The present invention relates generally to hinge and more specifically to a door hinge with a motion closure system for soft closure of the door.
The conventional door hinge or butt-hinge is composed of two leaves each engages with the other by means of a pivot pin and interlocking sleeve, knuckle or pintle. One leaf is fixed on the door edge and the other is fixed on the door frame. One or more hinges are used to pivot the door when opening or closing the door. For automatically closure of the door with a conventional hinge, a hydraulic system, spring system or a combination system is typically affixed to the upper portion of door and to the horizontal beam of the upper door frame, thereby adding an industrial appearance to the door assembly. In addition, such door closing systems generally exerts a continuous resisting force requiring a big force to be applied to push the door open or hold the door in an open position, preventing the door from free swinging.
Moreover, such door closing systems apply a non-uniform force to the upper portion of the door disadvantageously resulting in a force offset from the rotational axis of the hinge assembly, thus deforming the door, hinge, latch/lock and frame over time. Furthermore, these door closing systems frequently utilize a separate mechanical mechanism to lock the door in a full open position such as a door stop or a mechanical elbow linkage requiring a separate installation. When a door is closed with the assistance of such door closing systems, it is typically forced to move in its closing direction rapidly, causing a noise to the ear and forceful impact, wherein the main elements the hinge, lock and door elements are impaired over time due to such force.
Therefore, it is readily apparent that there is a recognizable unmet need for control motion hinge for soft and quiet closure of a door during final approach, wherein such control motion hinge is integrated into the hinge or hidden within the door jam, frame or door, and wherein such control motion hinge is non-continuous, thereby allowing the door to swing freely through the door hinges full range of motion to an automatic full open hold position, and reduce the stress on the door, hinge, latch/lock and frame.
Briefly described, in a preferred embodiment, the present apparatus overcomes the above-mentioned disadvantage, and meets the recognized need for such an apparatus by providing a control motion hinge comprising, in general, a first leaf hinge to secure a first pin, a second hinge to secure a first pin, a link positioned between the first and second leaf hinge, a flat spring wrapped around the knuckle of the first and second leaf hinge, activates a closure cycle of the control motion hinge pulling the door closed.
According to its major aspects and broadly stated, the present apparatus in its preferred form is a control motion hinge, comprising a first leaf hinge with three knuckles to secure a first pin, wherein the two outer knuckles have roller knuckles, a link having a two knuckles on a first end to interlock with the first leaf hinge and a single knuckle on a second end, a second leaf hinge with two knuckles to secure a second pin when interlocked with the second end of the link, wherein the two knuckles of the second leaf hinge have a roller path for engaging the roller of the first leaf hinge, wherein such rollers traverse the roller path, a first spring device positioned between said first leaf hinge and said link to apply a force therebetween, and thus softly closing the door reducing the sound of closure during the final approach of the door.
More specifically, the preferred embodiment of the present apparatus further comprising a roller path having a roller stop at a first end of the roller path and a roller ramp or plateau at a second end of the roller path for holding the closing system in an open door position, wherein release thereof activates a seamless closure cycle of the control motion hinge pulling the door closed.
In a further preferred embodiment of the control motion hinge, including a first hinge pin, a first leaf hinge having two or more knuckles to removably secure the first hinge pin and adapted to be fixed to the jam, a second hinge pin, a second leaf hinge having two or more knuckles to removably secure the second hinge pin and adapted to be fixed to the door, and a link having one or more knuckles on a first end to interlock with the two or more knuckles of the first leaf hinge and one or more knuckles on a second end to interlock with the two or more knuckles of the second leaf hinge.
In a further exemplary embodiment the control motion hinge with a torsion spring, including a first hinge pin, a first leaf hinge having two or more knuckles to removably secure the first hinge pin and adapted to be fixed to the jam, a second hinge pin, a second leaf hinge having two or more knuckles to removably secure the second hinge pin and adapted to be fixed to the door, a link having one or more knuckles on a first end to interlock with the two or more knuckles of the first leaf hinge and one or more knuckles on a second end to interlock with the two or more knuckles of said second leaf hinge, and a first spring device positioned between said first leaf hinge and said link.
