Control of wet scrubber oxidation inhibitor and byproduct recovery

Information

  • Patent Grant
  • 10758863
  • Patent Number
    10,758,863
  • Date Filed
    Tuesday, November 13, 2018
    6 years ago
  • Date Issued
    Tuesday, September 1, 2020
    4 years ago
Abstract
The present disclose is directed to a method for controlling iodine levels in wet scrubbers, and, in particular, recirculating wet scrubbers by removing the iodine from the scrubbing solution, such as by using ion exchange, absorption, adsorption, precipitation, filtration, solvent extraction, ion pair extraction, and an aqueous two-phase extraction.
Description
FIELD

The disclosure relates generally to mercury removal from waste gas and particularly to halogen-assisted mercury removal from waste gas.


BACKGROUND

Plants that have a majority of elemental mercury emissions in the discharge flue gas (or waste gas) may utilize halogen additives to control mercury emissions. One primary effect of a halogen additive is to promote oxidized mercury species (Hg++) in the flue gas. Mercury emissions are generally reduced by two mechanisms: (a) adsorption of mercury (Hg++ in particular) on particles or particulates in the flue gas and subsequent removal by the particulate control device; and/or (b) absorption of Hg++ in a flue-gas desulfurization (“FGD”) scrubber. Among halogens, bromine and bromide additives and brominated sorbents are widely employed for mercury control from coal-fired sources. However, there are serious emerging problems associated with the use of high concentration bromide additives and sorbents. Applied as coal additives, iodine and iodide salts are an alternative to bromine.


There is a need to optimize performance and reduce operating costs of iodine additives for mercury control for plants with wet FGD scrubbers. Iodine or iodide compounds are often added onto the coal feed at a rate of about 1 to 30 ppmw of coal feed. Iodine is a relatively expensive compared to bromine, but is about 10 times more efficient as a mercury oxidizer. Compared to bromine and bromide additives, iodine and iodide salts can have fewer detrimental side effects, such as metal corrosion, and has less potential to create emissions of stratospheric ozone-destroying precursors (due in part to its use at much lower concentrations).


There is also a need to control iodine buildup in flue gas treatment processes, even where iodine and/or iodide salts are not added. Many coals used in utility plants have higher native iodine concentrations (>3 ppmw). The majority of North American coals and lignites (for which there is measured iodine data) have low iodine concentration (<1 ppmw). However, iodine is not comprehensively monitored in North American coals. Iodine is known to accumulate in certain coal formations such as marine roof coals and in select coals associated with volcanic activity.


Native iodine in the coal and/or iodine added to the coal feed is believed to first form hydroiodic acid (HI) as it cools after combustion. Further reactions convert a portion of this to molecular I2 gas. Iodide in flue gas as hydroiodic acid is water soluble and will be retained in the scrubber slurry. Iodine is less soluble in solution, but solubility is increased in a mixed iodide/iodine solution. In solution, the molecular iodine reacts reversibly with the negative I ion, generating the I3 anion, which is soluble in water.


An excess of iodine dissolved in scrubber solution can not only be volatilized during upset conditions, leading to a characteristic “purple plume” stack emission but also interfere with acid gas removal. Iodine is an oxidation inhibitor. High concentrations of iodide/iodine in the scrubbing solution moderate the sulfite oxidation rate and suppress the oxidation reduction potential (ORP). Iodide is able to reduce either the sulfite or the peroxomonosulfate radicals or the catalytically active transition-metal ions and is thereby oxidized to iodine. It can subsequently be reduced to iodide again by excess sulfite. Therefore, iodine is able to inhibit the overall SO2 to sulfating reaction(s) and is not consumed in the process.


SUMMARY

These and other needs are addressed by the various aspects, embodiments, and configurations of the present disclosure. The present disclose is directed generally to controlling iodine and/or iodide levels in web scrubbers.


A method, according to the present disclosure, can include the steps of:


(a) receiving a waste gas comprising an acid gas and elemental iodine and/or an iodine-containing composition;


(b) passing the waste gas through a wet scrubber to remove, from the waste gas, at least a portion of the acid gas and the elemental iodine and/or iodine-containing composition and form a scrubbing solution comprising an acid derived from the acid gas and/or a derivative thereof and the elemental iodine and/or iodine-containing composition; and


(c) removing, from the scrubbing solution, at least a portion of the elemental iodine and/or iodine-containing composition, thereby reducing a concentration of the elemental iodine and/or iodine-containing composition in the scrubbing solution.


Another method, according to this disclosure, can include the steps of:


(a) receiving a waste gas comprising an acid gas and elemental mercury;


(b) contacting an iodine-containing additive with the waste gas upstream of a wet scrubber to oxidize elemental mercury in the waste gas to a non-elemental mercury


(c) passing the waste gas through a wet scrubber to remove at least a portion of the acid gas and elemental iodine/or an iodine-containing composition derived from the iodine-containing additive and form a scrubbing solution comprising an acid and/or salt derived from the acid gas and the elemental iodine and iodine-containing composition; and


(d) removing, from the scrubbing solution, at least a portion of the elemental iodine and/or iodine-containing composition, thereby reducing a concentration of the elemental iodine and/or iodine-containing composition in the scrubbing solution.


Another method, according to the disclosure, can include the steps of:


(a) receiving a waste gas comprising elemental iodine and/or an iodine-containing composition;


(b) passing the waste gas through a wet scrubber to remove the elemental iodine and/or iodine-containing composition from the waste gas and form a scrubbing solution comprising the elemental iodine and/or an iodine-containing composition; and


(c) removing, from the scrubbing solution, at least a portion of the elemental iodine and/or iodine-containing composition by one or more of ion exchange, absorption, adsorption, precipitation, filtration, solvent extraction, ion pair extraction, and aqueous two-phase extraction, thereby reducing a concentration of the elemental iodine and/or iodine-containing composition in the scrubbing solution.


When the waste gas includes elemental mercury, the method can include the step of contacting an iodine-containing additive with the waste gas upstream of the wet scrubber to oxidize elemental mercury in the waste gas to a non-elemental mercury.


The elemental iodine and/or iodine-containing composition can be removed from the scrubbing solution by a carbonaceous material. The elemental iodine and/or iodine-containing composition can be sorbed on the carbonaceous material. The method can further include the steps of:


recovering the carbonaceous material from the scrubbing solution; and


introducing the recovered carbonaceous material to the waste gas as the iodine-containing additive.


Iodine or iodide compounds are commonly added onto the coal feed at a rate of about 1 to 30 ppmw of coal feed.


In some applications, the method can include the further steps of:


contacting an iodine-containing additive with a mercury-containing feed material, the waste gas being derived from the mercury-containing feed material;


recovering the carbonaceous material from the scrubbing solution; and


introducing the recovered carbonaceous material to the waste gas as the iodine-containing additive.


The removing step can include passing at least a portion of the scrubbing solution through a carbonaceous material to collect onto the carbonaceous material the elemental iodine and/or iodine-containing composition.


After the removing step, the scrubbing solution can be returned to the wet scrubber, particularly when the wet scrubber is a flue-gas desulfurization scrubber.


In some applications, the flow of the scrubbing solution through the carbonaceous material is controlled at a rate to maintain overall iodine concentration in the scrubber solution at less than about 100 ppm.


In some applications, the flow of an input scrubbing solution through a first bed of the carbonaceous material is stopped automatically by a microprocessor when a concentration of iodine and/or iodine-containing composition in an output scrubbing solution is at least a predetermined threshold and/or a difference between concentrations of the at least one of iodine and iodine-containing composition in the input and output scrubbing solutions is at least a predetermined threshold. The flow of the scrubbing solution through a second bed of the carbonaceous material can be initiated automatically by the microprocessor in response to an absolute value of the concentration of the iodine and iodine-containing composition in the output scrubbing solution reaching the at least a predetermined threshold.


The carbonaceous material can be introduced into the waste gas at an inlet to the wet scrubber or into a reservoir of the scrubbing solution in the wet scrubber. For example, activated carbon or carbonaceous sorbent can be introduced as a powdered sorbent upstream of the wet FGD scrubber or into the recycle loop or in the form of a granular packed bed treatment in the recycle loop.


The scrubbing solution can be contacted with an oxidizing agent and/or pH-adjusted to convert elemental mercury in the scrubbing solution and/or on the carbonaceous material to a more water soluble form of mercury and convert iodide to elemental iodine for collection by the carbonaceous material.


By way of example, iodine concentration in flue-gas desulfurization (“FGD”) scrubbing (slurry) solutions can be controlled by selective sorption of iodine (I2) on suspended carbonaceous sorbents, such as activated carbon. Soluble iodide (I) in the slurry may be oxidized to iodine to remove a portion of the iodine during normal scrubber operations including forced oxidation or via a separate oxidation step of the scrubber wastewater treatment stream.


To enhance elemental mercury oxidation, the method can include one or more of the following steps upstream of the wet scrubber:


contacting the waste gas with at least one of a halogen and a halogen-containing composition;


(ii) contacting the waste gas with a selective catalytic reduction catalyst; and


(iii) contacting the waste gas with a carbonaceous material in a baghouse.


In the third option, the carbonaceous material can be introduced into the waste gas at or near an inlet of the baghouse. Mercury oxidation rate at the FGD inlet may be increased by flue gas transit through fabric filter baghouse with select fabrics, ash cake characteristics, and sorbent and catalytic oxidizers optionally added.


The various methods can apply, control, recycle, and/or recover iodine to enhance mercury recovery and maintain SO2 removal efficiency, particularly in wet flue gas desulfurization (FGD) scrubbers on coal-fired power plants. Microporous carbonaceous sorbents, such as activated carbon, can be excellent selective sorbents for elemental iodine (but typically not of iodide). Sorbed iodine on the carbon surface can increase chemisorption of mercury on the carbon surface, increase overall removal of mercury and prevent re-emission of mercury from the scrubber. Controlling buildup of iodide and iodine species in scrubber solution in wet FGD scrubbers can maintain oxidation efficiency of wet FGD scrubbers. Carbonaceous materials enriched in iodine can be separated from the scrubbing slurry effectively, further treated to remove mercury and recharged to the coal feed.


Alternatively the recovered carbonaceous material can be landfilled and/or the iodine may be recovered for commercial sale, particularly for plants that fire high iodide coals or that use iodine coal additives for mercury control.


The present disclosure can provide a number of other advantages depending on the particular configuration. This disclosure can provide a means to supplementally control iodide buildup and, optionally, to reduce the amount of halogen coal additive required by recycling a portion of the slurry iodide back to the coal feed. It can substantially optimize performance and reduce operating costs of iodine additives for mercury control for plants with wet FGD scrubbers. Although iodine is relatively expensive compared to bromine, it is about 10 times more efficient than other halogens, particularly bromine, as a mercury oxidizer. It can have fewer detrimental side effects such as metal corrosion and less potential to create emissions of stratospheric ozone-destroying precursors (due in part to iodine's use at much lower concentrations). The disclosure can also be useful for plants that fire coals or other bio-mass with higher native iodine concentrations (>3 ppmw). The majority of North American coals and lignites for which there is measured iodine data have low iodine concentration (<1 ppmw). Iodine is known to accumulate in certain coal formations such as marine roof coals and in select coals associated with volcanic activity. For plants with a fabric filter followed by a wet scrubber, mercury oxidation across the fabric filter can be enhanced by control of various operating parameters to maximize mercury capture in the scrubber.


“A” or “an” entity refers to one or more of that entity. As such, the terms “a” (or “an”), “one or more” and “at least one” can be used interchangeably herein. It is also to be noted that the terms “comprising”, “including”, and “having” can be used interchangeably.


“Absorption” is the incorporation of a substance in one state into another of a different state (e.g. liquids being absorbed by a solid or gases being absorbed by a liquid). Absorption is a physical or chemical phenomenon or a process in which atoms, molecules, or ions enter some bulk phase—gas, liquid or solid material. This is a different process from adsorption, since molecules undergoing absorption are taken up by the volume, not by the surface (as in the case for adsorption).


“Adsorption” is the adhesion of atoms, ions, biomolecules, or molecules of gas, liquid, or dissolved solids to a surface. This process creates a film of the adsorbate (the molecules or atoms being accumulated) on the surface of the adsorbent. It differs from absorption, in which a fluid permeates or is dissolved by a liquid or solid. Similar to surface tension, adsorption is generally a consequence of surface energy. The exact nature of the bonding depends on the details of the species involved, but the adsorption process is generally classified as physisorption (characteristic of weak van der Waals forces)) or chemisorption (characteristic of covalent bonding). It may also occur due to electrostatic attraction.


“Acid gas” refers to any type of gas or gaseous mixture which forms an acidic compound when mixed with water. The most common types of acid gases are hydrogen sulfide (H2S), sulfur oxides (SOx) (which can form sulfuric acid when mixed with water), nitric oxides (NOx) (which can form nitric acid when mixed with water), and carbon monoxide (CO) and/or carbon dioxide (CO2) (which can form carbonic acid when mixed with water).


“Ash” refers to the residue remaining after complete combustion of the coal particles. Ash typically includes mineral matter (silica, alumina, iron oxide, etc.).


“At least one”, “one or more”, and “and/or” are open-ended expressions that are both conjunctive and disjunctive in operation. For example, each of the expressions “at least one of A, B and C”, “at least one of A, B, or C”, “one or more of A, B, and C”, “one or more of A, B, or C” and “A, B, and/or C” means A alone, B alone, C alone, A and B together, A and C together, B and C together, or A, B and C together. When each one of A, B, and C in the above expressions refers to an element, such as X, Y, and Z, or class of elements, such as X1-Xn, Y1-Ym, and Z1-Zo, the phrase is intended to refer to a single element selected from X, Y, and Z, a combination of elements selected from the same class (e.g., X1 and X2) as well as a combination of elements selected from two or more classes (e.g., Y1 and Zo).


“Biomass” refers to biological matter from living or recently living organisms. Examples of biomass include, without limitation, wood, waste, (hydrogen) gas, seaweed, algae, and alcohol fuels. Biomass can be plant matter grown to generate electricity or heat. Biomass also includes, without limitation, plant or animal matter used for production of fibers or chemicals. Biomass further includes, without limitation, biodegradable wastes that can be burnt as fuel but generally excludes organic materials, such as fossil fuels, which have been transformed by geologic processes into substances such as coal or petroleum. Industrial biomass can be grown from numerous types of plants, including miscanthus, switchgrass, hemp, corn, poplar, willow, sorghum, sugarcane, and a variety of tree species, ranging from eucalyptus to oil palm (or palm oil).


“Carbonaceous” refers to a carbon-containing material, particularly a material that is substantially rich in carbon.


“Coal” refers to a combustible material formed from prehistoric plant life. Coal includes, without limitation, peat, lignite, sub-bituminous coal, bituminous coal, steam coal, anthracite, and graphite. Chemically, coal is a macromolecular network comprised of groups of polynuclear aromatic rings, to which are attached subordinate rings connected by oxygen, sulfur, and aliphatic bridges.


A “composition” refers to one or more chemical units composed of one or more atoms, such as a molecule, polyatomic ion, chemical compound, coordination complex, coordination compound, and the like. As will be appreciated, a composition can be held together by various types of bonds and/or forces, such as covalent bonds, metallic bonds, coordination bonds, ionic bonds, hydrogen bonds, electrostatic forces (e.g., van der Waal's forces and London's forces), and the like.


“Flue-gas desulfurization” or “FGD” refers to a set of technologies to remove gas-phase sulfur dioxide (SO2), particularly from exhaust flue gases of fossil-fuel power plants and from the emissions of other sulfur oxide emitting processes.


“Halogen” refers to an electronegative element of group VIIA of the periodic table (e.g., fluorine, chlorine, bromine, iodine, astatine, listed in order of their activity with fluorine being the most active of all chemical elements).


“Halide” refers to a binary compound of the halogens.


“High alkali coals” refer to coals having a total alkali (e.g., calcium) content of at least about 20 wt. % (dry basis of the ash), typically expressed as CaO, while “low alkali coals” refer to coals having a total alkali content of less than 20 wt. % and more typically less than about 15 wt. % alkali (dry basis of the ash), typically expressed as CaO.


“High iron coals” refer to coals having a total iron content of at least about 10 wt. % (dry basis of the ash), typically expressed as Fe2O3, while “low iron coals” refer to coals having a total iron content of less than about 10 wt. % (dry basis of the ash), typically expressed as Fe2O3. As will be appreciated, iron and sulfur are typically present in coal in the form of ferrous or ferric carbonates and/or sulfides, such as iron pyrite.


“High sulfur coals” refer to coals having a total sulfur content of at least about 1.5 wt. % (dry basis of the coal) while “medium sulfur coals” refer to coals having between about 1.5 and 3 wt. % (dry basis of the coal) and “low sulfur coals” refer to coals typically having a total sulfur content of less than about 1.5 wt. % (dry basis of the coal), more typically having a total sulfur content of less than about 1.0 wt. %, and even more typically having a total sulfur content of less than about 0.8 wt. % of the coal (dry basis of the coal).


“Iodine number” is used to characterize activated carbon performance. It is a measure of activity level (higher number indicates higher degree of activation), often reported in mg/g (typical range 500-1200 mg/g). It is a measure of the micropore content of the activated carbon (0 to 20 Å, or up to 2 nm) by adsorption of iodine from solution. It is equivalent to surface area of carbon between 900 m2/g and 1100 m2/g. Iodine number is defined as the milligrams of iodine adsorbed by one gram of carbon when the iodine concentration in the residual filtrate is 0.02 normal. Basically, iodine number is a measure of the iodine adsorbed in the pores and, as such, is an indication of the pore volume available in the activated carbon of interest.


“Ion exchange medium” refers to a medium that is able, under selected operating conditions, to exchange ions between two electrolytes or between an electrolyte solution and a complex. Examples of ion exchange resins include solid polymeric or mineralic “ion exchangers”. Other exemplary ion exchangers include ion exchange resins (functionalized porous or gel polymers), zeolites, montmorillonite clay, clay, and soil humus. Ion exchangers are commonly either cation exchangers that exchange positively charged ions (cations) or anion exchangers that exchange negatively charged ions (anions). There are also amphoteric exchangers that are able to exchange both cations and anions simultaneously. Ion exchangers can be unselective or have binding preferences for certain ions or classes of ions, depending on their chemical structure. This can be dependent on the size of the ions, their charge, or their structure. Typical examples of ions that can bind to ion exchangers are: W (proton) and OW (hydroxide); single-charged monoatomic ions like Na+, K+, and Cl; double-charged monoatomic ions like Ca2+ and Mg2+; polyatomic inorganic ions like SO42− and PO43−; organic bases, usually molecules containing the amino functional group —NR2H+; organic acids often molecules containing —COO (carboxylic acid) functional groups; and biomolecules that can be ionized: amino acids, peptides, proteins, etc.


