Patent Grant
10087873
The disclosure of Japanese Patent Application No. 2016-128689 filed on Jun. 29, 2016 including the specification, drawings and abstract is incorporated herein by reference in its entirety.
The present disclosure relates to a control system for an internal combustion engine.
In a compression ignition internal combustion engine, or the like, in which fuel is directly injected into cylinders, the fuel injection rate has influence on combustion (e.g., diffusion combustion) of the fuel injected into the cylinders.
With regard to the internal combustion engine as described above, a technology of increasing the fuel injection rate during fuel injection after once reducing it is disclosed (see Japanese Patent Application Publication No. 2009-156045 (JP 2009-156045 A)). According to this technology, the fuel injection rate is changed by changing the lift amount of a needle of a fuel injection valve.
Also, a fuel injection valve is known which includes an electromagnetic valve that opens and closes a return pathway through which high-pressure fuel supplied from a common rail to the fuel injection valve overflows into a low-pressure stage of a fuel system. The fuel injection valve performs fuel injection, by causing the high-pressure fuel to overflow into the low-pressure stage of the fuel system so as to drive a needle. Here, it is known to cause the high-pressure fuel to overflow into the low-pressure stage of the fuel system, before performing fuel injection, by performing blank driving of the electromagnetic valve, namely, by driving the needle for a shorter duration than that required for the needle to open the fuel injection valve (see Japanese Patent Application Publication No. 2005-256703 (JP 2005-256703 A)).
In the compression ignition internal combustion engine, or the like, when the fuel injection rate in the initial stage of fuel injection is low, the amount of smoke generated in the cylinder during combustion may be increased. On the other hand, when the fuel injection rate in the later stage of fuel injection is high, fuel spray may excessively diffuse, and a cooling loss may be increased due to combustion flame that spreads to the vicinity of a wall of the cylinder. Accordingly, it is desirable that the fuel injection rate is relatively high in the initial stage of fuel injection, and is relatively low in the later stage. This pattern of the fuel injection rate will be called “pattern of initial high injection rate and later low injection rate”.
With the known technology (e.g., JP 2009-156045 A) of changing the fuel injection rate, the fuel injection rate during fuel injection is once reduced by changing the lift amount of the needle of the fuel injection valve, but is subsequently increased; therefore, the fuel injection rate in the later stage of fuel injection becomes relatively high.
With the known technology (e.g., JP 2005-256703 A) that does not depend on control of the lift amount of the needle of the fuel injection valve, the fuel injection pressure at the start of fuel injection can be adjusted, but the fuel injection rate during fuel injection, in particular, in the later stage of fuel injection, is not controlled.
Thus, the known technologies cannot realize fuel injection having the pattern of the initial high injection rate and later low injection rate, as a pattern of fuel injection rate found by the inventor of this disclosure for suppressing the amount of smoke generated and reducing the cooling loss.
This disclosure provides a control system for an internal combustion engine, which suppresses generation of smoke in each cylinder in the initial stage of fuel injection, and minimizes a cooling loss in the later stage of fuel injection.
