The present invention relates to an agricultural baler and in particular to a baler of the square bale type. The invention has particular relevance to an arrangement for discharge of such bales from the baler.
It is known to provide balers of the kind that gather harvested crop from a windrow formed on the ground and then compact the harvested crop into bales. In a known kind of apparatus, the harvested crop is lifted from a formed windrow by a pick up mechanism and transferred to a stuffer chute before being introduced into a first end of a baling chamber. A reciprocating plunger is provided to compress the crop material into a flake and by advancing consecutive flakes within the baling chamber under the action of the plunger to form a bale. Such parallelepiped bales are generally elongate and known as square bales. Once a bale of a certain size has been formed a knotter mechanism is actuated to tie the formed bale. The formed bale will then be driven from a second end of the baling chamber to an ejection chute or platform from where the formed bale will be deposited to the ground. Collection of the deposited formed bales then follows as a separate operation.
Nevertheless, it is not ideal that formed bales are dropped from the end of an ejection platform. In particular there can be a lack of control as to how the bales are ejected and their subsequent orientation on the ground, the orientation of the bales affecting the ease of collection of such bales. Accordingly, there is a desire to more closely control the depositing of formed bales from such a baler.
It is an advantage of the disclosed apparatus that this problem is addressed. In certain embodiments an operator can elect how a formed bale is deposited. However, it is also advantageous to have a specific deposit mode based on a machine parameter, for example in order easily to distinguish bales above or below a predetermined moisture threshold.
According to a first aspect of the present invention a control system for controlling operation of one or more controllable components of an agricultural baler is provided, the control system comprising one or more controllers, and configured to: receive data indicative of a machine parameter of the agricultural baler; determine, in dependence on the machine parameter, a deposit strategy for depositing one or more formed bales from the agricultural baler, the deposit strategy including an indication of a deposit mode; and generate and output one or more control signals for controlling one or more operational components associated with the baler in dependence on the determined bale deposit strategy.
Preferably, the deposit strategy may comprise executing one or more of a linear deposit mode and a quarter turn deposit mode.
Preferably, the control system of the present invention is operable to determine a deposit strategy based on moisture content of the one or more formed bales.
Preferably, the one or more operational components comprises a user interface, such as a display screen. Preferably, the user interface is operable to provide information indicative of the determined deposit strategy to an operator of the baler. Preferably, the control system is configured to generate and output the one or more control signals for controlling operation of the user interface to display the determined deposit strategy to an operator of the agricultural baler.
Preferably, the operational component comprises a ejection chute for automating deposit of one or more formed bales in accordance with the determined deposit strategy. Preferably, the control system is configured to generate and output the one or more control signals for automatically controlling the ejection chute to deposit the one or more formed bales.
Preferably the control system is configured to: receive sensor data from a moisture sensor associated with the agricultural baler; and determine a moisture level of a formed bale in dependence thereon. Preferably, the moisture sensor comprises one or more of: an infrared sensor, a resistive sensor, an optical sensor; and a capacitive sensor. Preferably, the moisture sensor is mounted or otherwise coupled to the agricultural baler and configured to monitor material collected into the agricultural baler. Preferably, the moisture sensor is mounted or otherwise coupled to the agricultural baler and configured to monitor material being collected by a crop pick-up of the agricultural baler. Preferably, the moisture sensor may be configured to monitor material within a baling chamber of the baler.
Preferably, the control system is configured to determine an expected moisture level in dependence on data indicative of the operating environment of the agricultural baler. Preferably, the operating environment data comprises a mapped environment comprising information indicative of a measured or expected moisture level for material at one or more locations within the mapped environment. More preferably, the operating environment data comprises an indication of one or more environmental conditions, including one or more of: a temperature, a time of year; a time of day; a rainfall measurement; and a humidity.
Preferably, the control system is configured to receive a user input indicative of a moisture level provided by an operator of the baler and determine the deposit strategy in dependence thereon. Preferably, the user input may be provided via a user interface of the baler.
Alternatively, or additionally, the control system of the present invention is operable to determine a deposit strategy based on bale length, bale weight or flake count of the one or more formed bales within the ejection chute.
