Information
-
Patent Grant
-
6694240
-
Patent Number
6,694,240
-
Date Filed
Thursday, August 29, 200222 years ago
-
Date Issued
Tuesday, February 17, 200420 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Liell & McNeil
- Charlton; Diana
-
CPC
-
US Classifications
Field of Search
US
- 701 50
- 701 35
- 172 2
- 180 170
- 180 171
-
International Classifications
-
Abstract
When operating a work machine such as a backhoe, fuel consumption, pollution and noise can be decreased by reducing engine speed below a throttle setting when a set of equipment attached to a rear side of a work machine body is idled for a predetermined period of time. The engine speed is reduced by a control system including an electronic control module having an engine speed reduction algorithm. When the electronic control module determines that a seat assembly that is rotatably mounted to the work machine body is in a forward-facing position, the engine speed reduction algorithm is inactive. When the electronic control module determines that the seat assembly in a rearward-facing position, the engine speed reduction algorithm is active. By basing, at least in part, the activation and deactivation of the engine speed reduction algorithm on the seat assembly position, the engine speed reduction algorithm will be active when the backhoe is operable.
Description
TECHNICAL FIELD
The present invention relates generally to work machines, and more particularly to control systems for work machines with reorientable seat assemblies.
BACKGROUND
Engineers often seek strategies to reduce fuel consumption, noise, and pollution while not compromising the performance of a work machine. Work machines often include one or more hydraulically-controlled implements. For instance, a backhoe includes a loader and a digging implement. In order to operate the backhoe, hydraulic pressure is supplied to at least one hydraulic cylinder via a hydraulic pump that is powered by an engine. Thus, when the backhoe is being operated while the work machine is stationary, the operator may need to increase the engine speed in order to power the hydraulic pump and operate the backhoe. The operator may increase the engine speed by moving a throttle, usually a hand controller, from a throttle setting corresponding with a low idle engine speed to a throttle setting corresponding with an increased engine speed. However, when the operator stops using the backhoe, and the implement becomes idle or stationary, the throttle will remain at the setting corresponding with the increased engine speed until the operator moves the throttle back to the setting corresponding with the low idle engine speed.
Work machines such as the backhoe shown in U.S. Pat. No. 5,025,770 issued to Richardson on Jun. 25, 1991, conserve fuel and reduce noise and pollution by including an apparatus that reduces engine speed below the increased throttle setting when the implements, illustrated as the backhoe and a loader, have been idled for a predetermined time period and the transmission is not engaged. Although the Richardson apparatus may reduce fuel consumption by reducing engine speed when the backhoe is idle, the Richardson apparatus does not address at least some of the effects the engine speed reduction apparatus may have on the operation of a second set of equipment that could be attached to the work machine body. For instance, the work machine may have the backhoe attached to the rear side of the work machine body and a second set of equipment, such as a loader, attached to the front side of the work machine body. The Richardson apparatus operates similarly regardless of whether the operator is operating the backhoe or the loader. However, because the loader is generally used for shoveling material, the operator will often drive the work machine while operating the loader. Thus, when operating the loader, the transmission will be engaged, and the operator will control the engine speed with a second throttle controller, such as a foot pedal. When the operator no longer depresses the foot pedal, the engine speed should return to a low idle speed. Therefore, a method of reducing engine speed after the predetermined time of idling the loader may not be necessary.
Further, allowing the engine speed reduction apparatus to reduce the engine speed below the throttle setting regardless of which implement is enabled may result in undesirable movement of the work machine. For example, after the operator has ceased using the backhoe, the engine speed reduction apparatus may override the throttle setting and reduce the engine speed to the predetermined low idle speed. When the operator rotates his seat and engages the transmission to operate the loader, the engine speed may jump back up to the throttle setting, possibly causing the work machine to lurch forward. In addition, the Richardson apparatus appears to reduce engine speed mechanically, resulting in an increased number of moving work machine components.
The present invention is directed to overcoming one or more of the problems set forth above.
SUMMARY OF THE INVENTION
In one aspect of the present invention, a work machine includes a work machine body and an electronic control module including an engine speed reduction algorithm. A set of equipment is attached to the work machine body. A seat assembly is rotatably mounted to the work machine body and is movable between a first position and a second position. When the seat assembly is in the first position, the engine speed reduction algorithm is inactive, and when the seat assembly is in the second position, the engine speed reduction algorithm is active.