According to one aspect of the disclosure, a control system for an internal combustion engine is provided with the internal combustion engine which includes a plurality of cylinders, a plurality of fuel injection valves, a high-pressure pump, a common rail, a plurality of fuel passages, and a control chamber. The plurality of fuel injection valves are provided in the plurality of cylinders, respectively. Each of the plurality of fuel injection valves is configured to directly inject a fuel into a corresponding one of the cylinders by moving a needle and opening injection holes. The high-pressure pump is configured to increase a pressure of the fuel and feed the fuel under pressure. The common rail is configured to store the fuel having a reference pressure to which the pressure of the fuel is increased by the high-pressure pump. The plurality of fuel passages are provided independently of each other, and each of the fuel passages extends from the common rail to the injection holes of a corresponding one of the plurality of fuel injection valves. The control chamber is provided in each of the plurality of fuel injection valves, and is connected to a corresponding one of the fuel passages which leads to the injection holes of the corresponding fuel injection valve. The control system is provided with an electronic control unit. The electronic control unit is configured to: (i) reduce a pressure of the fuel in the control chamber to be lower than a pressure of the fuel in the fuel passage connected to the control chamber, in each of the plurality of fuel injection valves, (ii) move the needle in a direction to open the injection holes by reducing the pressure of the fuel such that a first pressure difference as a pressure difference between the pressure of the fuel in the control chamber and the pressure of the fuel in the fuel passage connected to the control chamber is equal to or larger than a predetermined pressure difference, in each of the plurality of fuel injection valves, so as to move the needle in a direction to open the injection holes, and (iii) reduce the reference pressure by executing pressure reducing operation in a second injection valve, such that the first pressure difference after operation is smaller than the predetermined pressure difference, during fuel injection by a first injection valve, and after a lapse of a predetermined period from start of fuel injection by the first injection valve. The first injection valve is one of the plurality of the fuel injection valves which is currently injecting the fuel, and the second injection valve is at least one of the plurality of fuel injection valves which is different from the first injection valve.
In each of the fuel injection valves, in a condition where the pressure of the fuel in the control chamber is not reduced, the pressure of the fuel in the control chamber is equal to the pressure of the fuel in the fuel passage, and, in this condition, the injection holes are closed by the needle. At this time, the force applied to the needle in the valve closing direction is larger than that in the valve opening direction. If the pressure of the fuel in the control chamber is reduced, the pressure of the fuel in the control chamber becomes lower than the pressure of the fuel in the fuel passage, and the force applied to the needle in the valve closing direction is reduced. Then, if the force applied to the needle in the valve opening direction becomes larger than the force applied to the needle in the valve closing direction, namely, if the first pressure difference becomes equal to or larger than the predetermined pressure difference, the needle is moved to open the injection holes, so that the fuel is injected.
The pressure of the fuel in the control chamber is reduced, so as to reduce the force applied to the needle in the valve closing direction. Since the control chamber communicates with the fuel passage, the pressure reduction of the fuel in the control chamber results in subsequent reduction of the pressure of the fuel in the fuel passage. Further, since the fuel passage communicates with the common rail, the pressure reduction of the fuel in the fuel passage results is subsequent reduction of the reference pressure as the pressure of the fuel in the common rail. Here, if the pressure of the fuel in the control chamber is reduced such that the first pressure difference as the pressure difference between the pressure of the fuel in the fuel passage and the pressure of the fuel in the control chamber is smaller than the predetermined pressure difference, the pressure of the fuel in the control chamber can be reduced without actually injecting fuel from the fuel injection valve. If the pressure of the fuel in the control chamber is reduced in this manner, the reference pressure is reduced. The predetermined pressure difference may be said to be a pressure difference with which the needle starts moving.
Thus, the electronic control unit performs the pressure reduction in the second injection valve, such that the first pressure difference after the reduction is smaller than the predetermined pressure difference, in the second injection valve, during fuel injection by the first injection valve, and after the lapse of the predetermined period from the start of fuel injection by the first injection valve. Here, the pressure reducing operation performed by the electronic control unit will be called “blank operation” since the pressure of the fuel in the control chamber is reduced within a range in which the needle is not moved. If the blank operation is performed, the pressure of the fuel in the control chamber provided in the second injection valve is reduced, during fuel injection by the first injection valve. As a result, the reference pressure is reduced, during fuel injection by the first injection valve.
The reference pressure and the fuel injection rate are correlated with each other such that the fuel injection rate is reduced as the reference pressure is reduced. Therefore, as the reference pressure is reduced during fuel injection by the first injection valve, the fuel injection rate during fuel injection by the first injection valve is reduced.