The term “means” as used herein shall be given its broadest possible interpretation in accordance with 35 U.S.C., Section 11.2, Paragraph 6. Accordingly, a claim incorporating the term “means” shall cover all structures, materials, or acts set forth herein, and all of the equivalents thereof. Further, the structures, materials or acts and the equivalents thereof shall include all those described in the summary of the invention, brief description of the drawings, detailed description, abstract, and claims themselves.


Neutron Activation Analysis (“NAA”) refers to a method for determining the elemental content of samples by irradiating the sample with neutrons, which create radioactive forms of the elements in the sample. Quantitative determination is achieved by observing the gamma rays emitted from these isotopes.


“Oxidizing agent”, “oxidant” or “oxidizer” refers to an element or compound that accepts one or more electrons to another species or agent that is oxidized. In the oxidizing process the oxidizing agent is reduced and the other species which accepts the one or more electrons is oxidized. More specifically, the oxidizer is an electron acceptor, or recipient, and the reductant is an electron donor or giver.


“Particulate” refers to fine particles, such as fly ash, unburned carbon, soot and fine process solids, typically entrained in a gas stream.


“pH Adjustor” refers to any material, whether acidic, basic, or alkaline, that adjusts the pH of a solution. Exemplary basic or alkaline materials include alkali and alkaline earth metal hydroxides, carbonates, and ammonia and acidic materials include sulfuric acid, hydrochloric acid, nitric acid, carbonic acid, phosphoric acid, and other mineral acids.


The phrase “ppmw X” refers to the parts-per-million, based on weight, of X alone. It does not include other substances bonded to X.


The phrase “ppmv X” refers to the parts-per-million, based on volume, of X alone. It does not include other substances bonded to X.


“Reducing agent”, “reductant” or “reducer” refers to an element or compound that donates one or more electrons to another species or agent this is reduced. In the reducing process the reducing agent is oxidized and the other species which accepts the one or more electrons is oxidized. More specifically, the reducer is an electron donor and the oxidant is an electron acceptor or recipient.


The terms “remove” or “removing” include the sorption, precipitation, adsorption, absorption, conversion, deactivation, decomposition, degradation, neutralization, and/or killing of a target material.


A “scrubber” or “scrubber system” is an air pollution control device that can be used to remove some particulates and/or gases from industrial exhaust streams. Traditionally, the term “scrubber” has referred to a pollution control device to “wash out” acid gases in an exhaust stream, such as a flue gas.


“Separating” and cognates thereof refer to setting apart, keeping apart, sorting, removing from a mixture or combination, or isolating. In the context of gas mixtures, separating can be done by many techniques, including electrostatic precipitators, baghouses, scrubbers, and heat exchange surfaces.


“Soluble” refers to materials that readily dissolve in water. For purposes of this invention, it is anticipated that the dissolution of a soluble compound would necessarily occur on a time scale of minutes rather than days. For the compound to be considered to be soluble, it is necessary that it has a significantly high solubility product such that upwards of 5 g/L of the compound will be stable in solution.


A “sorbent” is a material that sorbs another substance; that is, the material has the capacity or tendency to take it up by sorption.


“Sorb” and cognates thereof mean to take up a liquid or a gas by sorption.


“Sorption” and cognates thereof refer to adsorption and absorption, while desorption is the reverse of adsorption.


Unless otherwise noted, all component or composition levels are in reference to the active portion of that component or composition and are exclusive of impurities, for example, residual solvents or by-products, which may be present in commercially available sources of such components or compositions.


All percentages and ratios are calculated by total composition weight, unless indicated otherwise.


It should be understood that every maximum numerical limitation given throughout this disclosure is deemed to include each and every lower numerical limitation as an alternative, as if such lower numerical limitations were expressly written herein. Every minimum numerical limitation given throughout this disclosure is deemed to include each and every higher numerical limitation as an alternative, as if such higher numerical limitations were expressly written herein. Every numerical range given throughout this disclosure is deemed to include each and every narrower numerical range that falls within such broader numerical range, as if such narrower numerical ranges were all expressly written herein.


The preceding is a simplified summary of the disclosure to provide an understanding of some aspects of the disclosure. This summary is neither an extensive nor exhaustive overview of the disclosure and its various aspects, embodiments, and configurations. It is intended neither to identify key or critical elements of the disclosure nor to delineate the scope of the disclosure but to present selected concepts of the disclosure in a simplified form as an introduction to the more detailed description presented below. As will be appreciated, other aspects, embodiments, and configurations of the disclosure are possible utilizing, alone or in combination, one or more of the features set forth above or described in detail below.





BRIEF DESCRIPTION OF THE DRAWINGS

The accompanying drawings are incorporated into and form a part of the specification to illustrate several examples of the present disclosure. These drawings, together with the description, explain the principles of the disclosure. The drawings simply illustrate preferred and alternative examples of how the disclosure can be made and used and are not to be construed as limiting the disclosure to only the illustrated and described examples. Further features and advantages will become apparent from the following, more detailed, description of the various aspects, embodiments, and configurations of the disclosure, as illustrated by the drawings referenced below.



FIG. 1 is a block diagram according to an embodiment;



FIG. 2 is a block diagram according to an embodiment;



FIG. 3 is a block diagram according to an embodiment;



FIG. 4 is a block diagram according to an embodiment;



FIG. 5 is a block diagram according to an embodiment; and



FIG. 6 is a block diagram according to an embodiment.





DETAILED DESCRIPTION
Process Overview

The current disclosure is directed to the use of an iodine-containing additive, typically present in relatively low concentrations, and/or natively occurring iodine-containing compounds in feed materials, such as coal, to control mercury emissions from vapor phase mercury evolving facilities, such as smelters, autoclaves, roasters, steel foundries, steel mills, cement kilns, power plants, waste incinerators, boilers, and other mercury-contaminated gas stream producing industrial facilities. Although the mercury is typically evolved by combustion, it may be evolved by other oxidation and/or reducing reactions, such as roasting, autoclaving, and other thermal processes that expose mercury containing materials to elevated temperatures.


The current disclosure is further directed to the application, control, recycle and recovery of iodine to enhance mercury recovery and to maintain SO2 removal efficiency in wet flue gas desulfurization (FGD) scrubbers. Iodide concentration in slurry solution is controlled by oxidation of iodide to iodine in scrubber waste water followed by selective sorption of the generated iodine on suspended carbonaceous sorbents, such as activated carbon or by iodide ion (anion) exchange.


Iodine enriched sorbent may be separated from solution, dewatered and recharged onto the coal feed for combustion if concentration of heavy metals such as mercury and selenium on the sorbent are kept at low levels. A portion of the iodine required for coal treatment can thereby be provided by recycle. Alternatively, iodine can be extracted from the activated carbon for further purification and separation for commercial use.


While not wishing to be bound by any theory, native iodine in the coal or iodine added to the coal feed is believed to first form hydroiodic acid (HI) as it cools after combustion. Further reactions are believed to convert a portion of this to molecular I2 gas. Iodide in flue gas as hydroiodic acid is water soluble and will be retained in the scrubber slurry. Iodine can be less soluble in solution, but solubility can be increased in a mixed iodide/iodine solution. In solution, the molecular iodine reacts reversibly with the negative I ion, generating the I3 anion, which is soluble in water. An excess of iodine dissolved in scrubber solution can be volatilized during upset conditions, leading to a characteristic “purple plume” stack emission. Maintaining lower iodine and iodide levels in the scrubbing solution can reduce or eliminate entirely such undesirable emissions.



FIG. 1 depicts a common contaminated gas stream treatment process for an industrial facility. Referring to FIG. 1, a mercury-containing feed material 100 is provided. In one application, the feed material 100 is combustible and can be any synthetic or natural, mercury-containing, combustible, and carbon-containing material, including coal and biomass. The feed material 100 can be a high alkali or high iron coal. In other applications, the present disclosure is applicable to noncombustible, mercury-containing feed materials, including without limitation metal-containing ores, concentrates, and tailings.


The feed material 100 can natively include, without limitation, varying levels of halogens (e.g., iodine, bromine, and chlorine) and mercury. Typically, the feed material 100 includes typically at least about 0.001 ppmw, even more typically from about 0.003 to about 100 ppmw, and even more typically from about 0.003 to about 10 ppmw mercury (both elemental and speciated) (measured by neutron activation analysis (“NAA”)). Commonly, a combustible feed material 100 includes no more than about 5 ppmw iodine, more commonly no more than about 4 ppmw iodine, even more commonly no more than about 3 ppmw iodine, even more commonly no more than about 2 ppmw iodine and even more commonly no more than about 1 ppmw iodine (measured by neutron activation analysis (“NAA”)). A combustible feed material 100 generally will produce, upon combustion, an unburned carbon (“UBC”) content of from about 0.1 to about 30% by weight and even more generally from about 0.5 to about 20% by weight.


The feed material 100 is combusted in thermal unit 104 to produce a mercury-containing gas stream 108. The thermal unit 104 can be any combusting device, including, without limitation, a dry or wet bottom furnace (e.g., a blast furnace, puddling furnace, reverberatory furnace, Bessemer converter, open hearth furnace, basic oxygen furnace, cyclone furnace, stoker boiler, cupola furnace and other types of furnaces), boiler, incinerator (e.g., moving grate, fixed grate, rotary-kiln, or fluidized or fixed bed, incinerators), calciners including multi-hearth, suspension or fluidized bed roasters, intermittent or continuous kiln (e.g., ceramic kiln, intermittent or continuous wood-drying kiln, anagama kiln, bottle kiln, rotary kiln, catenary arch kiln, Feller kiln, noborigama kiln, or top hat kiln), oven, or other heat generation units and reactors.


The mercury-containing gas stream 108 includes not only elemental and/or speciated mercury but also a variety of other materials. A common mercury-containing gas stream 108 includes at least about 0.001 ppmw, even more commonly at least about 0.003 ppmw, and even more commonly from about 0.005 to about 0.02 ppmw mercury (both elemental and speciated). Other materials in the mercury-containing gas stream 108 can include, without limitation, particulates (such as fly ash), sulfur oxides, nitrogen oxides, carbon oxides, unburned carbon, halogens, and other types of particulates.


The temperature of the mercury-containing gas stream 108 varies depending on the type of thermal unit 104 employed. Commonly, the mercury-containing gas stream 108 temperature is at least about 125° C., even more commonly is at least about 325° C., and even more commonly ranges from about 325 to about 500° C.


The mercury-containing gas stream 108 is optionally passed through an economizer 112 and/or a an air preheater 120 to transfer some of the thermal energy of the mercury-containing gas stream 108 to air input to the thermal unit 104. The heat transfer produces a common temperature drop in the mercury-containing gas stream 108 of from about 50 to about 300° C. to produce a mercury-containing gas stream 116 temperature commonly ranging from about 100 to about 400° C.


The mercury-containing gas stream 108 can also optionally be passed through a selective catalytic reduction (“SCR”) zone 116. As will be appreciated, SCR converts nitrogen oxides, or NOx, with the aid of a catalyst, into diatomic nitrogen (N2) and water. The SCR can also increase the oxidation of Hg at the wet scrubber inlet (discussed below). A gaseous reductant or reducing agent, typically anhydrous ammonia, aqueous ammonia, or urea (but other gas-phase reductants may be employed), can be injected into a stream of flue or exhaust gas or other type of gas stream or absorbed onto a catalyst followed by off gassing of the ammonia into the gas stream. Suitable catalysts include, without limitation, ceramic materials used as a carrier, such as titanium oxide, and active catalytic components, such as oxides of base metals (such as vanadium (V2O5), wolfram (WO3), titanium oxide (TiO2) and tungstate (e.g., WO42−), zeolites, and various precious metals. Other catalysts, however, may be used.


The SCR catalyst surface, depending on the design, catalyst and layering, is active for reactions other than the primary nitrogen oxide reduction. There are competing reactions occurring for available sites to reduce NOx, oxidize SO2 to SO3 and to promote the reaction of mercury with various species to result in an increased fraction of oxidized mercury species. The SCR ammonia rate is co-variable with load and temperature and affects the balance between these competing reactions.


The mercury-containing gas stream 108 is next subjected to particulate removal device 124 to remove most of the particulates from the mercury-containing gas stream and form a treated gas stream 128. The particulate removal device 124 can be any suitable device, including an electrostatic precipitator, particulate filter such as a baghouse, wet particulate scrubber, and other types of particulate removal devices. In one configuration a reverse air or pulsed jet baghouse is employed.


The treated gas stream 128 is next passed through a wet scrubber 132, typically a wet FGD scrubber to remove at least most and more typically at least about 75% of any remaining particulates and acid gases in the treated gas stream 408 to form a further treated gas stream 136. An exemplary scrubber is a limestone forced oxidation LSFO scrubber for SOx, heavy metal and mercury control. As will be appreciated, SO2 is an acid gas, and, therefore, the typical sorbent slurries or other materials used to remove the SO2 from waste gases are alkaline. A typical reaction taking place in wet scrubbing using a CaCO3 (limestone) slurry produces CaSO3 (calcium sulfite) and can be expressed as:

CaCO3(solid)+SO2(gas)→CaSO3(solid)+CO2(gas).


When wet scrubbing with a Ca(OH)2 (lime) slurry, the reaction also produces CaSO3 (calcium sulfite) and can be expressed as:

Ca(OH)2(solid)+SO2(gas)→CaSO3(solid)+H2O(liquid).


When wet scrubbing with a Mg(OH)2 (magnesium hydroxide) slurry, the reaction produces MgSO3 (magnesium sulfite) and can be expressed as:

Mg(OH)2(solid)+SO2(gas)→MgSO3(solid)+H2O(liquid).


The CaSO3 (calcium sulfite) can be further oxidized to produce marketable CaSO4·2H2O (gypsum). This technique is also known as forced oxidation:

CaSO3(solid)+H2O(liquid)+½O2(gas)→CaSO4(solid)+H2O.


A common wet limestone FGD system removes sulfur dioxide from the flue gas by passing the flue gas through a chamber that exposes the flue gas to a spray slurry of finely ground limestone. The slurry absorbs the SO2 from the flue gas by reaction of the calcium in the limestone with SO2 to form a mixture of calcium sulfite and calcium sulfate. The slurry is pumped through banks of countercurrent spray nozzles, creating fine droplets with uniform contact with the flue gas.


After absorbing the sulfur dioxide from the flue gas, the slurry collects in the bottom of the absorber in a reaction tank. It is aerated via forced oxidation to oxidize bisulfite ion to sulfate. This can avoid formation of calcium sulfite hemihydrates in favor of producing calcium sulfate dihydrate, or gypsum, which precipitates. Oxidized slurry is then recirculated to the spray headers. A portion of the slurry is withdrawn to remove the precipitated gypsum. Typically, the slurry is dewatered in a two-stage process involving a hydroclone and vacuum filter system to produce a gypsum cake for disposal or sale. Water removed from the slurry is returned to the process. A portion of this water is removed from the system as wastewater to limit the accumulation of chloride salts and other undesirable constituents introduced with the coal.


The solid fines are separated from the coarse gypsum solids using a hydroclone. The hydroclone overflow stream is further treated prior to wastewater discharge and return of a portion of the liquid to the slurry reaction tank.


Other scrubbing reagents can be used in the scrubbing solution. As explained above, alkaline sorbents are used for scrubbing flue gases to remove SO2. Other examples of alkaline sorbents include sodium hydroxide (also known as caustic soda). Caustic soda has the advantage that it forms a solution rather than a slurry. It produces a “spent caustic” solution of sodium sulfite/bisulfite (depending on the pH), or sodium sulfate that must be disposed of. It is possible to scrub sulfur dioxide by using a cold solution of sodium sulfite, this forms a sodium hydrogen sulfite solution. By heating this solution it is possible to reverse the reaction to form sulfur dioxide and the sodium sulfite solution. Since the sodium sulfite solution is not consumed, it is called a regenerative treatment. The application of this reaction is also known as the Wellman-Lord process.


The further treated gas stream 136 is emitted, via gas discharge or stack 140, into the environment.


The Iodine-Containing Additive for Mercury Control

To control mercury emissions in the mercury-containing gas stream 108, an iodine-containing additive 144, typically in the form of iodide salts or as iodine or iodate (IO3), can be employed. The iodine in the additive 144 can be in the form of a solid, liquid, vapor, or a combination thereof. It can be in the form of an elemental halogen (e.g., iodine (I2)), a halide (e.g., binary halides, oxo halides, hydroxo halides, and other complex halides), an inter-halogen cation or anion, a haloacid (e.g., iodic acid and periodic acid), a halosalt (e.g., a periodate), a homoatomic polyanion, and mixtures thereof. In one formulation, the iodine in the additive 144 is composed primarily of an alkali or alkaline earth metal iodide. In one formulation, the iodine-containing additive 144 is substantially free of other halogens and even more typically contains no more than about 25%, even more typically no more than about 10%, and even more typically no more than about 5% of the halogens as halogen(s) other than iodine. In one formulation, the iodine-containing additive 144 contains at least about 100 ppmw, more commonly at least about 1,000 ppmw, and even more commonly at least about 1 wt. % iodine. In one formulation, the iodine-containing additive contains no more than about 40 wt. % fixed or total carbon, more commonly no more than about 25 wt. % fixed or total carbon, even more commonly no more than about 15 wt. % fixed or total carbon, and even more commonly no more than about 5 wt. % fixed or total carbon. In one formulation, the iodine-containing additive 144 is a high (native) iodine coal. In one formulation, the iodine-containing additive 144 is an iodine-containing waste or byproduct material, such as a medical waste. In one formulation, the iodine-containing additive 144 comprises iodine attached to a solid support, such as by absorption, adsorption, ion exchange, formation of a chemical composition, precipitation, physical entrapment, or other attachment mechanism. The solid support can be inorganic or organic. Examples include ion exchange resins (functionalized porous or gel polymers), soil humus, a porous carbonaceous material, metal oxides (e.g., alumina, silica, silica-alumina, gamma-alumina, activated alumina, acidified alumina, and titania), metal oxides containing labile metal anions (such as aluminum oxychloride), non-oxide refractories (e.g., titanium nitride, silicon nitride, and silicon carbide), diatomaceous earth, mullite, porous polymeric materials, crystalline aluminosilicates such as zeolites (synthetic or naturally occurring), amorphous silica-alumina, minerals and clays (e.g., bentonite, smectite, kaolin, dolomite, montmorillinite, and their derivatives), porous ceramics metal silicate materials and minerals (e.g., one of the phosphate and oxide classes), ferric salts, and fibrous materials (including synthetic (for example, without limitation, polyolefins, polyesters, polyamides, polyacrylates, and combinations thereof) and natural (such as, without limitation, plant-based fibers, animal-based fibers, inorganic-based fibers, cellulosic, cotton, paper, glass and combinations thereof). Commonly, the iodine-containing additive 144 contains no more than about 10 wt. % iodine, more commonly no more than about 5 wt. % iodine, even more commonly no more than about 1 wt. % iodine, even more commonly no more than about 0.5 wt. % iodine, and even more commonly no more than about 0.1 wt. % iodine.


