Control system for and method of operating a work machine

Information

  • Patent Grant
  • 6694240
  • Patent Number
    6,694,240
  • Date Filed
    Thursday, August 29, 2002
    22 years ago
  • Date Issued
    Tuesday, February 17, 2004
    20 years ago
Abstract
When operating a work machine such as a backhoe, fuel consumption, pollution and noise can be decreased by reducing engine speed below a throttle setting when a set of equipment attached to a rear side of a work machine body is idled for a predetermined period of time. The engine speed is reduced by a control system including an electronic control module having an engine speed reduction algorithm. When the electronic control module determines that a seat assembly that is rotatably mounted to the work machine body is in a forward-facing position, the engine speed reduction algorithm is inactive. When the electronic control module determines that the seat assembly in a rearward-facing position, the engine speed reduction algorithm is active. By basing, at least in part, the activation and deactivation of the engine speed reduction algorithm on the seat assembly position, the engine speed reduction algorithm will be active when the backhoe is operable.
Description




TECHNICAL FIELD




The present invention relates generally to work machines, and more particularly to control systems for work machines with reorientable seat assemblies.




BACKGROUND




Engineers often seek strategies to reduce fuel consumption, noise, and pollution while not compromising the performance of a work machine. Work machines often include one or more hydraulically-controlled implements. For instance, a backhoe includes a loader and a digging implement. In order to operate the backhoe, hydraulic pressure is supplied to at least one hydraulic cylinder via a hydraulic pump that is powered by an engine. Thus, when the backhoe is being operated while the work machine is stationary, the operator may need to increase the engine speed in order to power the hydraulic pump and operate the backhoe. The operator may increase the engine speed by moving a throttle, usually a hand controller, from a throttle setting corresponding with a low idle engine speed to a throttle setting corresponding with an increased engine speed. However, when the operator stops using the backhoe, and the implement becomes idle or stationary, the throttle will remain at the setting corresponding with the increased engine speed until the operator moves the throttle back to the setting corresponding with the low idle engine speed.




Work machines such as the backhoe shown in U.S. Pat. No. 5,025,770 issued to Richardson on Jun. 25, 1991, conserve fuel and reduce noise and pollution by including an apparatus that reduces engine speed below the increased throttle setting when the implements, illustrated as the backhoe and a loader, have been idled for a predetermined time period and the transmission is not engaged. Although the Richardson apparatus may reduce fuel consumption by reducing engine speed when the backhoe is idle, the Richardson apparatus does not address at least some of the effects the engine speed reduction apparatus may have on the operation of a second set of equipment that could be attached to the work machine body. For instance, the work machine may have the backhoe attached to the rear side of the work machine body and a second set of equipment, such as a loader, attached to the front side of the work machine body. The Richardson apparatus operates similarly regardless of whether the operator is operating the backhoe or the loader. However, because the loader is generally used for shoveling material, the operator will often drive the work machine while operating the loader. Thus, when operating the loader, the transmission will be engaged, and the operator will control the engine speed with a second throttle controller, such as a foot pedal. When the operator no longer depresses the foot pedal, the engine speed should return to a low idle speed. Therefore, a method of reducing engine speed after the predetermined time of idling the loader may not be necessary.




Further, allowing the engine speed reduction apparatus to reduce the engine speed below the throttle setting regardless of which implement is enabled may result in undesirable movement of the work machine. For example, after the operator has ceased using the backhoe, the engine speed reduction apparatus may override the throttle setting and reduce the engine speed to the predetermined low idle speed. When the operator rotates his seat and engages the transmission to operate the loader, the engine speed may jump back up to the throttle setting, possibly causing the work machine to lurch forward. In addition, the Richardson apparatus appears to reduce engine speed mechanically, resulting in an increased number of moving work machine components.




The present invention is directed to overcoming one or more of the problems set forth above.




SUMMARY OF THE INVENTION




In one aspect of the present invention, a work machine includes a work machine body and an electronic control module including an engine speed reduction algorithm. A set of equipment is attached to the work machine body. A seat assembly is rotatably mounted to the work machine body and is movable between a first position and a second position. When the seat assembly is in the first position, the engine speed reduction algorithm is inactive, and when the seat assembly is in the second position, the engine speed reduction algorithm is active.