Also, the blank operation is performed after the lapse of the predetermined period from the start of the fuel injection by the first injection valve, so that the fuel injection rate is reduced at a desired point in time during fuel injection by the first injection valve, namely, the fuel injection rate is reduced at a desired point in time in the later stage of fuel injection. In other words, the predetermined period is defined as a period in which the fuel injection rate can be reduced in the above manner.
According to the control system for the internal combustion engine as described above, the fuel injection rate can be reduced at the desired point in time in the later stage of fuel injection, so that the fuel injection having the above pattern of the initial high injection rate and the later low injection rate can be realized. Thus, generation of smoke in the cylinder in the initial stage of fuel injection can be suppressed, and the cooling loss in the later stage of fuel injection can be minimized.
If the blank operation is performed in the second injection valve, the first pressure difference arises between the pressure of the fuel in the control chamber of the second injection valve and the pressure of the fuel in the fuel passage connected to the control chamber. Then, the fuel in the fuel passage flows into the control chamber due to the first pressure difference, and the pressure of the fuel in the fuel passage is reduced due to the flow of the fuel into the control chamber. Then, the pressure reduction propagates through the fuel in the fuel passage, and further propagates through the fuel in the common rail that communicates with the fuel passage. Here, if the pressure reduction reaches a connecting portion between the fuel passage that leads to the first injection valve, and the common rail, the pressure reduction propagates from the connecting portion to the first injection valve via the fuel passage, and, consequently, the fuel injection rate during fuel injection by the first injection valve starts being reduced. Accordingly, the start time of reduction of the fuel injection rate is advanced when the pressure reduction caused by the blank operation reaches the connecting portion earlier, and the start time of reduction of the fuel injection rate is delayed when the pressure reduction reaches the connecting portion later. When a certain period elapses after the blank operation is performed, the pressures of the fuel in the control chamber, fuel passage, and the common rail are brought into an equilibrium condition to be equal to a pressure that is lower than the reference pressure.
The control system for the internal combustion engine may further include a first connecting portion and a second connecting portion. The first connecting portion may be configured to connect the fuel passage that leads to the injection holes of the first injection valve, with the common rail. The second connecting portion may be configured to connect the fuel passage that leads to the injection holes of the second injection valve, with the common rail. The electronic control unit may be configured to: (i) control start time of the pressure reducing operation in the second injection valve, according to a distance between the first connecting portion and the second connecting portion, and (ii) delay the start time of the pressure reducing operation, to be later when the distance between the first connecting portion and the second connecting portion is shorter, than that when the distance between the first connecting portion and the second connecting port is longer.
According to the control system for the internal combustion engine, the time of reduction of the fuel injection rate during fuel injection by the first injection valve can be controlled with relatively high accuracy.
The control system for the internal combustion engine may further include a pressure increasing device provided in each of the plurality of fuel passages. The pressure increasing device may be configured to increase the pressure of the fuel supplied from the common rail to a corresponding one of the plurality of fuel injection valves.
According to the control system for the internal combustion engine, the pressure increasing device as described above is provided, so that the fuel injection pressure can be increased to a relatively high level. Since the blank operation cannot increase the fuel injection rate though it can reduce the fuel injection rate, the provision of the pressure increasing device makes it possible to increase the fuel injection rate in the initial stage of fuel injection, in particular. In this case, the fuel injection rate in the later stage is reduced through blank operation. Namely, the pressure increasing device makes it possible to favorably suppress generation of smoke in the cylinder in the initial stage of fuel injection.
According to the disclosure, the fuel injection rate can be controlled into the pattern of the initial high injection rate and later low injection rate. Accordingly, generation of smoke in the cylinder in the initial stage of fuel injection can be suppressed, and a cooling loss in the later stage of fuel injection can be minimized.
Features, advantages, and technical and industrial significance of exemplary embodiments of the disclosure will be described below with reference to the accompanying drawings, in which like numerals denote like elements, and wherein:
Some embodiments of the disclosure will be described in detail with reference to the drawings. It is, however, to be understood that the dimensions, materials, shapes, relative positions, etc. of constituents components described in the embodiments are not supposed to limit the scope of the disclosure to these details, unless otherwise particularly stated.
