The present disclosure relates generally to elevator systems and, more particularly, to a control system and method for an elevator system.
Elevator systems typically include an elevator car positioned in a hoistway for carrying passengers and loads between various floors of a building. Elevator systems also include motors, which provide the requisite thrust force to move the elevator cars within the hoistways. Regenerative drives may be used to achieve desired elevator car movement and to generate electricity.
Regenerative drives may typically include a converter on the input or power utility grid side and an inverter on the motor side. In the design of a regenerative drive, power demand of the inverter is matched by an appropriate power capability of the converter. Power demands for operating elevators range from positive to negative. With positive power demands, externally generated power, such as power from a power utility grid, is used. With negative power demands, the load in the elevator drives the motor so it produces electricity as a generator. Use of the motor to produce electricity as a generator is commonly called regeneration. Regenerative drives may operate on a three-phase power input.
In addition, regenerative drives may be multilevel with a multilevel converter and a multilevel inverter. For example, a three-level regenerative drive may have a three-level converter and a three-level inverter. However, there are some issues in using a three-level converter and a three-level inverter. One issue is neutral-point voltage balancing, and another challenge is thermal management in the devices.
Accordingly, there exists a need for a control system that achieves both neutral-point voltage balancing and device thermal balancing simultaneously.
According to one embodiment, a control system having a motor is disclosed. The control system may comprise a converter operatively connected to a power source, the converter having a plurality of devices in selective communication with each phase of the power source; an inverter operatively connected to a motor, the inverter having a plurality of devices in selective communication with each phase of the motor; and a controller operatively connected to the converter or inverter. The controller may be configured to receive control command signals, receive state feedback signals, and generate duty cycle signals for upper and lower arms of each phase of the motor based at least in part on the control command signals and state feedback signals. The duty cycle signals may minimize neutral point current in the converter or inverter.
In another embodiment, the duty cycle signals may relieve thermal stress across the plurality of devices.
In another embodiment, the controller may be further configured to generate duty cycle injection signals based at least in part on the state feedback signals.
In another embodiment, the controller may be further configured to generate a three-phase duty cycle signal based at least in part on the control command signals.
In another embodiment, the controller may be further configured to generate a duty cycle reference signal using the three-phase duty cycle signal.
In another embodiment, the controller may be further configured to determine the duty cycle signals for the upper and lower arms of each phase using the following formula:
where D*i is the duty cycle reference signal, D*abc is the three-phase duty cycle signal, D*abc+ is the duty cycle signal for the upper arm, D*abc− is the duty cycle signal for the lower arm, and D*off1 and D*off2 are the duty cycle injection signals.
In another embodiment, the controller may be further configured to determine the duty cycle signals for the upper and lower arms of each phase using the following formula:
where D*i is the duty cycle reference signal, D*abc is the three-phase duty cycle signal, D*abc+ is the duty cycle signal for the upper arm, D*abc− is the duty cycle signal for the lower arm, D*off1 is the duty cycle injection signal from the DC voltage difference PI regulator, D*off2 is the duty cycle injection signal from the harmonic calculator, D*i+ is the positive side of the duty cycle corresponding to the i (=a, b, or c) phase, and D*i− is the negative side of the duty cycle corresponding to the i (=a, b, or c) phase.
In another embodiment, the controller may be further configured to determine dead-time compensation for each phase using the following formula:
ΔD*comp=−sign(i)×TDT×Fs
where ΔD*comp is the dead-time compensation, i is phase current direction, TDT is dead-time duration, and Fs is pulse width modulation frequency.
In another embodiment, the converter or inverter may have a diode-neutral-point-clamped topology or a T-type topology.
In another embodiment, the control system may be applied to an elevator system.
According to another embodiment, a method for controlling a converter or an inverter is disclosed. The method may comprise receiving state feedback signals and control command signals, generating duty cycle injection signals based at least in part on the state feedback signals, generating a three-phase duty cycle signal based at least in part on the control command signals, and generating duty cycle signals for upper and lower arms of each phase of the motor which simultaneously balance neutral point voltage and thermal stress in the converter or inverter. The duty cycle signals may be based at least in part on the duty cycle injection signals and the three-phase duty cycle signal.
In another embodiment, the method may further comprise determining dead-time compensation for each phase based at least in part on phase current direction, dead-time duration, and pulse width modulation frequency.
In another embodiment, the method may further comprise modifying the duty cycle signals to incorporate the dead-time compensation.
In another embodiment, the method may further comprise the converter or inverter having a diode-neutral-point-clamped topology or a T-type topology.
In another embodiment, the method may further comprise determining values of the duty cycle injection signals based at least in part on the state feedback signals and a voltage difference between upper and lower DC buses of the converter or inverter.