In another aspect of the present invention, a control system for use in a work machine includes a seat assembly position sensor that is in communication with an engine speed reduction algorithm of an electronic control module. The engine speed reduction algorithm is inactive when the electronic control module determines that a seat assembly is in a first position, and the engine speed reduction algorithm is active when the electronic control module determines that the seat assembly is in a second position.




In yet another aspect of the present invention, there is a method of operating a work machine. An engine speed reduction algorithm is activated, at least in part, when an operator rotates a seat assembly to a second position. The engine speed is reduced below a throttle setting via the engine speed reduction algorithm, at least in part, when the operator idles a set of equipment for a predetermined period of time.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a side view of a backhoe loader including a seat assembly in a loader position, according to the present invention;





FIG. 2

is a side view of the backhoe loader including the seat assembly in a backhoe position, according to the present invention;





FIG. 3

is a side view of the backhoe loader including the seat assembly in a middle position, according to the present invention;





FIG. 4

is a top view of the seat assembly attached to the backhoe loader of

FIGS. 1-3

, according to the present invention; and





FIG. 5

is a logic flow chart of an engine speed reduction algorithm included within an electronic control module for the backhoe of FIGS.


1


-


3


.











DETAILED DESCRIPTION




Referring to

FIGS. 1-3

, there are shown side views of a work machine, which in the illustrated example is backhoe loader. Those skilled in the art will appreciate that the present invention contemplates other work machines such as pavers and/or graders, where different aspects of the machine are operated from different seat positions. Thus, although the work machine is illustrated as a backhoe loader


10


, it should be appreciated that the present invention contemplates other types of work machines. Those skilled in the art will appreciate that the term backhoe includes any work machine with at least one implement used for stationary digging. For instance, the present invention could be applied to a backhoe dozer having a backhoe used for stationary digging attached to a rear side of the work machine body and a dozer attached to a front side of the work machine body. Further, the present invention may apply to a backhoe in which some other tool has been substituted in place of the backhoe bucket, such as a ram.




The backhoe loader


10


includes a work machine body


11


. Attached to a rear side


21


of the work machine body


11


is a set of equipment, preferably a backhoe


12


generally used for stationary digging. Attached to a front side


20


of the work machine body


11


is preferably a second set of equipment, shown as a loader


13


generally used for shoveling. The backhoe


12


includes a boom


16


that is moveably attached to the work machine body


11


, and can be moved upward and downward and swung left and right about a vertical axis. A stick


14


is moveably attached to the boom


16


and can be moved inward and outward. The backhoe


12


also includes a material engaging member, shown as a backhoe bucket


15


that is moveably attached to the stick


14


. The backhoe bucket


15


can be curled in order to dig, and can be uncurled outward in order to dump material. The loader


13


includes a pair of arms


17


movably attached to the first end


20


of the work machine body


11


. The pair of arms


17


can be moved upward and downward in order to lift and lower a material engaging member, shown as a loader bucket


18


. The loader bucket


18


is moveably attached to the pair of arms


17


and can be raised and lowered about a horizontal axis. There is at least one electronically controlled actuator attached to at least one hydraulic cylinder controlling the movement of each aspect of both the backhoe


12


and the loader


13


. The illustrated backhoe loader


10


includes a loader arms actuator


60


, a loader bucket actuator


61


, a boom vertical movement actuator


62


, a boom swing actuator


63


, a stick actuator


64


, and a backhoe bucket actuator


65


. An engine


39


, that is attached to the work machine body


11


, is coupled to a transmission


37


in order to provide power for translational movement of the backhoe loader


10


, and is coupled to at least one hydraulic pump


50


in order to provide power for operation of the backhoe


12


and the loader


13


. The engine


39


powers the hydraulic pump


50


which supplies pressurized hydraulic fluid to the hydraulic cylinders via the electrical actuators


60


,


61


,


62


,


63


,


64


, and


65


. A throttle valve


52


controls the flow of fuel from the fuel pump to fuel injectors attached to the engine


38


, and thereby controls the engine speed.




The backhoe loader


10


includes a cab


19


in which a seat assembly


22


is rotatably mounted to the work machine body


11


. Although the seat assembly


22


preferably also includes translational movement, the seat assembly


22


rotates about a vertical axis between a forward-facing position illustrated as a loader position


34


in

FIG. 1

, a rearward-facing position illustrated as a backhoe position


35


in

FIG. 2

, and a middle-facing position


36


in FIG.