The iodine-containing additive 144 can be contacted with the mercury-containing gas stream 108 at any of a variety of locations, including upstream of the economizer 112, in the economizer 112, at the inlet of the SCR 116, in the SCR 116, at the inlet of the air preheater 120, in the air preheater 120, at the inlet of the particulate removal device 124, and in the particulate removal device 124. It can also be added to the feed material 100 prior to and/or during combustion. For example, the iodine-containing additive 144 can be added directly to the feed material 100 upstream of the thermal unit 104. The coal feed can be treated with a potassium iodide solution or a carbonaceous sorbent enriched in iodine can be added to the coal. Alternatively, the iodine may be injected into the boiler combustion zone or the process off-gas stream. The range of addition is typically about 1 to 30 ppmw of the coal feed. When introduced into the mercury-containing gas stream 108, the iodine-containing additive 144 is introduced into the gas stream 108, such as by injection as a liquid, vapor, or solid powder. The iodine-containing additive can be dissolved in a liquid, commonly aqueous, in the form of a vapor, in the form of an aerosol, or in the form of a solid or supported on a solid. In one formulation, the iodine-containing additive 144 is introduced as a liquid droplet or aerosol downstream of the thermal unit 104. In this formulation, the iodine is dissolved in a solvent that evaporates, leaving behind solid or liquid particles of the iodine-containing additive 144.


In one plant configuration, sufficient iodine-containing additive 144 is added to produce a gas-phase iodine concentration commonly of about 8 ppm, basis of the flue gas or less, even more commonly of about 5 ppm, basis or less, even more commonly of about 3.5 ppm, basis or less, even more commonly of about 1.5 ppm, or less, and even more commonly of about 0.4 ppm, or less of the mercury-containing gas stream. Stated another way, the iodine concentration relative to the weight of mercury-containing, combustible (e.g., coal) feed (as fed) (whether by direct application to the combustible feed and/or injection into the mercury-containing (e.g., flue) gas) commonly is about 40 ppmw or less, more commonly about 35 ppmw or less, even more commonly about 30 ppmw or less, even more commonly is about 15 ppmw or less, even more commonly no more than about 10 ppmw, even more commonly no more than about 6 ppmw, even more commonly about 4 ppmw or less, and even more commonly no more than about 3 ppmw. Stated another way, the molar ratio, in the mercury-containing (e.g., flue) gas, of gas-phase diatomic iodine to total gas-phase mercury (both speciated and elemental) is commonly no more than about 1,200, and even more commonly no more than about 600, even more commonly no more than about 250, even more commonly no more than about 150, and even more commonly no more than about 80. By way of illustration, an effective concentration of gas-phase iodine at the air preheater outlet or particulate removal device inlet ranges from about 0.1 to about 10 ppmw, even more commonly from about 0.15 to about 5 ppmw, even more commonly from about 0.20 to about 2 ppmw, and even more commonly from about 0.25 to about 1.50 ppmw of the mercury-containing gas stream.


Commonly, the mercury-containing gas stream includes no more than about 1.0, even more commonly no more than about 0.5 and even more commonly no more than about 0.1 ppmw total bromine. The feed material generally includes no more than about 10 ppmw and even more commonly no more than about 5 ppmw natively occurring bromine.


The mercury-containing (e.g., flue) gas temperature for elemental mercury capture promoted by iodine commonly ranges from about 150 to about 600° C. and even more commonly from about 180 to about 450° C. The residence time upstream of particulate (e.g., fly ash) removal device 120 is commonly about 8 seconds, and even more commonly at least about 4 seconds, and even more commonly at least about 2 seconds.


Generally, sufficient iodine-containing additive 144 is added to produce a gas-phase iodine concentration commonly of about 3.5 ppmw or less, even more commonly of about 2 ppmw or less, even more commonly of about 1.5 ppmw or less, and even more commonly of about 0.4 ppmw or less. Stated another way, the molar ratio, in the mercury-containing (e.g., flue) gas, of gas-phase iodine to total gas-phase mercury (both speciated and elemental) is commonly no more than about 1,000, even more commonly no more than about 600, even more commonly no more than about 500, even more commonly no more than about 250, even more commonly no more than about 150, and even more commonly no more than about 80.


The Carbonaceous Material

The carbonaceous material 150 can be any porous (preferably microporous) carbonaceous iodine sorbent, including (powdered, granular, extruded, bead, impregnated, or polymer coated) activated carbon, carbon black, char, charcoal, and pet coke. The carbonaceous material 150 commonly has an iodine number ranging from about 250 to about 1,500 mg/g, more commonly from about 300 to about 1,450 mg/g, more commonly from about 350 to about 1,400 mg/g, more commonly from about 350 to about 1,350 mg/g, and even more commonly from about 500 to about 1,300 mg/g.


While the carbonaceous material 150 can (as shown by the arrows) be added at any location or multiple locations in or upstream of the particulate removal device 124 to remove mercury from the waste gas (the iodine-containing additive 144 can promote both mercury oxidation and chemisorption on the carbonaceous material 150), it is contacted with the contaminated scrubbing solution 160 in the wet scrubber 132 to control iodine levels, which can impair scrubber performance. Stated another way, the carbonaceous material can be injected in multiple locations simultaneously, for example, into the fabric filter inlet to boost oxidation and into the wastewater treatment to recover iodine.


By way of illustration, uncontrolled iodide buildup in solution can occur in a recirculating wet FGD scrubber, thereby interfering with SO2 absorption. When SO2 is absorbed in water the chemical reaction forms bisulfate, which is a well-known reducing agent:

SO2+H2O→H++HSO3  SO2-absorption


In typical FGD scrubbers designed for gypsum production, this bisulfite ion is oxidized to sulfate by molecular oxygen.

HSO3+½O2→H++SO42−  Sulfite oxidation


Sulfite concentration in the scrubbing (slurry) solution controls the rate of SO2 absorption. Low sulfite concentration in the scrubbing solution is one measure of high oxidation. If the oxidation rate is too low, the SO2 removal efficiency can be decreased.


Iodine in the scrubbing solution is an oxidation inhibitor. High concentrations of iodide/iodine in the recirculated scrubbing solution moderate the sulfite oxidation rate and suppress the oxidation-reduction potential (ORP). Iodide is able to reduce either the sulfite or the peroxomonosulfate radicals or the catalytically active transition-metal ions and is thereby oxidized to iodine. It can subsequently be reduced to iodide again by excess sulfite. Therefore, iodine is able to inhibit the overall SO2 to sulfating reaction(s) and is not consumed in the process.


Buildup of iodine and iodide in the recirculating scrubbing solution can have other effects.


Lower ORP as a result of iodide can beneficially cause speciation of selenium in scrubber solution from selenate (SeO42−) to selenite (SeO32−). Selenate is extremely difficult to remove prior to discharge and therefore, for some scrubbers that are limited by wastewater discharge limits for selenium, ORP reduction in a controlled manner via control of iodide concentration could be a desirable outcome.


Gas-phase mercury in coal combustion flue gases is present as either elemental)(Hg0), or oxidized (ionic) mercury (Hg++). Elemental mercury is relatively insoluble in aqueous solutions, and is not removed at significant percentages in wet FGD absorbers. Oxidized mercury as mercuric chloride or mercuric bromide is very soluble and is absorbed into the FGD scrubbing slurry at high efficiency. Mercuric iodide, however is not as soluble. Oxidized mercury iodide can be lost from FGD slurry solution when utilizing iodine as a coal additive for mercury control.


The net removal of oxidized mercury across the FGD system is often limited to lower percentages by mercury “re-emission”. While not wishing to be bound by any theory, a portion of the absorbed oxidized mercury can undergo chemical reduction reactions while dissolved in the aqueous phase and be converted to the relatively insoluble elemental form. Once converted, it is released from the aqueous phase back into the further treated waste gas 136.


An increase in vapor-phase iodine in the waste gas 108 upstream of a wet FGD scrubber can also lead to undesirable mercury re-emission from the wet scrubber. As noted, iodine suppresses ORP in slurry solution. Scrubber sulfite in turn is increased to compensate and Hg++ species dissolved in solution may then be reduced to Hgo and re-emitted. Iodine is also reduced to iodide by sulfite and therefore the iodide concentration in solution will be increased.


Commonly, the carbonaceous material 150 contacted with the scrubbing solution maintains a concentration of iodide and iodine in the scrubbing solution of no more than about 1,000 mg/L, more commonly of no more than about 500 mg/L, and even more commonly of no more than about 50 mg/L. A typical concentration range of iodine and iodide in the scrubbing solution is from about 0.01 to about 50 mg/L, more typically from about 0.05 to about 25 mg/L, and even more typically from about 0.10 to about 5 mg/L. In some applications, a flow of the scrubbing solution through a fluidized or fixed packed bed of the carbonaceous material is controlled at a rate to maintain overall iodine concentration in the scrubber solution commonly at less than about 100 ppm and more commonly at less than 50 ppm.


While the iodide concentration in the recirculating scrubbing solution can be indirectly controlled through periodic scrubber blow down and waste water discharge, this is typically not effective in the absence of contacting the recirculating scrubbing solution with a carbonaceous material. As will be appreciated, “blow down” is a method of solids control. In scrubbers, solids accumulation (both dissolved and suspended solids) can interfere with the operation of the unit. Solids accumulate because of evaporative processes, and, to control the solids buildup. The solids buildup tend to be particulate when the scrubber is operating on the waste gas, and salts when the scrubber is operating on a chemical stream off gas. The salt buildup beyond a certain point can reduce the efficiency of the scrubber by approaching the solubility point of the scrubbed material in the scrubber solution. When the solubility limit is reached, the absorption stops and the scrubber efficiency can drop to almost zero. Alternatively, the scrubber may, when the solubility limit is reached, begin to deposit solids on the walls of the pipe and the like. To reduce the solids accumulation, the scrubber water rich in solids or salts is wasted or blown down and replaced with low solids water.


Blow down frequency is often adjusted to control total dissolved solids (TDS) and/or chlorides but also can incidentally reduce iodide concentration. Regular blow down schedule may be insufficient when high levels of inlet flue gas iodine are maintained over a long period of time.


The carbonaceous material 150 can remove commonly at least most, more commonly at least about 65%, more commonly at least about 75%, and even more commonly at least about 85% of the iodine and iodine-containing compounds in the scrubber solution from the treated waste stream 128. As a result of iodine removal, the further treated waste gas 136 has a low concentration of the iodine and/or iodine-containing compounds. Preferably, the concentration of the iodine and/or iodine-containing compounds in the further treated waste gas 136 is no more than about 25 ppm, more preferably no more than about 20 ppm, more preferably no more than about 15 ppm, more preferably no more than about 10 ppm, and even more preferably no more than about 5 ppm.


Total carbonaceous sorbent required for iodine removal can be relatively minimal. Powdered activated carbon was laboratory tested for iodine uptake from brine solution. In these tests, the iodine source was potassium iodide that was oxidized in solution with dilute hydrogen peroxide. Uptake of up to 100% as iodine by weight of the carbon was measured. The activated carbon tested was a microporous high capacity with an iodine number of >800 mg/g. In practice, it is expected that working capacity of about 0.5 lb/lb of carbonaceous sorbent could be achieved. As an example, for a 500 MW power plant with iodine coal additive for mercury control, about 3 to 15 lbs/hr of a highly microporous activated carbon would be sufficient to recover all of the coal additive. The annual recoverable product would be about 3 to 12 tons/year, assuming a 50% recovery.


Iodine Recovery, Regeneration, and Recycle

Returning to FIGS. 1 and 6, an optional regeneration facility 170 can recover iodine-impregnated carbonaceous material 150 from the scrubbing solution and recirculate the recovered iodine-impregnated carbonaceous material 150 as the iodine-containing additive 144. While not wishing to be bound by any theory, it is believed that mercury and other volatile metals that were present in the scrubbing solution are retained on the carbonaceous material at very low concentration compared to the mercury content of the input coal. Therefore, the carbonaceous material with sorbed iodine can be charged back to the coal belt and combusted without concern of overall mercury buildup in the combustion process. In this way, a portion of the iodine required as coal additive can be recovered directly from the process without the need for purchase of expensive and overly purified primary iodine supply. Removal of iodide from the waste water recycle, combined with the normal blow down process, will commonly keep iodide concentration in the scrubbing solution at low concentration. This in turn will increase retention of the inlet iodine (and better overall recovery of iodine) in the liquid phase by maintaining the concentration farther below a solubility limit.


The operation of the facility 170 will be discussed with reference to FIG. 6.


In step 600, the waste gas 108 is contacted with the scrubbing solution in the wet scrubber 132 to form a contaminated scrubbing solution. While the contents can vary by application and scrubbing reagent employed, the contaminated scrubbing solution will typically include, in addition to bisulfite ion, sulfite ion, sulfate ion, selenite, selenate, iodine, iodide, sulfuric acid, carbonate, and gypsum.


In step 604, the contaminated scrubbing solution is contacted with the carbonaceous material 150. Contacting may be effected by passing the contaminated scrubbing solution through a packed or fluidized bed, forming a slurry containing the carbonaceous material 150 (such as by introducing the carbonaceous material into the waste gas scrubber inlet and/or directly into the scrubbing solution), as a separate treatment step of the fine solids in the scrubber wastewater treatment stream, and as a polishing step to recover iodine from recycle water or wastewater discharge.


In optional steps 608 and 612, the contaminated scrubbing solution is contacted with an oxidizing agent, such as a hypochlorite, and/or pH-adjusted by contact with a pH adjustor to convert at least most and commonly substantially all iodide to iodine and oxidize mercury sorbed onto the carbonaceous material to a soluble form of mercury, such as Hg++ species dissolved in solution. Iodine is sorbed more readily by the carbonaceous agent than iodide, and mercury oxidation can remove at least most and commonly substantially all of the sorbed mercury from the surface of the carbonaceous material. Commonly, the ORP of the contaminated scrubbing solution for a limestone forced oxidation scrubber employing recirculation is maintained in the range of from about 200 to about 800 mV (as measured typically platinum/gold ORP electrode) and more commonly from about 300 to about 700 mV (as measured by typically platinum/gold ORP electrode), and the pH is maintained in the range of from about pH 5 to about pH 6 and more commonly from about pH 5 to about pH 5.5.


The dissolved mercury can be precipitated by a suitable precipitant from the contaminated scrubbing solution. Suitable precipitants include sulfides, particularly organosulfides, or an amalgamating agent.


In optional step 616, the iodine-loaded carbonaceous material is recycled to the thermal unit 104 and/or introduced into the waste gas 108 to enhance elemental and speciated mercury removal.


Referring to FIG. 2, an exemplary iodine recovery, regeneration, and recycle plant configuration is depicted. In the configuration, contaminated scrubbing solution 200 is removed from the wet scrubber 132, passed through a fixed or fluidized bed of carbonaceous material 150 and the treated scrubbing solution 204 returned to the scrubber 132.



FIG. 5 depicts a regeneration facility 170 that may be employed in the plant configuration of FIG. 2.


The facility 500 includes an input conduit 504 to carry contaminated scrubbing solution, an input sensor 508 (such as a spectrophotometer) to sense the concentration of iodine and/or iodide in the contaminated scrubbing solution, an input manifold 512 and plural controllable input valves 516a, b, . . . to direct the contaminated scrubbing solution to an appropriate bed of carbonaceous material in a selected vessel 520a, b, . . . , plural controllable output valves 524a, b, . . . to prevent backflow of treated contaminated scrubbing solution to other non-selected beds, an output manifold 528, an output conduit 532 to carry the treated contaminated scrubbing solution back to the scrubber, and an output sensor 536 (such as a spectrophotometer) to sense the concentration of iodine and/or iodide in the treated contaminated scrubbing solution.


The facility further includes a controller 540 in communication, via control lines 544, 548, 552, and 556, with the input and output sensors 508 and 536 and input and output valves 516a, b, . . . and 524a, b, . . . . The controller 540 comprises a computer readable medium (not shown) and microcontroller (not shown) to sense an input iodine and/or iodide concentration in the contaminated scrubbing solution and output iodine and/or iodide concentration in the treated contaminated scrubbing solution, compare the input and output concentrations, when the output concentration and/or the difference between the input and output concentrations is at least a specified threshold, determine that the currently selected bed of carbonaceous material requires regeneration or replacement, and in response, close the input and output valves to the vessel containing the bed, and open the input and output valves to the vessel containing a next selected bed.


The carbonaceous material from the spent bed can be regenerated and/or recycled as the iodine-containing additive 144. Regeneration could include steps 608 and 612 to remove sorbed mercury followed by a suitable process to desorb iodine and iodide from the carbonaceous material. For example, iodine is soluble in, and desorbed from the carbonaceous material in, a number of organic solvents. In another example, the carbonaceous material can be acidified with a mineral acid to a pH in the range of about pH 1 to about pH 4 to dissolve the iodine in solution. In another example, the carbonaceous material can be reduced by a reducing agent to iodide, which has less affinity for the carbonaceous material. Under proper conditions of pH, the iodide will desorb into solution. Another technique is by elution from the carbonaceous material using aqueous sodium hydroxide. In another technique, the iodine is eluted by contacting the carbonaceous material with aqueous sodium chloride (NaCl) and bleach (NaOCl) under slightly acidic pH. Once dissolved, the iodine can be isolated by known techniques, such as precipitation, an ion exchange resin, and the like.



FIG. 3 depicts a scrubbing facility that may be employed in the plant configuration of FIG. 1. The wet scrubber 132 includes a further treated waste gas 136 outlet 304, a scrubber housing 308, a scrubbing solution 300 inlet 312 (which is typically a series of spray nozzles to provide an atomized spray of scrubbing solution 300), and a scrubbing solution 300 outlet 316, and treated waste gas 128 inlet 320. The scrubber can include one or more scrubbing vanes (not shown) to induce turbulent gas flow within the scrubber housing 308. The contaminated scrubbing solution 328 settles in a lower portion 324 of the scrubber 132 for removal by the scrubbing slurry outlet 316. An oxidizing agent 332 can be introduced to perform forced oxidation as discussed above.