In another aspect of the present invention, a control system for use in a work machine includes a seat assembly position sensor that is in communication with an engine speed reduction algorithm of an electronic control module. The engine speed reduction algorithm is inactive when the electronic control module determines that a seat assembly is in a first position, and the engine speed reduction algorithm is active when the electronic control module determines that the seat assembly is in a second position.
In yet another aspect of the present invention, there is a method of operating a work machine. An engine speed reduction algorithm is activated, at least in part, when an operator rotates a seat assembly to a second position. The engine speed is reduced below a throttle setting via the engine speed reduction algorithm, at least in part, when the operator idles a set of equipment for a predetermined period of time.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a side view of a backhoe loader including a seat assembly in a loader position, according to the present invention;
FIG. 2
is a side view of the backhoe loader including the seat assembly in a backhoe position, according to the present invention;
FIG. 3
is a side view of the backhoe loader including the seat assembly in a middle position, according to the present invention;
FIG. 4
is a top view of the seat assembly attached to the backhoe loader of
FIGS. 1-3
, according to the present invention; and
FIG. 5
is a logic flow chart of an engine speed reduction algorithm included within an electronic control module for the backhoe of FIGS.
1
-
3
.
DETAILED DESCRIPTION
Referring to
FIGS. 1-3
, there are shown side views of a work machine, which in the illustrated example is backhoe loader. Those skilled in the art will appreciate that the present invention contemplates other work machines such as pavers and/or graders, where different aspects of the machine are operated from different seat positions. Thus, although the work machine is illustrated as a backhoe loader
10
, it should be appreciated that the present invention contemplates other types of work machines. Those skilled in the art will appreciate that the term backhoe includes any work machine with at least one implement used for stationary digging. For instance, the present invention could be applied to a backhoe dozer having a backhoe used for stationary digging attached to a rear side of the work machine body and a dozer attached to a front side of the work machine body. Further, the present invention may apply to a backhoe in which some other tool has been substituted in place of the backhoe bucket, such as a ram.
The backhoe loader
10
includes a work machine body
11
. Attached to a rear side
21
of the work machine body
11
is a set of equipment, preferably a backhoe
12
generally used for stationary digging. Attached to a front side
20
of the work machine body
11
is preferably a second set of equipment, shown as a loader
13
generally used for shoveling. The backhoe
12
includes a boom
16
that is moveably attached to the work machine body
11
, and can be moved upward and downward and swung left and right about a vertical axis. A stick
14
is moveably attached to the boom
16
and can be moved inward and outward. The backhoe
12
also includes a material engaging member, shown as a backhoe bucket
15
that is moveably attached to the stick
14
. The backhoe bucket
15
can be curled in order to dig, and can be uncurled outward in order to dump material. The loader
13
includes a pair of arms
17
movably attached to the first end
20
of the work machine body
11
. The pair of arms
17
can be moved upward and downward in order to lift and lower a material engaging member, shown as a loader bucket
18
. The loader bucket
18
is moveably attached to the pair of arms
17
and can be raised and lowered about a horizontal axis. There is at least one electronically controlled actuator attached to at least one hydraulic cylinder controlling the movement of each aspect of both the backhoe
12
and the loader
13
. The illustrated backhoe loader
10
includes a loader arms actuator
60
, a loader bucket actuator
61
, a boom vertical movement actuator
62
, a boom swing actuator
63
, a stick actuator
64
, and a backhoe bucket actuator
65
. An engine
39
, that is attached to the work machine body
11
, is coupled to a transmission
37
in order to provide power for translational movement of the backhoe loader
10
, and is coupled to at least one hydraulic pump
50
in order to provide power for operation of the backhoe
12
and the loader
13
. The engine
39
powers the hydraulic pump
50
which supplies pressurized hydraulic fluid to the hydraulic cylinders via the electrical actuators
60
,
61
,
62
,
63
,
64
, and
65
. A throttle valve
52
controls the flow of fuel from the fuel pump to fuel injectors attached to the engine
38
, and thereby controls the engine speed.
The backhoe loader
10
includes a cab
19
in which a seat assembly
22
is rotatably mounted to the work machine body
11
. Although the seat assembly
22
preferably also includes translational movement, the seat assembly
22
rotates about a vertical axis between a forward-facing position illustrated as a loader position
34
in
FIG. 1
, a rearward-facing position illustrated as a backhoe position
35
in
FIG. 2
, and a middle-facing position
36
in FIG.