3


. The loader position


34


is preferably a latched position, and is separated by approximately 180° from the backhoe position


35


, also preferably a latched position. The middle-facing position


36


is preferably an unlatched position between the loader position


34


and the backhoe position


35


. When the seat assembly


22


is in the loader position


34


, the loader


13


is preferably enabled. When the seat assembly


22


is in at least one of the backhoe position


35


and the middle-facing position


36


, the backhoe


12


is preferably enabled. A steering wheel


33


is preferably attached to the work machine body


11


such that when the seat assembly


22


is in the loader position


34


, the operator can use the steering wheel


33


. The steering wheel


33


can be stowed for operation of the backhoe loader


10


when the seat assembly


22


is in the backhoe position


35


or the middle-facing position


36


. Although it should be appreciated that a transmission controller


38


could be attached to rotate with the seat assembly


22


, the transmission controller


38


is illustrated as attached to the work machine body


11


such that when the seat assembly


22


is in the loader position


34


, the operator can manipulate the transmission controller


38


. An engine speed reduction disabling switch


31


is preferably attached to a console on the rear side


21


of the work machine body


11


, and is moveable between an activated position and a de-activated position.




Although it should be appreciated that there could be only one manual throttle controller, the present invention is illustrated as including two manual throttle controllers


40


,


45


. A first throttle controller, preferably a handoperated throttle controller


45


, is preferably moveably attached to the console on the rear side


22


of the work machine body


11


. The operator can control the engine speed when the transmission


37


is not engaged by manipulating the hand-operated throttle controller


45


. The hand operated throttle


45


is moveable between various throttle settings, including but not limited to, an increased throttle setting backhoe operation and a predetermined low idle engine setting. Each throttle setting corresponds with an engine speed. The increased throttle setting corresponds with an increased engine speed, such as over 1100 rpm in the illustrated embodiment. The predetermined low idle speed throttle setting in the illustrated embodiment could be less than 1000 rpm. Although the predetermined low idle speed and the increased engine speed may vary depending on the size and type of the backhoe, those skilled in the art should appreciate that the predetermined low idle speed is an engine speed that provides the minimum power required to maintain idling of the backhoe loader


10


, and the increased engine speed


66




a


is an engine speed that provides sufficient power to operate the hydraulically-controlled backhoe


12


. A second throttle controller, preferably a foot pedal


40


, is attached to the work machine body


11


, although it should be appreciated that the foot pedal


40


could be attached to the seat assembly


22


at a point that the operator can reach when operating the loader


13


. The foot pedal


40


allows the operator to control the work machine speed when driving the backhoe loader


10


and, at least in part, when operating the loader


13


. The throttle controllers


40


,


45


and the transmission controller


38


are coupled to ECM


24


and the transmission


37


, respectively. It should be appreciated that the throttle controllers


40


,


45


and the transmission controller


38


could be mechanically operably coupled or electronically operably coupled via the electronic control module


24


to the to the fuel system and the transmission


37


, respectively.




Referring to

FIG. 4

, there is shown a top view of the seat assembly


22


attached to the backhoe loader


10


of

FIGS. 1-3

. There is a control system


53


including a seat assembly position sensor


44


in communication with the electronic control module


24


via a seat position sensor communication line


51


. Although it should be appreciated that the electronic control module


24


could be located within the work machine body


11


or at any position within the seat assembly


22


, the electronic control module


24


is illustrated as embedded in a seat of the seat assembly


22


. Although implement controllers could be attached to the work machine body


11


, a first joystick


25


and a second joystick


26


are preferably attached to a first side


43


of the seat assembly


22


and a second side


44


of the seat assembly


22


, respectively. Although the joysticks


25


and


26


could be mechanically operably coupled to the loader


13


and the backhoe


12


, the first joystick


25


and the second joystick


26


are preferably in communication with the electronic control module


24


via a first communication line


27


and a second communication line


28


, respectively. An engine speed reduction controller


30


, illustrated as a button attached to the second joystick


26


, is moveable between a on position


30




a


and an off position, and is in communication with the electronic control module


24


via the second communication line


28


. The electronic control module


24


is preferably in communication with the loader arms actuator


60


and the loader bucket actuator


61


via a loader communication line(s)


47


, and is in communication with the boom vertical movement actuator


62


, the boom swing actuator


63


, the stick actuator


64


, and the backhoe bucket actuator


65


via a backhoe communication line(s)


46


. The electronic control module


24


is in communication with the engine


39


and the transmission


37


via a engine communication line


48


and a transmission communication line


49


, respectively. Although the present invention is illustrated as including only one electronic control module


24


, it should be appreciated that there could be any number of electronic control modules, including but not limited to, four additional electronic control modules, one to control each of the transmission


37


, the backhoe


12


, the loader


13


, and the throttle valve


53


, and each being in communication with the electronic control module


24


.