One embodiment of the disclosure will be described using the drawings.
An intake passage 4 and an exhaust passage 5 are connected to the internal combustion engine 1. An air flow meter 40 and a throttle valve 41 are provided in the intake passage 4. The air flow meter 40 outputs an electric signal corresponding to the amount (mass) of intake air (air) flowing in the intake passage 4. The throttle valve 41 is located downstream of the air flow meter 40 in the intake passage 4. The throttle valve 41 adjusts the intake air amount of the engine 1, by changing the passage cross-sectional area of the intake passage 4. The exhaust passage 5 is open to the atmosphere, via a catalyst and a muffler (not shown).
The internal combustion engine 1 is provided with a common rail 31 that stores high-pressure fuel. The common rail 31 is connected to a high-pressure pump 32 that is driven by the engine 1 so as to raise the pressure of the fuel to a high level and feed the fuel under pressure, and the common rail 31 stores the fuel having a reference pressure to which the fuel pressure has been raised by the high-pressure pump 32. The common rail 31 supplies the fuel having the reference pressure to each fuel injection valve 3 via each fuel passage 33. The common rail 31 is provided with a pressure sensor 34 that detects the reference pressure.
The high-pressure pump 32 is a plunger-type pump, for example. A camshaft (not show) provided in the engine 1 has a cam lobe for driving the high-pressure pump 32. The high-pressure pump 32 is driven by the cam lobe during operation of the engine 1, so as to intermittently feed the fuel under pressure to the common rail 31. In the engine 1 of this embodiment having four cylinders 2, the high-pressure pump 32 feeds the fuel under pressure to the common rail 31, four times during one operation cycle of the engine 1 (corresponding to 720° crank angle). Here, a fuel tank and a fuel line (not shown), which are located upstream of the high-pressure pump 32 along the flow of the fuel, will be called “low-pressure stage of fuel system”.
Each fuel injection valve 3 is provided with an opening and closing mechanism 310. Here, the opening and closing mechanism 310 will be described, using
The fuel injection valve 3 includes a nozzle 302 that is formed with injection holes 301. A needle 303 that opens and closes the injection holes 301 is included in the fuel injection valve 3, and a fuel reservoir 304 is formed around the needle 303 in the nozzle 302. The fuel injection valve 3 also includes a command piston 305 and a first spring 305A. The command piston 305 pushes the needle 303 downward in
The control chamber 311 is formed adjacent to the command piston 305, upwardly of the piston 305 in
The first fuel passage 33A is also connected to the fuel reservoir 304 of the nozzle 302. When the pressure increasing device 320 that will be described later is not in operation, the fuel from the common rail 31 flows through the first fuel passage 33A, and is supplied to the fuel reservoir 304. Since the fuel injection pressure is the pressure of the fuel in the fuel reservoir 304, and the fuel having the reference pressure is supplied from the common rail 31 to the fuel reservoir 304 at this time, the reference pressure becomes the fuel injection pressure. On the other hand, when the pressure increasing device 320 that will be described later is in operation, the pressure of the fuel increased by the pressure increasing device 320 becomes the fuel injection pressure.
The fuel pressure in the control chamber 311 is a fuel pressure applied to the needle 303 in such a direction as to close the injection holes 301, and the fuel pressure in the fuel reservoir 304 is a fuel pressure applied to the needle 303 in such a direction as to open the injection holes 301. The control chamber 311 and the fuel reservoir 304 communicate with each other via the second orifice 314 provided in the third fuel passage 33C. Therefore, when the injection control valve 312 is closed, the fuel pressure in the control chamber 311 is substantially equal to the fuel pressure in the first fuel passage 33A on the fuel injection valve side, third fuel passage 33C, and the fuel reservoir 304. In this condition, the needle 303 is pushed by the first spring 305A, and is pressed against a seat at the distal end of the nozzle 302, to close the injection holes 301.