The contaminated scrubbing solution 328 is removed from the scrubber 132 and sent to a dewatering plant 336. A typical dewatering plant includes one or more of hydrocyclones, filters, settling tanks, and the like, to dewater the solid byproduct in the contaminated scrubbing solution 328. The solid byproduct can, for instance, be a carbonate, hydroxide, sulfate (e.g., gypsum), sulfite, fly ash, and other recovered waste gas constituents.


The dewatering plant 332 produces contaminated water 340 and a solid byproduct 344.


The contaminated water 340 is contacted with the carbonaceous material 150, such as by passing the water 340 through a fixed or fluidized bed of carbonaceous material 150. When the carbonaceous material 150 is loaded with iodine and/or iodide, it can be provided to the regeneration facility 170 to produce clean carbonaceous material 348 substantially free of elemental and speciated mercury and iodine, a mercury byproduct 352, and an iodine-containing product 356. Alternatively, after mercury removal the carbonaceous material 150 can be used as an iodine-containing additive 144.


The treated water 360 is subjected to oxidation and/or pH adjustment (box 364) to precipitate waste gas contaminants (which are then removed by a liquid/solid separation process (not shown), and the purified water 368 combined, in a mixing vessel 372, with fresh water and additional scrubbing reagent, to provide recirculated scrubbing solution 300.



FIG. 4 depicts a process for recovering carbonaceous material introduced upstream of or into the treated gas inlet of the scrubber. In that event, the carbonaceous material and scrubbing solution form a slurry or the carbonaceous material becomes part of a slurried scrubbing solution, particularly an FGD scrubber producing a gypsum byproduct. Following oxidation (step 608) and pH adjustment (step 612), the resulting contaminated scrubber slurry 400 is subjected to separation of the carbonaceous material from the other particulates (such as gypsum and/or flyash) to form a recovered carbonaceous material 150 and other particulates 408. The separation may be based on the differing properties of the carbonaceous material 150 and other particulates 408. The properties include particle size, density, weight, specific gravity, and the like. For example, filtration may be used to effect the separation where the carbonaceous material 150 and other particulates 408 have different particles sizes and size fractions. Hydrocyclones may be used to effect separation where the carbonaceous material 150 and other particulates 408 have different weights, specific gravities, and/or densities. Gravity settling and/or flotation may be used where the carbonaceous material 150 and other particulates 408 have different hydrophilicities and/or hydrophobicities.


In one configuration, the solid fines containing suspended carbonaceous material are separated from the coarse gypsum solids using a hydroclone. The hydroclone overflow stream with the fines in liquid suspension is next treated by contact with an oxidizing agent, such as sodium hypochlorite, to remove collected mercury from the activated carbon. At this step, the mercury is redissolved into solution and the activated carbon is substantially mercury-free. The mercury is precipitated from solution by contact with organosulfides.


The hydroclone overflow stream can be treated with oxidizer and pH adjusted, as necessary, to oxidize iodide to iodine. Iodine is then efficiently adsorbed on the suspended carbonaceous material, leaving a very low concentration in solution. The carbonaceous material is then separated from solution by filtration and dewatered.


Another process configuration is introduction of carbonaceous sorbent expressly for iodine recovery into the hydroclone overflow stream in combination with an oxidizer or oxidizing agent.


Other iodide/iodine recovery methods are possible. In one configuration, the recycle wastewater and/or discharge wastewater are passed through a final polishing treatment wherein an oxidizer such as hydrogen peroxide, potassium permanganate, chlorine or sodium hypochlorite is added and the treated stream is then passed through a packed granular activated carbon bed. This step would follow any treatment for removal of metals such as mercury or selenium. The packed bed is then changed when fully loaded, the carbon can be dried and then recharged to the coal belt. Alternatively, iodine could be recovered from a carbonaceous sorbent or granular bed by further treatment steps to a purified commercial product if there was sufficient demand and it was cost effective to do so.


Another method that can be used for direct iodide removal from aqueous solution is the use of ion (anion) exchange, typically with proprietary organic ion exchange resins. Anion exchange would typically be utilized after separation of coarse solids from the slurry treatment loop. The iodine and/or iodine-containing compounds removed by ion exchange can be stripped from the ion exchange medium by a stripping solution.


Dissolved iodine and/or iodine-containing compounds can be removed from the scrubbing solution by other techniques, including solvent extraction, adsorption, absorption, precipitation, membrane filtration, and the like. In one configuration, the dissolved iodine and/or iodine-containing compounds are removed in an organic solvent, such as a hydrocarbon solvent. Removal is effected based on the relative solubilities of the iodine and/or iodine-containing compounds in two different immiscible liquids, namely the aqueous phase of the scrubbing solution and an organic solvent. In other words, the iodine and/or iodine-containing compounds are extracted from one liquid phase into another liquid phase. Extraction can be done without chemical change, by a solvation mechanism, by an ion exchange mechanism, by ion pair extraction, or by aqueous two-phase extraction.


Other dissolved impurities, such as sulfur oxides, nitrogen oxides, and the like, can be removed before recycle. Selective removal of the various species can be, for example, by membrane separation, precipitation, adsorption, and/or absorption.


Upstream Oxidation of Mercury Species

Gaseous oxidized mercury compounds are much more soluble in water than elemental mercury. Mercury entering a wet FGD scrubber should ideally be fully or substantially fully oxidized to maximize capture of mercury in the scrubber. Halogen additives increase mercury oxidation and also retention on fly ash and Loss on Ignition (“LOI”) carbon particulate surfaces upstream of the scrubber. With reference to FIGS. 1 and 2, if a fabric filter baghouse is installed, as the particulate removal device 124, wet upstream of the scrubber 132, mercury oxidation can be increased during flue gas passage through the fabric filter and ash cake. Carbonaceous sorbents injected into and/or upstream of the baghouse can further increase mercury oxidation. Typically, the total mercury is removed to a high percentage across the fabric filter, and the vapor mercury exits the baghouse as Hg++.


High sulfur dioxide and SO3 or other acid flue gas species such as NO2 inhibit mercury capture on fly ash or carbonaceous sorbents in the baghouse, but do not inhibit mercury oxidation. An increase in mercury oxidation is still beneficial for downstream mercury capture in the scrubber. Mercury oxidation across a fabric filter can be enhanced by selection of bag fabric, temperature and ash cake management, sorbent injection, oxidation catalyst or halogen coal additive. This can allow the treatment rate of initial halogen coal additive to be reduced or even eliminated when the final mercury control device is a wet scrubber.


EXPERIMENTAL

The following examples are provided to illustrate certain aspects, embodiments, and configurations of the disclosure and are not to be construed as limitations on the disclosure, as set forth in the appended claims. All parts and percentages are by weight unless otherwise specified.


Short-term tests of liquid iodide salt solution added to the coal for mercury reduction have been conducted on a full-scale boiler firing a PRB/bituminous blend coal and equipped with a LSFO scrubber. An increase in mercury re-emission was evidenced when the coal additive was applied. This test confirms the short-term impact of iodide increase in the FGD. Over time, it is expected that this could be prevented by extraction of iodide from slurry solution.


Powdered activated carbon has been tested in the laboratory for iodine uptake from brine solution. In these tests, the iodine source was potassium iodide that was oxidized by dilute hydrogen peroxide. Uptake of up to 100% as iodine by weight of the carbon was measured.


Scrubber ORP was monitored over a period of a month at a Midwestern power plant firing a PRB coal and employing a limestone forced oxidation scrubber for sulfur control. Iodine was added onto the coal at low ppm level as a mercury control agent over the entire monitored period. Iodine in solution (as iodide) increased from 0 to about 46 ppm over about 24 days. Iodine in the slurry solids, measured after separation from the slurry liquid, increased from about 20 ppm to 645 ppm after 15 days. This indicates that the majority of iodine is partitioning to the solids as insoluble iodine. However, no attempt was made during this test to separate iodine from the scrubber liquor. The use of carbon sorbents or other separation technologies, as described herein, could have allowed the iodine as I2 to separate onto the carbon sorbent preferentially to the gypsum solids. Separation would have reduced the total iodine concentration in solution over time, since iodide species are both oxidized in the scrubber absorber as well as reduced back to iodide.


A number of variations and modifications of the disclosure can be used. It would be possible to provide for some features of the disclosure without providing others.


For example in one alternative embodiment, the present disclosure is not limited to a recirculating scrubber. It may be applied to other types of non-recirculating scrubbers.


In another alternative embodiment, the present disclosure is employed with any of a number of types of wet scrubbers. To promote maximum gas-liquid surface area and residence time, a number of wet scrubber designs have been used, including spray towers, venturis, plate towers, and mobile packed beds. The configuration of the tower may be vertical or horizontal, and flue gas can flow cocurrently, countercurrently, or crosscurrently with respect to the liquid. A venturi scrubber is a converging/diverging section of duct. The converging section accelerates the gas stream to high velocity. When the liquid stream is injected at the throat, which is the point of maximum velocity, the turbulence caused by the high gas velocity atomizes the liquid into small droplets, which creates the surface area necessary for mass transfer to take place. The higher the pressure drop in the venturi, the smaller the droplets and the higher the surface area. A packed scrubber includes a tower with packing material inside. This packing material can be in the shape of saddles, rings, or some highly specialized shapes designed to maximize contact area between the dirty gas and liquid. A spray tower includes a tower with spray nozzles, which generate the droplets for surface contact. Spray towers are typically used when circulating a slurry (see below). The high speed of a venturi would cause erosion problems, while a packed tower would plug up if it tried to circulate a slurry.


In yet other embodiments, the sequence of the process steps in any of FIGS. 4 and 6 can be reversed and/or the steps can be combined, depending on the application.


In yet other embodiments, mercury is oxidized by introducing, on the feed material and/or in the waste gas, a halogen and/or halogen-containing material in lieu of or addition to iodine and/or iodine-containing material. The halogen and/or halogen-containing material can be, for example, bromine, chlorine, bromide, chloride, and other bromine- and/or chlorine-containing compounds or compositions.


The present disclosure, in various aspects, embodiments, and configurations, includes components, methods, processes, systems and/or apparatus substantially as depicted and described herein, including various aspects, embodiments, configurations, subcombinations, and subsets thereof. Those of skill in the art will understand how to make and use the various aspects, aspects, embodiments, and configurations, after understanding the present disclosure. The present disclosure, in various aspects, embodiments, and configurations, includes providing devices and processes in the absence of items not depicted and/or described herein or in various aspects, embodiments, and configurations hereof, including in the absence of such items as may have been used in previous devices or processes, e.g., for improving performance, achieving ease and\or reducing cost of implementation.


The foregoing discussion of the disclosure has been presented for purposes of illustration and description. The foregoing is not intended to limit the disclosure to the form or forms disclosed herein. In the foregoing Detailed Description for example, various features of the disclosure are grouped together in one or more, aspects, embodiments, and configurations for the purpose of streamlining the disclosure. The features of the aspects, embodiments, and configurations of the disclosure may be combined in alternate aspects, embodiments, and configurations other than those discussed above. This method of disclosure is not to be interpreted as reflecting an intention that the claimed disclosure requires more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive aspects lie in less than all features of a single foregoing disclosed aspects, embodiments, and configurations. Thus, the following claims are hereby incorporated into this Detailed Description, with each claim standing on its own as a separate preferred embodiment of the disclosure.


Moreover, though the description of the disclosure has included description of one or more aspects, embodiments, or configurations and certain variations and modifications, other variations, combinations, and modifications are within the scope of the disclosure, e.g., as may be within the skill and knowledge of those in the art, after understanding the present disclosure. It is intended to obtain rights which include alternative aspects, embodiments, and configurations to the extent permitted, including alternate, interchangeable and/or equivalent structures, functions, ranges or steps to those claimed, whether or not such alternate, interchangeable and/or equivalent structures, functions, ranges or steps are disclosed herein, and without intending to publicly dedicate any patentable subject matter.

Claims
  • 1. A method, comprising: receiving a waste gas comprising an acid gas and at least one of an elemental halogen and a halogen-containing composition;passing the waste gas through a wet scrubber to remove at least a portion of the acid gas and the at least one of the elemental halogen and the halogen-containing composition from the waste gas to form a scrubbing solution comprising at least a portion of at least one of an acid derived from the acid gas and a derivative thereof and at least one of the elemental halogen and the halogen-containing composition; andremoving, from the scrubbing solution, at least a portion of the at least one of the elemental halogen and the halogen-containing composition, thereby reducing a concentration of the at least one of the elemental halogen and the halogen-containing composition in the scrubbing solution.
  • 2. The method of claim 1, wherein the waste gas comprises elemental mercury and further comprising contacting a halogen-containing additive with the waste gas upstream of the wet scrubber to oxidize the elemental mercury in the waste gas to a non-elemental mercury.
  • 3. The method of claim 1, wherein the waste gas comprises elemental mercury and further comprising contacting a halogen-containing additive with a mercury-containing feed material, wherein the waste gas is derived from the mercury-containing feed material.
  • 4. The method of claim 1, wherein the at least a portion of the at least one of the elemental halogen and the halogen-containing composition is removed from the scrubbing solution by one or more of ion exchange, absorption, adsorption, precipitation, filtration, solvent extraction, ion pair extraction, and aqueous two-phase extraction.
  • 5. The method of claim 1, wherein the removing step comprises passing at least a portion of the scrubbing solution through a carbonaceous material to collect onto the carbonaceous material the portion of the at least one of the elemental halogen and the halogen-containing composition.
  • 6. The method of claim 1, wherein, after the removing step, the scrubbing solution is returned to the wet scrubber and wherein the wet scrubber is a flue-gas desulfurization scrubber.
  • 7. The method of claim 6, wherein a flow of the scrubbing solution is controlled at a rate to maintain an overall halogen concentration in the scrubber solution at less than about 100 ppm.
  • 8. The method of claim 6, wherein a flow of an input scrubbing solution through a first bed is stopped when a concentration of the at least one of the elemental halogen and the halogen-containing composition in an output scrubbing solution is at least a predetermined threshold and/or a difference between concentrations of the at least one of the elemental halogen and the halogen-containing composition in the input and the output scrubbing solutions is at least a predetermined threshold.
  • 9. The method of claim 8, wherein the flow through the input scrubbing solution is stopped automatically by a microprocessor and a flow of the output scrubbing solution through a second bed is initiated automatically by the microprocessor in response to an absolute value of the concentration of the at least one of halogen and halogen-containing composition in the output scrubbing solution reaching the at least a predetermined threshold.
  • 10. The method of claim 4, wherein the at least a portion of the at least one of the elemental halogen and the halogen-containing composition is removed from the scrubbing solution by an organic solvent, wherein the scrubbing solution and the organic solvent are immiscible and form an immiscible scrubbing solution, wherein the one or more of the elemental halogen and the halogen-containing composition have different relative solubilities in the immiscible scrubbing solution and the organic solvent, and wherein removal is effected by the different relative solubilities of the one or more of the elemental halogen and the halogen-containing composition in the immiscible scrubbing solution and the organic solvent.
  • 11. The method of claim 10, wherein the one or more of the elemental halogen and the halogen-containing composition comprises bromine and/or iodine.
  • 12. The method of claim 10, further comprising applying the removed at least a portion of the at least one of the elemental halogen and the halogen-containing composition to coal, wherein the coal and the removed at least a portion of the at least one of the elemental halogen and the halogen-containing composition are combusted to form the waste gas.
  • 13. The method of claim 1, further comprising introducing the recovered at least a portion of the at least one of the elemental halogen and the halogen-containing composition into the waste gas as a halogen-containing additive.
  • 14. The method of claim 1, wherein the one or more of the elemental halogen and the halogen-containing composition comprises iodine and further comprising passing at least a portion of the scrubbing solution through a carbonaceous material to collect the at least one of the elemental halogen and the halogen-containing composition, thereby removing the at least a portion of the at least one of the elemental halogen and the halogen-containing composition in the scrubbing solution and recovering the carbonaceous material from the scrubbing solution.
  • 15. A method, comprising: receiving a waste gas comprising elemental mercury;contacting a halogen-containing additive with the waste gas upstream of a wet scrubber to oxidize the elemental mercury in the waste gas to a non-elemental mercury;passing the waste gas through the wet scrubber to remove at least a portion of at least one of an elemental halogen and a halogen-containing composition derived from the halogen-containing additive and form a scrubbing solution comprising the removed at least a portion of the at least one of the elemental halogen and the halogen-containing composition; andremoving, from the scrubbing solution, the removed at least a portion of the at least one of the elemental halogen and the halogen-containing composition, thereby reducing a concentration of the at least one of the elemental halogen and the halogen-containing composition in the scrubbing solution.
  • 16. The method of claim 15, wherein the removed at least a portion of the at least one of the elemental halogen and the halogen-containing composition is removed from the scrubbing solution by one or more of ion exchange, absorption, adsorption, precipitation, filtration, solvent extraction, ion pair extraction, and an aqueous two-phase extraction.
  • 17. The method of claim 16, wherein, after the removing step, the scrubbing solution is returned to the wet scrubber and wherein the wet scrubber is a flue-gas desulfurization scrubber.
  • 18. The method of claim 15, wherein a flow of the scrubbing solution is controlled at a rate to maintain an overall halogen concentration in the scrubber solution at less than about 100 ppm.
  • 19. The method of claim 15, wherein a flow of an input scrubbing solution through a first bed is stopped when a concentration of the at least one of the elemental halogen and the halogen-containing composition in an output scrubbing solution is at least a predetermined threshold and/or a difference between concentrations of the at least one of the elemental halogen and the halogen-containing composition in the input and output scrubbing solutions is at least a predetermined threshold.
  • 20. A method, comprising: receiving a waste gas comprising at least one of an elemental halogen and a halogen containing composition;passing the waste gas through a wet scrubber to remove at least a portion of the at least one of the elemental halogen and the halogen-containing composition from the waste gas and form a scrubbing solution comprising the removed at least a portion of the at least one of the elemental halogen and the halogen-containing composition;removing, from the scrubbing solution, the removed at least a portion of the at least one of the elemental halogen and the halogen-containing composition; and further comprising one of:(i) applying the removed at least a portion of the at least one of the elemental halogen and the halogen-containing composition to coal, wherein the coal and the removed at least a portion of the at least one of elemental halogen and a halogen-containing composition applied to the coal are combusted to form the received waste gas; and(ii) introducing the recovered at least a portion of the at least one of the elemental halogen and the halogen-containing composition into the waste gas as a halogen-containing additive.
  • 21. The method of claim 15, further comprising applying at least some of the removed at least one of the elemental halogen and the halogen-containing composition to coal, wherein the coal and the removed at least a portion of the at least one of the elemental halogen and the halogen-containing composition are combusted to form the waste gas.
  • 22. The method of claim 15, further comprising introducing at least some of the recovered at least one of the elemental halogen and the halogen-containing composition into the waste gas as a halogen-containing additive.
  • 23. The method of claim 15, wherein the at least one of the elemental halogen and the halogen-containing composition comprises bromine and/or iodine.
  • 24. The method of claim 1, wherein the at least one of the elemental halogen and the halogen-containing composition comprises iodine.
  • 25. The method of claim 15, wherein the at least one of the elemental halogen and the halogen-containing composition comprises iodine.
  • 26. The method of claim 20, wherein the at least one of the elemental halogen and the halogen-containing composition comprises iodine.
CROSS REFERENCE TO RELATED APPLICATION

The present application is a continuation of U.S. patent application Ser. No. 15/694,536, filed Sep. 1, 2017, now U.S. Pat. No. 10,159,931, which is a continuation of U.S. patent application Ser. No. 15/217,749, filed Jul. 22, 2016, now U.S. Pat. No. 9,889,405, which is a continuation of U.S. patent application Ser. No. 14/512,142, filed Oct. 10, 2014, now U.S. Pat. No. 9,409,123, with an issued date of Aug. 9, 2016, which is a continuation of U.S. patent application Ser. No. 13/861,162, filed Apr. 11, 2013, now U.S. Pat. No. 8,883,099 with an issued date of Nov. 11, 2014, which claims the benefits of U.S. Provisional Application Ser. No. 61/622,728, filed Apr. 11, 2012, all having the same title, each of which is incorporated herein by this reference in its entirety.

