This disclosure relates generally to industrial machines, and, more specifically, to actuated shear pins and control systems and methods for selectively inhibiting relative movement of portions of the industrial machine using such pins.
Industrial machines, such as earth moving machines, construction machines, mining machines, or the like, can include movable work implements. For instance, a wheel loader can include a bucket disposed at a distal end of a lift arm. The lift arm is movable relative to a frame of the wheel loader, e.g., to lift and lower the bucket, and the bucket can be pivoted, e.g., to receive or dump a payload during material loading and transferring operations.
For desired operational performance, regular servicing or maintenance of industrial machines is performed. For inspection or maintenance of the lift arm and/or components associated with the lift arm, e.g., actuators, fluid transfer lines, of the like, the lift arm is generally maintained in a raised position. For instance, an operator may hold a lever in a position that actuates the lift arm to, and retains the lift arm in, the raised position. However, the lift arm may be brought down if one or more actuators malfunction, or if a person unwittingly moves the lever during inspection/maintenance. Some conventional maintenance routines include using an additional machine, such as a crane or service truck to retain the lift arm in the raised position. However, some wheel loaders are used in underground applications, where the use of additional machines is not practical or desired.
U.S. Pat. No. 10,995,470 describes an improvement to manually retaining a lift arm in a raised position. Specifically, the '470 patent relates to a service pin assembly for a machine that includes a service pin and a tray for retaining the service pin. The tray of the '470 patent can be manually moved between a first position that facilitates storage of the service pin with the machine and a second position that facilitates an engagement of the service pin with a lift arm of the machine and a frame of the machine to restrict relative movement therebetween.
While the '470 patent describes an improvement to conventional systems that required manual retention of a lever in an actuated position, the '470 patent requires a mechanic, operator or other individual to physically access the service pin and tray, e.g., by climbing onto the machine or approaching the location of the pin via a boom lift or the like. Physically accessing the pin can expose the individual to moving parts of the machine, which can be hazardous.
Example implementations of the present disclosure are directed toward overcoming the deficiencies described above. For instance, aspects of the present disclosure are directed to actuated shear pin designs and methods of using actuated shear pins to facilitate locking of components on industrial machines.
In an aspect of the present disclosure, an example machine includes a frame; one or more lift arms coupled to the frame and movable relative to the frame; a sensor; an actuated pin assembly comprising a locking pin actuatable between a stowed configuration and a locking configuration; and a controller. The controller is configured to perform actions including: with the actuated pin assembly in the stowed configuration, receiving a signal to lock the one or more lift arms relative to the frame; receiving sensor data from the sensor; determining, based on the sensor data, a position of the one or more lift arms relative to the frame; and based at least in part on the position corresponding to a locking position of the one or more lift arms, actuating the locking pin from the stowed configuration to the locking configuration.
In another aspect of this disclosure, an example method of locking out an implement on a machine includes: receiving a signal to lock the implement relative to the machine; receiving sensor data from a sensor on the machine; determining, based on the sensor data, a position of the implement relative to the machine; and based at least in part on the position corresponding to a locking position of the implement, actuating a locking pin from a stowed configuration to a locking configuration.
In yet another aspect of this disclosure, an example machine includes a frame; an implement coupled to the frame and movable relative to the frame; an actuated pin assembly comprising a locking pin actuatable between a stowed configuration and a locking configuration; and a controller. The controller is configured to perform actions including: with the actuated pin assembly in the stowed configuration, receiving a signal to lock the one or more lift arms relative to the frame; determining a position of the implement relative to the frame; based at least in part on the position corresponding to a locking position of the implement, generating a signal to actuate the locking pin from the stowed configuration to the locking configuration; and actuating the locking pin from the stowed configuration to the locking configuration based at least in part on the signal.
This disclosure generally relates to industrial machines, such as wheel loaders, with movable implements. The improvements and techniques described herein can result in improved safety for workers tasked with maintaining and/or servicing such machines. Although the present disclosure is described in connection with industrial machines, the systems and techniques described herein may be useful in other implementations in which it is desirable to impede relative motion of mechanical components. Wherever possible throughout this disclosure, the same reference numbers will be used through the drawings to refer to the same or like features.