According to yet another embodiment an elevator system is disclosed. The elevator system may comprise an elevator car disposed in a hoistway and a motor operatively connected to the elevator car. The motor may generate a thrust force to move the elevator car within the hoistway. The elevator system may further comprise a power source operatively connected to the motor, the power source supplying power to the motor; a converter operatively connected to the power source, the converter having a plurality of devices in selective communication with each phase of the power source; and an inverter operatively connected to the motor, the inverter having a plurality of devices in selective communication with each phase of the motor, and a controller in communication with the converter or inverter. The controller may be configured to receive control command signals, receive state feedback signals, and generate duty cycle signals for upper and lower arms of each phase of the motor that simultaneously balance neutral point voltage and thermal stress in the converter or inverter. The duty cycle signals may be based at least in part on the control command signals and the state feedback signals.
In another embodiment, the controller may be further configured to determine dead-time compensation for each phase of the motor, and modify the duty cycle signals to include the dead-time compensation.
In another embodiment, the converter or inverter may have a diode-neutral-point-clamped topology or a T-type topology.
In another embodiment, the controller may be further configured to have a harmonic calculator, the harmonic calculator generating a duty cycle injection signal that balances neutral point voltage of the converter or inverter.
In another embodiment, the controller may be further configured to have a voltage difference regulator, the voltage difference regulator generating a duty cycle injection signal that balances thermal stress across the plurality of devices in the converter or inverter.
While the present disclosure is susceptible to various modifications and alternative constructions, certain illustrative embodiments thereof, will be shown and described below in detail. It should be understood, however, that there is no intention to be limited to the specific embodiments disclosed, and the intention is to cover all modifications, alternative constructions, and equivalents along within the spirit and scope of the present disclosure.
Referring now to the drawings, and with specific reference to
As shown in
A power source 36 (as shown in
Referring now to
Furthermore, each phase-leg R, S, T of the converter 32 may have a plurality of devices 38 in selective communication with each phase 40 of the power source 36, and each phase-leg W, V, U of the inverter 34 may have a plurality of devices 38 in selective communication with each phase 40 of the motor 28. The regenerative drive 30 may be a multilevel drive having a multilevel converter 32 and a multilevel inverter 34. In this example, the regenerative drive 30 may be a three-level drive with a three-level converter 32 and a three-level inverter 34. More specifically, each phase-leg 42 of the converter 32 and inverter 34 may output three levels of voltage, e.g., a positive voltage, a neutral point voltage, and a negative voltage.
As shown best in
A control system 48 may be used to control the regenerative drive 30. More specifically, a controller 50 may be operatively connected to and used to control the converter 32 and inverter 34. Although the controller 50 is shown and described as applying to both the converter 32 and the inverter 34, it is to be understood that there may be two separate controllers instead of one controller, e.g., one controller for the converter 32 and one controller for the inverter 34. The controller 50 may comprise a processor (e.g., “computer processor”) or processor-based device that may include or be associated with a non-transitory computer readable storage medium having stored thereon computer-executable instructions. It is understood that the control system 48 and controller 50 may include other hardware, software, firmware, or combinations thereof.
As shown best in
A D-Q current regulator 54 may receive the D-Q current command signals i*q, i*d from the outer regulator 52, as well as measured D-Q current signals iq, id, to generate D-Q duty cycle command signals D*q, D*d. A DQ/ABC transformation module 56 receives the D-Q duty cycle command signals D*q, D*d and phase angle θ. The DQ/ABC transformation module 56 converts the two-phase D-Q duty cycle command signals D*q, D*d into three-phase quantities, generating a three-phase duty cycle signal D*abc.
The three-phase duty cycle signal D*abc, and state feedback signals are fed into a thermal and neutral point (NP) balancing module 58. The thermal and NP balancing module 58 generates duty cycle signals D*abc−, D*abc− for upper and lower arms of each phase of the motor that balance neutral point voltage and thermal stress in the converter and/or inverter. More specifically, as shown best in
The harmonic calculator 64 receives the state feedback signals. Based on the state feedback signals, the harmonic calculator 64 generates a duty cycle injection signal D*off2 that balances NP voltage of the converter and/or inverter. In order to determine a value of duty cycle injection signal D*off2, the harmonic calculator 64 may be implemented using techniques such as, without limitation, a look-up table, linear equations, nonlinear equations, and the like.
A higher value for the duty cycle injection signal D*off2 indicates an increased injection applied to the converter and/or inverter. Therefore, increased current flows through outer insulated-gate bipolar transistors (IGBTs) and diodes, while less current flows through the neutral point path. When output current is high and frequency is low, a higher value of D*off2 can be chosen. When the converter/inverter has a decreased load, then a lower value of D*off2 may be appropriate for switching loss reduction. In so doing, the harmonic calculator 64 minimizes NP current in order to maintain a desired NP voltage of the converter/inverter.
The state feedback signals may include a voltage difference between upper and lower DC buses of the converter and inverter. The voltage difference between the upper and lower DC buses is fed into the DC voltage difference PI regulator 66. The DC voltage difference PI regulator 66 generates duty cycle injection signal D*off1 that eliminates steady-state NP voltage unbalance and has slow dynamics in order to prevent instability. In so doing, the DC voltage difference PI regulator 66 generates duty cycle injection signal D*off1 that balances or relieves uneven thermal stress across the plurality of devices in the converter/inverter.