In a further exemplary embodiment a method for an automatic closing hinge, including the steps of: providing a first hinge pin, a first leaf hinge having two or more knuckles to removably secure the first hinge pin and adapted to be fixed to the jam, wherein at least one of the two or more knuckles of the first leaf hinge further comprises a pair of roller sleeves, a roller pin and a roller, a second hinge pin, a second leaf hinge having two or more knuckles to removably secure the second hinge pin and adapted to be fixed to the door, wherein at least one of the two or more knuckles of the second leaf hinge further comprises a roller path for engaging the roller of the first leaf hinge, a link having one or more knuckles on a first end to interlock with the two or more knuckles of the first leaf hinge and one or more knuckles on a second end to interlock with the two or more knuckles of the second leaf hinge, and a spring in contact with an upper surface of the link and an outer surface of the two or more knuckles of the second leaf hinge, rotating the first leaf hinge apart from the second leaf hinge, traversing the roller along the roller path, expanding the spring while the first leaf hinge rotates apart from the second leaf hinge, and contracting the spring returns the first leaf hinge toward the second leaf hinge and the roller returns along the roller path.
Accordingly, a feature of the present control motion hinge is its ability to provide a hinge with a continuous closure force, thus allowing the door to close at a controlled rate of speed when the hinge is released.
Another feature of the present control motion hinge is its ability to provide a hinge wherein the closure system integrated as part of the hinge or knuckle, or hidden within the door jam, door frame or within the door, rendering an enhanced aesthetic appearance.
Still another feature of the present control motion hinge is its ability to provide a dampening closure cylinder utilizing hydraulic oil, nitric oxide, air or other compressible material.
Yet another feature of the present control motion hinge is its ability to provide a hinge that softly closes the door reducing the sound of closure during the final approach of the door.
Yet another feature of the present control motion hinge is its ability to provide a door hinge with a soft closure system that prevents a door from rapid closing so as to protect the door, jam, doorframe, or surroundings from being damaged.
Yet another feature of the present control motion hinge is its ability to provide a hinge with a soft closure system that cushions door closure, thereby reducing the stress on the door, hinge, latch/lock, jam, and frame.
Yet another feature of the present control motion hinge is its ability to provide a hinge with seamless motion throughout the hinges full range of motion.
Yet another feature of the present control motion hinge is its ability to provide a simple, compact, and inexpensive hinge with a seamless lock open and release mechanism and a closure system.
Yet another feature of the present control motion hinge is its ability to provide a door closer, which can smoothly and effectively close the door after opening and releasing.
Yet another feature of the present control motion hinge is its ability to hold the door in a full open position, release the door there from, and maintain a controlled closure motion through the door's final approach.
Yet another feature of the present control motion hinge is its ability to reduce the opening force required to open the door facilitating accessibility for small children, elderly, handicapped and those with disabilities.
Yet another feature of the present control motion hinge is its ability to provide a door hinge that can motion the door to a closed position in a smooth and slow manner during final approach.
Yet another feature of the present control motion hinge is its ability to provide a hinge assembly that can be sold as a replacement hinge assembly for retrofitting and improving existing hinges.
Yet another feature of the present control motion hinge is its ability to provide a hinge assembly that meets industry life cycle requirements.
Yet another feature of the present control motion hinge is its ability to provide a hinge assembly that
These and other features of the control motion hinge will become more apparent to one skilled in the art from the following Detailed Description of the Preferred and Selected Alternate Embodiments and Claims when read in light of the accompanying drawing Figures.
The present control motion hinge will be better understood by reading the Detailed Description of the Preferred and Selected Alternate Embodiments with reference to the accompanying drawing figures, in which like reference numerals denote similar structure and refer to like elements throughout, and in which:
FIG. 4.1.1 is a perspective view of the leaf hinge and torsion spring assembly according to an exemplary embodiment;
FIG. 4.2.1 is a perspective view of link and torsion spring assembly according to an exemplary embodiment;
FIG. 5.4.1 expanded partial cross-sectional side views of the control motion hinge of FIGS. 4.1.1 and 4.2.1, shown in the and open state;
In describing the preferred and alternate embodiments of the present invention, as illustrated in
Referring now to FIGS. 1 and 1.1, there is depicted a prior art door D, door jam J, door header I and three hinge assembly H1, H2, and H3. The door D, which swings inward, toward the viewer as depicted in
Referring now to
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Referring now to
In use, offset knuckles 19.1 and 19.2 of link 21 are preferably interlock or fit together closely with offset knuckles 18.1, 18.2, and 18.3 of rotatable hinge leaf 14, whereby rotatable hinge pin 17 is positioned within pin holes 45.1 of offset knuckles 18.1, 18.2, and 18.3 and pin holes 45.2 of offset knuckles 19.1 and 19.2 to rotationally connect link 21 and rotatable hinge leaf 14.
