This application is a continuation of and claims priority to Great Britain Application No. GB 1401162.1 filed Jan. 23, 2014 and entitled “CONTROL OF ELECTRICAL MACHINES” which is hereby incorporated by reference in its entirety.
The present invention generally relates to an apparatus and method for controlling an electrical machine. More particularly, the present invention relates to the control of an electrical machine which is supplied by a plurality of converters which supply excitation for the windings of the machine.
One example of an electrical machine is the switched reluctance machine. A general treatment of electrical drives which incorporate switched reluctance machines can be found in various textbooks, e.g. “Electronic Control of Switched Reluctance Machines” by TJE Miller, Newnes, 2001, incorporated herein by reference. More detail is provided in the paper “The characteristics, design and application of switched reluctance motors and drives” by Stephenson and Blake, PCIM'93, Nürnberg, 21-24 Jun. 1993, incorporated herein by reference.
Many different power converter topologies are known for this type of machine, several of which are discussed in the Stephenson paper cited above. One of the most common configurations is shown for a single phase of a polyphase system in
A capacitor 25, known as the “DC link capacitor”, is connected across the DC link to source or sink any alternating component of the DC link current (ie the so-called “ripple current”) which cannot be drawn from, or returned to, the supply. In practical terms, the capacitor 25 may comprise several capacitors connected in series and/or parallel and, where parallel connection is used, some of the elements may be distributed throughout the converter.
At the end of the conduction period, the “off angle” (θoff) is reached, the switches are opened and the current transfers to the diodes, placing the inverted link voltage across the winding and hence forcing down the flux and the current to zero. At zero current, the diodes cease to conduct and the circuit is inactive until the start of a subsequent conduction period. The current on the DC link reverses when the switches are opened and the returned current represents energy being returned to the supply. The shape of the current waveform varies depending on the operating point of the machine and on the switching strategy adopted. As is well-known and described in, for example, the Stephenson paper cited above, low-speed operation generally involves the use of current chopping to contain the peak currents, and switching off one of the two switches while leaving the other one on gives an operating mode generally known as “freewheeling”.
As is well known in the art, switched reluctance machines can be operated in the generating mode, in which the phase currents are mirror images (in time) of the motoring currents. Such systems are discussed in, for example, “Generating with the switched reluctance motor”, Radun, Proceedings of the IEEE 9th Applied Power Electronics Conference, Orlando, Fla., 13-17 Feb. 1994, pp 41-47, incorporated herein by reference.
Various types of switches are available for use in the converters illustrated in
Given equivalent cooling systems and operating conditions, the torque of the electrical machine is approximately proportional to its active volume. So, for a machine with, say, double the output of a base machine, the designer would expect to approximately double the volume of the active components, for example by increasing the core lengths and stator outside diameter by some 26%. However, the increase in power may not be matched by rating of the switching devices in the power converter, since these are only available in discrete sizes, each with their own voltage and current ratings. The designer therefore gets to a point where, although the machine rating can be increased, there are no commercially available devices which can support the extra power required. The only available solution is to parallel either devices or complete converters, so as to keep the current handled by each device within its rating, as discussed in U.S. Pat. No. 5,493,195 (Heglund).
Paralleling of IGBTs is relatively straightforward when they can be mounted physically close together, typically on the same heatsink, because, if the devices are identical, the current distributes substantially equally between the devices. However, it is not always possible to mount the devices in the desired position in the power converter.
While this arrangement of paralleled devices may be satisfactory in normal operation, a problem arises when one of the switching devices fails to switch, say, because of a fault in the firing circuit or because the device has gone open circuit. With reference to
This problem has been addressed in the field of inverter-fed induction and synchronous machines. The general approach has been to isolate the individual inverters and allow them to operate independently, each inverter module having its own current feedback and its own control system. Additionally, each phase of each inverter has an inductor placed in its output line, upstream of a common connection to the electrical machine. These inductors present a relatively high impedance at the switching frequency of the inverters but a relatively low impedance at the much lower frequency of the synthesised sine wave. Although the current demand to the inverters is common, the presence of the inductors isolates the inverters at their switching frequency and allows the individual current transducers in each inverter to maintain control of the current contribution from that inverter. These techniques are discussed in, e.g., “Parallel Operation of Voltage Source Inverters with Minimal Intermodule Reactors”, Shi and Venkataramanan, IEEE Industry Applications Society Conference, 3-7 Oct. 2004, Seattle, pp 156-162.
While the solution described above for inverter-fed machines is effective for this type of machine, albeit at the considerable expense of providing a complete control system and three additional inductors for each module, it cannot be used for unipolar-fed machines, e.g., for switched reluctance machines, because there is no high-frequency alternating component in the output of the converter. The isolation technique would therefore be ineffective.
There is therefore a need for an improved control system for a switched reluctance machine which is fed via parallel sets of switches.
The present invention is defined in the accompanying independent claims. Various features of the invention are recited in the claims respectively dependent thereon.