US Referenced Citations (557)
Number Name Date Kind
174348 Brown Mar 1876 A
202092 Breed Apr 1878 A
208011 Eaton Sep 1878 A
224649 Child Feb 1880 A
229159 McCarty Jun 1880 A
298727 Case May 1884 A
346765 McIntyre Aug 1886 A
347078 White Aug 1886 A
367014 Wandrey et al. Jul 1887 A
537998 Spring et al. Apr 1895 A
541025 Gray Jun 1895 A
625754 Garland May 1899 A
647622 Vallet-Rogez Apr 1900 A
685719 Harris Oct 1901 A
688782 Hillery Dec 1901 A
700888 Battistini May 1902 A
702092 Edwards Jun 1902 A
724649 Zimmerman Apr 1903 A
744908 Dallas Nov 1903 A
846338 McNamara Mar 1907 A
894110 Bloss Jul 1908 A
896875 Williams Aug 1908 A
896876 Williams Aug 1908 A
911960 Ellis Feb 1909 A
945331 Koppers Jan 1910 A
945846 Hughes Jan 1910 A
1112547 Morin Oct 1914 A
1167471 Barba Jan 1916 A
1167472 Barba Jan 1916 A
1183445 Foxwell May 1916 A
1788466 Lourens Jan 1931 A
1984164 Stock Dec 1934 A
2016821 Nelms Oct 1935 A
2059388 Nelms Nov 1936 A
2077298 Zelger Apr 1937 A
2089599 Crecelius Aug 1937 A
2317857 Soday Apr 1943 A
2456272 Gregory Dec 1948 A
2511288 Morrell et al. Jun 1950 A
3194629 Dreibelbis et al. Jul 1965 A
3288576 Pierron et al. Nov 1966 A
3341185 Kennedy Sep 1967 A
3437476 Dotson et al. Apr 1969 A
3557020 Shindo et al. Jan 1971 A
3575885 Hunter et al. Apr 1971 A
3599610 Spector Aug 1971 A
3662523 Revoir et al. May 1972 A
3725530 Kawase et al. Apr 1973 A
3754074 Grantham Aug 1973 A
3764496 Hultman et al. Oct 1973 A
3786619 Melkersson et al. Jan 1974 A
3803803 Raduly et al. Apr 1974 A
3826618 Capuano Jul 1974 A
3838190 Birke et al. Sep 1974 A
3849267 Hilgen et al. Nov 1974 A
3849537 Allgulin Nov 1974 A
3851042 Minnick Nov 1974 A
3873581 Fitzpatrick et al. Mar 1975 A
3876393 Kasai et al. Apr 1975 A
3907674 Roberts et al. Sep 1975 A
3932494 Yoshida et al. Jan 1976 A
3935708 Harrewijne et al. Feb 1976 A
3956458 Anderson May 1976 A
3961020 Seki Jun 1976 A
3974254 de la Cuadra Herrera et al. Aug 1976 A
4040802 Deitz et al. Aug 1977 A
4042664 Cardwell et al. Aug 1977 A
4075282 Storp et al. Feb 1978 A
4094777 Sugier et al. Jun 1978 A
4101631 Ambrosini et al. Jul 1978 A
4115518 Delmon et al. Sep 1978 A
4148613 Myers Apr 1979 A
4174373 Yoshida et al. Nov 1979 A
4196173 Dejong et al. Apr 1980 A
4212853 Fukui Jul 1980 A
4226601 Smith Oct 1980 A
4233274 Allgulin Nov 1980 A
4262610 Hein et al. Apr 1981 A
4272250 Burk, Jr. et al. Jun 1981 A
4273747 Rasmussen Jun 1981 A
4276431 Schnegg et al. Jun 1981 A
4280817 Chauhan et al. Jul 1981 A
4305726 Brown, Jr. Dec 1981 A
4322218 Nozaki Mar 1982 A
4338896 Papasideris Jul 1982 A
4342192 Heyn et al. Aug 1982 A
4377599 Willard, Sr. Mar 1983 A
4387653 Voss Jun 1983 A
4394354 Joyce Jul 1983 A
4420892 Braun et al. Dec 1983 A
4427630 Aibe et al. Jan 1984 A
4440100 Michelfelder et al. Apr 1984 A
4472278 Suzuki Sep 1984 A
4474896 Chao Oct 1984 A
4500327 Nishino et al. Feb 1985 A
4503785 Scocca Mar 1985 A
4519807 Nishino et al. May 1985 A
4519995 Schrofelbauer et al. May 1985 A
4527746 Molls et al. Jul 1985 A
4530765 Sabherwal Jul 1985 A
4552076 McCartney Nov 1985 A
4555392 Steinberg Nov 1985 A
4578256 Nishino et al. Mar 1986 A
4582936 Ashina et al. Apr 1986 A
4600438 Harris Jul 1986 A
4602918 Steinberg et al. Jul 1986 A
4626418 College et al. Dec 1986 A
4629721 Ueno Dec 1986 A
4678481 Diep Jul 1987 A
4681687 Mouche Jul 1987 A
4693731 Tarakad et al. Sep 1987 A
4708853 Matviya et al. Nov 1987 A
4716137 Lewis Dec 1987 A
4729882 Ide et al. Mar 1988 A
4751065 Bowers Jun 1988 A
4758371 Bhatia Jul 1988 A
4758418 Yoo et al. Jul 1988 A
4764219 Yan Aug 1988 A
4772455 Izumi et al. Sep 1988 A
4779207 Woracek et al. Oct 1988 A
4786483 Audeh Nov 1988 A
4793268 Kukin et al. Dec 1988 A
4803059 Sullivan et al. Feb 1989 A
4804521 Rochelle et al. Feb 1989 A
4807542 Dykema Feb 1989 A
4814152 Yan Mar 1989 A
4820318 Chang et al. Apr 1989 A
4824441 Kindig Apr 1989 A
4830829 Craig, Jr. May 1989 A
4873930 Egense et al. Oct 1989 A
4876025 Roydhouse Oct 1989 A
4886519 Hayes et al. Dec 1989 A
4886872 Fong Dec 1989 A
4889698 Moller et al. Dec 1989 A
4892567 Yan Jan 1990 A
4915818 Yan Apr 1990 A
4917862 Kraw et al. Apr 1990 A
4933158 Aritsuka et al. Jun 1990 A
4936047 Feldmann et al. Jun 1990 A
4956162 Smith et al. Sep 1990 A
4964889 Chao Oct 1990 A
4992209 Smyk Feb 1991 A
5013358 Ball et al. May 1991 A
5024171 Krigmont et al. Jun 1991 A
5037579 Matchett Aug 1991 A
5047219 Epperly et al. Sep 1991 A
5049163 Huang et al. Sep 1991 A
5116793 Chao et al. May 1992 A
5120516 Ham et al. Jun 1992 A
5122353 Valentine Jun 1992 A
5124135 Girrbach et al. Jun 1992 A
5126300 Pinnavaia et al. Jun 1992 A
5137854 Segawa et al. Aug 1992 A
5162598 Hutchings et al. Nov 1992 A
5179058 Knoblauch et al. Jan 1993 A
5190566 Sparks et al. Mar 1993 A
5202301 McNamara Apr 1993 A
5238488 Wilhelm Aug 1993 A
5245120 Srinivasachar et al. Sep 1993 A
5269919 von Medlin Dec 1993 A
5277135 Dubin Jan 1994 A
5288306 Aibe et al. Feb 1994 A
5300137 Weyand et al. Apr 1994 A
5320817 Hardwick et al. Jun 1994 A
5328673 Kaczur et al. Jul 1994 A
5336835 McNamara Aug 1994 A
5346674 Weinwurm et al. Sep 1994 A
5350728 Cameron et al. Sep 1994 A
5352647 Suchenwirth Oct 1994 A
5354363 Brown, Jr. et al. Oct 1994 A
5356611 Herkelmann et al. Oct 1994 A
5368617 Kindig Nov 1994 A
5372619 Greinke et al. Dec 1994 A
5379902 Wen et al. Jan 1995 A
5387393 Braden Feb 1995 A
5403548 Aibe et al. Apr 1995 A
5409522 Durham et al. Apr 1995 A
5415783 Johnson May 1995 A
5419834 Straten May 1995 A
5435843 Roy et al. Jul 1995 A
5435980 Felsvang et al. Jul 1995 A
5447703 Baer et al. Sep 1995 A
5460643 Hasenpusch et al. Oct 1995 A
5462908 Liang et al. Oct 1995 A
5480619 Johnson et al. Jan 1996 A
5499587 Rodriquez et al. Mar 1996 A
5500306 Hsu et al. Mar 1996 A
5502021 Schuster Mar 1996 A
5505746 Chriswell et al. Apr 1996 A
5505766 Chang Apr 1996 A
5520898 Pinnavaia et al. May 1996 A
5520901 Foust May 1996 A
5569436 Lerner Oct 1996 A
5571490 Bronicki et al. Nov 1996 A
5575982 Reiss et al. Nov 1996 A
5587003 Bulow et al. Dec 1996 A
5607496 Brooks Mar 1997 A
5607654 Lerner Mar 1997 A
5618508 Suchenwirth et al. Apr 1997 A
5635150 Coughlin Jun 1997 A
5648508 Yaghi Jul 1997 A
5659100 Lin Aug 1997 A
5670122 Zamansky et al. Sep 1997 A
5672323 Bhat et al. Sep 1997 A
5674459 Gohara et al. Oct 1997 A
5679957 Durham et al. Oct 1997 A
5695726 Lerner Dec 1997 A
5733360 Feldman et al. Mar 1998 A
5733516 DeBerry Mar 1998 A
5738834 DeBerry Apr 1998 A
5744109 Sitges Menendez et al. Apr 1998 A
5785932 Helfritch Jul 1998 A
5787823 Knowles Aug 1998 A
5809910 Svendssen Sep 1998 A
5809911 Feizollahi Sep 1998 A
5810910 Ludwig et al. Sep 1998 A
5827352 Altman et al. Oct 1998 A
5871703 Alix et al. Feb 1999 A
5875722 Gosselin et al. Mar 1999 A
5891324 Ohtsuka Apr 1999 A
5897688 Voogt et al. Apr 1999 A
5900042 Mendelsohn et al. May 1999 A
5910292 Alvarez, Jr. et al. Jun 1999 A
5989506 Markovs Nov 1999 A
6001152 Sinha Dec 1999 A
6001762 Harmer et al. Dec 1999 A
6013593 Lee et al. Jan 2000 A
6024931 Hanulik Feb 2000 A
6026764 Hwang et al. Feb 2000 A
6027551 Hwang et al. Feb 2000 A
6074974 Lee et al. Jun 2000 A
6080281 Attia Jun 2000 A
6083289 Ono et al. Jul 2000 A
6083403 Tang Jul 2000 A
6117403 Alix et al. Sep 2000 A
6132692 Alix et al. Oct 2000 A
6136072 Sjostrom et al. Oct 2000 A
6136281 Meischen et al. Oct 2000 A
6136749 Gadkaree Oct 2000 A
6202574 Liljedahl et al. Mar 2001 B1
6214304 Rosenthal et al. Apr 2001 B1
6231643 Pasic et al. May 2001 B1
6240859 Jones, Jr. Jun 2001 B1
6248217 Biswas et al. Jun 2001 B1
6250235 Oehr et al. Jun 2001 B1
6258334 Gadkaree et al. Jul 2001 B1
6284199 Downs et al. Sep 2001 B1
6284208 Thomassen Sep 2001 B1
6294139 Vicard et al. Sep 2001 B1
6328939 Amrhein Dec 2001 B1
6342462 Kulprathipanja Jan 2002 B1
6348178 Sudduth et al. Feb 2002 B1
6368511 Weissenberg et al. Apr 2002 B1
6372187 Madden et al. Apr 2002 B1
6375909 Dangtran et al. Apr 2002 B1
6383981 Blakenship et al. May 2002 B1
6447740 Caldwell et al. Sep 2002 B1
6471936 Chen et al. Oct 2002 B1
6475451 Leppin et al. Nov 2002 B1
6475461 Ohsaki et al. Nov 2002 B1
6514907 Tsutsumi et al. Feb 2003 B2
6521021 Pennline et al. Feb 2003 B1
6524371 El-Shoubary et al. Feb 2003 B2
6528030 Madden et al. Mar 2003 B2
6533842 Maes et al. Mar 2003 B1
6547874 Eck et al. Apr 2003 B2
6558454 Chang et al. May 2003 B1
6572789 Yang Jun 2003 B1
6576585 Fischer et al. Jun 2003 B2
6582497 Maes et al. Jun 2003 B1
6589318 El-Shoubary et al. Jul 2003 B2
6610263 Pahlman et al. Aug 2003 B2
6638347 El-Shoubary et al. Oct 2003 B2
6638485 Iida et al. Oct 2003 B1
6649082 Hayasaka et al. Nov 2003 B2
6649086 Payne et al. Nov 2003 B2
6682709 Sudduth et al. Jan 2004 B2
6694900 Lissianski et al. Feb 2004 B2
6702569 Kobayashi et al. Mar 2004 B2
6719828 Lovell et al. Apr 2004 B1
6726888 Lanier et al. Apr 2004 B2
6729248 Johnson et al. May 2004 B2
6732055 Bagepalli et al. May 2004 B2
6737031 Beal et al. May 2004 B2
6740133 Hundley, Jr. May 2004 B2
6746531 Barbour Jun 2004 B1
6761868 Brooks et al. Jul 2004 B2
6773471 Johnson et al. Aug 2004 B2
6787742 Kansa et al. Sep 2004 B2
6790420 Breen et al. Sep 2004 B2
6790429 Ciampi Sep 2004 B2
6808692 Oehr Oct 2004 B2
6818043 Chang et al. Nov 2004 B1
6827837 Minter Dec 2004 B2
6841513 El-Shoubary et al. Jan 2005 B2
6848374 Srinivasachar et al. Feb 2005 B2
6855859 Nolan et al. Feb 2005 B2
6860911 Hundley Mar 2005 B2
6864008 Otawa et al. Mar 2005 B2
6869473 Comrie Mar 2005 B2
6878358 Vosteen et al. Apr 2005 B2
6883444 Logan et al. Apr 2005 B2
6916762 Shibuya et al. Jul 2005 B2
6942840 Broderick Sep 2005 B1
6945925 Pooler et al. Sep 2005 B2
6953494 Nelson, Jr. Oct 2005 B2
6960329 Sellakumar Nov 2005 B2
6962617 Simpson Nov 2005 B2
6969494 Herbst Nov 2005 B2
6972120 Holste et al. Dec 2005 B2
6974562 Ciampi et al. Dec 2005 B2
6974564 Biermann Dec 2005 B2
6975975 Fasca Dec 2005 B2
7008603 Brooks et al. Mar 2006 B2
7013817 Stowe, Jr. et al. Mar 2006 B2
7017330 Bellows Mar 2006 B2
7059388 Chang Jun 2006 B2
7111591 Schwab et al. Sep 2006 B2
7118720 Mendelsohn et al. Oct 2006 B1
7124591 Baer et al. Oct 2006 B2
7141091 Chang Nov 2006 B2
7151199 Martens et al. Dec 2006 B2
7153481 Bengtsson et al. Dec 2006 B2
7156959 Herbst Jan 2007 B2
7198769 Cichanowicz Apr 2007 B2
7211707 Axtell et al. May 2007 B2
7217401 Ramme et al. May 2007 B2
7250387 Durante et al. Jul 2007 B2
7270063 Aradi et al. Sep 2007 B2
7293414 Huber Nov 2007 B1
7312300 Mitchell Dec 2007 B2
7331533 Bayer et al. Feb 2008 B2
7332002 Johnson et al. Feb 2008 B2
7361209 Durham et al. Apr 2008 B1
7381380 Herbst Jun 2008 B2
7381387 Lissianski et al. Jun 2008 B2
7381388 Cooper et al. Jun 2008 B2
7384615 Boardman et al. Jun 2008 B2
7387719 Carson et al. Jun 2008 B2
7413719 Digdon Aug 2008 B2
7416137 Hagen et al. Aug 2008 B2
7430969 Stowe, Jr. et al. Oct 2008 B2
7435286 Olson et al. Oct 2008 B2
7442239 Armstrong et al. Oct 2008 B2
7452392 Nick et al. Nov 2008 B2
7468170 Comrie Dec 2008 B2
7473303 Higgins et al. Jan 2009 B1
7476324 Ciampi et al. Jan 2009 B2
7479215 Carson et al. Jan 2009 B2
7479263 Chang et al. Jan 2009 B2
7494632 Klunder Feb 2009 B1
7497076 Funk et al. Mar 2009 B2
7507083 Comrie Mar 2009 B2
7511288 Ogata et al. Mar 2009 B2
7514052 Lissianski et al. Apr 2009 B2
7514053 Johnson et al. Apr 2009 B2
7517445 Carson et al. Apr 2009 B2
7517511 Schofield Apr 2009 B2
7521032 Honjo et al. Apr 2009 B2
7524473 Lindau et al. Apr 2009 B2
7531708 Carson et al. May 2009 B2
7544338 Honjo et al. Jun 2009 B2
7544339 Lissianski et al. Jun 2009 B2
7563311 Graham Jul 2009 B2
7611564 McChesney et al. Nov 2009 B2
7611620 Carson et al. Nov 2009 B2
7615101 Holmes et al. Nov 2009 B2
7622092 Honjo et al. Nov 2009 B2
7651541 Hundley et al. Jan 2010 B2
7674442 Comrie Mar 2010 B2
7712306 White et al. May 2010 B2
7713503 Maly et al. May 2010 B2
7722843 Srinivasachar May 2010 B1
7727307 Winkler Jun 2010 B2
7758827 Comrie Jul 2010 B2
7767174 Liu et al. Aug 2010 B2
7776301 Comrie Aug 2010 B2
7780765 Srinivasachar et al. Aug 2010 B2
7862630 Hundley et al. Jan 2011 B2
7906090 Ukai et al. Mar 2011 B2
7938571 Irvine May 2011 B1
7942566 Irvine May 2011 B1
7955577 Comrie Jun 2011 B2
7988939 Comrie Aug 2011 B2
8007749 Chang et al. Aug 2011 B2
8017550 Chao et al. Sep 2011 B2
8069797 Srinivasachar et al. Dec 2011 B2
8071060 Ukai et al. Dec 2011 B2
8101144 Sasson et al. Jan 2012 B2
8124036 Baldrey et al. Feb 2012 B1
8226913 Comrie Jul 2012 B2
8293196 Baldrey et al. Oct 2012 B1
8303919 Gadgil et al. Nov 2012 B2
8312822 Holmes et al. Nov 2012 B2
8313323 Comrie Nov 2012 B2
8372362 Durham Feb 2013 B2
8481455 Jain et al. Jul 2013 B1
8496894 Durham et al. Jul 2013 B2
8524179 Durham et al. Sep 2013 B2
8574324 Comrie Nov 2013 B2
8652235 Olson et al. Feb 2014 B2
8663594 Kawamura et al. Mar 2014 B2
8807056 Holmes et al. Aug 2014 B2
8845986 Senior et al. Sep 2014 B2
8865099 Gray et al. Oct 2014 B1
8883099 Sjostrom Nov 2014 B2
8951487 Durham et al. Feb 2015 B2
8980207 Gray et al. Mar 2015 B1
9221013 Sjostrom et al. Dec 2015 B2
9238782 Senior et al. Jan 2016 B2
9308493 Filippelli et al. Apr 2016 B2
9346012 Pennemann et al. May 2016 B2
9352275 Durham et al. May 2016 B2
9409123 Sjostrom Aug 2016 B2
9416967 Comrie Aug 2016 B2
9555369 Moore et al. Jan 2017 B2
9657942 Durham et al. May 2017 B2
9822973 Comrie Nov 2017 B2
9850442 Senior et al. Dec 2017 B2
9884286 Sjostrom Feb 2018 B2
9889405 Sjostrom Feb 2018 B2
9889451 Filippelli et al. Feb 2018 B2
9957454 Morris et al. May 2018 B2
10124293 Durham et al. Nov 2018 B2
10159931 Sjostrom Dec 2018 B2
20010003116 Neufert Jun 2001 A1
20020001505 Bond Jan 2002 A1
20020037246 Beal et al. Mar 2002 A1
20020043496 Boddu et al. Apr 2002 A1
20020066394 Johnson et al. Jun 2002 A1
20020068030 Nolan et al. Jun 2002 A1
20020088170 Sanyal Jul 2002 A1
20020114749 Cole Aug 2002 A1
20020121482 Ciampi et al. Sep 2002 A1
20020134242 Yang et al. Sep 2002 A1
20020150516 Pahlman Oct 2002 A1
20020184817 Johnson et al. Dec 2002 A1
20030057293 Boecking Mar 2003 A1
20030065236 Vosteen et al. Apr 2003 A1
20030079411 Kansa et al. May 2003 A1
20030099585 Allgulin May 2003 A1