More specifically, the lift arm assembly 100 includes a frame 102, a first lift arm 104a and a second lift arm 104b (collectively, the lift arms 104) coupled to, and movable relative to, the frame 102. For clarity, only a portion of the frame 102 is illustrated. However, in examples, the frame 102 may support traction devices (e.g., wheels, tracks, or the like), one or more power sources (e.g., a hydrostatic drive, an engine, or the like), a cabin for housing an operator, and/or other features. In still further examples, the frame 102 shown in
The lift arms 104 are coupled to the frame 102 and are configured to rotate relative to the frame 102, as noted above. More specifically, first ends 106 of the lift arms 104 are disposed to couple to the frame 102, e.g., at a pivot 108. The lift arms 104 move about the pivot 108 relative to the frame 102. The pivot 108 may be embodied as one or more pins, latches, and/or any other coupling that facilitates pivoting of the lift arms 104 relative to the frame 102. Second or distal ends 110 of the lift arms 104 are configured for attachment of a work implement, e.g., a bucket (not shown). For instance, in the example of
Although omitted from
As also illustrated in
The actuated pin assemblies 114 are secured to the lift arms 104, respectively, at a position to selectively inhibit movement of the lift arms 104 relative to the frame 102. More specifically, and as detailed further below with reference to
In the example of
In the stowed position (not illustrated in
In more detail, the sensor(s) 136 may include one or more sensors associated with the lift arms 104, the frame 102, and/or the actuated pin assemblies 114. For instance, and without limitation, the sensor(s) 136 can include position and/or state sensors that sense a position or presence of the lift arms 104 relative to the frame 102. In examples, data from the sensor(s) 136 can indicate that the lift arms 104 are in a raised position or a lowered position, e.g., relative to the frame 102. In other examples, the sensor(s) 136 can include position and/or state sensors that sense a position or state of the actuated pin assemblies 114. Without limitation, data from the sensor(s) 136 can indicate whether the actuated pin assemblies 114 are in the locking configuration or in the stowed configuration. Additional examples of the sensor(s) 136 are discussed further herein.
The actuator(s) 138 are configured to selectively actuate components of the lift arm assembly 100. For instance, the actuator(s) 138 can include lift arm actuators, e.g., coupled to the frame 102 and to the lift arms 104, that cause the lift arms 104 to move relative to the frame 102, e.g., between a raised position and a lowered position. The actuator(s) 138 can also include actuators associated with the actuated pin assemblies 114, e.g., actuation of which configures the actuated pin assemblies 114 in the stowed or locking configurations. As noted above, and although not illustrated in
The controller(s) 140 are configured to control aspects of the lift arm assembly 100. The controller(s) 140 may include a central processing unit, a suitable memory component, various input/output peripherals, and other components typically associated with machine controllers. The controller(s) 140 may include programs, algorithms, data maps, etc., associated with operation of the aspects of the machine. In examples, the controller(s) 140 may be configured to receive information from multiple sources, such as, for example, the sensor(s) 136, the actuator(s) 138, and/or a machine operator for instance, via a control device or user interface element. In some instances, the controller(s) 140 may include a dedicated electronic control module (ECM) or other type of onboard computer of the machine. In some embodiments, aspects of the controller(s) 140 may be integrated into the sensor(s) 136 and/or the actuator(s) 138, e.g., such that the sensor(s) 136 and/or the actuator(s) 138 may be configured to perform operations discussed herein. In this case, the controller(s) 140, or certain aspects thereof, may be eliminated.
In examples detailed further below, including below with reference to
As will be appreciated from the foregoing, the controller(s) 140 may be configured to control the actuated pin assemblies 114, e.g., remotely. As a result, the arrangement and techniques described herein can obviate the need for an operator, mechanic, or other individual to physically place a shear pin to lock out the lift arms 104. Accordingly, aspects of this disclosure provide improved safety outcomes.
The lift arm assembly 100 illustrated in
Moreover, individual of the lift arms 104 may include more than one instance of the actuated pin assemblies 114. For example, multiple instances of the actuated pin assemblies 114 may be disposed along a length of the lift arms 104, each configured to secure the lift arms 104 at a different position relative to the frame 102. With specific reference to
Moreover, although the actuated pin assemblies 114 are illustrated as being secured to the lift arms 104, in other examples, the actuated pin assemblies 114 may be coupled to the frame 102. In such examples, the pin body 122, in the locking configuration, may be contacted by a surface of the lift arms 104. Stated differently, in the locking configuration, the pin body 122 may be disposed in a travel path of the lift arms 104, e.g., a travel path relative to the frame 102. Moreover, although the actuated pin assemblies 114 are disposed to selectively allow/prevent movement of the lift arms 104 relative to the frame 102, other instances of the actuated pin assemblies 114 may be used to prevent other relative movement. Without limitation, the actuated pin assemblies 114 may be disposed to selectively prevent movement of an implement relative to the lift arms 104, of articulating frame portions, and/or of any two components configured to move relative to each other. As will be appreciated with the benefit of this disclosure, the features and techniques described herein may be useful to prevent relative movement of any mechanical components in many applications. Aspects of this disclosure are not limited to use with lift arms on machines.