Described embodiments provide a switched reluctance drive comprising a switched reluctance machine with a phase winding. The drive includes a plurality of pairs of switches. Each pair is arranged to connect the phase winding to a unidirectional power supply. One switch of each pair is arranged to connect one end of the phase winding to a positive terminal of the power supply and the other switch of each pair is arranged to connect the other end of the phase winding to a negative terminal of the power supply. A respective current sensing arrangement is coupled between each pair of switches and the phase winding and comprises one or more current transducers. A control system is connected to the current sensing arrangements and configured to use signals from the current sensing arrangements to monitor current sharing between the switches of the plurality of pairs of switches.
Advantageously, by being able to monitor current sharing between switches using the claimed configuration of current sensing arrangements, operation of the drive within safe parameters can be ensured and switch faults that would not otherwise be apparent from a conventional current measurement can be detected. This enables safe and efficient use of switch modules to achieve the inherent advantages described above. It will, of course, be understood that the control system typically also performs other functions such as controlling the direction, speed and/or torque of the drive by setting the firing angles for the switches controlling the energisation of one or more phases of the drive.
In some embodiments, a first one of the pairs of switches is arranged in a first module and a second one of the pairs of switches is arranged in a second module. The modules are removable from the switched reluctance drive independently of each other, thereby enabling one of the modules to be readily serviced or replaced without interfering with the other module or modules. The modules may be provided with respective enclosures so that each module is enclosed separately and independently from the other module or modules.
Providing the power converter in modular form enables many different rating requirements to be fulfilled by a standard product. For example, a manufacturer who had a standard design for a power converter module rated at 500 kW might wish to offer drives rated at 1 MW or 1.5 MW by simply paralleling two or three modules and connecting that arrangement to an appropriately sized machine. Apart from manufacturing convenience, this would also provide an operational advantage in that, in the event of a fault in one module, the expectation is that the failed module would be removed and replaced, without having to replace the entire converter.
In some embodiments, the control system is configured to evaluate a magnitude of the combined currents through the switches of the pair of switches for each of the pairs of switches (i.e. the sum of the currents of the two switches in a pair). The evaluated magnitudes are used by the control system in a comparison to determine if failure has occurred in one of the switches. If so, the control system is arranged to generate a fault signal. The fault signal may indicate the pair (or module) containing the switch that has failed. In some embodiments, the control system is further configured to evaluate an average value of the respective magnitudes and the comparison includes comparing a function of the respective magnitudes and the average value to a threshold value. The function may include taking a respective difference between the average value and each of the magnitudes. The threshold value may be determined by dividing the value of the current for which the phase in question has been rated by the number of pairs of switches.
In some embodiments, the current sensing arrangement comprises a respective current transducer for each switch. In other embodiments, the current sensing arrangement for each pair of switches comprises a current transducer arranged to sense the current flowing in both the respective current paths between the phase winding and the power supply through the switches for the pair of switches.
In some embodiments, the current sensing arrangement comprises a respective current transducer for each switch to generate a current signal representative of current through each respective switch and the control system is arranged to compare one or more of the current signals against a threshold value. These embodiments provide a simple approach to preventing overcurrent in any one switch of a modular switch arrangement as described above.
Further described embodiments provide switching circuit modules corresponding to the above embodiments, a switching circuit for a switched reluctance drive using such modules, the drive comprising a switched reluctance machine with a phase winding and a unidirectional power supply; and a method of monitoring current sharing between switches in a switched reluctance drive having a modular arrangement of switches.
The scope of the invention is defined by the claims, which are incorporated into this section by reference. A more complete understanding of embodiments of the present invention will be afforded to those skilled in the art, as well as a realization of additional advantages thereof, by a consideration of the following detailed description of one or more embodiments.
These and other aspects and advantages of the invention will become apparent upon reading the following detailed description of exemplary embodiments of the invention and upon reference to the accompanying drawings, in which:
It will be understood by those skilled in the art that, despite there being two modules of power electronics connected in parallel to supply the phase winding, there is only one control system which, as shown in
In some embodiments, the modules are provided as separate units, so that they can be separately installed and removed from the drive to service or replace individual modules. The modules may each be provided in their own separate enclosure, in some embodiments, or may be provided without a separate enclosure to be housed in an enclosure housing one or more other modules and/or other components of the drive.
The current transducers indicate the magnitude of the currents flowing to and from the nodes A1 and A2, i.e., they provide signals representing the currents iA1X, iA1Y, iA2X and iA2Y. Using these signals, a method of detecting current unbalance between the switches can be developed, as follows. The current in the phase winding can be determined by summing the outputs of the two current transducers connected to each node, taking care to observe the directions of the currents and hence the polarities of the output signals. To allow for manufacturing tolerances in the transducers, the sums of the currents at the two nodes may be averaged. Each individual transducer output may now be compared to the average phase winding current and, if not substantially equal to one half of the phase winding current, it can be deduced that the switches are not sharing the current correctly and the drive can be shut down.
A preferred approach which uses fewer analogue comparators is as follows.
