The invention relates to residue spreading pattern system and method for implementation in a harvester combine.
Combine harvesters implement various functions of crop gathering, threshing, separating, conveying and spreading residue back to the field. Many existing combines are susceptible to non-uniform residue spread patterns.
An embodiment includes a combine having a feeder housing for receiving harvested crop, a separating system for threshing the harvested crop to separate grain from residue, a residue spreader wheel spinning for expelling the residue from the combine, and a controller that controls the combine. The controller is configured to control the residue spreader wheel to continuously oscillate between a first speed less than a nominal speed and a second speed greater than the nominal speed while spreading the residue.
Another embodiment includes a combine having a feeder housing for receiving harvested crop, a separating system for threshing the harvested crop to separate grain from residue, a residue spreader wheel spinning and having paddles extending at an angle for expelling the residue from the combine, and a controller that controls the combine. The controller is configured to control the paddles of residue spreader wheel to continuously oscillate between a first angle less than a nominal angle and a second angle greater than the nominal angle while spreading the residue.
Aspects of the disclosure provide methods and systems for controlling spreader wheel rotational speed and/or spreader wheel paddle angles to achieve a uniform residue spread pattern.
The terms “grain” and “residue” are used principally throughout this specification for convenience but it is to be understood that these terms are not intended to be limiting. “Grain” refers to that part of the crop material which is threshed and separated from the discardable part of the crop material, which is referred to as non-grain crop material, material other than grain (MOG). “Residue” refers to MOG that is to be discarded from the combine. Also the terms “fore”, “aft”, “left,” and “right”, when used in connection with the agricultural harvester (e.g. combine) and/or components thereof are usually determined with reference to the direction of forward operative travel of the combine, but again, they should not be construed as limiting.
Referring now to the drawings, and more particularly to
Front wheels 14 are larger flotation type wheels, and rear wheels 16 are smaller steerable wheels. Motive force is selectively applied to front wheels 14 through a power plant in the form of a diesel engine 32 and a transmission (not shown). Although combine 10 is shown as including wheels, is also to be understood that combine 10 may include tracks, such as full tracks or half-tracks.
Header 18 is mounted to the front of combine 10 and includes a cutter bar 34 for severing crops from a field during forward motion of combine 10. A rotatable reel 36 feeds the crop into header 18, and a double auger 38 feeds the severed crop laterally inwardly from each side toward feeder housing 20. Feeder housing 20 conveys the cut crop to threshing and separating system 24, and is selectively vertically movable using appropriate actuators, such as hydraulic cylinders (not shown).
Threshing and separating system 24 generally includes a rotor 40 at least partially enclosed by and rotatable within a corresponding perforated concave 42. The cut crops are threshed and separated by the rotation of rotor 40 within concave 42, and larger MOG elements, such as stalks, leaves and the like are discharged from residue system 70 of combine 10. Smaller elements of crop material including grain and smaller MOG materials including particles lighter than grain, such as chaff, dust and straw, are discharged through perforations of concave 42.
The combine controller may be a programmable logic controller, micro-controller, etc. The combine controller is programmable by the operator of the combine through a user (e.g. operator) interface, or through a remote computer. The operator, for example, enters commands through the user interface. In response to these commands, the controller sends control signals to the various actuators of combine 10.
Grain which has been separated by the threshing and separating assembly 24 falls onto a grain pan 44 and is conveyed toward cleaning system 26. Cleaning system 26 may include an optional pre-cleaning sieve 46, an upper sieve 48 (also known as a chaffer sieve), a lower sieve 50 (also known as a cleaning sieve), and a cleaning fan 52. Grain on sieves 46, 48 and 50 is subjected to a cleaning action by fan 52 which provides an airflow through the sieves to remove chaff and other impurities such as dust from the grain by making this material airborne for discharge from straw hood 54 of combine 10. Grain pan 44 and pre-cleaning sieve 46 oscillate in a fore-to-aft manner to transport the grain and finer non-grain crop material to the upper surface of upper sieve 48. Upper sieve 48 and lower sieve 50 are vertically arranged relative to each other, and likewise oscillate in a fore-to-aft manner to spread the grain across sieves 48, 50, while permitting the passage of cleaned grain by gravity through the openings of sieves 48, 50.
The remaining non-grain crop material (i.e. residue) proceeds through a residue handling system 70. Residue handling system 70 includes a chopper, a chopper pan, counter knives, a windrow door, a windrow chute and a residue spreader, which are not shown in
The clean grain output by separating assembly 24 falls to a clean grain auger 56 positioned crosswise below and in front of lower sieve 50. Clean grain auger 56 receives clean grain from each sieve 48, 50 and from bottom pan 58 of cleaning system 26. Tailings from cleaning system 26 fall to a tailings auger trough 62. The tailings are transported via tailings auger 64 and return auger 66 to the upstream end of cleaning system 26 for repeated cleaning action. Clean grain auger 56 conveys the clean grain laterally to a generally vertically arranged grain elevator 60 for transport to grain tank 28.
As shown in
As shown in
As mentioned above, residue handling system 70 spreads the chopped up residue via path 112B as shown in
In general, the combine controller can vary the rotational speed of spreader wheels 120/122 and/or the angles of paddles 120A/122A-120D/122D to control the distance of residue being ejected from the combine.
For example,
In a first example, the a nominal wheel rotational speed may be set at 300 rpm, the oscillation range between a lower oscillation peak value of 200 rpm and an upper oscillation peak value of 400 rpm, while the oscillation period value may be set to 1 second. This would result in the controller oscillating the rotational speed the spreader wheels 120/122 between 200 rpm and 400 rpm every second. Although this oscillation is shown as a sinusoidal oscillation in
In a second example, the a nominal paddle angle may be set at 67.5°, the oscillation angle range between a lower oscillation peak value of 45° and an upper oscillation peak value of 90°, while the oscillation period value may be set to 1 second. This would result in the controller oscillating the paddle angles of spreader wheels 120/122 between 45° and 90° every second. In practice the oscillation behavior is achieved by a combination of motor control techniques and mechanisms that convert rotational movement of the motor to linear movement.