On the other hand, when the solenoid actuator 312A is energized, and the injection control valve 312 is opened, the fuel in the control chamber 311 flows out into the drain pipe 313A through the first orifice 313, and the fuel pressure in the control chamber 311 is reduced. As a result, the fuel pressure in the control chamber 311 becomes lower than the fuel pressure in the first fuel passage 33A on the fuel injection valve side and the fuel pressure in the fuel reservoir 304, and a pressure difference (which may be called “first pressure difference”) arises between the fuel pressure in the control chamber 311 and the fuel pressure in the fuel reservoir 304. Then, if the first pressure difference becomes equal to or larger than a pressure difference (which may be called “predetermined pressure difference”) that is large enough to lift the needle 303, the needle 303 moves away from the injection holes 301, against the force with which the first spring 305A pushes the needle 303. Therefore, the injection holes 301 are opened, and the fuel in the fuel reservoir 304 is injected from the injection holes 301.
In the fuel injection valve 3 provided with the opening and closing mechanism 310 as described above, even if the solenoid actuator 312A is energized, and the injection control valve 312 is opened, no fuel is injected from the fuel injection valve 3 though the fuel pressure in the control chamber 311 is reduced, until the first pressure difference becomes equal to or larger than the predetermined pressure difference. This corresponds to a response delay (delay in valve opening of the fuel injection valve 3), or a length of time it takes from the time when a command signal is generated from the ECU 10 that will be described later to the solenoid actuator 312A, so as to inject fuel, to the time when the lift amount of the needle 303 starts increasing. Thus, in the fuel injection valve 3 according to this embodiment, it is possible to reduce the fuel pressure in the control chamber 311 without actually injecting the fuel, taking account of the fact that no fuel is injected from the fuel injection valve 3 though the fuel pressure in the control chamber 311 is reduced during the period of response delay as described above.
If the fuel pressure in the control chamber 311 is reduced in this manner, the fuel pressures in the third fuel passage 33C and the first fuel passage 33A are also subsequently reduced (the fuel pressure in the third fuel passage 33C is initially reduced, and that of the first fuel passage 33A is then reduced). As a result, after reduction of the fuel pressure in the first fuel passage 33A, the reference pressure as the fuel pressure in the common rail 31 is reduced.
The first fuel passage 33A is also provided with the pressure increasing device 320. Here, the pressure increasing device 320 will be described below, using
Ar=A2/A3
where Ar is the area ratio, A2 is the area of the second end portion, and A3 is the area of the third end portion. Since the diameter of the large-diameter piston portion 321A is larger than that of the small-diameter piston portion 321B, and the area A2 of the second end portion is larger than the area A3 of the third end portion, the area ratio indicated by the above equation (1) is a fixed value larger than 1. Also, the area A2 of the second end portion is substantially equal to the sum of the area of the first end portion 321Aa and the area A3 of the third end portion.
The pressure increasing piston 321 is disposed in the accommodation chamber 322, such that a pressure chamber 322A, a pressure increase control chamber 322B, and a pressure increasing chamber 322C are formed in the accommodation chamber 322. The pressure chamber 322A is formed by the accommodation chamber 322 and the second end portion 321Ab, and the pressure increase control chamber 322B is formed by the accommodation chamber 322, first end portion 321Aa, and the small-diameter piston portion 321B, while the pressure increasing chamber 322C is formed by the accommodation chamber 322 and the third end portion 321Ba. The pressure chamber 322A communicates with the common rail 31 via a pressure chamber fuel path 323. The pressure increasing chamber 322C communicates with the second fuel passage 33B. The second fuel passage 33B connects the pressure increasing chamber 322C with the first fuel passage 33A on the fuel injection valve side.