20030103882 Biermann et al. Jun 2003 A1
20030104937 Sinha Jun 2003 A1
20030136509 Virtanen Jul 2003 A1
20030164309 Nakamura et al. Sep 2003 A1
20030166988 Hazen et al. Sep 2003 A1
20030192234 Logan et al. Oct 2003 A1
20030196578 Logan et al. Oct 2003 A1
20030206843 Nelson, Jr. Nov 2003 A1
20030206846 Jangbarwala Nov 2003 A1
20030226312 Roos et al. Dec 2003 A1
20040013589 Vosteen et al. Jan 2004 A1
20040016377 Johnson et al. Jan 2004 A1
20040040438 Baldrey et al. Mar 2004 A1
20040063210 Steichen et al. Apr 2004 A1
20040076570 Jia Apr 2004 A1
20040109800 Pahlman Jun 2004 A1
20040129607 Slater et al. Jul 2004 A1
20040219083 Schofield Nov 2004 A1
20040223896 Cooper Nov 2004 A1
20050000197 Krantz Jan 2005 A1
20050019240 Lu et al. Jan 2005 A1
20050020828 Therkelsen Jan 2005 A1
20050026008 Heaton et al. Feb 2005 A1
20050039598 Srinivasachar et al. Feb 2005 A1
20050056548 Minter Mar 2005 A1
20050074380 Hammel et al. Apr 2005 A1
20050090379 Shibuya et al. Apr 2005 A1
20050147549 Lissianski et al. Jul 2005 A1
20050169824 Downs et al. Aug 2005 A1
20050227146 Ghantous et al. Oct 2005 A1
20050260112 Hensman Nov 2005 A1
20060027488 Gauthier Feb 2006 A1
20060029531 Breen et al. Feb 2006 A1
20060051270 Brunette Mar 2006 A1
20060090678 Kriech May 2006 A1
20060112823 Avin Jun 2006 A1
20060124444 Nakamura et al. Jun 2006 A1
20060185226 McDonald et al. Aug 2006 A1
20060191835 Petrik et al. Aug 2006 A1
20060205592 Chao et al. Sep 2006 A1
20070140940 Varma et al. Jun 2007 A1
20070156288 Wroblewski et al. Jul 2007 A1
20070167309 Olson Jul 2007 A1
20070168213 Comrie Jul 2007 A1
20070179056 Baek et al. Aug 2007 A1
20070180990 Downs et al. Aug 2007 A1
20070184394 Comrie Aug 2007 A1
20070234902 Fair et al. Oct 2007 A1
20070281253 Toqan Dec 2007 A1
20070295347 Paine et al. Dec 2007 A1
20080017337 Duggirala Jan 2008 A1
20080090951 Mao et al. Apr 2008 A1
20080107579 Downs May 2008 A1
20080115704 Berry et al. May 2008 A1
20080121142 Comrie May 2008 A1
20080134888 Chao et al. Jun 2008 A1
20080182747 Sinha Jul 2008 A1
20080207443 Gadkaree et al. Aug 2008 A1
20080292512 Kang Nov 2008 A1
20090007785 Kimura et al. Jan 2009 A1
20090031708 Schmidt Feb 2009 A1
20090031929 Boardman et al. Feb 2009 A1
20090062119 Olson et al. Mar 2009 A1
20090081092 Yang et al. Mar 2009 A1
20090104097 Dunson, Jr. Apr 2009 A1
20090136401 Yang et al. May 2009 A1
20090148372 Keiser Jun 2009 A1
20090235848 Eiteneer et al. Sep 2009 A1
20090287013 Morrison Nov 2009 A1
20090320678 Chang et al. Dec 2009 A1
20100025302 Sato et al. Feb 2010 A1
20100047146 Olson et al. Feb 2010 A1
20100189617 Hundley et al. Jul 2010 A1
20100189618 White et al. Jul 2010 A1
20110030592 Baldrey et al. Feb 2011 A1
20110076210 Pollack et al. Mar 2011 A1
20110168018 Mohamadalizadeh et al. Jul 2011 A1
20110250111 Pollack et al. Oct 2011 A1
20110262873 Nalepa et al. Oct 2011 A1
20110281222 Comrie Nov 2011 A1
20120100053 Durham et al. Apr 2012 A1
20120100054 Durham et al. Apr 2012 A1
20120124893 McRobbie et al. May 2012 A1
20120216729 Baldrey et al. Aug 2012 A1
20120272877 Comrie Nov 2012 A1
20120311924 Richardson et al. Dec 2012 A1
20130074745 Corrine Mar 2013 A1
20130078169 LaFlesh et al. Mar 2013 A1
20130139738 Grubbström et al. Jun 2013 A1
20130232860 Colucci et al. Sep 2013 A1
20130312646 Comrie Nov 2013 A1
20130330257 Tramposch Dec 2013 A1
20140030178 Martin Jan 2014 A1
20140140908 Nalepa et al. May 2014 A1
20140141380 Comrie May 2014 A1
20140145111 Keiser et al. May 2014 A1
20140202069 Aradi et al. Jul 2014 A1
20140245936 Pollack et al. Sep 2014 A1
20140271418 Keiser et al. Sep 2014 A1
20140299028 Kotch et al. Oct 2014 A1
20140308191 Mazyck et al. Oct 2014 A1
20140341793 Holmes et al. Nov 2014 A1
20150096480 Comrie Apr 2015 A1
20150100053 Livneh Apr 2015 A1
20160025337 Comrie Jan 2016 A1
20160074808 Sjostrom et al. Mar 2016 A1
20160166982 Holmes et al. Jun 2016 A1
20160339385 Mimna et al. Nov 2016 A1
20170050147 Denny et al. Feb 2017 A1
20170292700 Comrie Oct 2017 A1
20170362098 Amburgey et al. Dec 2017 A1
20170368502 Sjostrom et al. Dec 2017 A1
20180117598 Filippelo et al. May 2018 A1
20180127673 Senior et al. May 2018 A1
20180169575 Sjostrom et al. Jun 2018 A1
20180223206 Morris et al. Aug 2018 A1
Foreign Referenced Citations (132)
Number Date Country
240898 Jun 1924 CA
1067835 Dec 1979 CA
1099490 Apr 1981 CA
2026056 Mar 1992 CA
2150529 Dec 1995 CA
2302751 Mar 1999 CA
2327602 Jun 2001 CA
2400898 Aug 2001 CA
2418578 Aug 2003 CA
2435474 Jan 2004 CA
2584327 Apr 2006 CA
2641311 Aug 2007 CA
2737281 Apr 2010 CA
1048173 Jan 1991 CN
1177628 Apr 1998 CN
1354230 Jun 2002 CN
1382657 Dec 2002 CN
1421515 Jun 2003 CN
1473914 Feb 2004 CN
1488423 Apr 2004 CN
101048218 Oct 2007 CN
101053820 Oct 2007 CN
101121906 Feb 2008 CN
101293196 Oct 2008 CN
101816922 Sep 2010 CN
105188910 Dec 2015 CN
105381680 Mar 2016 CN
2548845 May 1976 DE
2713197 Oct 1978 DE
3426059 Jan 1986 DE
3615759 Nov 1987 DE
3628963 Mar 1988 DE
3711503 Oct 1988 DE
3816600 Nov 1989 DE
3918292 Apr 1990 DE
4218672 Aug 1993 DE
4308388 Oct 1993 DE
4339777 May 1995 DE
4422661 Jan 1996 DE
19520127 Dec 1996 DE
19523722 Jan 1997 DE
19745191 Apr 1999 DE
19850054 May 2000 DE
10233173 Jul 2002 DE
60019603 Apr 2006 DE
0009699 Apr 1980 EP
0115634 Aug 1984 EP
0208036 Jan 1987 EP
0208490 Jan 1987 EP
0220075 Apr 1987 EP
0254697 Jan 1988 EP
0274132 Jul 1988 EP
0433677 Jun 1991 EP
0435848 Jul 1991 EP
0628341 Dec 1994 EP
0666098 Aug 1995 EP
0709128 May 1996 EP
0794240 Sep 1997 EP
0908217 Apr 1999 EP
1040865 Oct 2000 EP
1213046 Oct 2001 EP
1199354 Apr 2002 EP
1271053 Jan 2003 EP
1386655 Feb 2004 EP
1570894 Sep 2005 EP
2452740 May 2012 EP
1394547 Apr 1965 FR
2529802 Jan 1984 FR
798872 Jul 1958 GB
1121845 Jul 1968 GB
2122916 Jan 1984 GB
2441885 Mar 2008 GB
49-53590 May 1974 JP
49-53591 May 1974 JP
49-53592 May 1974 JP
49-53593 May 1974 JP
49-53594 May 1974 JP
49-66592 Jun 1974 JP
S515586 Jan 1976 JP
59-10343 Jan 1984 JP
59-76537 May 1984 JP
59-160534 Sep 1984 JP
63-100918 May 1988 JP
H 02303519 Dec 1990 JP
09-239265 Sep 1997 JP
H09-256812 Sep 1997 JP
H10-5537 Jan 1998 JP
10-109016 Apr 1998 JP
2000-197811 Jul 2000 JP
2000-205525 Jul 2000 JP
2000-325747 Nov 2000 JP
2001-347131 Dec 2001 JP
2002-355031 Dec 2002 JP
2003-065522 Mar 2003 JP
2004-066229 Mar 2004 JP
2005-230810 Sep 2005 JP
2010-005537 Jan 2010 JP
S50-64389 Oct 2012 JP
2004-0010276 Jan 2004 KR
100440845 Jul 2004 KR
2193806 Nov 2002 RU
2007-138432 Apr 2009 RU
2007138432 Apr 2009 RU
2515988 May 2014 RU
2535684 Dec 2014 RU
732207 May 1980 SU
1163982 Jun 1985 SU
WO 9614137 May 1996 WO
WO 9630318 Oct 1996 WO
WO 9717480 May 1997 WO
WO 9744500 Nov 1997 WO
WO 9856458 Jan 1998 WO
WO 9815357 Apr 1998 WO
WO 9958228 Nov 1999 WO
WO 200128787 Apr 2001 WO
WO 200138787 May 2001 WO
WO 0162368 Aug 2001 WO
WO 0228513 Apr 2002 WO
WO 2002093137 Nov 2002 WO
WO 03072241 Sep 2003 WO
WO 2003093518 Nov 2003 WO
WO 2004089501 Oct 2004 WO
WO 2004094024 Nov 2004 WO
WO 2005092477 Oct 2005 WO
WO 2006037213 Apr 2006 WO
WO 2006039007 Apr 2006 WO
WO 2006091635 Aug 2006 WO
WO 2006096993 Sep 2006 WO
WO 2006099611 Sep 2006 WO
WO 2009018539 Feb 2009 WO
WO 2010123609 Oct 2010 WO
2003-05568 Jul 2004 ZA
Non-Patent Literature Citations (213)
Entry
“Incineration,” Focus on your success, Bayer Industry Services, retrieved from www.entsorgung.bayer.com/index.cfmPAGE-ID=301, Jun. 2, 2005, 2 pages.
Jeong et al. “Nox Removal by Selective Noncatalytic Reduction with Urea Solution in a Fluidized Bed Reactor,” Korean Journal of Chemical Engineering, Sep. 1999, vol. 16, No. 5, pp. 614-617.
McCoy, “Urea's Unlikely Role: Emissions Reduction is new application for chemical best known as a fertilizer,” Chemical and Engineering News, Jun. 6, 2011, vol. 89, No. 23, p. 32.
Vosteen et al., “Bromine Enhanced Mercury Abatement from Combustion Flue Gases—Recent Industrial Applications and Laboratory Research,” VGB PowerTech, 2nd International Experts' Workshop on Mercury Emissions from Coal (MEC2), May 24 & 25, 2005, 8 pages.
Withum et al., “Characterization of Coal Combustion By-Products for the Re-Evolution of Mercury into Ecosystems,” Consol Energy Inc., Research and Development, Mar. 2005, 48 pages.
Notice of Protest for Canadian Application No. 2793326, dated Feb. 14, 2019, 12 pages.
Official Action for Canadian Application No. 2793326, dated Mar. 19, 2019, 3 pages.
“Integrating Flue Gas Conditioning with More Effective Mercury Control,” Power Engineering, Jun. 17, 2014, retrieved from www.power-eng.com/articles/print/volume-118/issue-6/features/integrating-flue-gas-conditioning-with-more-effective-mercury-control, 9 pages.
“Updating You on Emissions Regulations and Technology Options,” ADA Newsletter, Apr. 2012, 3 pages.
Dillon et al., “Preparing for New Multi-Pollutant Regulations with Multiple Low Capital Approaches,” Paper #2012-A-131-Mega, AWMA, MEGA 2012 conference, retrieved from http://www.cleancoalsolutions.com/library-resources/preparing-for-new-multi-pollutant-regulations-with-multiple-low-capital-approaches/, 20 pages.
Granite et al. “The thief process for mercury removal from flue gas,” Journal of environmental management 84.4 (2007):628-634.
Staudt et al., “Control Technologies to Reduce Conventional and Hazardous Air Pollutants from Coal-Fired Power Plants,” prepared for Northeast States for Coordinated Air Use Management (NESCAUM), Mar. 31, 2011, retrieved from www.nescaum.org/.../coal-control-technology-nescaum-report-20110330.pdf, 36 pages.
U.S. Appl. No. 16/186,187, filed Nov. 9, 2018, Durham et al.
“Bromide,” Wikipedia, the Free Encyclopedia, http://en.wikipedia.org/wiki/Bromide (page last modified on May 18, 2011 at 16:53), 3 pages.
“Bromine” webpage, http://www2.gtz.de/uvp/publika/English/vol318.htm, printed Sep. 14, 2006, 4 pages.
“Bromine,” Wikipedia, the Free Encyclopedia, http://en.wikipedia.org/wiki/Bromine (page last modified on Jul. 2, 2011 at 18:46), 12 pages.
Calgon Carbon product and bulletin webpages, printed Jul. 1, 2001, 11 pages.
“Chlorine” webpage, http://www2.gtz.de/uvp/publika/English/vol324.htm, printed Sep. 14, 2006, 4 pages.
“Continuous Emissions Monitors (CEMs): Field Studies of Dioxin/Furan CEMs,” printed on Apr. 22, 2012, available at www.ejnet.org/toxics/cems/dioxin.html, 5 pages.
“Controls for steam power plants,” Chapter 35 in Steam/its generation and use, 39th edition, 1978, Babcock & Wilcox Co., 28 pages.
“Disperse” Definition, the American Heritage Dictionary of the English Language, Fourth Edition copyright © 2000 by Houghton Mifflin Company, updated in 2009, as published in thefreedictionary.com at http://www.thefreedictionary.com/disperse, 4 pages.
“DOE Announces Further Field Testing of Advanced Mercury Control Technologies, Six Projects Selected in Round 2 to Address Future Power Plant Mercury Reduction Initiatives,” TECHNews From the National Energy Technology Laboratory, Nov. 5, 2004, available at http://www.netl.doe.gov/publications/TechNews/tn_mercury-control.html, printed on Jun. 3, 2009, pp. 1-2.
“DrägerSenor CI2-68 08 865 Data Sheet,” Dräger Product Information, Apr. 1997, pp. 1-6 (includes English translation).
Element Analysis of Coalqual Data; http://energy.er.usgs.gov/temp/1301072102.htm, printed Mar. 25, 2011, 7 pages.
“Enhanced Mercury Control: KNX™ Coal Additive Technology,” Alstom Power Inc., printed Aug. 3, 2006, 1 page.
“Environmental Measurement,” Chapter 36 in Steam/its generation and use, 40th edition, 1992, Babcock & Wilson Co., 7 pages.
“Evaluation of Sorbent Injection for Mercury Control at Great River Energy Coal Creek Station,” ADA Environmental Solutions, Nov. 16-20, 2003 Final Report, Electric Power Research Institute, issued Mar. 3, 2004, 32 pages.
“Exclusive license agreement for an innovative mercury oxidation technology,” Alstom Power Inc., printed Nov. 2, 2006, 1 page.
“Fuel Ash Effects on Boiler Design and Operation,” Chapter 21 of Steam/Its Generation and Use, Babcock & Wilcox Company, 2005, 41st Edition, pp. 21-1 to 21-27.
“Fuel-ash Effects on Boiler Design and Operation,” Chapter 15 of Steam/Its Generation and Use, Babcock and Wilcox Company, 1972, 38th Edition, pp. 15-1 to 15-26.
“Full-Scale Testing of Enhanced Mercury Control Technologies for Wet FGD Systems: Final Report for the Period Oct. 1, 2000 to Jun. 30, 2002,” submitted by McDermott Technology, Inc., May 7, 2003, 151 pages.
“Gas Phase Filtration,” Vaihtoilma White Air Oy, date unknown, 3 pages.
“Impregnated Activated Carbon,” Products and Technologies Website, as early as 1999, available at http://www.calgoncarbon.com/product/impregnated.html, printed on Dec. 18, 1999, p. 1.
“Incineration: Taking the heat out of complex waste,” Bayer Industry Services website, as early as 2005, available at http://web.archive.org/web/20060318115553/www.entsorgung.bayer.com/index.cfm?PAGE_ID=299, printed on Jun. 4, 2009, pp. 1-2.
“Iron- and Steelmaking,” date unknown, pp. 646-660.
“Kaolinite Sorbent for the Removal of Heavy Metals from Incinerated Lubricating Oils,” EPA Grant No. R828598CO27, 1996, retrieved from https://cfpub.epa.gov/ncer_abstracts/index.cfm/fuseaction/display.highlight/abstract/1166, 7 pages.
Material Safety Data Sheet for calcium hypochlorite, MSDS, Sciencelab.com. Inc., created Nov. 5, 2005, 6 pages.
“Mercury Emission Control Utilizing the Chem-Mod Process,” Chem-Mod, EUEC 2011, 34 pages (submitted in 2 parts).
“Mercury Study Report to Congress—vol. VIII: An Evaluation of Mercury Control Technologies and Costs,” U.S. EPA, Office of Air Quality Planning & Standards and Office of Research and Development, Dec. 1997, 207 pages.
“Mercury,” Pollution Prevention and Abatement Handbook 1998, World Bank Group, effective Jul. 1998, pp. 219-222.
Metals Handbook, 9th Edition, Corrosion, vol. 13, ASM International, 1987, pp. 997-998.
“Nalco Mobotec Air Protection Technologies for Mercury Control,” Nalco Mobotec Bulletin B-1078, Jul. 2010, 3 pages.
“Nusorb® Mersorb® Family of Adsorbents for Mercury Control,” Nucon International Inc., date unknown, 3 pages.