3
. The loader position
34
is preferably a latched position, and is separated by approximately 180° from the backhoe position
35
, also preferably a latched position. The middle-facing position
36
is preferably an unlatched position between the loader position
34
and the backhoe position
35
. When the seat assembly
22
is in the loader position
34
, the loader
13
is preferably enabled. When the seat assembly
22
is in at least one of the backhoe position
35
and the middle-facing position
36
, the backhoe
12
is preferably enabled. A steering wheel
33
is preferably attached to the work machine body
11
such that when the seat assembly
22
is in the loader position
34
, the operator can use the steering wheel
33
. The steering wheel
33
can be stowed for operation of the backhoe loader
10
when the seat assembly
22
is in the backhoe position
35
or the middle-facing position
36
. Although it should be appreciated that a transmission controller
38
could be attached to rotate with the seat assembly
22
, the transmission controller
38
is illustrated as attached to the work machine body
11
such that when the seat assembly
22
is in the loader position
34
, the operator can manipulate the transmission controller
38
. An engine speed reduction disabling switch
31
is preferably attached to a console on the rear side
21
of the work machine body
11
, and is moveable between an activated position and a de-activated position.
Although it should be appreciated that there could be only one manual throttle controller, the present invention is illustrated as including two manual throttle controllers
40
,
45
. A first throttle controller, preferably a handoperated throttle controller
45
, is preferably moveably attached to the console on the rear side
22
of the work machine body
11
. The operator can control the engine speed when the transmission
37
is not engaged by manipulating the hand-operated throttle controller
45
. The hand operated throttle
45
is moveable between various throttle settings, including but not limited to, an increased throttle setting backhoe operation and a predetermined low idle engine setting. Each throttle setting corresponds with an engine speed. The increased throttle setting corresponds with an increased engine speed, such as over 1100 rpm in the illustrated embodiment. The predetermined low idle speed throttle setting in the illustrated embodiment could be less than 1000 rpm. Although the predetermined low idle speed and the increased engine speed may vary depending on the size and type of the backhoe, those skilled in the art should appreciate that the predetermined low idle speed is an engine speed that provides the minimum power required to maintain idling of the backhoe loader
10
, and the increased engine speed
66
a
is an engine speed that provides sufficient power to operate the hydraulically-controlled backhoe
12
. A second throttle controller, preferably a foot pedal
40
, is attached to the work machine body
11
, although it should be appreciated that the foot pedal
40
could be attached to the seat assembly
22
at a point that the operator can reach when operating the loader
13
. The foot pedal
40
allows the operator to control the work machine speed when driving the backhoe loader
10
and, at least in part, when operating the loader
13
. The throttle controllers
40
,
45
and the transmission controller
38
are coupled to ECM
24
and the transmission
37
, respectively. It should be appreciated that the throttle controllers
40
,
45
and the transmission controller
38
could be mechanically operably coupled or electronically operably coupled via the electronic control module
24
to the to the fuel system and the transmission
37
, respectively.
Referring to
FIG. 4
, there is shown a top view of the seat assembly
22
attached to the backhoe loader
10
of
FIGS. 1-3
. There is a control system
53
including a seat assembly position sensor
44
in communication with the electronic control module
24
via a seat position sensor communication line
51
. Although it should be appreciated that the electronic control module
24
could be located within the work machine body
11
or at any position within the seat assembly
22
, the electronic control module
24
is illustrated as embedded in a seat of the seat assembly
22
. Although implement controllers could be attached to the work machine body
11
, a first joystick
25
and a second joystick
26
are preferably attached to a first side
43
of the seat assembly
22
and a second side
44
of the seat assembly
22
, respectively. Although the joysticks
25
and
26
could be mechanically operably coupled to the loader
13
and the backhoe
12
, the first joystick
25
and the second joystick
26
are preferably in communication with the electronic control module
24
via a first communication line
27
and a second communication line
28
, respectively. An engine speed reduction controller
30
, illustrated as a button attached to the second joystick
26
, is moveable between a on position
30
a
and an off position, and is in communication with the electronic control module
24
via the second communication line
28
. The electronic control module
24
is preferably in communication with the loader arms actuator
60
and the loader bucket actuator
61
via a loader communication line(s)
47
, and is in communication with the boom vertical movement actuator
62
, the boom swing actuator
63
, the stick actuator
64
, and the backhoe bucket actuator
65
via a backhoe communication line(s)
46
. The electronic control module
24
is in communication with the engine
39
and the transmission
37
via a engine communication line
48
and a transmission communication line
49
, respectively. Although the present invention is illustrated as including only one electronic control module
24
, it should be appreciated that there could be any number of electronic control modules, including but not limited to, four additional electronic control modules, one to control each of the transmission
37
, the backhoe
12
, the loader
13
, and the throttle valve
53
, and each being in communication with the electronic control module
24
.