The pressure increasing device 320 includes a pressure increase control valve 325. The pressure increase control valve 325 communicates with the common rail 31 via a pressure increase control valve fuel path 326. The pressure increase control valve 325 is also connected to the pressure increase control chamber 322B. The pressure increase control valve 325 is a solenoid-driven switching valve, and selectively connects the pressure increase control chamber 322B with the pressure increase control valve fuel path 326 or a return passage 327. The pressure increase control valve 325 is controlled by the ECU 10 that will be described later. The return passage 327 allows the fuel to flow out from the pressure increase control chamber 322B, so that the fuel flows back to the low-pressure stage of the fuel system.
When the pressure increasing device 320 is not in operation, energization of the solenoid of the pressure increase control valve 325 is stopped, and the reference pressure is applied to the pressure increase control chamber 322B, since the pressure increase control chamber 322B is connected to the pressure increase control valve fuel path 326 via the pressure increase control valve 325. The reference pressure is also applied to the pressure chamber 322A of the pressure increasing device 320 via the pressure chamber fuel path 323. Further, the reference pressure is applied to the pressure increasing chamber 322C of the pressure increasing device 320, as described later. Therefore, the force produced by the fuel pressure applied to the second end portion 321Ab is substantially equal to the force produced by the fuel pressure applied to the first end portion 321Aa and the third end portion 321Ba.
In this condition, the pressure increasing piston 321 is pushed by a second spring 324 that biases the large-diameter piston portion 321A toward the pressure chamber 322A, to be moved upward in
On the other hand, if the solenoid of the pressure increase control valve 325 is energized, the pressure increase control chamber 322B is connected to the return passage 327 via the pressure increase control valve 325. As a result, the fuel in the pressure increase control chamber 322B flows into the return passage 327 via the pressure increase control valve 325, and the pressure in the pressure increase control chamber 322B is reduced. Therefore, the pressure increasing piston 321 is pushed under the fuel pressure (i.e., reference pressure) in the pressure chamber 322A applied to the second end portion 321Ab, and the fuel in the pressure increasing chamber 322C is pressurized by the small-diameter piston portion 321B. As a result, the fuel pressure in the pressure increasing chamber 322C is increased to a value obtained by multiplying the reference pressure in the pressure chamber 322A, by the area ratio Ar indicated by the above equation (1).
Namely, when the pressure increasing device 320 is in operation, the fuel pressures in the pressure increasing chamber 322C, second fuel passage 33B, first fuel passage 33A on the fuel injection valve side, and the fuel reservoir 304 are increased to the value obtained by multiplying the reference pressure by the area ratio Ar indicated by the above equation (1). The area ratio Ar indicated by the above equation (1) will be called “pressure increase ratio”. The pressure increase ratio is a predetermined value that is determined by the shape of the pressure increasing piston 321. Accordingly, when the pressure increasing device 320 is in operation, the fuel pressure in the fuel reservoir 304 becomes equal to a pressure (which may be called “pressure increase ratio multiplied pressure) obtained by multiplying the reference pressure by the pressure increase ratio, and the pressure increase ratio multiplied pressure provides the fuel injection pressure.
The internal combustion engine 1 is equipped with an electronic control unit (ECU) 10. The ECU 10 controls operating conditions of the engine 1. Various sensors, such as an accelerator position sensor 6 and a crank position sensor 7, as well as the above-mentioned pressure sensor 34 and the air flow meter 40, are electrically connected to the ECU 10. The accelerator position sensor 6 outputs an electric signal correlated with the operation amount (pedal stroke) of the accelerator pedal. The crank position sensor 7 outputs an electric signal correlated with the rotational position of an engine output shaft (crankshaft) of the engine 1. The ECU 10 receives the output signals of these sensors. The ECU 10 derives the engine load of the engine 1, based on the output signal of the accelerator position sensor 6. The ECU 10 also derives the engine rotational speed of the engine 1, based on the output signal of the crank position sensor 7.