“Protecting Human Health. Mercury Poisoning,” US EPA Website, as early as Oct. 8, 1999, available at http://www.epa.gov/region02/health/mercury/, printed on Feb. 5, 2002, pp. 1-4.
“RBHG 4 Combats Mercury Pollution,” Know-How, Norit, vol. 6(2), 2003, 3 pages.
“Sample Collection Media: Sorbent Sample Tubes,” SKC 1997 Comprehensive Catalog & Air Sampling Guide: The Essential Reference for Air Sampling, pp. 23-24.
“Sodium Hypochlorite,” Wikipedia, the Free Encyclopedia, http://en.wikipedia.org/wiki/Sodium_hypochlorite (page last modified on Jul. 7, 2011 at 18:12), 7 pages.
“Speciality Impregnated Carbons,” Waterlink/Barnebey Sutcliff, copyright 2000, 5 pages.
“Texas Genco, EPRI, and URS Corporation Test Innovative Mercury Control Method at Limestone Station—Technology Aims to Capture More Mercury from Power Plant Exhaust,” News Release, Jan. 11, 2005, available at http://amptest.epri.com/corporate/discover_epri/news/2005/011105_mercury.html, printed on Apr. 24, 2009, pp. 1-2.
“The Fire Below: Spontaneous combustion in Coal,” U.S. Department of Energy, Environmental Safety & Health Bulletin, DOE/EH-0320, May 1993, Issue No. 93-4, 9 pages.
The Merck Index, 12th ed., Merck Research Laboratories, 1996, pp. 271-272, 274,1003-1005.
The Merck Index, 12th ed., Merck Research Laboratories, 1996, pp. 969-970; 1320-321.
Anders et al., “Selenium in Coal-Fired Steam Plant Emissions,” Environmental Science & Technology, 1975, vol. 9, No. 9, pp. 856-858.
Ariya et al., “Reactions of Gaseous Mercury with Atomic and Molecular Halogens: Kinetics, Product Studies, and Atmospheric Implications,” J. Phys. Chem. A, 2002, vol. 106(32), pp. 7310-7320.
Bansal et al., Active Carbon, Marcel Dekker, Inc., New York, 1989, pp. 1-3, 24-29, 391-394, 457.
Beer, J. M., “Combustion technology developments in power generation in response to environmental challenges,” Progress in Energy and Combustion Science, 2000, vol. 26, pp. 301-327.
Benson et al., “Air Toxics Research Needs: Workshop Findings,” Proceedings of the 1993 So2 Control Symposium, U.S. EPA, vol. 2, Session 6A, Aug. 24-27, 1993, pp. 1-17, Boston, MA.
Biswas et al., “Control of Toxic Metal Emissions from Combustors Using Sorbents: A Review,” J. Air & Waste Manage. Assoc., Feb. 1998, vol. 48, pp. 113-127.
Biswas et al., “Introduction to the Air & Waste Management Association's 29th Annual Critical Review,” Journal of the Air & Waste Management Association, Jun. 1999, pp. 1-2.
Bloom, “Mercury Speciation in Flue Gases: Overcoming the Analytical Difficulties,” presented at EPRI Conference, Managing Hazardous Air Pollutants, State of the Arts, Washington D.C., Nov. 1991, pp. 148-160.
Blythe et al., “Investigation of Mercury Control by Wet FGD Systems,” Power Plant Air Pollution Mega Symposium, Baltimore, MD, Aug. 20-23, 2012, 16 pages.
Blythe et al., “Optimization of Mercury Control on a New 800-MW PRB-Fired Power Plant,” Power Plant Air Pollution Mega Symposium, Baltimore, MD, Aug. 20-23, 2012, 14 pages.
Brigatti et al., “Mercury adsorption by montmorillonite and vermiculite: a combined XRD, TG-MS, and EXAFS study,” Applied Clay Science, 2005, vol. 28, pp. 1-8.
Brown et al., “Mercury Measurement and Its Control: What We Know, Have Learned, and Need to Further Investigate,” J. Air & Waste Manage. Assoc, Jun. 1999, pp. 1-97.
Buschmann et al., “The KNX™ Coal Additive Technology a Simple Solution for Mercury Emissions Control,” Alstom Power Environment, Dec. 2005, pp. 1-7.
Bustard et al., “Full-Scale Evaluation of Sorbent Injection for Mercury Control on Coal-Fired Power Plants,” Air Quality III, ADA Environmental Solutions, LLC, Arlington, VA, Sep. 12, 2002, 15 pages.
Butz et al., “Options for Mercury Removal from Coal-Fired Flue Gas Streams: Pilot-Scale Research on Activated Carbon, Alternative and Regenerable Sorbents,” 17th Annual Int. Pittsburgh Coal Conf. Proceedings, Pittsburgh, PA, Sep. 11-14, 2000, 25 pages.
Cao et al., “Impacts of Halogen Additions on Mercury Oxidation, in a Slipstream Selective Catalyst Reduction (SCR), Reactor When Burning Sub-Bituminous Coal,” Environ. Sci. Technol. XXXX, xxx, 000-000, accepted Oct. 22, 2007, pp. A-F.
Carey et al., “Factors Affecting Mercury Control in Utility Flue Gas Using Activated Carbon,” J. Air & Waste Manage. Assoc., Dec. 1998, vol. 48, pp. 1166-1174.
Chase et al., “JANAF Thermochemical Tables,” Journal of Physical and Chemical Reference Data, Third Edition, Part I, vol. 14, Supplement I, 1985, pp. 430, 472, 743.
Cotton and Wilkinson, Advanced Organic Chemistry, Third Edition, 1973, p. 458.
De Vito et al., “Sampling and Analysis of Mercury in Combustion Flue Gas,” Presented at the Second International Conference on Managing Hazardous Air Pollutants, Washington, DC, Jul. 13-15, 1993, pp. VII39-VII-65.
Donnet et al., eds., Carbon Black: Science and Technology, 2nd Edition, Marcel Dekker, New York, 1993, pp. 182-187, 218-219.
Dunham et al., “Investigation of Sorbent Injection for Mercury Control in Coal-Fired Boilers,” Energy & Environmental Research Center, University of North Dakota, Sep. 10, 1998, 120 pages.
Durham et al., “Full-Scale Evaluation of Mercury Control by Injecting Activated Carbon Upstream of ESPS,” Air Quality IV Conference, ADA Environmental Solutions, Littleton, Colorado, Sep. 2003, 15 pages.
Edgar et al., “Process Control,” excerpts from Perry's Chemical Engineers' Handbook, 7th ed., 1997, 5 pages.
Edwards et al., “A Study of Gas-Phase Mercury Speciation Using Detailed Chemical Kinetics,” in Journal of the Air and Waste Management Association, vol. 51, Jun. 2001, pp. 869-877.
Elliott, “Standard Handbook of PowerPlant Engineering,” excerpts from pp. 4.77-4.78, 4.109-4.110, 6.3-6.4, 6.57-6.63, McGraw Hill, Inc., 1989, 15 pages.
Fabian et al., “How Bayer incinerates wastes,” Hydrocarbon Processing, Apr. 1979, pp. 183-192.
Felsvang et al., “Activated Carbon Injection in Spray Dryer/ESP/FF for Mercury and Toxics Control,” 1993, pp. 1-35.
Felsvang, K. et al., “Air Toxics Control by Spray Dryer,” Presented at the 1993 SO2 Control Symposium, Aug. 24-27, 1993, Boston, MA, 16 pages.
Felsvang, K. et al., “Control of Air Toxics by Dry FGDSystems,” Power-Gen '92 Conference, 5th International Conference & Exhibition for the Power Generating Industries, Orlando, FL, Nov. 17-19, 1992, pp. 189-208.
Fujiwara et al., “Mercury transformation behavior on a bench-scale coal combustion furnace,” Transactions on Ecology and the Environment, 2001, vol. 47, pp. 395-404.
Galbreath et al., “Mercury Transformations in Coal Combustion Flue Gas,” Fuel Processing Technology, 2000, vol. 65-66, pp. 289-310.
Gale et al., “Mercury Speciation as a Function of Flue Gas Chlorine Content and Composition in a 1 MW Semi-Industrial Scale Coal-Fired Facility,” in Proceedings of the Mega Symposium and Air & Waste Management Association's Specialty Conference, Washington, DC, May 19-22, 2003, Paper 28, 19 pages.
Gale, “Mercury Adsorption and Oxidation Kinetics in Coal-Fired Flue Gas,” Proceedings of the 30th International Technical Conference on Coal Utilization & Fuel Systems, 2005, pp. 979-990.
Gale, “Mercury Control with Calcium-Based Sorbents and Oxidizing Agents,” Final Report of Southern Research Institute, Jul. 2005, 137 pages.
Gale, “Mercury Control with Calcium-Based Sorbents and Oxidizing Agents,” Southern Research Institute, Mercury Control Technology R&D Program Review Meeting, Aug. 12-13, 2003, 25 pages.
Ganapathy, V., “Recover Heat From Waste Incineration,” Hydrocarbon Processing, Sep. 1995, 4 pages.
Geiger et al, “Einfluß des Schwefels auf Die Doxin- und Furanbuilding bei der Klarschlammverbrennung,” VGB Kraftwerkstechnik, 1992, vol. 72, pp. 159-165.
Ghorishi et al., “Effects of Fly Ash Transition Metal Content and Flue Gas HCl/SO2 Ratio on Mercury Speciation in Waste Combustion,” in Environmental Engineering Science, Nov. 2005, vol. 22, No. 2, pp. 221-231.
Ghorishi et al., “In-Flight Capture of Elemental Mercury by a Chlorine-Impregnated Activated Carbon,” presented at the Air & Waste Management Association's 94h Annual Meeting & Exhibition, Orlando, FL, Jun. 2001, pp. 1-14.
Ghorishi, “Fundamentals of Mercury Speciation and Control in Coal-Fired Boilers,” EAP Research and Development, EPA-600/R-98-014, Feb. 1998, pp. 1-26.
Granite et al., “Novel Sorbents for Mercury Removal from Flue Gas,” National Energy Technology Laboratory, Apr. 2000, 10 pages.
Granite et al., “Sorbents for Mercury Removal from Flue Gas,” U.S. Dept. of Energy, Report DOE/FETC/TR—98-01, Jan. 1998, 50 pages.
Griffin, “A New Theory of Dioxin Formation in Municipal Solid Waste Combustion,” Chemosphere, 1986, vol. 15, Nos. 9-12, pp. 1987-1990.
Griswell et al., “Progress Report on Mercury Control Retrofit at the Colstrip Power Station,” Power Plant Air Pollutant Control “MEGA” Symposium, Paper #91, Aug. 30-Sep. 2, 2010, pp. 1-23.
Gullet, B.K. et al, “The Effect of Sorbent Injection Technologies on Emissions of Coal-Based, Based, Metallic Air Toxics,” Proceedings of the 1993 S02 Control Symposium, vol. 2, U.S. EPA (Research Triangle Park, NC) Session 6A, Boston, MA, Aug. 24-27, 1993, 26 pages.
Gullett, B. et al., “Bench-Scale Sorption and Desorption of Mercury with Activated Carbon,” Presented at the 1993 International Conference on Municipal Waste Combustion, Williamsburg, VA, Mar. 30-Apr. 2, 1993, pp. 903-917.
Gullett, B. et al., “Removal of Illinois Coal-Based Volatile Tracy Mercury,” Final Technical Report, Sep. 1, 1996 through Aug. 31, 1997, 2 pages.
Guminski, “The Br—Hg (Bromine-Mercury) System,” Journal of Phase Equilibria, Dec. 2000, vol. 21, No. 6, pp. 539-543.
Gutberlet et al., “The Influence of Induced Oxidation on the Operation of Wet FGD Systems,” Air Quality V Conference, Arlington, VA, Sep. 19-21, 2005, 15 pages.
Hall et al., “Chemical Reactions of Mercury in Combustion Flue Gases,” Water, Air, and Soil Pollution, 1991, vol. 56, pp. 3-14.
Harlow et al., “Ash Vitrification—a Technology Ready for Transfer,” presented at the National Waste Processing Conference, 14th Biennial Conference, Long Beach, CA, Jun. 3-6, 1990, pp. 143-150.
Hein, K.R.G. et al., Research Report entitled, “Behavior of Mercury Emission from Coal Sewage Sludge Co-combustion Taking into Account the Gaseous Species,” Förderkennzeichen: PEF 398002, Apr. 2001 (English Abstract).
Henning et al., “Impregnated activated carbon for environmental protection,” Gas Separation & Purification, Butterworth-Heinemann Ltd., Feb. 1993, vol. 7(4), pp. 235-240.
Hewlette, Peter C., ed., Lea's Chemistry of Cement and Concrete, Fourth Edition, 1998, pp. 34-35.
Ismo et al., “Formation of Aromatic Chlorinated Compounds Catalyzed by Copper and Iron,” Chemosphere, 1997, vol. 34(12), pp. 2649-2662.
Jozewicz et al., “Bench-Scale Scale Investigation of Mechanisms of Elemental Mercury Capture by Activated Carbon,” Presented at the Second International Conference on Managing Hazardous Air Pollutants, Washington, D.C., Jul. 13-15, 1993, pp. VII-85 through VII-99.
Julien et al., “The Effect of Halides on Emissions from Circulating Fluidized Bed Combustion of Fossil Fuels,” Fuel, Nov. 1996, vol. 75(14), pp. 1655-1663.
Kaneko et al., “Pitting of stainless steel in bromide, chloride and bromide/chloride solutions,” Corrosion Science, 2000, vol. 42(1), pp. 67-78.
Katz, “The Art of Electrostatic Precipitation,” Precipitator Technology, Inc., 1979, 3 pages.
Kellie et al., “The Role of Coal Properties on Chemical and Physical Transformation on Mercury in Post Combustion,” presented at Air Quality IV Conference, Arlington, VA, Sep. 2003, pp. 1-14.
Kilgroe et al., “Control of Mercury Emissions from Coal-Fired Electric Utility Boilers: Interim Report including Errata dated Mar. 21, 2002,” prepared by National Risk Management Research Laboratory, U.S. EPA Report EPA-600/R-01-109, Apr. 2002, 485 pages.
Kilgroe et al. “Fundamental Science and Engineering of Mercury Control in Coal-Fired Power Plants,” presented at Air Quality IV Conference, Arlington, VA, Sep. 2003, 15 pages.
Kobayashi, “Japan EnviroChemicals, Ltd. Overview,” Feb. 3, 2002, 3 pages.
Kramlich, “The Homogeneous Forcing of Mercury Oxidation to Provide Low-Cost Capture,” Abstract, University of Washington, Department of Mechanical Engineering, Mar. 25, 2004, available at http://www.netl.doe.gov/publications/proceedings/04/UCR-HBCU/abstracts/Kramlich.pdf, pp. 1-2.
Krishnan et al., “Mercury Control by Injection of Activated Carbon and Calcium-Based Based Sorbents,” Solid Waste Management: Thermal Treatment and Waste-to-Energy Technologies, U.S. EPA and AWMA, Washington, DC, Apr. 18-21, 1995, pp. 493-504.
Krishnan et al., “Mercury Control in Municipal Waste Combustors and Coal Fired Utilities,” Environmental Progress, ProQuest Science Journals, Spring 1997, vol. 16, No. 1, pp. 47-53.
Krishnan et al., “Sorption of Elemental Mercury by Activated Carbons,” Environmental Science and Technology, 1994, vol. 28, No. 8, pp. 1506-1512.
Lange's Handbook of Chemistry, 14th ed, (1992), pp. 3.22-3.24, McGraw-Hill.
Lee et al., “Mercury Control Research: Effects of Fly Ash and Flue Gas Parameters on Mercury Speciation,” U.S. Environmental Protection Agency National Risk Management Research Laboratory and ARCADIS, as early as 1998, Geraghy & Miller, Inc., pp. 221-238, Research Triangle Park, NC.
Lee et al., “Pilot-Scale Study of the Effect of Selective Catalytic Reduction Catalyst on Mercury Speciation in Illinois and Powder River Basin Coal Combustion Flue Gases,” J. Air & Waste Manage. Assoc., May 2006, vol. 56, pp. 643-649.
Lemieux et at., “Interactions Between Bromine and Chlorine in a Pilot-Scale Hazardous Waste Incinerator,” paper presented at 1996 International Incineration Conference, Savannah, GA, May 6-10, 1996, 14 pages.
Li et al., “Effect of Moisture on Adsorption of Elemental Mercury by Activated Carbons,” Report No. EPA/600/A-00/104, U.S. EPA, Office of Research and Development Nation Risk Management, Research Laboratory (10-65), 2000, pp. 1-Li to 13-Li.