As illustrated in
In the example of
In the stowed configuration 202, the piston rod 216 is retracted, relative to the cylinder 208. Accordingly, the pin body 206 is also in a retracted position. As detailed further below with reference to
The cross-sectional view 300 of
In more detail, the cylinder 208 and the piston rod 216 comprise portions of an actuator 302, which may be one of the actuator(s) 138 discussed above. In more detail, the cylinder 208 at least partially defines a volume 304. A piston 306, to which the piston rod 216 is attached, is disposed in the volume 304. A piston seal 308 seals the volume 304. As in conventional actuators, the piston 306 is configured to slide, in an axial direction, relative to an inner surface of the cylinder 208 in response to a force applied on a side of the piston. In the illustrated example, the actuator 302 is a hydraulic actuator, and hydraulic fluid is selectively forced into the volume 304 to cause actuation of the piston 306. Hydraulic fittings, supply lines, and/or the like are not shown, for clarity. Moreover, although
As also shown in
The resilient member 324 may be a compressible member, e.g., made of a polymer, rubber, or the like. In some implementations, the resilient member 324 may be embodied as an isolation mount, e.g., a mushroom mount. Isolation mounts are conventionally used to accommodate displacement, damp vibration, reduce shock, or the like. In this example, the resilient member may be formed as two pieces, e.g., a first piece including the first radial protrusion 326 and a second piece including the second radial protrusion 328. Moreover, two or more of the first radial protrusion 326, the second radial protrusion 328, the washers 332 and/or the sleeve 334 may be formed as one or more integral parts. As will be appreciated, isolation mounts may have different sizes, shapes, durometer or hardness characteristics, or the like, e.g., depending on the application. In the example, the washers 332 and/or the sleeve 334 may be harder than the resilient member 324. For instance, the washers 332 and/or the sleeve 334 may be metal or other relatively rigid materials.
In still further examples, the resilient member 324 may be embodied as one or more other components that provide for non-destructive displacement of the pin body 206 relative to the piston rod 216, as described herein. As noted above, polymeric members may provide for such displacement, but other types of resilient members 324, such as springs, spaced-apart magnets, e.g., spaced in the radial direction, or the like, also are contemplated.
The actuated pin assembly 200 also includes a disc 336 arranged closer to the distal end of the piston rod 216 than the resilient member 324. Specifically, the disc 336 includes an axial opening sized to retain the outer surface of the piston rod 216, and the disc 336 is positioned between the resilient member 324 and the nut 218. In some examples, the disc 336 may be substantially cylindrical and the axial opening of the disc 336 may also be round. However, in other examples the disc 336 and/or the piston rod 216 may include anti-rotation features. In the example illustrated in
During assembly, the resilient member 324, washers 332, and the disc 336 are placed over the distal end of piston rod 216, e.g., with one of the washers 332 contacting a step 340 formed on the piston rod 216. As will be appreciated, the step 340 may be formed from a reduction in the diameter of the piston rod 216, although in other examples the step 340 may be formed via a collar or other diameter-altering structure secured to an outer surface of the piston rod 216. The step 340 provides an axial positioning of the resilient member 324 and other features just discussed. Specifically, the step 340 provides a rigid surface that inhibits further axial displacement, relative to the piston rod 216. Threading the nut 218 onto the piston rod will cause the disc 336 to move in the axial direction, thereby applying a force to compress the resilient member 324 in the axial direction, e.g., between the step 340 and the nut 218. The compression caused by tightening the nut 218 will cause the first and second radial protrusions 326, 328 to “pinch” the protrusion 314 of the axial opening 310 of the pin body 206. In the illustrated embodiment, the sleeve 334 may be sized, and sufficiently stiff, to maintain an axial distance between the washers 332 and prevent further tightening of the nut 218. In some examples, the nut 218 may be tightened to a predetermine torque, e.g., based on properties of the resilient member 324, a loading of the resilient member 324, and/or the like.
