaug represents an indicator of the performances of the switching converter 1, understood as speed or bandwidth of the control loop, while the vector u represents an indicator of the effort required to the switching converter 1, understood as the use of the inputs (in this case, the first and second control signals u1(t), u2(t), i.e. the durations D1, D2).
By choosing the values of the elements of the matrices Q and R, the speed of the control loop may be optimized, without causing saturation of the durations D1, D2, i.e. preventing them from extending for more than one switching period. In fact, the cost function J may be expressed as:
Furthermore, the state feedback matrix −KLQR is obtained in a per se known manner by minimizing the cost function J and is a function of the matrices A*, B*, Q and R. In this manner, the durations D1, D2 are controlled efficiently, with a control loop that is fast and which does not need the presence of high-frequency timing signals.
The conversion stage 30 receives the first and second control signals u1(t), u2(t), on the basis of which it generates the first and second intermediate signals u1′(t), u2′(t), respectively, such that the first and second intermediate signals u1′(t), u2′(t) are binary-type voltage signals, with duty cycles that are directly proportional to the voltage values of the first and second control signals u1(t), u2(t), respectively. In other words, the conversion stage 30 carries out a voltage-duration conversion, of a per se known type. In this manner, as previously mentioned, the driving stage 14 may then generate the first, second, third, fourth and fifth switch control signals sS1, sS2, sS3, sS4, sS5 so as to implement the phase succession shown in
The previously described operation of the switching converter 1 is independent of the relationship between the input voltage Vg and the first and second output voltages Vboost, Vbuckboost. In particular, the second output voltage Vbuckboost may be lower than the input voltage Vg, as previously described, or it may be higher than the input voltage Vg, in which case the switching converter 1 operates as a boost-boost converter; in the latter case, the first, second and fourth phases are the same as previously described, while the third phase provides for the first and fourth switches sS1, sS4 being closed and the second, third and fifth switches sS2, sS3, sS5 being open.
According to a different embodiment, shown in
In more detail, the ammeter 10 is absent. Furthermore, the filtering stage 140 functions as a state observer and implements a Kalman filter, so as to generate at output a vector xest, which includes the triplet of signals made by the first and second output voltages Vboost, Vbuckboost and by a current estimation signal sILest, which represents an estimate of the current IL, which is generated by the Kalman filter on the basis of the first and second output voltages Vboost, Vbuckboost and the first and second control signals u1(t), u2(t).
In practice, xest=[Vboost,Vbuckboost,sILest]T. Furthermore, the augmented state xaug is formed by the vector xest and the first and second additional signals int1(t), int2(t); the operation of the gain module 28 remains the same as previously described.
The embodiment shown in
The advantages that the present solution affords are clear from the preceding description. In particular, the control module implements a single control loop of the durations D1, D2 of time-continuous and analog-type, which has high speed and does not require a high-frequency timing signal, to the benefit of constructive simplicity, stability and consumption reduction.
Furthermore, the fact that the gain stage 28 operates starting from the augmented state of the switched inductive electrical network 3, which also includes the first and second additional signals int1(t), int2(t), allows a zero error to be imposed, in steady-state, i.e. it allows the differences between the first and second output voltages Vboost, Vbuckboost and, the first and second reference voltages R1, R2, respectively, to be cancelled out.
The above advantages make the switching converter 1 particularly suitable for use in the optical source driving field, as shown for example in
In detail, the electronic system 200 is coupled to the first and second output nodes Nboost, Nbuckboost, so as to receive the first and second output voltages Vboost, Vbuckboost.
Furthermore, the electronic system 200 comprises first, second and third light emitting diodes 202, 204, 206, which are for example LASER diodes and emit in green, red and blue, respectively. Furthermore, the electronic system 200 comprises first, second and third current regulators 212, 214, 216.
In particular, the anode and cathode of the first light diode 202 are connected, respectively, to the first output node Nboost and to a first terminal of the first current regulator 212, whose second terminal is connected to ground.
The anode and cathode of the second light diode 204 are connected, respectively, to the second output node Nbuckboost and to a first terminal of the second current regulator 214, whose second terminal is connected to ground.
The anode and cathode of the third light diode 206 are connected, respectively, to the first output node Nboost and to a first terminal of the third current regulator 216, whose second terminal is connected to ground.
In practice, the first, second and third current regulators 212, 214, 216 are formed by corresponding digital-analog regulators controllable so as to impose the currents which flow into the first, second and third light diodes 202, 204, 206, respectively, in order to control the intensities of the radiation emitted. Furthermore, the second light diode 204 is subject to a voltage which depends on the second output voltage Vbuckboost; and the first and third light diodes 202, 206 are subject to voltages which depend on the first output voltage Vboost.
Finally, it is clear that modifications and variations may be made to the control module previously described, without departing from the scope of the present invention, as defined in the attached claims.
For example, as previously mentioned, the phases and/or the order of the phases during each switching period may differ from what has been described.
The first and/or the second additional signals int1(t), int2(t) may be absent, in which case the augmented state xaug modifies accordingly.
If the Kalman filter is present, the vector xest may include, in addition to the current estimation signal sILest, estimation signals of the first and second output voltages Vboost, Vbuckboost, in which case the gain stage 28 may still operate on the augmented state xaug=[Vboost,Vbuckboost,sILest,int1(t),int2(t)]T, which may therefore only include part of the vector xest.
In general, the composition of the augmented state xaug may vary from what has been described, for example by inclusion of further error integration signals.
The switching converter may also be of the single-inductor type, with a number of outputs NOUT greater than two. In this case, the state feedback matrix −KLQR has dimensions equal to NPH×(1+2−NOUT), where NPH is equal to the number of independent phases; furthermore, the augmented state may comprise, in addition to the current IL, a number of voltages equal to NOUT and a number of error integration signals equal to NOUT.
Number | Date | Country | Kind |
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102023000024336 | Nov 2023 | IT | national |