Referring to
FIG. 5
, there is shown a logic flow chart of an engine speed reduction algorithm
23
included within the electronic control module
24
of the seat assembly
22
. The electronic control module
24
includes the engine speed reduction algorithm
23
. The engine speed reduction algorithm
23
is inactive
23
a
when the seat assembly
22
is in the loader position
34
. The engine speed reduction algorithm
23
is active
23
b
when the seat assembly
22
in the backhoe position
35
. Preferably, the engine speed reduction algorithm
23
is also active
23
b
when the seat assembly
22
is in the middle-facing position
36
. Although the engine speed reduction algorithm
23
is generally activated by rotating the seat assembly
22
to the backhoe position
35
or the middle-facing position
36
, the operator can de-activate the engine speed reduction algorithm
23
by moving the engine speed disabling switch
31
to the de-activated position
31
b
, enabling the loader
13
, at least in part, by moving the transmission controller
38
to the engaged position
38
b
, or moving the throttle controller
45
to the predetermined low idle speed setting
45
b
. Once the engine speed reduction algorithm
23
is activated
23
b
, the engine speed reduction algorithm
23
becomes operable
23
c
to reduce the engine speed below the increased throttle setting
45
a
, when the backhoe
12
is idle
12
b
for a predetermined time. Preferably, the engine speed reduction algorithm
23
will reduce the engine speed to the predetermined low idle speed
66
b
, illustrated as slower than 1000 rpm, after a predetermined time, such as four seconds. It should be appreciated that the engine speed reduction algorithm
23
could be programmed such that the predetermined time is any length of time. Once the engine speed reduction algorithm
23
is activated
23
b
, the engine speed reduction algorithm
23
also becomes operable
23
c
to reduce the engine speed from the increased throttle setting
45
a
to the predetermined low idle speed
66
b
when the engine speed reduction controller
30
is in the second position
30
a.
However, once the engine speed reduction algorithm
23
has reduced the engine speed to the predetermined low idle speed
66
b
, the engine speed reduction algorithm
23
will return the engine speed to the increased engine speed
66
a
when the engine speed reduction controller
30
is again in the second position
30
b
or the backhoe
12
is operating
12
a
. Also, if the throttle controller
45
is moved anywhere between
45
a
and
45
b
, the algorithm will return the engine speed to the requested speed. The backhoe loader
10
includes an audible cue
41
that sounds
41
a
, and a display panel
32
(
FIG. 1
) that flashes
32
a
, when the engine speed is the predetermined low idle speed
66
b
, but the seat assembly
22
is in the loader position
34
or the transmission
37
is engaged. The engine speed will remain at the predetermined low idle speed
66
b
regardless of whether the engine speed reduction disabling switch
31
is in the de-activated position
31
b
and the backhoe
12
is in the operating position
12
a
. The engine reduction algorithm
23
will become inactive
23
a
if the hand-operated throttle controller
45
is moved to the predetermined low idle speed setting
45
b.
INDUSTRIAL APPLICABILITY
Referring to
FIGS. 1-3
and
5
, there are shown side views of the backhoe loader
10
including the seat assembly
22
, according to the present invention. Although the application of the present invention will be described for the backhoe loader
10
, the present invention is applicable to any type or size of backhoe. Prior to activating the backhoe loader
10
, the operator can preferably adjust his seat assembly
22
forward, backward, upward and downward in order to achieve his ideal positioning within the cab
19
. Once situated, the operator can activate the backhoe loader
10
by moving a power switch
57
to an on position. Upon activation, the operator will position the seat assembly
22
in the loader position
34
, the backhoe position
35
, or the middle-facing position
36
depending on the function the operator would like the backhoe loader
10
to perform.