Referring again to
Referring to FIG. 4.1.1, there is illustrated an exploded perspective view of rotatable hinge leaf 14 of control motion hinge 10. Preferably, in place thereof of knuckle 18.2 (or one or more knuckles 18.1-18.3) rotatable hinge leaf 14 includes a trimmed or cutout or formed section such as area 18.2.1, wherein a second spring device such as second torsion spring 92 may be positioned. Preferably second torsion spring 92 is configured to coil around rotatable hinge pin 17 within area 18.2.1 when rotatable hinge pin 17 is positioned within pin hole 45.2 of knuckles 19.1 and 19.2 of link 21 and pin holes 45.1 of offset knuckles 18.1 and 18.3 of rotatable hinge leaf 14.
In use, one end such as first end 91 of second torsion spring 92 is slidably affixed or anchored in an aperture such as hole 94 of rotatable hinge leaf 14 and the other end such as second end 93 of second torsion spring 92 is configured to engage a wheel such as roller 35.1 mounted on roller mount 38.1, shown in FIG. 5.4.1, (or second end 93 may engage any other independent position of stationary hinge leaf 12). Roller mount 38.1 is preferably positioned on plane 41 of stationary hinge leaf 12 and preferably positioned approximate area 18.2.1 (or positioned approximate one or more knuckles 18.1-18.3) of stationary hinge leaf 12. Preferably, second torsion spring 92 functions as a torsional force such as non-continuous secondary force f between rotatable hinge leaf 14 and roller 35.1 when door D is pushed to near-full-open position (approximately 110 degrees; however, this may be between approximately 90 degrees and 130 degrees). In general second torsion spring 92 operates as an aid or assist to first torsion spring 82 (shown in FIG. 4.2.1), preferably when rotatable hinge leaf 14 (or door D) is in a neutral zone/near-full-open position (approximately 90 degrees and 130 degrees) where torsional force such as force f of first torsion spring 82 is unable to close door D and requires assistance from second torsion spring 92 to enable soft closure of door D. In the alternative, in order to close door D, torsional force such as force f of first torsion spring 82 must be oversized resulting in too much energy from first torsion spring 82 at door D closure, which are greater than fire code and Americans with Disability Act force limits of a maximum of five (5) pounds; thus causing a hard closure rather than a soft closure of door D.
It is contemplated herein that second torsion spring 92 assistance through door D's neutral zone enables reduced sizing of first torsion spring 82 to meet fire code and Americans with Disability Act force limits of a maximum of five (5) pounds. Moreover, the combination torsion spring 82/92 preferably enables reduced sizing of first torsion spring 82 to approximately one (1) pound or less to effective soft closure of door D.
Referring again to
In use, offset knuckle 19.3 of link 21 is preferably interlocked with offset knuckles 18.4 and 18.5 of stationary hinge leaf 12, whereby stationary hinge pin 16 is positioned within pin hole 45.5 of offset knuckle 19.3 and pin holes 45.4 of offset knuckles 18.4 and 18.5 to rotationally connect link 21 and stationary hinge leaf 12.
Furthermore, when in combination use, stationary hinge pin 16 is positioned within pin hole 45.5 of offset knuckle 19.3 and pin holes 45.4 of offset knuckles 18.4 and 18.5 to rotationally connect link 21 and stationary hinge leaf 12, and rotatable hinge pin 17 is positioned within pin holes 45.1 of offset knuckles 18.1, 18.2, and 18.3 and pin holes 45.2 of offset knuckles 19.1 and 19.2 to rotationally connect link 21 and rotatable hinge leaf 14, control motion hinge 10 preferably is a three member linkage hinge constructed of stationary hinge leaf 12, link 21, and rotatable hinge leaf 14.
Alternatively, referring to FIG. 4.2.1, there is illustrated an exploded perspective view of link 21 of control motion hinge 10. Preferably, link 21 preferably includes on the other end one or more offset knuckles 19.3A and 19.3B having pin hole 45.5 operative to run linearly there through knuckle offset knuckles 19.3A and 19.3B.
