The subject invention concerns a method and a device for controlling the supply of fuel and/or air to an internal combustion engine in its fuel supply section, such as the carburetor or the fuel-injection system, to ensure that its mixture ratio is automatically adjusted to the desired level at cut out speed range.
In all internal combustion engines, IC engines, the air/fuel ratio is of utmost importance for the engine function. Usually the air/fuel ratio is referred to as the A/F-ratio, A and F signifying respectively air and fuel. In order to achieve a satisfactory combination of low fuel consumption, low exhaust emissions, good runability and high efficiency the A/F-ratio must be maintained within comparatively narrow limits.
The requirements that exhaust emissions from the IC engine to be kept low are becoming increasingly stricter. In the case of car engines these requirements have led to the use of exhaust catalysers and to the use of sensors and probes positioned in the car exhaust system in order to control the A/F-ratio.
However, for consumer products, such as power saws, lawn mowers, and similar products, this technology is difficult to use for mounting reasons and also for cost-efficiency and operational-safety reasons. For instance, in a power saw, a system with sensors and probes would result in increased size and weight as well as a drastic rise in costs and possibly also cause operational safety problems. Further the sensor or the probe often requires a reference having completely pure oxygen, which is a situation that it is practically impossible to achieve in some engines, for instance the motors of power saws.
Expected future legislation with respect to CO-emissions from small IC engines may make it difficult to use manually adjusted carburetors. Given the manufacturing tolerances that could be achieved in the case of carburetors it is impossible, with the use of fixed nozzles in the carburetor, to meet these legal requirements and at the same time guarantee the user good runability in all combinations of air-pressures and temperatures, different fuel qualities and so on.
EP 0 715 686 B1 describes a method of controlling the engine A/F-ratio without the use of an oxygen sensor (lambda probe). Initially, the A/F-ratio is changed briefly. This could be effected for instance by briefly throttling or stopping the fuel supply. In connection with the change, a number of engine revolution times are measured. The revolution times relate to engine rotational speeds chosen in such a manner that at least one revolution of the engine is unaffected by the change, preferably an engine rotational speed that is sufficiently early for the A/F-ratio change not having had time to affect the engine rotational speed. Further at least one forthcoming revolution of the engine is chosen in such a manner that it is affected by the brief A/F-ratio change. In this manner it becomes possible to compute a revolution-time difference caused by an A/F-ratio change. On the basis of this revolution-time difference a change, if needed, of the mixture ratio in the desired direction towards a leaner or richer mixture is made. Thus using this method an optimal mixture can be achieved by testing how the engine reacts to a leaner or richer mixture. However, the engine control method of EP 0 715 686 B1 is somewhat slow and also requires the product to be ran under a load when fine-tuning the A/F ratio. Some machines, such as bush cutters, are not usually operated under constant load and are could thus be difficult or take even longer time to fine-tune with the method of EP 0 715 686 B1.
US 20100011597 disclose a method for quickly finding an A/F ratio when free running the engine. The A/F ratio is adjusted until a desired speed interval has been reached. The algorithm finds an A/F ratio on the rich side of the A/F curve, i.e. it seeks a decent A/F ratio which later can be optimized using e.g. under load as described in the method of EP 0 715 686 B1. However, it is sometimes desirable to find an optimal A/F ratio also when not being able to adjust under a load.
The purpose of the subject invention is to considerably reduce the problems outlined above by providing a method and a device for controlling the fuel and/or air supply to an internal combustion engine in the fuel supply section thereof, such as the carburetor or fuel injection system, that can adjust the A/F ratio at cut out speeds. This purpose is achieved without the use of an oxygen sensor (lambda probe).