Li et al., “Mercury Emissions Control in Coal Combustion Systems Using Postassium Iodide: Bench-Scale and Pilot-Scale Studies,” Energy & Fuels, Jan. 5, 2009, vol. 23, pp. 236-243.
Linak et al., “Toxic Metal Emissions from Incineration: Mechanisms and Control,” Progress in Energy & Combustion Science, 1993, vol. 19, pp. 145-185.
Lissianski et al., “Effect of Coal Blending on Mercury Removal,” presented at the Low Rank Fuels Conference, Billings, MT, Jun. 24-26, 2003, pp. 1-9.
Livengood et al., “Development of Mercury Control Techniques for Utility Boilers,” for Presentation at the 88th Air & Waste Management Association Annual Meeting & Exhibit, Jun. 18-23, 1995, pp. 1-14.
Livengood et al., “Enhanced Control of Mercury Emissions Through Modified Speciation,” for Presentation at the Air & Waste Management Association's 90th Meeting & Exhibition, Jun. 8-13, 1997, 14 pages.
Livengood et al., “Investigation of Modified Speciation for Enhanced Control of Mercury,” Argonne National Laboratory, 1998, available at http://www.netl.doe.gov/publications/proceedings/97/97ps/ps_pdf/PS2B-9.pdf, pp. 1-15.
Luijk et al., “The Role of Bromine in the De Novo Synthesis in a Model Fly Ash System,” Chemosphere, 1994, vol. 28, No. 7, pp. 1299-1309.
Martel, K., “Brennstoff-und lastspezifische Untersuchungen zum Verhalten von Schwermetallen in Kohlenstaubfeuerungen [Fuel and load specific studies on the behavior of heavy metals in coal firing systems ],” Fortschritt-Berichte VDI, Apr. 2000, pp. 1-240.
McCoy et al., “Full-Scale Mercury Sorbent Injection Testing at DTE Energy's St. Clair Station,” Paper #97, DTE Energy, as early as 2004, pp. 1-9.
Meij et al., “The Fate and Behavior of Mercury in Coal-Fired Power Plants,” J. Air & Waste Manage. Assoc., Aug. 2002, vol. 52, pp. 912-917.
Mills Jr., “Techline: Meeting Mercury Standards,” as early as Jun. 18, 2001, available at http://www.netl.doe/publications/press/2001/tl_mercuryel2.html, printed on Feb. 5, 2002, pp. 1-3.
Moberg et al., “Migration of Trace Elements During Flue Gas Desulfurization,” Report No. KHM-TR-28, Jun. 1982 (abstract only).
Niksa et al., “Predicting Mercury Speciation in Coal-Derived Flue Gases,” presented at the 2003 Combined Power Plant Air Pollutant Control Mega Symposium, Washington, D.C., May 2003, pp. 1-14.
Oberacker et al., “Incinerating the Pesticide Ethylene Dibromide (EDB)—a field-Scale Trail Burn Evaluation of Environmental Performance,” Report EPA /600/D-88/198, Oct. 1988, pp. 1-11.
Olson et al., “An Improved Model for Flue Gas-Mercury Interactions on Activated Carbons,” presented at Mega Symposium May 21, 2003, Energy & Environmental Research Center publication, Paper # 142, pp. 1-8.
Olson et al., “Oxidation Kinetics and the Model for Mercury Capture on Carbon in Flue Gas,” presented at Air Quality V Conference, Sep. 21, 2005, pp. 1-7.
Oppenheimer et al., “Thermische Entsorgung von Produktionsabfällen,” Entsorgungs-Praxis, 2000, vol. 6, pp. 29-33.
Pasic et al., “Membrane Electrostatic Precipitation, Center for Advanced Materials Processing,” Ohio Coal Research Center Department of Mechanical Engineering, Ohio University, on or before 2001, pp. 1-Bayless to10-Bayless.
Paulik et al., “Examination of the Decomposition of CaBr2 with the Method of Simultaneous TG, DTG, DTA and EGA,” Journal of Thermal Analysis, vol. 15, 1979, 4 pages.
Pauling, L., General Chemistry, W.H. Freeman and Company, 1958, pp. 100-106 and 264.
Pavlish et al., “Status Review of Mercury Control Options for Coal-Fired Power Plants,” Fuel Processing Technology, Aug. 2003, vol. 82, pp. 89-165.
Perry, Robert H., Perry's Chemical Engineering Handbook, 1997, McGraw-Hill, p. 18-74.
Richardson et al., “Chemical Addition for Mercury Control in Flue Gas Derived from Western Coals,” presented at the 2003 Combined Power Plant Air Pollutant Control Mega Symposium, Washington D.C., May 2003, Paper # 63, pp. 1-16.
Rodriguez et al., “Iodine Room Temperature Sorbents for Mercury Capture in Combustion Exhausts,” 2001, 14 pages.
Samaras et al., “PCDD/F Prevention by Novel Inhibitors: Addition of Inorganic S- and N-Compounds in the Fuel before Combustion,” Environmental Science and Technology, 2000, vol. 34, No. 24, pp. 5092-5096.
Sarkar et al., “Adsorption of Mercury(II) by Kaolinite,” Soil Science Society of America Journal, 1999, vol. 64(6), pp. 1968-1975, abstract only, 1 page.
Schmidt et al., “Innovative Feedback Control System for Chemical Dosing to Control Treatment Plant Odors,” Proceedings of the Water Environment Federation, WEFTEC 2000: Session 11 Session 20, pp. 166-175 (Abstract), 2 pages.
Schuetze et al., “Redox potential and co-removal of mercury in wet FGD scrubbers,” Air Quality VIII Conference, Crystal City, VA, Oct. 24-27, 2011, 1 page.
Schüetze et al., “Strategies for enhanced co-removal of mercury in wet FGD-scrubbers process control and additives,” Flue Gas Cleaning, Helsinki, Finland, May 26, 2011, 25 pages.
Senior et al., “Gas-Phase Transformations of Mercury in Coal-Fired Power Plants,” Fuel Processing Technology, vol. 63, 2000, pp. 197-213.
Senior, “Behavior of Mercury in Air Pollution Control Devices on Coal-Fired Utility Boilers,” Power Production in the 21st Century: Impacts of Fuel Quality and Operations, Engineering Foundation Conference, Snowbird, UT, Oct. 28-Nov. 2, 2001, 17 pages.
Serre et al., “Evaluation of the Impact of Chlorine on Mercury Oxidation in a Pilot-Scale Coal Combustor—the Effect of Coal Blending,” U.S. Environmental Protection Agency, Sep. 2009, 21 pages.
Singer, J., ed., “Development of Marine Boilers,” Combustion Fossil Power, Combustion Engineering, Inc., Windsor, CT, 1991, pp. 10-4 to 10-14.
Singer, J., ed., Combustion Fossil Power, Combustion Engineering, Inc., 1991, Windsor, CT, pp. 2-1 to 2-44, 3-1 to 3-34, 11-1 to 11-37, 15-1 to 15-76, 16-1 to 16-33, A-1-1 to A-55 and B1-B18.
Sjostrom et al., “Full-Scale Evaluation of Mercury Control at Great River Energy's Stanton Generating Station Using Injected Sorbents and a Spray Dryer/Baghouse,” to be presented at Air Quality III Conference, Session A3b, 2002, 14 pages.
Sjostrom et al., “Full-Scale Evaluation of Mercury Control by Injecting Activated Carbon Upstream of a Spray Dryer and Fabric Filter,” Presented at the 2004 combined power plant air pollutant control mega symposium, Washington, D.C., Aug. 2004, 18 pages.
Sjostrom et al., “Long-Term Carbon Injection Field Test for > 90% Mercury Removal for a PRB Unit with a Spray Dryer and Fabric Filter,” ADA-ES, Inc. Final Scientific/Technical Report, Apr. 2009, 82 pages.
Sjostrom, “Evaluation of Sorbent Injection for Mercury Control,” ADA-ES, Inc. Topical Report for Basin Electric Power Cooperative's Laramie River Station, Jan. 16, 2006, 49 pages.
Sjostrom, “Evaluation of Sorbent Injection for Mercury Control,” Topical Report for Sunflower Electric's Holcomb Station, U.S. DOE Cooperative Agreement No. DE-FC26-03NT41986, Topical Report No. 41986R07, Jun. 28, 2005, 85 pages.
Sliger et al., “Towards the Development of a Chemical Kinetic Model for the Homogeneous Oxidation of Mercury by Chlorine Species,” Fuel Processing Technology, vol. 65-66, 2000, pp. 423-438.
Speight, ed., The Chemistry and Technology of Coal, CRC Press, 1994, pp. 152-155.
Starns et al., “Full-Scale Evaluation of Toxecon II™ on a Lignite-Fired Boiler” presented at US EPA/DOE/EPRI Combiner Power Plant Air Pollutant Control Symposium: The Mega Symposium, Washington, DC, Aug. 30-Sep. 2, 2004, 14 pages.
Sudhoff, “Anticipated Benefits of the Toxecon Retrofit for Mercury and Multi-Pollutant Control Technology,” National Energy Technology Laboratory, Nov. 19, 2003, available at http://www.netl.doe.gov/technologies/coalpower/cctc/pubs/Benefits_TOXECON_111903.pdf, pp. 1-20.
Suzuki et al., “Instrumental neutron activation analysis for coal,” Bunseki Kagaku, vol. 34, No. 5, 1985, pp. 217-223 (with English abstract).
Teller et al., “Mercury Removal from Incineration Flue Gas,” Air and Water Technologies Co., for presentation at the 84th Annual Meeting & Exhibition Vancouver, British Columbia, Jun. 16-21, 1991, 10 pages.
Turner et al., Fabric Filters, Chapter 5 of OAQPS Control Cost Manual, United States EPA, Office of Air Quality Planning and Standards, Dec. 1998, pp. at 5-1 to 5-64.
Uehara et al., “Thermal Ignition of Calcium Hypochlorite,” Combustion and Flame, vol. 32, 1978, pp. 85-94.
United States Environmental Protection Agency, “Study of Hazardous Air Pollutant Emissions from Electric Tility Steam Generating Units,” Report to Congress, vol. 1-2, EPA-453/R-98-004a&b, Feb. 1998, pp. 1-165.
Urabe et al., “Experimental Studies on Hg Vapour Removal Using Corona Discharge for Refuse Incinerator,” Chemical Abstracts, Oct. 1997, vol. 109, 37 pages (includes translation).
Urano, S., “Studies on Bleaching Powder, VII. The Decomposition of Calcium Hypochlorite by Heat in the Presence of Calcium Chloride,” Journal of the Society of Chemical Industry of Japan, vol. 31, 1928, pp. 46-52 (no translation).
Verhulst et al., “Thermodynamic behaviour of metal chlorides and sulfates under the conditions of incineration furnaces,” Environmental Science & Technology, 1996, vol. 30, No. 1, pp. 50-56.
Vidic et al., “Uptake of Elemental Mercury Vapors by Activated Carbons;,” Journal of the Air & Waste Management Association, 1996, vol. 46, pp. 241-250.
Vidic et al., “Vapor-phase elemental mercury adsorption by activated carbon impregnated with chloride and cheltinq agents,” Carbon, 2001, vol. 39, pp. 3-14.
Vosteen et al., Mercury Sorption and Mercury Oxidation by Chlorine and Bromine at SCR DeNOx Catalyst (Part A: Oxidation), 9th Annual EPA, DOE, EPRI, EEI Conference on Clean Air, Mercy Global Warming & Renewable Energy, Tucson, AZ, Jan. 24, 2005, 38 pages.
Vosteen et al, “Mercury-Related Chemistry in Waste Incineration and Power Generation Flue Gases,” Sep. 2003, Air Quality IV, pp. 1-8.
Vosteen et al., “Bromine Enhanced Mercury Abatement from Combustion Flue Gases—Recent Industrial Applications and Laboratory Research,” VGB PowerTech, International Journal for Electricity and Heat Generation, 2006, vol. 86, No. 3, pp. 70-75.
Vracar, Rajko Z., “The Study of Chlorination Kinetics of Copper (I) Sulfide by Calcium Chloride in Presence of Oxygen,” Metallurgical and Materials Transactions B, Aug. 2000, vol. 31(4), pp. 723-731.
Wanke et al., “The influence of flame retarded plastic foams upon the formation of Br containing dibenzo-p-dioxins and dibenzofurans in a MSWI,” Organohalogen Compounds, 1996, vol. 28, pp. 530-535.
Weast, Robert C., Ph.D., CRC Handbook of Chemistry and Physics, 1982-1983, CRC Press, pp. F76-F77.
Weber et al., “The Role of Copper(II) Chloride in the Formation of Organic Chlorine in Fly Ash,” Chemosphere, 2001, vol. 42, pp. 479-582.
White et al., “Field Test of Carbon Injection for Mercury Control at Camden County Municipal Waste Combustor,” EPA-600/R-93-181 (NTIS PB94-101540), Sep. 1993, pp. 1-11.
Working project report for period Oct. 1, 1999 to Sep. 30, 2001 from Institut fur Verhrenstechnik und Dampfkesselwessen (IVD), Universitat Stuttgart, dated Mar. 28, 2002, pp. 14-38.
Zygarlicke et al., “Flue gas interactions of mercury, chlorine, and ash during coal combustion,” Proceedings of the 23rd International Technical Conference on Coal Utilization and Fuel Systems, Clearwater, Florida, Mar. 9-13, 1998, pp. 517-526 (ISBN 0-03206602302).
Zevenhoven et al., “Control of Pollutants in flue gases and fuel gases,” Trace Elements, Alkali Metals, 2001, 32 pages.
Official Action for Canadian Patent Application No. 2788820, dated Nov. 29, 2017, 3 pages.
Notice of Allowance for Canadian Patent Application No. 2788820, dated Feb. 4, 2018, 1 pages.
Protest for Canadian Patent Application No. 2788820, dated Feb. 26, 2018, 6 pages.
Notice of Protest for Canadian Application No. 2788820, dated Mar. 7, 2018, 1 page.
Confirmation of Notice of Protest for Canadian Application No. 2788820, dated Mar. 7, 2018, 1 page.
Protest for Canadian Application No. 2788820, dated Nov. 6, 2018, 10 pages.
Notice of Protest for Canadian Patent Application No. 2788820, dated Nov. 26, 2018, 1 page.
Confirmation of Notice of Protest for Canadian Application No. 2788820, dated Nov. 26, 2018, 1 page.
Notice of Protest for Canadian Application No. 2793326, dated Feb. 3, 2017, 16 pages.
Notice of Protest for Canadian Application No. 2793326, dated Jul. 7, 2017, 6 pages.
Notice of Protest for Canadian Application No. 2793326, dated Apr. 19, 2018, 17 pages.
Notice of Withdrawal of Notice of Allowance for Canadian Application No. 2793326, dated Apr. 30, 2018, 1 page.
Official Action for U.S. Appl. No. 13/861,162, dated Mar. 6, 2014 10 pages.
Notice of Allowance for U.S. Appl. No. 13/861,162, dated Jul. 7, 2014.
Official Action for U.S. Appl. No. 14/512,142, dated Oct. 15, 2015, 10 pages.
Notice of Allowance for U.S. Appl. No. 14/512,142, dated Mar. 28, 2016, 8 pages.
Official Action for U.S. Appl. No. 15/217,749 dated Jun. 12, 2017, 9 pages.
Notice of Allowance for U.S. Appl. No. 15/217,749 dated Sep. 21, 2017, 7 pages.
Official Action for U.S. Appl. No. 15/694,536 dated Apr. 2, 2018, 7 pages.
Notice of Allowance for U.S. Appl. No. 15/694,536 dated Aug. 6, 2018, 5 pages.
Official Action for U.S. Appl. No. 16/503,239, dated Jan. 13, 2020 9 pages.
Final Action for U.S. Appl. No. 15/941,522, dated Jan. 9, 2020 14 pages.
U.S. Appl. No. 16/503,239, filed Jul. 3, 2018, Sjostrom et al.
U.S. Appl. No. 16/590,178, filed Oct. 1, 2019, Senior et al.
Related Publications (1)
Number Date Country
20190076781 A1 Mar 2019 US
Provisional Applications (1)
Number Date Country
61622728 Apr 2012 US
Continuations (3)
Number Date Country
Parent 15694536 Sep 2017 US
Child 16188758 US
Parent 15217749 Jul 2016 US
Child 15694536 US
Parent 13861162 Apr 2013 US
Child 14512142 US
Continuation in Parts (1)
Number Date Country
Parent 14512142 Oct 2014 US
Child 15217749 US