Referring to

FIG. 5

, there is shown a logic flow chart of an engine speed reduction algorithm


23


included within the electronic control module


24


of the seat assembly


22


. The electronic control module


24


includes the engine speed reduction algorithm


23


. The engine speed reduction algorithm


23


is inactive


23




a


when the seat assembly


22


is in the loader position


34


. The engine speed reduction algorithm


23


is active


23




b


when the seat assembly


22


in the backhoe position


35


. Preferably, the engine speed reduction algorithm


23


is also active


23




b


when the seat assembly


22


is in the middle-facing position


36


. Although the engine speed reduction algorithm


23


is generally activated by rotating the seat assembly


22


to the backhoe position


35


or the middle-facing position


36


, the operator can de-activate the engine speed reduction algorithm


23


by moving the engine speed disabling switch


31


to the de-activated position


31




b


, enabling the loader


13


, at least in part, by moving the transmission controller


38


to the engaged position


38




b


, or moving the throttle controller


45


to the predetermined low idle speed setting


45




b


. Once the engine speed reduction algorithm


23


is activated


23




b


, the engine speed reduction algorithm


23


becomes operable


23




c


to reduce the engine speed below the increased throttle setting


45




a


, when the backhoe


12


is idle


12




b


for a predetermined time. Preferably, the engine speed reduction algorithm


23


will reduce the engine speed to the predetermined low idle speed


66




b


, illustrated as slower than 1000 rpm, after a predetermined time, such as four seconds. It should be appreciated that the engine speed reduction algorithm


23


could be programmed such that the predetermined time is any length of time. Once the engine speed reduction algorithm


23


is activated


23




b


, the engine speed reduction algorithm


23


also becomes operable


23




c


to reduce the engine speed from the increased throttle setting


45




a


to the predetermined low idle speed


66




b


when the engine speed reduction controller


30


is in the second position


30




a.






However, once the engine speed reduction algorithm


23


has reduced the engine speed to the predetermined low idle speed


66




b


, the engine speed reduction algorithm


23


will return the engine speed to the increased engine speed


66




a


when the engine speed reduction controller


30


is again in the second position


30




b


or the backhoe


12


is operating


12




a


. Also, if the throttle controller


45


is moved anywhere between


45




a


and


45




b


, the algorithm will return the engine speed to the requested speed. The backhoe loader


10


includes an audible cue


41


that sounds


41




a


, and a display panel


32


(

FIG. 1

) that flashes


32




a


, when the engine speed is the predetermined low idle speed


66




b


, but the seat assembly


22


is in the loader position


34


or the transmission


37


is engaged. The engine speed will remain at the predetermined low idle speed


66




b


regardless of whether the engine speed reduction disabling switch


31


is in the de-activated position


31




b


and the backhoe


12


is in the operating position


12




a


. The engine reduction algorithm


23


will become inactive


23




a


if the hand-operated throttle controller


45


is moved to the predetermined low idle speed setting


45




b.






INDUSTRIAL APPLICABILITY




Referring to

FIGS. 1-3

and


5


, there are shown side views of the backhoe loader


10


including the seat assembly


22


, according to the present invention. Although the application of the present invention will be described for the backhoe loader


10


, the present invention is applicable to any type or size of backhoe. Prior to activating the backhoe loader


10


, the operator can preferably adjust his seat assembly


22


forward, backward, upward and downward in order to achieve his ideal positioning within the cab


19


. Once situated, the operator can activate the backhoe loader


10


by moving a power switch


57


to an on position. Upon activation, the operator will position the seat assembly


22


in the loader position


34


, the backhoe position


35


, or the middle-facing position


36


depending on the function the operator would like the backhoe loader


10


to perform.