When the operator desires to operate the backhoe
12
, the operator will generally position the seat assembly
22
in the backhoe position
35
. The seat position sensor
44
will communicate to the electronic control module
24
via the sensor communication line
51
that the operator is in the seat assembly
22
and the seat assembly
22
is in the backhoe position
35
. The electronic control module
24
will determine whether the engine speed reduction disabling switch
31
is in the activated position
31
a
. In order to operate the backhoe
12
, the operator will generally position the transmission controller
38
in a neutral position
38
a
. Further, in order to operate the backhoe
12
, the operator generally will move the hand-operated throttle controller
45
to the increased throttle setting
45
a
. The throttle setting
45
a
will open the throttle valve
52
wider in order to increase the fuel supply to the fuel injectors, and thus, increase the engine speed. The engine
39
can then power the hydraulic pump
50
that provides hydraulic fluid to the hydraulic cylinders via the electronically controlled actuators
62
,
63
,
64
and
65
. The operator can operate the backhoe
12
by manipulating the first joystick
25
and the second joystick
26
. The movement of the joysticks
25
and
26
will be communicated to the electronic control module
24
, which will determine the desired movement of the backhoe
12
and correspondingly energize and/or de-energize the electrically controlled actuators
62
,
63
,
64
,
65
.
The electronic control module
24
will preferably periodically determined the engine speed. Although there are various methods of determining the engine speed, the electronic control module
24
can determine the engine speed based on the position of the throttle valve
52
that is communicated to the electronic control module
24
via the throttle communication line
48
, or by a correctional speed sensor. Because the operator is operating or has just ceased operating the backhoe
12
, the electronic control module
24
will determine that the hand-operated throttle controller
45
is at the increased throttle setting
45
a
corresponding to the increased engine speed
66
a
, which is illustrated as over 1100 rpm. As long as the operator has maintained the seat assembly
22
in the backhoe position
35
or the middle-facing position
36
, the engine speed reduction algorithm is active
23
b
. Once the operator has completed operating the backhoe
12
for the moment, the operator will return the backhoe
12
to the idle position
12
b
by moving the joysticks
25
and
26
to the neutral positions
25
a
and
26
a
. The fact that the joysticks
25
and
26
are in the neutral positions
25
a
and
26
a
will be communicated to the electronic control module
24
via the first and second communication lines
27
and
28
, respectively. When the backhoe
12
has been in the idle position
12
b
for the predetermined time, the engine speed reduction algorithm
23
will be operable
23
c
to reduce the engine speed from the throttle setting
45
a
, which corresponds with the increased engine speed
66
a
, to the predetermined low idle speed
66
b
. In the illustrated backhoe loader
10
, the engine speed reduction algorithm
23
will reduce the engine speed from greater than 1100 rpm to less than 1000 rpm after the electronic control module
24
senses that the backhoe
12
has been idle
12
b
for four seconds. Thus, the amount of fuel being supplied to the fuel injectors and combusted in the engine
39
is decreased, thereby reducing fuel consumption, noise and pollution.
If the operator desires to operate the backhoe
12
again, the operator will move the first joystick
25
and/or the second joystick
26
out of the neutral positions
25
a
and/or
26
a
. The movement will be communicated to the electronic control module
24
, and the engine speed reduction algorithm
23
will return the engine speed to the increased engine speed
66
a
by communicating to the throttle valve
52
via the throttle communication line
48
to return to the higher setting. Thus, the engine
39
will be able to sufficiently power the hydraulic pump
50
in order to operate the backhoe
12
. The electronic control module
24
will determine the desired movement of the backhoe
12
and correspondly energize and/or de-energize the proper electrically-controlled actuators
62
,
63
,
64
,
65
.