As noted above, the flats 338 or similar feature(s) may be provided to prevent relative rotation of the disc 336 to the piston rod 216 during tightening of the nut 218. However, as will be appreciated, the disc 336 and the piston rod 216 may rotate, e.g., together, during tightening of the nut 218. Accordingly, aspects of this disclosure also include a tool interface, via which rotation of the disc 336, e.g., relative to the pin body 206, may be prevented. In the example of
In this example, the threaded bolt 344 is sufficiently long to extend past the first end 212 of the pin body 206, e.g., for ready engagement by the tool. However, in other examples the bolt head may be disposed in the first bore 220 and may be accessed by a socket or similar tool. Similarly, the nut 218 may be tightened using a socket wrench, e.g., because the nut 218 is disposed in the first bore 220. Other tool interfaces and/or tool interface arrangements also are contemplated. For example, multiple instances of the threaded hole 342 may be formed through the disc 336, e.g., circumferentially spaced from each other. In this example, a tool may be configured to contact each of a plurality of bolts disposed in the threaded openings. Without limitation, the tool may have a plurality of surfaces configured to engage with the bolts. In other examples, instead of the threaded opening, the disc 336 can be replaced with a protrusion, e.g., that is engageable with a tool (such as a socket wrench) or with a differently-shaped opening that can receive a different tool, e.g., an Allen key or the like.
In the illustrated example, the portions of the axial opening 310 provide for coupling of the piston rod 216, e.g., via the protrusion 314 and the resilient member 324. However, at other axial positions of the pin body 206, the interior surface 312 is sized to be radially spaced from the piston rod 216 and other components associated with the piston rod 216. For example, the disc 336 is spaced from the first bore 222, the washers 332 are spaced from the first transitional section 320 and the intermediate section 316. The piston rod 216 and the cylinder 208 also are spaced from the interior surface 312. As detailed further below, minimizing contact of the pin body 206 and the piston rod 216 to the interface at the protrusion 314 and the resilient member 324 may prevent damage to both the actuator 302 and the pin body 206, e.g., by controlling how, and where, contact is made.
In the example of
In the example of
In the example of
In addition to using the resilient member 324 at the connection of the pin body 206 and the actuator 302, the inventors have found that the positioning of the resilient member 324, e.g., in the axial direction, may also provide benefits. As shown in
At an operation 502, the process 500 includes receiving a signal to secure one or more lift arms in a locked position. For example, an operator or maintenance worker may determine that a machine including the lift arms 104 should be repaired, inspected, or the like, and may enter a command, e.g., via a switch, button or other user input, indicating that the lift arms 104 should be “locked out.” The user interface may generate a signal corresponding to the command, and transmit the signal to the controller(s) 140 in some examples. In still further examples, the signal to enter the lock out mode may be generated by the vehicle, e.g., in response to a fault or the like. Without limitation, the signal may be generated in response to determining that a component of a machine to which the lift arms are coupled has malfunctioned, broken, or the like. Stated differently, the signal may be generated in response to any unsafe condition at the machine or involving the machine.
At an operation 504, the process 500 includes determining whether the lift arm(s) are in a position for locking. As detailed herein, the lift arms 104 may be locked, e.g., secured relative to the frame 102 in a raised position. The operation 504 may include receiving a signal confirming that the lift arms 104 are at (or above) the raised position at which they are locked out. For example, the operation 504 can include receiving a signal, e.g., from the sensor(s) 136 or the actuator(s) 138 confirming that the lift arms 104 are raised above a predetermined height, past a predetermined angle, or the like. The sensor(s) 136 can also include presence/absence sensors, which may confirm that the frame 102 would not obstruct actuation of the pin assembly to the locking configuration, as detailed herein. In still further examples, the operation 504 may include a visual inspection, e.g., by an operator or maintenance worker, that the lift arms 104 are raised above a predetermined height. In this example, the operator/worker may be required to provide an input, e.g., via a user interface, confirming that the lift arms 104 are sufficiently positioned.
If, at the operation 504 it is determined that the lift arms are not in a position for locking, at an operation 506 the process 500 includes actuating the lift arm(s) to the position for locking. For example, the operation 506 can include automatically, e.g., via a command to the actuator(s) 138 associated with the lift arms 104, moving the lift arms 104 from the current position to the locking position. In still further examples, the operation 504 may include instructing an operator associated with the machine to move the lift arms to the locking position, with the operator moving the lift arm(s), e.g., via controls on the machine or remote controls. As shown, the operations 504 and 506 are performed as a loop, e.g., until the lift arm(s) are determined to be in the position for locking.