When the operator desires to operate the backhoe


12


, the operator will generally position the seat assembly


22


in the backhoe position


35


. The seat position sensor


44


will communicate to the electronic control module


24


via the sensor communication line


51


that the operator is in the seat assembly


22


and the seat assembly


22


is in the backhoe position


35


. The electronic control module


24


will determine whether the engine speed reduction disabling switch


31


is in the activated position


31




a


. In order to operate the backhoe


12


, the operator will generally position the transmission controller


38


in a neutral position


38




a


. Further, in order to operate the backhoe


12


, the operator generally will move the hand-operated throttle controller


45


to the increased throttle setting


45




a


. The throttle setting


45




a


will open the throttle valve


52


wider in order to increase the fuel supply to the fuel injectors, and thus, increase the engine speed. The engine


39


can then power the hydraulic pump


50


that provides hydraulic fluid to the hydraulic cylinders via the electronically controlled actuators


62


,


63


,


64


and


65


. The operator can operate the backhoe


12


by manipulating the first joystick


25


and the second joystick


26


. The movement of the joysticks


25


and


26


will be communicated to the electronic control module


24


, which will determine the desired movement of the backhoe


12


and correspondingly energize and/or de-energize the electrically controlled actuators


62


,


63


,


64


,


65


.




The electronic control module


24


will preferably periodically determined the engine speed. Although there are various methods of determining the engine speed, the electronic control module


24


can determine the engine speed based on the position of the throttle valve


52


that is communicated to the electronic control module


24


via the throttle communication line


48


, or by a correctional speed sensor. Because the operator is operating or has just ceased operating the backhoe


12


, the electronic control module


24


will determine that the hand-operated throttle controller


45


is at the increased throttle setting


45




a


corresponding to the increased engine speed


66




a


, which is illustrated as over 1100 rpm. As long as the operator has maintained the seat assembly


22


in the backhoe position


35


or the middle-facing position


36


, the engine speed reduction algorithm is active


23




b


. Once the operator has completed operating the backhoe


12


for the moment, the operator will return the backhoe


12


to the idle position


12




b


by moving the joysticks


25


and


26


to the neutral positions


25




a


and


26




a


. The fact that the joysticks


25


and


26


are in the neutral positions


25




a


and


26




a


will be communicated to the electronic control module


24


via the first and second communication lines


27


and


28


, respectively. When the backhoe


12


has been in the idle position


12




b


for the predetermined time, the engine speed reduction algorithm


23


will be operable


23




c


to reduce the engine speed from the throttle setting


45




a


, which corresponds with the increased engine speed


66




a


, to the predetermined low idle speed


66




b


. In the illustrated backhoe loader


10


, the engine speed reduction algorithm


23


will reduce the engine speed from greater than 1100 rpm to less than 1000 rpm after the electronic control module


24


senses that the backhoe


12


has been idle


12




b


for four seconds. Thus, the amount of fuel being supplied to the fuel injectors and combusted in the engine


39


is decreased, thereby reducing fuel consumption, noise and pollution.




If the operator desires to operate the backhoe


12


again, the operator will move the first joystick


25


and/or the second joystick


26


out of the neutral positions


25




a


and/or


26




a


. The movement will be communicated to the electronic control module


24


, and the engine speed reduction algorithm


23


will return the engine speed to the increased engine speed


66




a


by communicating to the throttle valve


52


via the throttle communication line


48


to return to the higher setting. Thus, the engine


39


will be able to sufficiently power the hydraulic pump


50


in order to operate the backhoe


12


. The electronic control module


24


will determine the desired movement of the backhoe


12


and correspondly energize and/or de-energize the proper electrically-controlled actuators


62


,


63


,


64


,


65


.