Alternatively, or additionally, the control system of the present invention is operable to determine a deposit strategy based on one or more of the determined protein content, fibre content, nitrate content, ash content, moisture content, nitrate content or ash content of the one or more formed bales within the ejection chute.
According to a further aspect of the invention there is provided a system, comprising: a ejection chute for depositing a plurality of formed bales; and a control system of any preceding aspect of the invention configured to control operation of the ejection chute in accordance with a determined deposit strategy.
According to a second aspect of the invention there is provided an agricultural baler comprising and/or being controllable by a control system, or comprising a system as described herein with reference to any preceding aspect of the invention.
A third aspect of the invention provides a method of controlling operation of one or more controllable components of an agricultural baler, comprising: receiving data indicative of a machine parameter relating to one or more formed bales formed by the agricultural baler; determining, in dependence on the machine parameter, a deposit strategy for depositing the one or more formed bales, the deposit strategy including an indication of a deposit mode for each formed bale; and controlling one or more operational components associated with the baler in dependence on the determined deposit strategy. More preferably, the machine parameter is the moisture content of each formed bale.
Preferably, the one or more operational components comprises a user interface, such as a display screen. Preferably, the user interface is operable to provide information indicative of the determined deposit strategy to an operator of the baler
Preferably, the method includes controlling operation of the user interface to display the determined deposit strategy to an operator of the agricultural baler.
Preferably, the operational component comprises a ejection chute for automating deposit of each of the formed bales in accordance with the determined deposit strategy.
Preferably, the method includes: receiving sensor data from a moisture sensor associated with the agricultural baler; and determining a moisture level of each formed bale in dependence thereon. Preferably, the moisture sensor comprises one or more of: an infrared sensor, a resistive sensor, an optical sensor; and a capacitive sensor. Preferably, the moisture sensor is mounted or otherwise coupled to the agricultural baler and configured to monitor material collected into the baler. Preferably, the moisture sensor is mounted or otherwise coupled to the agricultural baler and configured to monitor material being collected by a crop pick-up of the agricultural baler. Preferably, the moisture sensor is configured to monitor material within a baling chamber of the agricultural baler.
Preferably, the method includes determining an expected moisture level in dependence on data indicative of the operating environment of the baler. Preferably, the operating environment data comprises a mapped environment comprising information indicative of a measured or expected moisture level for material at one or more locations within the mapped environment. Preferably, the operating environment data comprises an indication of one or more environmental conditions, including one or more of: a temperature, a time of year; a time of day; a rainfall measurement; and a humidity.
Preferably, the method includes receiving a user input indicative of a moisture level provided by an operator of the agricultural baler and determine the deposit strategy in dependence thereon. The user input may be provided via a user interface of the baler.
Alternatively, or additionally, the method includes receiving sensor data based on bale length, bale weight or flake count of the one or more formed bales within the ejection chute to determine a deposit strategy.
Alternatively, or additionally, the method includes receiving sensor data based on one or more of the determined protein content, fibre content, nitrate content, ash content, moisture content, nitrate content or ash content of the one or more formed bales within the ejection chute to determine a deposit strategy.
A further aspect of the invention provides a computer readable program comprising instructions which, when the program is executed by a computer, causes the control system of the first aspect or the agricultural baler of the second aspect to implement the method of the third aspect.
The invention will now be described, by way of example only, with reference to the accompanying drawings, in which:
The invention will now be described in the following detailed description with reference to the drawings, wherein preferred embodiments are described in detail to enable practice of the invention. Although the invention is described with reference to these specific preferred embodiments, it will be understood that the invention is not limited to these preferred embodiments. But to the contrary, the invention includes numerous alternatives, modifications and equivalents as will become apparent from consideration of the following detailed description.
With reference to
The baler 2 additionally comprises a baling chamber 10, extending generally in a fore-and-aft direction and which are supported on the chassis. The baler 2 is provided with a pick up apparatus 12 by which harvested crop material arranged in a windrow on a ground surface may be lifted and directed towards the baling chamber 10. The harvested crop material is directed to a stuffer chute at a forward end of the baling chamber 10. The harvested crop material there forms a flake of harvested crop material. The baler 2 is further provided with a reciprocating plunger that compresses the flake of harvested crop and pushes it rearwards into the baling chamber 10 to generate a forming bale within the baling chamber. Movement of the plunger is enabled by a drive connection 14 adapted to be connected to a Power Take Off (PTO) of the towing vehicle.