Preferably, there is a second method of reducing the engine speed to the predetermined low idle speed
66
b
when the engine speed reduction algorithm
23
is active
23
b
, and returning the engine speed to the increased engine speed
66
a
when the engine speed reduction algorithm
23
is operable
23
c
. Rather than idling the backhoe
12
for the predetermined time in order for the engine speed reduction algorithm
23
to reduce the engine speed, the operator can make the engine speed reduction algorithm
23
operable
23
c
to reduce the engine speed from the increased throttle setting
45
a
to the predetermined low idle speed
66
b
by moving the engine speed reduction controller
30
to the second position
30
b
. Thus, instead of idling at an engine speed faster than the predetermined low idle speed
66
b
for a predetermined time, the operator can move the backhoe
12
to the idle position
12
b
and immediately move the engine speed reduction controller
30
to the second position
30
b
. In addition, when the operator desires to operate the backhoe
12
again which requires a return to the increased engine speed
66
a
, the operator can again move the engine speed reduction controller
30
to the second position
30
b
while the backhoe
12
is in the idle position
12
b
. The engine speed reduction algorithm
23
will return the engine speed to the increased engine speed
66
a
, corresponding with the increased throttle setting
45
a.
If the operator desires to operate the loader
13
, the engine speed reduction algorithm
23
must be de-activated
23
a
before the operator rotates the seat assembly
22
to the loader position
34
. If the operator attempts to rotate the seat assembly
22
to the loader position
34
or engage the transmission
37
when the engine speed reduction algorithm
23
is operable
23
c
to reduce the engine speed to the predetermined low idle speed
66
b
, the engine speed will lock at the predetermined low idle speed
66
b
, the audible cue
41
will sound
41
a
and the display panel
32
will flash
32
a
. If the operator moves the engine speed reduction disabling switch
31
to the deactivated position
31
b
or moves the backhoe
12
to the operating position
12
a
, the audible cue
41
will continue to sound
41
a
and the display panel
32
will continue to flash
32
a
. The audible cue
41
and the display panel
32
will cease sounding and flashing and the engine speed reduction algorithm will become inactive
23
a
when the operator moves the hand-operated throttle controller
45
to the predetermined low idle speed setting
45
b
prior to rotating the seat assembly
22
to the loader position
34
. Further, the audible cue
41
and the display panel
32
will cease sounding and flashing if the operator rotates the seat assembly
22
back to the backhoe position
35
or the middle-facing position
36
and the transmission
37
is disengaged. The engine speed reduction algorithm
23
can then be de-activated
23
a
by moving the engine speed reduction disabling switch
31
to the de-activated position
31
b
or moving the hand-operated throttle controller
45
to the predetermined low idle speed setting
45
b.
Locking the engine speed at the predetermined low idle speed
66
b
, sounding the audible cue
41
, and flashing the display panel
32
are all features that prevent the operator from operating the loader
13
while the engine speed reduction algorithm
23
is operable
23
c
to reduce the engine speed below the increased throttle setting
45
a
. In another machine, if an operator were able to operate the loader an operator might overlook that the throttle setting corresponds with the increased engine speed rather than the predetermined low idle speed at which the backhoe loader is idling. Thus, when the operator engages the transmission, the backhoe loader might jump back up to the increased throttle setting causing the backhoe loader to lurch forward. The present invention addresses this issue by preventing the loader from becoming active until after the speed reduction algorithm has been rendered inactive.
Once in the loader position
34
, the electronic control module
24
will operably connect the first joystick
25
and the second joystick
26
to the loader
13
. Because the operator often drives the backhoe loader
10
during operation of the loader
13
, the transmission
37
will be engaged, and the engine speed required to operate the loader
13
can be achieved by the operator depressing the foot pedal
40
. The engine speed reduction algorithm
23
will be inactive
23
a.
It should be appreciated that the present invention contemplates a work machine
10
including default modes and override modes. When the seat assembly
22
is in a certain position, the joysticks
25
and
26
will preferably default to operate the equipment that the seat assembly
22
is facing. In the illustrated example, when the seat assembly
22
is in the loader position
34
and the backhoe position
35
, the backhoe loader
10
will default to the loader mode in which the joysticks
25
and
26
are operably coupled to the loader
13
and the backhoe mode in which the joysticks
25
and
26
are operably coupled to the backhoe
12
, respectively. When the seat assembly
22
is in the middle-facing position
36
and the backhoe
12
is enabled, the backhoe loader
10
will default to the backhoe mode. The operator can manipulate a switch in order to override the default mode and operably couple the joysticks
25
and
26
to the set of equipment
12
or
13
on the opposite side of the work machine body
11
. In the loader position
34
, the default can be overridden to operate the backhoe
12
. However, those skilled in the art should appreciate that the backhoe
12
is rarely operated from the loader position
34
. In the middle-facing position
36
and the backhoe position
35
, the default mode could be overrode in order to operate in a hybrid mode in which the first joystick
25
is operably coupled to at least a portion of the loader
13
and the second joystick
26
is operably coupled to at least a portion of the backhoe
12
. When in the middle-facing position
35
and the backhoe position
36
, as long as the transmission
37
is not engaged and the engine speed reduction disabling switch
31
is in the activated position
31
a
, the engine speed reduction algorithm
23
will be activated
23
b
, regardless of whether the work machine
10
is in the backhoe mode or the hybrid mode. However, the default override mode for the loader position
34
is the backhoe mode. Regardless of whether the work machine
10
is in the loader mode or the backhoe mode, when the seat assembly
22
is in the loader position, the engine speed reduction algorithm
23
is inactive
23
a
. The activation and operation of the engine speed reduction algorithm
23
generally corresponds with the backhoe mode, and the de-activation of the engine speed reduction algorithm
23
will correspond with the loader mode.