Preferably, there is a second method of reducing the engine speed to the predetermined low idle speed


66




b


when the engine speed reduction algorithm


23


is active


23




b


, and returning the engine speed to the increased engine speed


66




a


when the engine speed reduction algorithm


23


is operable


23




c


. Rather than idling the backhoe


12


for the predetermined time in order for the engine speed reduction algorithm


23


to reduce the engine speed, the operator can make the engine speed reduction algorithm


23


operable


23




c


to reduce the engine speed from the increased throttle setting


45




a


to the predetermined low idle speed


66




b


by moving the engine speed reduction controller


30


to the second position


30




b


. Thus, instead of idling at an engine speed faster than the predetermined low idle speed


66




b


for a predetermined time, the operator can move the backhoe


12


to the idle position


12




b


and immediately move the engine speed reduction controller


30


to the second position


30




b


. In addition, when the operator desires to operate the backhoe


12


again which requires a return to the increased engine speed


66




a


, the operator can again move the engine speed reduction controller


30


to the second position


30




b


while the backhoe


12


is in the idle position


12




b


. The engine speed reduction algorithm


23


will return the engine speed to the increased engine speed


66




a


, corresponding with the increased throttle setting


45




a.






If the operator desires to operate the loader


13


, the engine speed reduction algorithm


23


must be de-activated


23




a


before the operator rotates the seat assembly


22


to the loader position


34


. If the operator attempts to rotate the seat assembly


22


to the loader position


34


or engage the transmission


37


when the engine speed reduction algorithm


23


is operable


23




c


to reduce the engine speed to the predetermined low idle speed


66




b


, the engine speed will lock at the predetermined low idle speed


66




b


, the audible cue


41


will sound


41




a


and the display panel


32


will flash


32




a


. If the operator moves the engine speed reduction disabling switch


31


to the deactivated position


31




b


or moves the backhoe


12


to the operating position


12




a


, the audible cue


41


will continue to sound


41




a


and the display panel


32


will continue to flash


32




a


. The audible cue


41


and the display panel


32


will cease sounding and flashing and the engine speed reduction algorithm will become inactive


23




a


when the operator moves the hand-operated throttle controller


45


to the predetermined low idle speed setting


45




b


prior to rotating the seat assembly


22


to the loader position


34


. Further, the audible cue


41


and the display panel


32


will cease sounding and flashing if the operator rotates the seat assembly


22


back to the backhoe position


35


or the middle-facing position


36


and the transmission


37


is disengaged. The engine speed reduction algorithm


23


can then be de-activated


23




a


by moving the engine speed reduction disabling switch


31


to the de-activated position


31




b


or moving the hand-operated throttle controller


45


to the predetermined low idle speed setting


45




b.






Locking the engine speed at the predetermined low idle speed


66




b


, sounding the audible cue


41


, and flashing the display panel


32


are all features that prevent the operator from operating the loader


13


while the engine speed reduction algorithm


23


is operable


23




c


to reduce the engine speed below the increased throttle setting


45




a


. In another machine, if an operator were able to operate the loader an operator might overlook that the throttle setting corresponds with the increased engine speed rather than the predetermined low idle speed at which the backhoe loader is idling. Thus, when the operator engages the transmission, the backhoe loader might jump back up to the increased throttle setting causing the backhoe loader to lurch forward. The present invention addresses this issue by preventing the loader from becoming active until after the speed reduction algorithm has been rendered inactive.




Once in the loader position


34


, the electronic control module


24


will operably connect the first joystick


25


and the second joystick


26


to the loader


13


. Because the operator often drives the backhoe loader


10


during operation of the loader


13


, the transmission


37


will be engaged, and the engine speed required to operate the loader


13


can be achieved by the operator depressing the foot pedal


40


. The engine speed reduction algorithm


23


will be inactive


23




a.






It should be appreciated that the present invention contemplates a work machine


10


including default modes and override modes. When the seat assembly


22


is in a certain position, the joysticks


25


and


26


will preferably default to operate the equipment that the seat assembly


22


is facing. In the illustrated example, when the seat assembly


22


is in the loader position


34


and the backhoe position


35


, the backhoe loader


10


will default to the loader mode in which the joysticks


25


and


26


are operably coupled to the loader


13


and the backhoe mode in which the joysticks


25


and


26


are operably coupled to the backhoe


12


, respectively. When the seat assembly


22


is in the middle-facing position


36


and the backhoe


12


is enabled, the backhoe loader


10


will default to the backhoe mode. The operator can manipulate a switch in order to override the default mode and operably couple the joysticks


25


and


26


to the set of equipment


12


or


13


on the opposite side of the work machine body


11


. In the loader position


34


, the default can be overridden to operate the backhoe


12


. However, those skilled in the art should appreciate that the backhoe


12


is rarely operated from the loader position


34


. In the middle-facing position


36


and the backhoe position


35


, the default mode could be overrode in order to operate in a hybrid mode in which the first joystick