Furthermore, when in combination use, stationary hinge pin 16 is positioned within pin hole 45.5 of offset knuckle offset knuckles 19.3A and 19.3B and pin holes 45.4 of offset knuckles 18.4 and 18.5 to rotationally connect link 21 and stationary hinge leaf 12, and rotatable hinge pin 17 is positioned within pin holes 45.1 of offset knuckles 18.1, 18.2, and 18.3 and pin holes 45.2 of offset knuckles 19.1 and 19.2 to rotationally connect link 21 and rotatable hinge leaf 14, control motion hinge 10 preferably is a three member linkage hinge constructed of stationary hinge leaf 12, link 21, and rotatable hinge leaf 14 (as shown in
Moreover, an open area such as notch 19.4 is preferably formed between one or more offset knuckles 19.3A and 19.3B of link 21, wherein a spring device such as first torsion spring 82 may be positioned. Preferably first torsion spring 82 is configured to coil around stationary hinge pin 16 within notch 19.4 when stationary hinge pin 16 is positioned within pin hole 45.5 of knuckles 19.3A and 19.3B of link 21 and pin holes 45.4 of offset knuckles 18.4 and 18.5 of stationary hinge 12.
In use, one end such as first end 81 of first torsion spring 82 is slidably affixed or anchored in an aperture such as hole 84 in link 21 and the other end such as second end 83 of first torsion spring 82 is slidably anchored or affixed in an aperture such as notch 85 in stationary hinge leaf 12 (as shown in FIG. 5.2.1). Preferably, first torsion spring 82 functions as a torsional force such as continuous primary force f (as shown in FIG. 5.4.1) when link 21 rotates counter-clockwise about stationary hinge pin 16. Force f returns link 21 to its starting position where rotatable hinge leaf 14 is in contact with stationary hinge 12. In general first torsion spring 82 operates, preferably when an arc rotation (kinetic) of link 21 about stationary hinge pin 16 positioned within pin holes 45.4 of offset knuckles 18.4 and 18.5 rotationally separates link 21 from stationary hinge leaf 12, which further results in an opposite primary force f (potential) of first torsion spring 82 to return link 21 and stationary hinge leaf 12 to their original positions.
It is contemplated herein that first torsion spring 82 applies a continuous primary force f on link 21 to return link 21 and stationary hinge leaf 12 to their original positions. Fire code and Americans with Disability Act limit door D force to a maximum of five (5) pounds of force.
Moreover, torsion spring 82/92 are preferably formed of a suitable material, such as metal, steel, stainless steel or the like, capable of providing suitable characteristics, such as torque, twisting force, rotational resistance/force, shape memory, magnetism, durability, water-resistance, light weight, heat-resistance, chemical inertness, oxidation resistance, ease of workability, or other beneficial characteristic understood by one skilled in the art.
It is contemplated herein that the size and dimensions of roller path 34 is preferably utilized to set the neutral point between stationary hinge leaf 12 and rotatable hinge leaf 14. For example, without roller path 34 (i.e. plane 41 of stationary hinge leaf 12) the approximate neutral point is approximately 66 degrees between stationary hinge leaf and rotatable hinge leaf 14. By introducing a upward, linear or f(x) slope to roller path 34 this in turn raises the approximate neutral point to preferably approximately 85 degrees between stationary hinge leaf 12 and rotatable hinge leaf 14; however, this may be between approximately 80 degrees and approximately 110 degrees and thereafter raise with diminishing return. It is recognized herein that roller path 34 is not critical for the counter leaver action of control motion hinge 10, but rather stationary hinge leaf 12, stationary hinge pin 16, link 21, rotatable hinge pin 17, and rotatable hinge leaf 14 create control motion hinge 10 counter leaver action.
It is recognized that plane 41 of rotatable hinge leaf 14 and stationary hinge leaf 12 is preferably configured as a four (4) inch pattern rated for approximately 75 pounds or a four and a half (4.5) inch pattern rated for approximately 75-115 pounds; however, different sizes and/or configurations are contemplated herein.
Referring again to
It is contemplated that roller pin 36, rotatable hinge pin 17, stationary hinge pin 16, and screws 47 could be interchangeably replaced with pins, screws bolts, pins and cotter keys, rivets or other like attachment devices.
Hinge Open Cycle
Referring now to
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Referring again to
Referring again to
It is contemplated herein that flat spring 22 is preferably configured to enable rotatable hinge leaf 14 to traverse arc a1 as door D is pushed to the full open position (approximately 110 degrees).
The dimensions referenced as preferred herein above are understood as one preferred configuration herein, and are not intended to be dimensions which are limiting in any way to other suitable configurations, door and jam configuration and/or weight of the applicable door being supported.