Overall, the present invention is advantageous because it reduces fuel consumption, noise and pollution caused by the backhoe
10
having more than one function. The present invention recognizes that during the operation of the backhoe
12
, often there are times when the operator will idle the backhoe
12
. Because more power is required to operate than idle the backhoe
12
, it is ideal for the operator to adjust the throttle controller
45
to correspond with a lower engine speed when the operator idles the backhoe
12
. However, for those times when the operator does not adjust the throttle controller
45
to the low idle engine speed setting
45
b
, the present invention will adjust the throttle setting and thus the engine speed for the operator. Because of the adjusted throttle setting
44
b
corresponding with the lowered engine speed
66
b
, the engine will consume less fuel and will make less noise and pollution. Moreover, the present invention electronically reduces the engine speed when the backhoe
12
is idling, and thereby, reduces the amount of mechanical components leading to a more robust work machine.
The present invention is further advantageous because the engine speed reduction algorithm is de-activated
23
a
when the backhoe loader
10
is functioning in one of its capacities other than as the backhoe, such as a moving vehicle or as the loader. First, the present invention is generally not desirable when the loader
13
is being operated or the backhoe loader
10
is being driven because in both those instances the operator can control the throttle valve
52
via the foot pedal
40
. Moreover, by deactivating the engine speed reduction algorithm
23
prior to enabling the loader
13
avoids unwanted lurching movements of the backhoe loader
10
. If the engine speed reduction algorithm
23
remained operable
23
c
when the loader
13
was enabled by rotating the seat assembly
22
, the throttle setting would jump from the predetermined low idle speed
66
b
to the increased throttle setting
45
a
when the transmission
37
was engaged, causing the backhoe loader
10
to lurch forward. Thus, the present invention is advantageous because it recognizes and addresses the differences in the operation of the backhoe
12
and the loader
13
, and adjusts the engine speed reduction algorithm
23
to compensate for those differences.
It should be understood that the above description is intended for illustrative purposes only, and is not intended to limit the scope of the present invention in any way. Although the present invention was illustrated in the context of a backhoe loader, the present invention could also be applicable to other machines in which seat position generally determines which aspect of the machine operation is active. Thus, the present invention contemplates other machines such as pavers, graders, certain mining equipment, and other similar work machines known in the art. Thus, those skilled in the art will appreciate that other aspects, objects, and advantages of the invention can be obtained from a study of the drawings, the disclosure and the appended claims.
Claims
- 1. A work machine, comprising:a work machine body; a seat assembly being rotatably mounted to the work machine body and being moveable between a first position and a second position; an electronic control module including an engine speed reduction algorithm; and the engine speed reduction algorithm being inactive when the seat assembly is in the first position; and the engine speed reduction algorithm being active when the seat assembly is in the second position.
- 2. The work machine of claim 1 wherein the engine speed reduction algorithm being operable to reduce engine speed below a throttle setting when a set of equipment is idle for a predetermined time.
- 3. The work machine of claim 2 wherein the engine speed reduction algorithm being operable to reduce engine speed to a predetermined low idle speed when the throttle setting is greater than the predetermined low idle speed.
- 4. The work machine of claim 3 wherein the seat assembly includes a middle position between the first position and the second position; andthe engine speed reduction algorithm being active when the seat assembly is in the middle position.