If, at the operation 504 it is determined that the lift arms are in the position for locking, at an operation 508 the process 500 includes configuring the actuated pin assembly in the locking configuration. Specifically, the actuator 302 of the actuated pin assembly 200 may be actuated to position the piston/piston rod in the extended position shown in
In some examples, the operation 508 can also include confirming that the actuated pin assembly is in the locking configuration. Without limitation, the actuator 302 may include a sensor, e.g., a position sensor, state sensor, or presence sensor, that confirms that the piston rod 216 is in the extended position. Moreover, one or more sensor(s), such as a presence sensor or state sensor and which may be the sensor(s) 136, may be disposed on the lift arm 104 and/or the frame 102 to confirm that the pin body 206 is in an extended position, corresponding to the locking configuration 204. In still further examples, the operation 508 can include requiring a user input confirming, e.g., via visual inspection, that the locking pins are extended.
At an operation 510, the process 500 includes actuating the lift arm(s) to a locked-out position. For example, and as noted above, the position for locking configured at the operation 504 may be a position that provide clearance for the pin assembly to actuate. In examples described herein, the position for locking may be above a position at which the lift arms are actually locked out. At the operation 510, the lift arms 104 are actuated to the locked out position. For example, the locked out position may be a position at which the lift arms 104 contact the extended pin body 206. Without limitation, the locked out position may be the position shown in
In some examples, implementation of the operation 510 can include reducing power to actuator(s) associated with performing the operation 510. For instance, the process 500 may further including reducing power to lift arm actuators to the receiving a signal to return the lift arm to an operational state. For example, a current to a solenoid associated with the actuator(s) 138 may be reduced, flow of hydraulic fluid or pressure of hydraulic fluid may be reduced, or the like, to limit impact of the lift arms with the extended pin assemblies, e.g., to prevent excessive force to the pin that could result in damage or the like.
At an operation 512, the process 500 optionally includes confirming that the lift arm(s) are in the locked-out position. For example, the operation 510 receiving a signal, e.g., from the sensor(s) 136 or the actuator(s) 138 confirming that the lift arms 104 are arranged proximate a predetermined height associated with the locked-out position, proximate a predetermined angle associated with the locked-out position, or the like. The sensor(s) 136 can also include presence/absence sensors, which may confirm that the lift arms 104 are in a position relative to the frame 102 corresponding to the locked-out position. In still further examples, the operation 504 may include a visual inspection, e.g., by an operator or maintenance worker, that the lift arms 104 are in the proper, locked-out position. In this example, the operator/worker may be required to provide an input, e.g., via a user interface, confirming that the lift arms 104 are sufficiently positioned for locking out.
In still further examples, the operation 512 can include determining that actuators(s) associated with the lift arms 104 have met a resistance consistent with being locked out. For example, and without limitation, a feedback loop may be provided to determine that, despite a command signal to actuate the lift arms 104 the lift arms 104 are not moving, e.g., based on sensor data, changes in pressure and/or electrical properties, or the like. For example, should a sensor determine that, in response to the command to move the lift arms 104, that the lift arms move beyond the locked-out position, e.g., drop to a position below the locked-out position, an error may be detected. The error may be conveyed to an operator, e.g., via a user interface, such that the error may be diagnosed. Without limitation, the error may be associated with a malfunctioning sensor, a broken component, e.g., a broken pin body 208, and/or any other condition that may prevent locking-out the lift arms 102 (or positively detecting that the lift arms 104 are locked out).
Although not illustrated in
In response to receiving the signal, the process can include configuring the actuated pin assembly in a stowed configuration. For example, such an operation can include actuating the actuator 302 to retract the piston rod 216, as in the example of
The operation can also include confirming that the actuated pin assembly 200 is in the stowed configuration. Without limitation, the actuator 302 may include a sensor, e.g., a position sensor, that confirms that the piston rod 216 is in the retracted position. Moreover, one or more sensor(s), such as a presence sensor or state sensor and which may be the sensor(s) 134, may be disposed on the lift arm 104 and/or the frame 102 to confirm that the pin body 206 is in the retracted position, corresponding to the stowed configuration 202.