In either case, when the rotational speed or paddle angle is decreased during the oscillation, the residue is thrown at a shorter distance from the combine, whereas when the rotational speed or paddle angle is increased during the oscillation, the residue is thrown at a further distance from the combine. This has the effect of producing a uniform residue spread on the ground.
Paddle angles can be varied in different manners. For example, the pitch angle or the radial angle can be varied in the oscillatory manner described above. These examples are now described below with respect to
For example,
In another example,
As shown on the left side of
In either example, varying the radial and/or pitch angles of paddles 120A/122A-120D/122D is performed by actuators (not shown) within the spreader wheel connected to paddles 120A/122A-120D/122D. The actuators are controlled by the combine controller to vary the angles of paddles 120A/122A-120D/122D.
The pathways shown in
In the spreading zones (e.g. while traveling the pathways shown in
Once the speeds of wheels 120 and 122 and/or angles of the wheel paddles 120A/122A-120D/122D are initially set, the combine may monitor an observable output such as images of the spread captured by a camera (not shown) mounted to the combine, and automatically adjust the speeds of wheels 120 and 122 and/or angles of the wheel paddles based on observable output of the spreader. In the manual adjustment scenario, the initial speeds of wheels 120 and 122 and/or angles of the wheel paddles 120A/122A-120D/122D are set either using predetermined values or based on operator experience. Once harvesting begins, the operator is able to visually observe the residue spread. If the residue spread is desirable, the operator can simply continue harvesting. If the residue spread is undesirable, the operator can make adjustments (e.g. oscillation peak range, oscillation frequency, nominal frequency, etc.).
Prior to operating combine 10, an operator may designate grain information (e.g. type of grain, moisture content of grain, etc.) as well as speeds of wheels 120 and 122 and/or angles of the wheel paddles 120A/122A-120D/122D. In one example, the operator uses interface 304 of the combine control system or PC 306 located at remote location 308. Interface 304 and PC 306 allow the operator to view locally stored parameters from memory device 316 and/or download parameters from server 302 through network 300. The operator may select (via Interface 304 or PC 306) appropriate speeds of wheels 120 and 122 and/or angles of the wheel paddles 120A/122A-120D/122D based on various factors including, among others, the type of crop to be harvested by the combine, and the terrain. Once the speeds of wheels 120 and 122 and/or angles of the wheel paddles 120A/122A-120D/122D are selected, the operator can begin harvesting. Combine controller 312 then controls spreader wheel rotational motors 318 (e.g. electric motors, hydraulic motors, hydraulic valves, etc.) and/or valves and spreader wheel paddle angle actuators 326 based on the instructions. It is noted that harvesting may also be tracked and aided by GPS receiver 312.
Control of devices 318A/326A may be independent of control of devices 318B/326B. For example, devices 318A/326A may be controlled to vary wheel rotational speed and/or paddle angles of the left side spreader according to a first independent algorithm, while devices 318B/326B may be controlled to vary wheel rotational speed and/or paddle angles of the right side spreader according to a second independent algorithm. Conversely, control of devices 318B/326B may be dependent on control of devices 318B/326B and vice versa. In one example, 318A/326A and 318B/326B may be controlled increase rotational speed of left-side wheel 120 and the rotational speed of right-side wheel 122 in sync with one another. In another example, 318A/326A may be controlled to increase rotational speed of left-side wheel 120 while 318B/326B is controlled to decrease the rotational speed of right-side wheel 122, and vice versa. This alternating type of controller allows peak power consumption of the spreader wheels to be reduced while also allowing power to be recycled in certain scenarios. For example, when the speed of wheel 120 is increased and 122 is decreased, peak power is reduced because only one motor is consuming power at a time. In addition, when the motors driving wheels 120/122 are electric motors, the braking of electric motor 120, for example, will generate electrical power that can be recycled and fed to electric motor 122 (and vice versa) or stored in a battery 313 (see
In order to set the spreader wheel rotational speed and paddle angle parameters discussed above, the operator may use an interface 311 as shown in
Although
In addition, although
Steps 501-515 of
It is to be understood that the operational steps are performed by the controller 310 upon loading and executing software code or instructions which are tangibly stored on a tangible computer readable medium, such as on a magnetic medium, e.g., a computer hard drive, an optical medium, e.g., an optical disc, solid-state memory, e.g., flash memory, or other storage media known in the art. Thus, any of the functionality performed by the controller 310 described herein is implemented in software code or instructions which are tangibly stored on a tangible computer readable medium. Upon loading and executing such software code or instructions by the controller 310, the controller 310 may perform any of the functionality of the controller 310 described herein, including any steps of the methods described herein.
The term “software code” or “code” used herein refers to any instructions or set of instructions that influence the operation of a computer or controller. They may exist in a computer-executable form, such as machine code, which is the set of instructions and data directly executed by a computer's central processing unit or by a controller, a human-understandable form, such as source code, which may be compiled in order to be executed by a computer's central processing unit or by a controller, or an intermediate form, such as object code, which is produced by a compiler. As used herein, the term “software code” or “code” also includes any human-understandable computer instructions or set of instructions, e.g., a script, that may be executed on the fly with the aid of an interpreter executed by a computer's central processing unit or by a controller.
Although the invention is illustrated and described herein with reference to specific embodiments, the invention is not intended to be limited to the details shown. Rather various modifications may be made in the details within the scope and range of equivalence of the claims and without departing from the invention.
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