The baler 2 additionally comprises a plurality of knotter units 16 immediately downstream of the baling chamber 10 for tying one or more strands of binding material (such as twine, wire, cord or the like) around the bales of crop material being formed in the baling chambers.
Once the forming bale has been formed, the formed bale is directed to a discharge or ejection chute 18. In practice the baling chamber 10 and the discharge chute 18 may be formed as a single channel. Alternatively, the discharge chute 18 may be coupled to the baling chamber 10 in any suitable manner. The preference is to form the ejection chute of the present invention as part of the channel forming the baling chamber to avoid lengthening this channel. However, certain advantages may still be obtained by forming the ejection chute of the present invention as a “bolt-on” component to existing ejection chutes.
Turning to
A region of the base wall is provided with an opening or window 30. The window 30 is suitable shaped and sized to allow a formed bale B to pass though the window 30. A first selectively displaceable panel 32 is adapted to pivot about a longitudinal axis 34 located to a first side of the window 30. In the illustrated embodiment the longitudinal axis 34 of the first selectively displaceable panel 32 extends along a distal end of the flange 26. A second selectively displaceable panel 36 is adapted to pivot about a longitudinal axis 38 located at a second side of the window. In the illustrated embodiment the longitudinal axis 38 of the second selectively displaceable panel 36 extends along a base of the second wall 24.
The first and second selectively displaceable panels 32,36 are operable between a first position in which travel of a formed bale through the window 30 is prevented by the first and second selectively displaceable panels 32,36 and a second position in which controlled egress of the formed bale through the window is permitted (as described below). As such, operation of the first and second selectively displaceable panels 32,36 provides a deposit mechanism for controlled deposit of the formed bales through the window 30.
It is not necessary for the first and second selectively displaceable panels 32,36 to extend across the window 30. In the illustrated embodiment, the first and second selectively displaceable panels 32,36 only extend part way across the window 30 and are sufficient to retain the formed bale B within the ejection chute 18.
The first and second selectively displaceable panels 32,36 are each provided with suitable actuators 40,42, for example hydraulic actuators. A controller 44 is provided to control movement of the actuators 40,42 and so movement of the first and second selectively displaceable panels 32,36. A sensor 46 in communication with the controller 44 may optionally be provided to determine when the formed bale B is in position above the window 30.
The ejection chute 18 is also provided with a second window 50 is provided in the second side wall 24 (
In a first deposit strategy, the first and second selectively displaceable panels 32,36 are actuated together to perform a linear deposit of formed bale from within the ejection chute 18.
As seen in
Once the second selectively displaceable panel 36 is arranged to depend substantially vertically the actuator 40 ceases to move the second selectively displaceable panel 36. The actuator 42 continues to control movement of the first selectively displaceable panel 32 about the longitudinal axis 38 so as allow the formed bale B to descend from the ejection chute 18 in a controlled manner (
Continued movement of the first selectively displaceable panel 32 about the longitudinal axis 34 under the action of the actuator 40 then removes the first selectively displaceable panel 32 from the path of the formed bale B (
In this way the bale the formed bale B is falling freely for a shorter distance than when ejected from the rear of the ejection chute. As a result, the formed bale B is deposited to the ground in a far more controlled manner.
A second deposit strategy may be adopted as illustrated in
Other arrangements or constructions of the second selectively displaceable panel may be considered. For example, the second selectively displaceable panel 36′ may be formed as an angled plate comprising a first portion extending from the longitudinal axis 38 and a second portion extending downward at an angle to the first portion (
A further embodiment is shown in
It will be appreciated that in these embodiments both the first and second selectively displaceable panels 32, 36 may be operated as in the first embodiment so to allow the formed bale B to drop and be deposited on a longer side. The operator may select which of the drop methods is to be utilised by way of a Human Machine Interface 48 in electronic communication with the controller 44. The Human Machine Interface 48 my be provided on the baler 2 such that a selection may be made prior to baling or incorporated into the towing vehicle, for example by being located within the driver’s cab, allowing the operator to select the chosen deposit method while baling.