In some examples, the actuated pin assembly 200 may be confirmed to be in the stowed configuration. Without limitation, the actuator 302 may include a sensor, e.g., a position sensor, that confirms that the piston rod 216 is in the retracted position. Moreover, one or more sensor(s), such as a presence sensor or state sensor and which may be the sensor(s) 136, may be disposed on the lift arm 104 and/or the frame 102 to confirm that the pin body 206 is in the retracted position, corresponding to the stowed configuration 202.
As illustrated in
The machine control system 600 is illustrated as including one or more processors 606, memory 608 communicatively coupled to the processor(s) 606, one or more actuators 610, and one or more sensors 612. In the illustrated example, the memory 608 stores one or more pin controllers 614, one or more implement controllers 616, and one or more UI (user interface) controllers 618. Although these systems and components are illustrated as, and will be described below as, separate components, functionality of the various systems may be attributed differently than discussed. Moreover, fewer or more systems and components may be utilized to perform the various functionalities described herein. Furthermore, though depicted in
The processor(s) 606 can be any suitable processor capable of executing instructions to process data and perform operations as described herein. By way of example and not limitation, the processor(s) 606 can comprise one or more Central Processing Units (CPUs), Graphics Processing Units (GPUs), or any other device or portion of a device that processes electronic data to transform that electronic data into other electronic data that can be stored in registers and/or memory. In some examples, integrated circuits (e.g., ASICs, etc.), gate arrays (e.g., FPGAs, etc.), and other hardware devices can also be considered processors in so far as they are configured to implement encoded instructions.
Memory 608 may be non-transitory computer-readable media. Memory 608 can store an operating system and one or more software applications, instructions, programs, and/or data to implement the methods described herein and the functions attributed to the various systems. In various implementations, the memory can be implemented using any suitable memory technology, such as static random-access memory (SRAM), synchronous dynamic RAM (SDRAM), nonvolatile/Flash-type memory, or any other type of memory capable of storing information. The architectures, systems, and individual elements described herein can include many other logical, programmatic, and physical components, of which those shown in the accompanying figures are merely examples that are related to the discussion herein.
The actuator(s) 610 may be any or all of the actuator(s) 138 described herein. For example, and without limitation, the actuator(s) 610 can include actuators associated with pin assemblies, e.g., the actuator 302, actuators for moving implements, like the lift arms 104, and/or any other actuators.
The sensor(s) 612 may be any of the sensors described herein, including but not limited to the sensor(s) 136. Without limitation, the sensor(s) 612 can include sensors configured to determine a state of an object, such as the pin assemblies, the lift arms 104, and/or the like. The sensor(s) 612 can include presence/absence sensors, state sensors, position sensors, rotary position sensors, vision sensors, magnetic sensors, and/or the like.
The pin controller(s) 614 are configured to control aspects of actuated pin assemblies, such as those detailed herein. For instance, the pin controller(s) 614 can generate and send signals to an actuator, such as the actuator 302, to selectively configure the pin assembly in the extended (locking) position or the retracted (stowed) position. Without limitation, the pin controller(s) 614 can receive sensor data, e.g., from the sensor(s) 612, signals, e.g., from the remote computing device 602 and/or other information, and control actuation of the pin assemblies based thereon. Without limitation, the pin controller(s) 614 may include the actuated pin control system 134, detailed above.
The implement controller(s) 616 are configured to control aspects of mechanical components of a machine, such as the lift arms 104. In some examples, the implement controller(s) 616 are configured to control aspects of the actuator(s) 610, e.g., to cause the lift arms to move, to control power to the actuator(s), and/or the like.
The UI controller(s) 618 are configured to control aspects of a user interface, such as a user interface associated with the machine, including but not limited to a user interface 622 associated with the remote computing device 602. For example, the UI controller(s) 618 may be configured to cause a display accessible by an operator to present a graphical user interface to facilitate user operation and/or user input. Without limitation, the UI controller(s) 618 may generate graphical user interfaces that present alerts to a user, that instruct a user to take some action(s), e.g., to move the lift arms to the position for locking and/or the locked-out position, that provide a status to the user, e.g., “locked-out” or normal operation, and/or provide other information. Without limitation, the UI controller(s) 618 may also facilitate receipt of user inputs, e.g., via the user interface(s) 622 and/or a user interface on the machine.