Together with the three-phase duty cycle signal D*abc, the duty cycle injection signals D*off1 and D*off2 from modules 64, 66 are fed into the modulator 68. The modulator 68 determines the duty cycles for the upper and lower arms of each phase of the motor, generating duty cycle signals D*abc+, D*abc−. In order to calculate the duty cycles for upper and lower arms of each phase leg, the modulator 68 may use the following formula:
where D*i is a duty cycle reference signal, D*abc is the three-phase duty cycle signal, D*abc+ is the duty cycle signal for the upper arm, D*abc− is the duty cycle signal for the lower arm, D*off1 is the duty cycle injection signal from the DC voltage difference PI regulator, and D*off2 is the duty cycle injection signal from the harmonic calculator.
It is to be understood that the neutral point balancing algorithm from the DC voltage difference PI regulator 66 with output D*off1 and the thermal balancing algorithm from the harmonic calculator 64 with output D*off2 may be used independently with a variety of base pulse width modulation (PWM) techniques. For example, in another embodiment, the above equations may be modified, and the modulator 68 may use the following formula in order to calculate the duty cycles for upper and lower arms of each phase leg:
where D*i is the duty cycle reference signal, D*abc is the three-phase duty cycle signal, D*abc+ is the duty cycle signal for the upper arm, D*abc− is the duty cycle signal for the lower arm, D*off1 is the duty cycle injection signal from the DC voltage difference PI regulator, D*off2 is the duty cycle injection signal from the harmonic calculator, D*i+ is the positive side of the duty cycle corresponding to the i (=a, b, or c) phase, and D*i− is the negative side of the duty cycle corresponding to the i (=a, b, or c) phase.
Other base PWM techniques that may be used include, but are not limited to, space vector PWM (SPWM), sin-triangle PWM with third harmonic injection, discontinuous PWM (DPWM) in which the switches are not switched during a period of large current in the alternating current waveform (e.g., converter/inverter), and the like.
Referring back to
where ΔD*comp is the dead-time compensation, i is the phase current direction, TDT is the dead-time duration, Fs is the PWM frequency, D*abc+ is the duty cycle signal for the upper arm, D*abc− is the duty cycle signal for the lower arm, D**abc+ is the modified duty signal for the upper arm, and D**abc− is the modified duty signal for the lower arm.
A PWM modulator 62 may receive the modified duty signals D**abc+, D**abc− for triangle comparison. Triangle comparison controls semiconductor devices in the power circuit and may be implemented in the PWM modulator 62, as illustrated in
If D*i+≥Carrier+, then Ti1=1, Ti3=0; else Ti1=0, Ti3=1
If D*i−≥Carrier−, then Ti4=1, Ti2=0; else Ti4=0, Ti2=1
where D*i− is the negative side of the duty cycle corresponding to the i (=a, b, or c) phase, D*i− is the positive side of the duty cycle corresponding to the i (=a, b, or c) phase, Carrier+ is the positive side of the carrier, Carrier− is the negative side of the carrier, and Ti1˜Ti4 are the output logic signals controlling corresponding IGBTs in
Turning now to
From the foregoing, it can be seen that the teachings of this disclosure can find industrial or commercial applications, such as, including but not limited to, control systems for regenerative drives. Such control systems may be used, for example, in traction applications, such as, including but not limited to, elevator systems.
The described disclosure provides a control system and method for a three-level converter and/or inverter in a regenerative drive. The disclosed modulation formulae for the control system and method are convenient for implementation in digital controllers. Using the disclosed modulation formulae appropriately, it is possible to control the neutral point current in order to balance the neutral point voltage, thereby minimizing the DC-link capacitance requirement. At the same time, the thermal stress in the converter/inverter can be distributed evenly among all the devices, which translates into a significant increase in the converter/inverter power throughput and a substantial enhancement in the expected device lifetime.
The disclosed controller conveniently manages thermal stress of the devices because the disclosed modulation techniques are related to only one control variable (duty cycle injection signal D*off2) and the control logic is straightforward. Furthermore, the disclosed thermal balancing modulation technique allows for continuous variation of the control variable (duty cycle injection signal D*off2), thereby eliminating the need to switch back and forth between the neutral point balancing PWM and bipolar PWM and improving voltage total harmonic distortion.
Moreover, the disclosed modulation techniques include dead-time compensation. Compared to the prior art current waveform shown in
The modulation techniques disclosed herein can be used in both DNPC and T-type topologies for three-level converters and/or three-level inverters.
While the foregoing detailed description has been given and provided with respect to certain specific embodiments, it is to be understood that the scope of the disclosure should not be limited to such embodiments, and that the same are provided simply for enablement and best mode purposes. The breadth and spirit of the present disclosure is broader than the embodiments specifically disclosed and encompassed within the claims appended hereto. It is understood that features described with relation to a specific embodiment may be used with alternate embodiments where practicable.
Filing Document | Filing Date | Country | Kind |
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PCT/US2013/076172 | 12/18/2013 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2015/094232 | 6/25/2015 | WO | A |
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Number | Date | Country | |
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20160311645 A1 | Oct 2016 | US |