25


is operably coupled to at least a portion of the loader


13


and the second joystick


26


is operably coupled to at least a portion of the backhoe


12


. When in the middle-facing position


35


and the backhoe position


36


, as long as the transmission


37


is not engaged and the engine speed reduction disabling switch


31


is in the activated position


31




a


, the engine speed reduction algorithm


23


will be activated


23




b


, regardless of whether the work machine


10


is in the backhoe mode or the hybrid mode. However, the default override mode for the loader position


34


is the backhoe mode. Regardless of whether the work machine


10


is in the loader mode or the backhoe mode, when the seat assembly


22


is in the loader position, the engine speed reduction algorithm


23


is inactive


23




a


. The activation and operation of the engine speed reduction algorithm


23


generally corresponds with the backhoe mode, and the de-activation of the engine speed reduction algorithm


23


will correspond with the loader mode.




Overall, the present invention is advantageous because it reduces fuel consumption, noise and pollution caused by the backhoe


10


having more than one function. The present invention recognizes that during the operation of the backhoe


12


, often there are times when the operator will idle the backhoe


12


. Because more power is required to operate than idle the backhoe


12


, it is ideal for the operator to adjust the throttle controller


45


to correspond with a lower engine speed when the operator idles the backhoe


12


. However, for those times when the operator does not adjust the throttle controller


45


to the low idle engine speed setting


45




b


, the present invention will adjust the throttle setting and thus the engine speed for the operator. Because of the adjusted throttle setting


44




b


corresponding with the lowered engine speed


66




b


, the engine will consume less fuel and will make less noise and pollution. Moreover, the present invention electronically reduces the engine speed when the backhoe


12


is idling, and thereby, reduces the amount of mechanical components leading to a more robust work machine.




The present invention is further advantageous because the engine speed reduction algorithm is de-activated


23




a


when the backhoe loader


10


is functioning in one of its capacities other than as the backhoe, such as a moving vehicle or as the loader. First, the present invention is generally not desirable when the loader


13


is being operated or the backhoe loader


10


is being driven because in both those instances the operator can control the throttle valve


52


via the foot pedal


40


. Moreover, by deactivating the engine speed reduction algorithm


23


prior to enabling the loader


13


avoids unwanted lurching movements of the backhoe loader


10


. If the engine speed reduction algorithm


23


remained operable


23




c


when the loader


13


was enabled by rotating the seat assembly


22


, the throttle setting would jump from the predetermined low idle speed


66




b


to the increased throttle setting


45




a


when the transmission


37


was engaged, causing the backhoe loader


10


to lurch forward. Thus, the present invention is advantageous because it recognizes and addresses the differences in the operation of the backhoe


12


and the loader


13


, and adjusts the engine speed reduction algorithm


23


to compensate for those differences.




It should be understood that the above description is intended for illustrative purposes only, and is not intended to limit the scope of the present invention in any way. Although the present invention was illustrated in the context of a backhoe loader, the present invention could also be applicable to other machines in which seat position generally determines which aspect of the machine operation is active. Thus, the present invention contemplates other machines such as pavers, graders, certain mining equipment, and other similar work machines known in the art. Thus, those skilled in the art will appreciate that other aspects, objects, and advantages of the invention can be obtained from a study of the drawings, the disclosure and the appended claims.