The electronic controller 44 may communicate with the other elements by way of a suitable communications network 52.
A still further embodiment is shown in
It will be understood that the second ejector chute 118 is of similar construction to the first and second embodiments save that the constructions are reversed such that the second selectively displaceable panel 36 of the first ejection chute 18 is located adjacent the second selectively displaceable panel 136 of the second ejection chute 118. It will be understood that the controller 44 operates so that formed bales B, B1 may be ejected vertically (linear deposit mode) or rotated during deposit (quarter turn deposit mode) as desired.
It will be understood that should the actuators 40,42,140,144 cease to operate for any reason the formed bales B, B′ will remain supported within the ejection chute 18 or chutes 18,118 such that continued operation of the reciprocating plunger to form further bales will simply lead to the ejection of the formed bale B or bales B,B′ from the rear of the ejection chute 18 or chutes 18,118 as is currently known.
A moisture level for each formed bale may be determined. For example, the baler 2 may include one or more moisture sensors for monitoring a moisture level associated with the crop material collected by the pick up apparatus 12. In an illustrated embodiment (
The deposit strategy may be used by the control system 100 for controlling operational components of the baler 2, including the ejection chute for automating deposit of each formed bale in accordance with the determined deposit strategy, and/or control over a user interface 54 associated with the baler 2, e.g. provided as a display terminal of a coupled tractor 80 or indeed a handheld terminal, to provide an indication of the determined deposit strategy to an operator of the baler 2.
The processor 104 is operable to receive sensor data via input 106 which, in the illustrated embodiment, takes the form of input signals 105 received from the moisture sensor 150. Utilising this data, the processor 104 is configured to analyse the data and determine therefrom a measure of a moisture level associated with the material collected by the baler 2. As discussed herein, the determined moisture level is used to determine a deposit strategy for the baler 2, and in particular an indication of the deposit mode. A notification indicative thereof can be presented to an operator of the baler 2 via the user interface 54.
As described above, the controller 102 includes an electronic output 108 configured output control signals 109 generated by the processor 104 for controlling operation of the ejection chute 18. Specifically, processor 104 is operable to generate, and the controller 102 operable to then output via electronic output 108, control signals 109 for controlling operation of the ejection chute 18 in the manner described herein, e.g. through selection of the appropriate deposit mode (as determined by the deposit strategy), controlling movement of the displaceable panels 32, 36 as required. As will be appreciated, the controller 102 may output the control signals 109 to a local processing unit, e.g. the control unit 72 of the ejection chute 18 for controlling operation thereof.
Electronic output 110 is operably coupled to the user interface 54 of the baler 2. Here, the control system 100 is operable to control operation of the user interface 54, e.g. through output of control signals 111 in order to display data to an operator of the baler 2 relating to the operation of the control system 100. Specifically, the control system 100 is operable to control the user interface 54 to display to the operator an indicator of the deposit strategy.
The electronic input may additionally or alternatively receive data representative of other machine parameters including for example receiving sensor data based on bale length, bale weight or flake count of the one or more formed bales within the ejection chute to determine a deposit strategy. Where the moisture sensor is a NIR (near infra-red) sensor the machine parameter may include one or more of the determined protein content, fibre content, nitrate content, ash content, moisture content, nitrate content or ash content of the formed bale.
By way of example the deposit strategy may be determined to separate the bales deemed to have an overly high moisture content, by configuring the baling strategy to deposit such bales in a first mode and all remaining bales in a second mode to show the stacker or operator that that any individual bale deposited meets or does not meet the predetermined moisture criteria. Alternatively, a deposit strategy may be implemented to alert a stacker or operator of a different condition such as bale length (if the bale was too long or too short), weight (if the bale was too heavy or light), or flake count (if there were too many or too few flakes in a given formed bale). Such a strategy could be set by the operator in the user interface 54.
From reading the present disclosure, other modifications will be apparent to persons skilled in the art. Such modifications may involve other features which are already known in the field of square balers and component parts therefore and which may be used instead of or in addition to features already described herein.
This application claims the benefit of U.S. Provisional Application No. 63/267,970, filed Feb. 14, 2022, which is hereby incorporated by reference in its entirety.
Number | Date | Country | |
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63267970 | Feb 2022 | US |