As also illustrated in
IN some examples, one or more of the controllers 614, 616, 618 may be electronic controllers that operate in a logical fashion to perform operations such as execute control algorithms, store and retrieve data, and other similar operations. The controllers may additionally include any other components required for running an application including but not limited to access memory, secondary storage devices, processors, and the like. The memory and secondary storage devices may be in the form of read-only memory (ROM), random access memory (RAM) or integrated circuitry that is accessible by the controller. Various other circuits may be associated with the machine control system 600 including but not limited to power supply circuitry, signal conditioning circuitry, driver circuitry, and other types of circuitry.
As used herein, the term “controller” is meant in its broadest sense to include one or more controllers, processors, central processing units, and/or microprocessors that may be associated with the system 600, and that may cooperate in controlling various functions and operations of the components included in the system 600 and/or described herein. The functionality of the controllers may be implemented in hardware and/or software without regard to the functionality. The controllers and/or the system 600 may rely on one or more data maps, look-up tables, neural networks, algorithms, machine learning algorithms, and/or other components relating to the operating conditions and the operating environment of system 600. The data maps noted above may include a collection of data in the form of tables, graphs, and/or equations to maximize the performance and efficiency of system 600, the controllers, and their operations.
The network 604 may be a local area network (“LAN”), a larger network such as a wide area network (“WAN”), or a collection of networks, such as the Internet. Protocols for network communication, such as transmission control protocol/Internet protocol (TCP/IP), may be used to implement network 124. Although examples are described herein as using a network 124 such as the Internet, other distribution techniques may be implemented that transmit information via memory cards, flash memory, or other portable memory devices. In still further examples, the network(s) 604 may include wired networks.
The present disclosure provides improved safety mechanisms, e.g., actuated pin assemblies, for use with conventional machines, such as industrial machines including lift arm assemblies. The actuated pin assemblies according to this disclosure provide improved safety over conventional lockout pins, resulting in reduced damage to equipment and/or safer working conditions, thereby reducing downtime for machines. The improvements and techniques described herein may be particularly useful on machines that are operated in confined spaces and/or that require frequent maintenance. For example, wheel loaders and/or other machines used in mines may require regular inspection, e.g., daily, weekly, or the like, and it may be difficult and/or inefficient to provide external machinery and/or equipment, such as cranes, to lockout portion of the machine. The present disclosure obviates the need for extra equipment to allow for safely securing portion of machine during inspection or the like. Moreover, despite the improvements detailed herein, the pin assemblies described herein may be used in conventional machines, e.g., with minimal to no modification to existing lift arm assemblies.
According to some implementations, a lift arm assembly 100 includes a lift arm 104 disposed to move relative to a frame 102. An actuated pin assembly 114, 200 is disposed on the lift arm 104 or the frame 102. The actuated pin assembly 114, 200 is actuatable between a stowed configuration 202 and a locking configuration 204. In the stowed configuration 202, the actuator pin assembly 114, 200 is disposed out of a travel path of the lift arms 104 relative to the frame 102, e.g., to allow for conventional operation of the lift arm assembly 100. In the locking configuration 204, a portion of the actuated pin assembly 114, 200, e.g., a pin body 206, is disposed in the travel path of the lift arms 104 relative to the frame 102, e.g., to prevent relative motion between the lift arms 104 and the frame. Actuation of the actuated pin assembly 114, 120 between the stowed configuration 202 and the locking configuration 204 may be accomplished remotely, e.g., via the actuated pin control system 134, thereby obviating the need for a worker to manually adjust or place the shear pin.
In examples described herein, the actuated pin assembly 114, 200 includes the pin body 206 coupled to an actuator 302. In examples, the actuator 302 may be a hydraulic actuator, e.g., including a cylinder 208 and a piston rod 216 movable relative to the cylinder 208, between a retracted position and an extended position. The pin body 206 is coupled to the piston rod 216 such that the actuated pin assembly 114, 200 is in the stowed configuration 202 with the piston rod 216 retracted and in the locking configuration 204 with the piston rod 216 extended. The coupling of the pin body 206 to the piston rod 216 can be made via the resilient member 324. The resilient member 324 allows for some movement of the pin body 206 relative to the piston rod 216, e.g., to absorb relative displacement of the pin body 206 to the frame 102 and/or the lift arm 104.
While aspects of the present disclosure have been particularly shown and described with reference to the examples above, it will be understood by those skilled in the art that various additional implementations may be contemplated by the modification of the disclosed machines, systems and methods without departing from the spirit and scope of what is disclosed. Such implementations should be understood to fall within the scope of the present disclosure as determined based upon the claims and any equivalents thereof.