At least one of the objects and/or problems discussed initially is solved by a method for controlling at least one of a fuel supply and an air supply to an internal combustion engine, in a fuel supply section thereof, such that an A/F-ratio is adjusted automatically to a desired level, the method is activated at a speed close to a cut-out speed threshold, the method comprising the steps of:
In the schematically illustrated drawing
The fuel metering chamber 28 is separated from atmospheric pressure by a diaphragm 30 and can hold a predetermined amount of fuel. A duct 31, from fuel metering chamber 28, leads to a fuel valve 32. The fuel valve 32 is preferably a bistable valve, operating between two positions, open and closed. An example of such valve is shown in WO2009116902. The fuel valve 32 opens or closes the interconnection between the fuel metering chamber 28 and the fuel lines 33, 34, leading to the intake passage 21. The finer channel 33 leads to an idle nozzle 35 downstream the throttle valve 23 and the coarser channel 34 leads to a main nozzle 36 upstream the throttle valve 23. Due to the varying pressures in the intake passage 21 as the engine operates fuel is drawn from the fuel metering chamber 28 through the main nozzle 36 and the idle nozzle 35; of course when the fuel valve 32 is closed fuel is prevented from being drawn from the fuel metering chamber 28. When the throttle valve is closed fuel is drawn from the idling nozzle 35 and when the throttle valve 23 is fully open, fuel is drawn from both the idling nozzle 35 and the main nozzle 36, however since the coarser fuel line 34 to the main nozzle 36 is substantially larger than the finer fuel line 33 to the idling nozzle 35, the idling nozzle 35 hardly affects the fuel supply during full throttle.
The fuel valve 32 is controlled by an electronic control unit 100. The control unit 100 receives sensor inputs such as; throttle position from a throttle positions sensor(s) 101, engine speed data from an engine speed sensor(s) 102, and optionally inputs from additional sensor(s) 103 e.g. a temperature sensor(s). The electronic control unit 100 can use the sensor inputs to control the A/F ratio, e.g. decide when to open or close the fuel valve 32.
Engine speed data can be obtained in many different ways. Commonly a flywheel which rotates with the same speed as the engine crank has one or several magnets on its periphery, which can be used for providing energy to the ignition system as well as to other electronic components such as the engine control unit 100, but also for monitoring the engine speed by having a engine speed sensor 102 comprising a stationary detection unit arranged to detect each time a magnet of the flywheel passes the detection unit. The accuracy of the engine speed sensor 102 is dependent on the number of magnets on the flywheel and the number of detection units. For instance by using one magnet and one detection unit the time it takes for a full rotation can be measured, and by using two magnets and one detection circuit the time it takes for a half rotation of the fly wheel can be measured. If the engine speed is to be measured more frequently the number of magnets and/or detection units can be increased. Of course other means of providing engine speed data could be used within the scope of the invention.
The fuel supply is controlled by closing the fuel valve 32, i.e. shutting off the fuel supply, during a number NS of evenly distributed revolutions, utilizing the leveling characteristic of the crank case. The fuel valve 32 is preferably closed during the entire intake cycle for those revolutions it is closed, and for those revolutions it is open it is preferably fully open during the entire intake cycle. This control, which is described in more detail in US 2009145399, is performed in consecutive periods of revolutions each period having a fuel valve control sequence NS/PL that determines the number NS of shut-offs for a period of PL revolutions. A first period is followed by a second period, which is followed by a third period and so on; each period having a corresponding fuel valve control sequence NS/PL, a typical period length is 256 shuts offs are evenly distributed during the period. This shut-offs are evenly distributed over the period length, e.g. at 128/256 the fuel supply is shut-off every second revolution. To provide a test pulse the fuel supply may be shut off for a number of consecutive revolutions, e.g. 4-20 revolutions. Such a test pulse is referred to as brief change of the A/F ratio in the present application. Of course, the test pulse could also be implemented by changing the air supply and/or by providing an extra supply of fuel.
The present invention relates to engines which has a speed limitation implemented, where the speed limitation is implemented by skipping ignition if the engine speed exceeds a cut out speed threshold. The ignition is reinstated when the engine speed comes below the cut out speed threshold. The cut-out speed threshold can be set dynamically, i.e. it doesn't need to be a fixed value. The methods suggested below are efficient for controlling the A/F ratio at cut out speed and are thus preferably activated when the engine speed exceeds a predetermined threshold close to the cut out speed threshold.