Define the following quantities:
i
AX
=i
A1X
+i
A2X (1)
i
AY
=i
A1Y
+i
A2Y (2)
These notional currents can be considered as the contributions from the modules X and Y to Phase A. For the avoidance of doubt, the current iAx and iAY are referred to as “notional”, as they are introduced here for convenience of calculation and do not correspond to individual current flowing in any one conductor of the circuit. Also define:
i
Amean=(iAX+iAY)/2 (3)
Substituting (1) and (2) into (3) gives:
By inspection of
Thus iAmean corresponds to the phase current iA. This signal is available to the control system to be used in other areas of control, e.g. to be used as a measure of the torque being produced by the machine. Under balanced conditions with each switch carrying the same current, iAX=iAY=iA.
Consider an unbalanced condition, for example, where switch X1 fails to close, so iA1X is zero. The phase winding current iA and the current iAmean are unchanged, because the current is dictated by the flux, which in turn is produced by the applied voltage from the DC link, which is unchanged. However, from Equations (1) and (2),
i
AX
=i
A1X
+i
A2X=0+iA/2=iA/2
i
AY
=i
A1Y
+i
A2Y
=i
A
+i
A/2=3iA/2
This can be checked by Equation (3):
One method of detecting current imbalance due to an open circuit device is to determine the maximum peak current expected in the phase winding during normal operation and set a threshold for each of the transducers 52 such that if they detect a current greater than half the peak current expected, the control system signals a fault and suspends firing of the switches so as to prevent further damage. Alternatively, the threshold for the current measurement by each current transducer can be set to the rated current of the respective switch, in some embodiments. This method has limitations, because it fails to take account of the fact that the safe operation for a switch depends not only on the peak current but also on the form factor of the waveform, i.e. if the waveform has a high duty cycle (e.g. close to constant current, as would be experienced during a stalled operation or during a prolonged start) the allowable current is lower than it would be for operation in single-pulse mode. The setting of the threshold value is therefore a difficult design choice.
A better method of control is to consider the difference between the mean current and the individual contributions from each module because the difference is less sensitive to minor current imbalances and to measurement noise:
i
Amean
−i
AX
=i
A
−i
A/2=iA/2 (5)
i
Amean
−i
AY
=i
A−3iA/2=−iA/2 (6)
If the maximum rated current for the phase winding is iAr, it follows that, provided
i
Amean
−i
AX
≦i
Ar/2 (7)
i
Amean
−i
AY
≦i
Ar/2 (8)
then the devices are operating within their specified limits. In other words, a fault condition will be detected if the magnitude of the current difference between two switches is greater than the maximum rated phase current, indicating that one of those two switches is faulty. In the event of such an occurrence, the control system can be programmed either to shut down the drive or to reduce the output of the drive so as to prevent the fault propagating into other modules from the faulty switch. For example, the output of the machine could be reduced by half so that the healthy switch is operating inside its rating.
A further embodiment will now be described. By inspection of Equations (1) and (2), it will be noted that only the sums of iA1X+iA2X and of iA1Y iA2Y are required to implement the method. These quantities can be produced from four transducers as shown above or could be supplied by two transducers each summing the appropriate currents. This is illustrated in
The exemplary systems described above have used two modules of power electronics to energise the electrical machine. However, the invention is not limited to such an arrangement. Any number of modules can, in principle, be used, though the cost benefit may diminish as the number of parallel-connected modules rises.
By inspection of
i
AZ
=i
A1Z
+i
A2Z (9)
i
Amean=(iAX+iAY+iAZ)/3=2iA/3 (10)
The notional currents iAX, iAY and iAZ can be compared to iAmean as before and it can be shown that if
i
Amean
−i
AX
≦i
Ar/3 (11)
i
Amean
−i
AY
≦i
Ar/3 (12)
i
Amean
−i
AZ
≦i
Ar/3 (13)
then the devices are operating within their specified limits.
The flow chart of
An alternative method to monitor current sharing used in some embodiments is to compare iAX and iAY and to raise a fault condition if their values differ by more than a threshold amount, for example more than 30% of the larger of the two values. Generalising this to more than two pairs of switches, the summed currents from each pair of switches can be compared to each other to determine if current is not shared appropriately and a fault condition is to be raised. In the case of three pairs, for example, iAX could be compared to (LAY+iAZ)/2 (and similarly for iAY and iAZ if desired) and a fault condition raised if their values differ by more than a threshold amount, for example more than 30% of the larger of the two values.
Embodiments of the invention include a computer program product stored on a computer readable medium to be executed by the system controller. The medium may be solid state memory or other storage device enabling processing for controlling the machine to implement the control regime according to the disclosed embodiments. The controller may be a general purpose processor or other computer means running under the command of the program. Equally well, the embodiments can use a dedicated device, such as an application specific integrated circuit (ASIC).
The skilled person will appreciate that variation of the disclosed arrangements are possible without departing from the invention. Accordingly, the above description of several embodiments is made by way of example and not for the purposes of limitation. It will be clear to the skilled person that minor modifications can be made to the arrangements without significant changes to the operation described above. The present invention is intended to be limited only by the scope of the following claims.
Number | Date | Country | Kind |
---|---|---|---|
1401162.1 | Jan 2014 | GB | national |