Also, various devices, such as the high-pressure pump 32, throttle valve 41, solenoid actuator 312A, and the pressure increase control valve 325, are electrically connected to the ECU 10. These devices are controlled by the ECU 10.
In the meantime, if the fuel injection rate in the initial stage of fuel injection is low, the amount of smoke generated in the cylinder 2 may be increased when the fuel is burned in the internal combustion engine 1. On the other hand, if the fuel injection rate is high in the later stage of fuel injection, fuel spray may be excessively diffused, and a cooling loss may be increased due to combustion flame that spreads to the vicinity of a wall of the cylinder 2. The inventor of this disclosure found that this problem can be solved by increasing the fuel injection rate in the initial stage of fuel injection, and reducing the fuel injection rate in the later stage of fuel injection. This pattern of fuel injection rate will be called “initial high injection rate and later low injection rate”. The concept of the “initial high injection rate and later low injection rate” is illustrated in
Thus, the ECU 10 according to this embodiment opens the injection control valve 312 such that the first pressure difference is equal to or larger than the predetermined pressure difference, so as to perform fuel injection from the fuel injection valve 3. During fuel injection by the fuel injection valve 3 (which may be called “first injection valve”) that is currently injecting fuel, out of the fuel injection valves 3 provided for the respective cylinders 2, and after a lapse of a predetermined period from the start of fuel injection by the first injection valve, the injection control valve 312 is opened such that the first pressure difference is smaller than the predetermined pressure difference, in a fuel injection valve 3 (which may be called “second injection valve”) that is different from the first injection valve, out of the fuel injection valves 3 provided for the respective cylinders 2. The operation of the injection control valve 312 in the second injection valve will be called “blank operation”. When the blank operation is performed, the reference pressure as the fuel pressure in the common rail 31 is reduced, during fuel injection by the first injection valve. In this embodiment, the ECU 10, which performs fuel injection in the manner as described above, functions as one example of opening and closing control device according to the disclosure. Also, the ECU 10, which performs the blank operation, functions as one example of reference pressure control device according to this disclosure.
A first embodiment will be described.
In the control process shown in
Then, during fuel injection by the first injection valve, and after a lapse of a predetermined period Δt1 from time t1 as the start time of fuel injection by the first injection valve, a command signal for blank operation is transmitted to the solenoid actuator 312A in the fuel injection valve 3 provided in #4 cylinder that is different from the first injection valve (namely, at this time, the fuel injection valve 3 provided in #4 cylinder is one example of the second injection valve). Namely, according to this disclosure, this is one example where the reference pressure control device operates a pressure reducing device corresponding to the second injection valve such that the first pressure difference is smaller than the predetermined pressure difference, in the second injection valve, during fuel injection by the first injection valve, and after the lapse of the predetermined period from the start of the fuel injection by the first injection valve. Here, the predetermined period Δt1 is determined in advance based on experiments, or the like, and stored in the ROM of the ECU 10, so that the fuel injection rate can be reduced at a desired point in time in the later stage of fuel injection. As described above, the blank operation is performed by opening the injection control valve 312 such that the first pressure difference is smaller than the predetermined pressure difference, and reducing the fuel pressure in the control chamber 311 so as to reduce the reference pressure, utilizing the fact that no fuel is injected from the fuel injection valve 3 though the fuel pressure in the control chamber 311 is reduced, during the response delay period or until the lift amount of the needle 303 starts increasing. Accordingly, the command signal of the blank operation is a signal having a shorter duration than that it takes until the needle 303 opens the injection holes 301. If the blank operation is performed in the second injection valve, the reference pressure starts being reduced at time t2m or after a lapse of a given delay time Δt2 from the start of the operation.