Alternatively, referring to FIG. 5.4.1, there is illustrated a side view of control motion hinge 10 shown in a hinge extreme full-open position parallel wall B. Preferably, as door D is pushed to extreme full open arc a2 (approximately 180 degrees; however, arc a2 may be between approximately 130 degrees and 200 degrees,) and rotatable hinge leaf 14 rotates still further about rotatable hinge pin 17 of offset knuckle 18.3 (similarly with 18.1, 18.2 not shown) of rotatable hinge leaf 14 about offset knuckle 19.1 and 19.2 of link 21, which still further rotates link about stationary hinge pin 16 of offset knuckle 18.5 (similarly with 18.4 not shown) of stationary hinge leaf 12 about offset knuckle 19.3A and 19.3B of link 21, which is maximum torsional rotation primary force f applied to first torsion spring 82; and thus allows roller 32 to temporarily depart from roller path 34 in an arc a3 about the center-point of stationary hinge pin 16.
It is contemplated herein that first torsion spring 82 is preferably configured to enable rotatable hinge leaf 14 to traverse arc a2 as door D is pushed to the extreme full open position (approximately 180 degrees).
Hinge Close Cycle
Referring again to
Referring now to
It is contemplated that lengths L1, L2, L3, L4, a, and/or a1 may be modified or one or more combinations may be modified to achieve increased force f, more or less door closing power, and/or to prevent sag of door D.
It is further contemplated that roller path 34 may be configured to have straight line(s) with or without sharp corners, or other contours, curves, and/or lengths to accomplish motions set forth herein or further contemplated for alternative control of motion hinge 10.
It is contemplated that flat spring 22 may be modified, sized, derived from different materials and/or configured to achieve increased force and/or more or less door closing power.
It is contemplated that stationary hinge leaf 12 and rotatable hinge leaf 14 may flip positions.
Referring now to
Referring again to
During door D closure cycle, rotatable hinge leaf 14 preferably returns along arc a1 until geometric plane 41 of rotatable hinge leaf 14 contacts striker head 61 and transfers the kinetic energy of rotating door D to compression head 63, which preferably is absorbed by coil spring 64 within housing tube 65, resulting in geometric plane 41 of rotatable hinge leaf 14 preferably pushes plunger 62 towards second end 68 of housing tube 65 and compresses coil spring 64, wherein rotatable hinge leaf 14 gently contacts or comes in close proximate contact with geometric plane 41 of stationary hinge leaf 12 for a soft closure of door D.
It is contemplated that dampener 60 may be configured as any dashpot or shock absorber whether pneumatic or hydraulic having common form of a cylinder with a sliding piston inside wherein the cylinder is filled with a fluid (such as hydraulic fluid) or air and designed to smooth out or dampen shock impulse, and dissipate kinetic energy or other known dampener known by one of ordinary skill in the art.
It is recognized that dampener 60 may be integrated within stationary hinge leaf 12, rotatable hinge leaf 14, or alternatively in door D.
It is further recognized that dampener 60 may encompass the features and functionality set forth in U.S. Non-provisional Application entitled “Door Hinge with a Hidden Closure System,” having assigned Ser. No. 12/012,690, filed on Feb. 4, 2008, incorporated herein by reference in its entirety.
Alternate Hinge Open Cycle
Referring now to
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Referring again to
Alternate Hinge Close Cycle
Referring now to
Referring again to
Referring again to
It is contemplated herein that terminology of hinge leaf or leaf hinge is interchangeable herein.
The foregoing description and drawings comprise illustrative embodiments. Having thus described exemplary embodiments, it should be noted by those skilled in the art that the disclosures within are exemplary only, and that various other alternatives, adaptations, and modifications may be made within the scope of the present disclosure. Many modifications and other embodiments will come to mind to one skilled in the art to which this disclosure pertains having the benefit of the teachings presented in the foregoing descriptions and the associated drawings. Although specific terms may be employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation. Accordingly, the present disclosure is not limited to the specific embodiments illustrated herein, but is limited only by the following claims.
To the full extent permitted by law, the present U.S. Non-provisional patent application, is a Continuation-in-Part of, and hereby claims priority to and the full benefit of U.S. Non-provisional application entitled “Control Motion Hinge,” having assigned Ser. No. 12/775,302, filed on May 6, 2010, incorporated herein by reference in its entirety.
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Number | Date | Country | |
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Number | Date | Country | |
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Parent | 12775302 | May 2010 | US |
Child | 13102035 | US |