The cut-out speed threshold will normally only be reached when an operator runs the engine at full throttle without any load. The speed will then toggle/fluctuate around the cut out speed threshold. In the present application this fluctuation is called hysteresis around the cut out speed. The hysteresis around the cut out speed threshold is dependent on the A/F ratio. Directly after combustion the engine speed acceleration will be larger if the A/F ratio is more power optimal. The increased acceleration is e.g. manifested by an increased period length and an increased amplitude length.
The data sets 50, 51 in
As discussed above, when making a brief change of the A/F ratio the engine speed amplitude and the engine speed period length will temporally increase or decrease, depending on if the change leads to a more power optimal setting or a less power optimal setting. E.g. the hysteresis of engine speed will make a brief shift towards longer period lengths and higher amplitudes if the change was in a direction that provided a more power optimal A/F ratio, and thereafter it will return to the same period length/amplitude as before the brief change.
Thus the A/F ratio around cut-out speed can be controlled by a method comprising the steps of :
With engine speed data affect by the brief change we here mean engine speed data where the effect from the brief change should manifest. I.e. the engine speed data that are affected by the brief change should preferably cover the main portion of any temporary increase/decrease due to the brief change.
This can e.g. be done by collecting data during predetermined time period or number of revolutions after the brief change. The reference data (i.e. engine speed data that are essentially unaffected by the brief change) should be taken from engine speed data before and/or after the engine speed data that are affected by the brief change. By taking the reference data before and after the “affected data” any trend in the parameter can be compensated for.
In one embodiment, a first and a second portion of engine speed data that are essentially unaffected by the brief change are taken before (first portion) and after (second portion) the effect from the brief change should manifest, while an intermediate portion of data that includes engine speed data that are affected by the brief change are taken from a time period between the first and the second portion. The first and the last portion are used to determine an unaffected value (i.e. function as reference data) of at least one parameter that is dependent on accelerations after combustions, and the intermediate portion is used to determine at least one affected value of said parameter/s.
The parameter/s can e.g. be the period length, the amplitude of the engine speed around the cut out speed threshold or the rate of acceleration after combustion. The impact on the engine speed fluctuation from the brief change can be determined by subtracting the unaffected value from each affected value/s and calculating the sum of the resulting values/s. If said sum is positive the A/F ratio is adjusted in the same direction as the brief change, and if said sum is negative the A/F ratio is adjusted in the opposite direction as the brief change.
For instance, by providing a brief change of the A/F ratio the impact on the period length can be studied to determine whether to increase, decrease or keep the current A/F ratio. If the period length temporally increases after the brief change of A/F ratio (e.g. within predetermined time period from the brief change), the A/F ratio is preferably changed in the same direction as the brief change. Of course if the period length decreases, the A/F ratio is preferably be changed in the opposite direction.
One way of estimating the period length or part of it, is to determine the number of consecutive measuring points above the cut out speed threshold 52. For example, the first curve 50 in
The amplitude changes can also be used. By providing a brief change of the A/F ratio the impact on the amplitude after the brief change can be studied to determine whether to increase, decrease or keep the current A/F ratio. If the amplitude temporally increases after the brief change of A/F ratio (e.g. within predetermined time period from the brief change), the A/F ratio is preferably changed in the same direction as the brief change. Of course if the estimated amplitude decreases, the A/F ratio is preferably changed in the opposite direction.
The amplitudes can e.g. be estimated by subtracting the lowest values (x1, x5, x9; y1, y4, y7, y10) from the highest measured speeds (x2, x6, x10; y2, y5, y8, y11) or a part of the amplitude by subtracting the cut out speed threshold 52 from the highest measured speeds (x2, x6, x10; y2, y5, y8, y11). E.g. in
Another option is to directly study the positive accelerations of the engine speed, i.e. the positive engine speed change divided by the time it took for that speed change. E.g. looking at
It would also be possible to investigate other parameters that due to changes in the hysteresis around the cut out speed, and the invention should not be limited to the described examples.
When the A/F ratio has been optimized at cut-out speed, the A/F ratio at other speeds could be set by using engine mappings. At other speeds, other methods for optimizing the A/F ratio could also be used, for instance using the mapped A/F ratio as an input value in such methods.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/SE2011/050207 | 2/23/2011 | WO | 00 | 8/23/2013 |