- 5. The work machine of claim 1 including an engine speed reduction disabling switch being moveable between an first position and a second position; andwhen the engine speed reduction disabling switch is in the second position, the engine speed reduction algorithm is inactive.
- 6. The work machine of claim 1 including an engine speed reduction controller being moveable between a first position and a second position; andwhen the engine speed reduction controller is in the second position and a set of equipment is idle, the engine speed reduction algorithm being operable to reduce the engine speed from a throttle setting to a predetermined low speed.
- 7. The work machine of claim 1 including a loader attached to a front side of the work machine body; anda backhoe attached to a rear side of the work machine body.
- 8. The work machine of claim 4 including:an engine speed reduction disabling switch being moveable between a first position and a second position; and when the engine speed reduction disabling switch is in the second position, the engine speed reduction algorithm is inactive; an engine speed reduction controller being moveable between a first position and a second position; and the engine speed reduction algorithm being operable to reduce engine speed below the throttle setting when the engine speed reduction controller is in the second position and the set of equipment is idle; and a loader being attached to a front side of the work machine body, and the set of equipment being a backhoe attached to a rear side of the work machine body.
- 9. The work machine of claim 8 wherein the engine speed reduction algorithm is inactive when at least one of the seat assembly is in said first position, the backhoe is active, and the loader is enabled.
- 10. A control system for use in a work machine, comprising;a seat assembly position sensor; an electronic control module including an engine speed reduction algorithm in communication with said sensor to determine a position of a seat assembly; and the engine speed reduction algorithm being inactive when the electronic control module determines the seat assembly is in a first position; and the engine speed reduction algorithm being active when the electronic control module determines the seat assembly is in a second position.
- 11. The control system of claim 10 including at least one implement controller in communication with the electronic control module; andthe engine speed reduction algorithm being operable to reduce engine speed below a throttle setting when the electronic control module determines that the at least one implement controller is in a neutral position for a predetermined time.
- 12. The control system of claim 11 including an engine speed reduction controller being moveable between a first position and a second position; andthe engine speed reduction algorithm being operable to reduce engine speed below a throttle setting when the electronic control module determines that the at least one implement controller is in the neutral position and the engine speed reduction controller is in the second position.
- 13. The control system of claim 12 including an engine speed reduction disabling switch being in communication with the electronic control module; andwhen the engine reduction disabling switch is in a second position, the engine speed reduction algorithm is inactive.
- 14. The control system of claim 13 wherein the seat assembly includes a middle position between the first position and the second position; andthe engine speed reduction algorithm being active when the electronic control module determines that the seat assembly is in the middle position.
- 15. A method of operating a work machine, comprising the steps of:activating an engine speed reduction algorithm, at least in part, by rotating a seat assembly from a first position to a second position; and reducing engine speed below a throttle setting via the engine speed reduction algorithm, at least in part, by idling a set of equipment for a predetermined period of time.
- 16. The method of claim 15 wherein the step of reducing includes a step of idling a set of equipment at the throttle setting corresponding with an engine speed greater than a predetermined low speed.
- 17. The method of claim 15 including a step of reducing engine speed below the throttle setting via the engine speed reduction algorithm, at least in part, by manipulating an engine speed reduction controller.
- 18. The method of claim 15 including a step of deactivating the engine speed reduction algorithm by at least one of rotating the seat assembly to the first position, manipulating an implement controller operably coupled to the set of equipment, and enabling a second set of equipment.
- 19. The method of claim 15 including a step of deactivating the engine speed reduction algorithm by manipulating an engine speed reduction disabling switch.
- 20. The method of claim 15 including a step of activating the engine speed reduction algorithm by rotating the seat assembly to a middle position and moving an engine speed reduction disabling switch from a first position to a second position.
- 21. A method of enabling an aspect of a work machine, comprising the steps of:rotating a seat assembly from a first position to a second position; activating an engine speed reduction algorithm; and rotating the seat assembly from the second position to the first position after de-activating the speed reduction algorithm.
- 22. The method of claim 21 including a step of alerting an operator if the engine speed reduction algorithm is active and the seat assembly is in the first position.
- 23. The method of claim 21 wherein the engine speed reduction algorithm is de-activated at least in part by moving a throttle to a reduced speed setting.
- 24. The method of claim 21 wherein the aspect is a loader of a backhoe.
US Referenced Citations (22)