Claims
  • 1. A work machine, comprising:a work machine body; a seat assembly being rotatably mounted to the work machine body and being moveable between a first position and a second position; an electronic control module including an engine speed reduction algorithm; and the engine speed reduction algorithm being inactive when the seat assembly is in the first position; and the engine speed reduction algorithm being active when the seat assembly is in the second position.
  • 2. The work machine of claim 1 wherein the engine speed reduction algorithm being operable to reduce engine speed below a throttle setting when a set of equipment is idle for a predetermined time.
  • 3. The work machine of claim 2 wherein the engine speed reduction algorithm being operable to reduce engine speed to a predetermined low idle speed when the throttle setting is greater than the predetermined low idle speed.
  • 4. The work machine of claim 3 wherein the seat assembly includes a middle position between the first position and the second position; andthe engine speed reduction algorithm being active when the seat assembly is in the middle position.
  • 5. The work machine of claim 1 including an engine speed reduction disabling switch being moveable between an first position and a second position; andwhen the engine speed reduction disabling switch is in the second position, the engine speed reduction algorithm is inactive.
  • 6. The work machine of claim 1 including an engine speed reduction controller being moveable between a first position and a second position; andwhen the engine speed reduction controller is in the second position and a set of equipment is idle, the engine speed reduction algorithm being operable to reduce the engine speed from a throttle setting to a predetermined low speed.
  • 7. The work machine of claim 1 including a loader attached to a front side of the work machine body; anda backhoe attached to a rear side of the work machine body.
  • 8. The work machine of claim 4 including:an engine speed reduction disabling switch being moveable between a first position and a second position; and when the engine speed reduction disabling switch is in the second position, the engine speed reduction algorithm is inactive; an engine speed reduction controller being moveable between a first position and a second position; and the engine speed reduction algorithm being operable to reduce engine speed below the throttle setting when the engine speed reduction controller is in the second position and the set of equipment is idle; and a loader being attached to a front side of the work machine body, and the set of equipment being a backhoe attached to a rear side of the work machine body.
  • 9. The work machine of claim 8 wherein the engine speed reduction algorithm is inactive when at least one of the seat assembly is in said first position, the backhoe is active, and the loader is enabled.
  • 10. A control system for use in a work machine, comprising;a seat assembly position sensor; an electronic control module including an engine speed reduction algorithm in communication with said sensor to determine a position of a seat assembly; and the engine speed reduction algorithm being inactive when the electronic control module determines the seat assembly is in a first position; and the engine speed reduction algorithm being active when the electronic control module determines the seat assembly is in a second position.
  • 11. The control system of claim 10 including at least one implement controller in communication with the electronic control module; andthe engine speed reduction algorithm being operable to reduce engine speed below a throttle setting when the electronic control module determines that the at least one implement controller is in a neutral position for a predetermined time.
  • 12. The control system of claim 11 including an engine speed reduction controller being moveable between a first position and a second position; andthe engine speed reduction algorithm being operable to reduce engine speed below a throttle setting when the electronic control module determines that the at least one implement controller is in the neutral position and the engine speed reduction controller is in the second position.
  • 13. The control system of claim 12 including an engine speed reduction disabling switch being in communication with the electronic control module; andwhen the engine reduction disabling switch is in a second position, the engine speed reduction algorithm is inactive.
  • 14. The control system of claim 13 wherein the seat assembly includes a middle position between the first position and the second position; andthe engine speed reduction algorithm being active when the electronic control module determines that the seat assembly is in the middle position.
  • 15. A method of operating a work machine, comprising the steps of:activating an engine speed reduction algorithm, at least in part, by rotating a seat assembly from a first position to a second position; and reducing engine speed below a throttle setting via the engine speed reduction algorithm, at least in part, by idling a set of equipment for a predetermined period of time.
  • 16. The method of claim 15 wherein the step of reducing includes a step of idling a set of equipment at the throttle setting corresponding with an engine speed greater than a predetermined low speed.
  • 17. The method of claim 15 including a step of reducing engine speed below the throttle setting via the engine speed reduction algorithm, at least in part, by manipulating an engine speed reduction controller.
  • 18. The method of claim 15 including a step of deactivating the engine speed reduction algorithm by at least one of rotating the seat assembly to the first position, manipulating an implement controller operably coupled to the set of equipment, and enabling a second set of equipment.
  • 19. The method of claim 15 including a step of deactivating the engine speed reduction algorithm by manipulating an engine speed reduction disabling switch.
  • 20. The method of claim 15 including a step of activating the engine speed reduction algorithm by rotating the seat assembly to a middle position and moving an engine speed reduction disabling switch from a first position to a second position.
  • 21. A method of enabling an aspect of a work machine, comprising the steps of:rotating a seat assembly from a first position to a second position; activating an engine speed reduction algorithm; and rotating the seat assembly from the second position to the first position after de-activating the speed reduction algorithm.
  • 22. The method of claim 21 including a step of alerting an operator if the engine speed reduction algorithm is active and the seat assembly is in the first position.
  • 23. The method of claim 21 wherein the engine speed reduction algorithm is de-activated at least in part by moving a throttle to a reduced speed setting.
  • 24. The method of claim 21 wherein the aspect is a loader of a backhoe.
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