Then, as the reference pressure is reduced from pressure P0 to pressure P3 after time t2, the fuel pressure in the fuel reservoir 304 of the first injection valve (the fuel injection valve 3 provided in #1 cylinder), which leads to the common rail 31, is reduced from pressure P1 to pressure P2. At this time, while the fuel pressure in the fuel reservoir 304 of the first injection valve is increased by the pressure increasing device 320, the reference pressure is reduced from pressure P0 to pressure P3, and therefore, the fuel pressure in the fuel reservoir 304, as the pressure increase ratio multiplied pressure, is also reduced from pressure P1 to pressure P2. Here, the fuel injection pressure and the fuel injection rate have a relationship that the fuel injection rate is reduced as the fuel injection pressure is reduced when the injection holes 301 have the same diameter. Therefore, as the fuel pressure in the fuel reservoir 304 of the first injection valve, namely, the pressure of the fuel injected from the first injection valve, is reduced from pressure P1 to pressure P2, the fuel injection rate during fuel injection by the first injection valve is reduced to a fuel injection rate corresponding to the fuel injection pressure P2. Namely, the fuel injection rate that has been increased during a period (the initial stage of fuel injection) down to time t2 is reduced after time t2 (in the later stage of fuel injection).
Then, when the fuel injection in the first injection valve is completed, increase of the fuel pressure in the fuel reservoir 304 of the first injection valve by the pressure increasing device 320 is finished. Meanwhile, the high-pressure pump 32 feeds the fuel under pressure to the common rail 31, four times during one operation cycle (720° crank angle) of the engine 1 as described above, and the pressure feeding time is set at a point after completion of the fuel injection by the first injection valve, as shown in
Then, in the control process shown in
The control operation similar to that as described above is also performed, on the combustion strokes of #4 cylinder and #2 cylinder after (following) the combustion stroke of #3 cylinder. Namely, on the combustion stroke of #4 cylinder, the blank operation is performed in the fuel injection valve 3 provided in #1 cylinder, so that the fuel injection rate during fuel injection by the first injection valve (here, the fuel injection valve 3 provided in #4 cylinder) is reduced to the fuel injection rate corresponding to the fuel injection pressure P2. On the combustion stroke of #2 cylinder, the blank operation is performed in the fuel injection valve 3 provided in #3 cylinder, so that the fuel injection rate during fuel injection by the first inductor (here, the fuel injection valve 3 provided in #2 cylinder) is reduced to the fuel injection rate corresponding to the fuel injection pressure P2.
In the control process shown in
In the control system for the internal combustion engine 1 according to the first embodiment, the reference pressure during fuel injection by the first injection valve is reduced as described above, so that the fuel injection having the pattern of the initial high injection rate and the later low injection rate is realized. Consequently, smoke is less likely or unlikely to be generated in the cylinder 2 in the initial stage of fuel injection, and a cooling loss can be minimized in the later stage of fuel injection.
Here, a control flow executed by the control system for the internal combustion engine 1 according to the first embodiment will be described based on
In the control flow of
After execution of step S102, the initial fuel injection rate dQ1 and the later fuel injection rate dQ2 are calculated, based on the engine speed Ne obtained in step S101 and the fuel injection amount Qv calculated in step S102. The relationships between the initial fuel injection rate dQ1, later fuel injection rate dQ2, and the period (period Δt shown in
Then, it is determined in step S104 whether the initial fuel injection rate dQ1 calculated in step S103 is larger than the later fuel injection rate dQ2. The initial fuel injection rate dQ1 is larger than the later fuel injection rate dQ2, when promotion of evaporation of fuel spray in the initial stage of fuel injection, and suppression or prevention of excessive diffusion of fuel spray in the later stage of fuel injection, are both requested. Then, in this case, the ECU 10 controls fuel injection, so that the fuel injection rate becomes high in the initial stage of fuel injection, and is reduced from the initial fuel injection rate dQ1 to the later fuel injection rate dQ2 in the later stage, as shown in
If an affirmative decision (YES) is obtained in step S104, the initial fuel injection pressure Pinj1 and the later fuel injection pressure Pinj2 are calculated in step S105. In step S105, the initial fuel injection pressure Pinj1 is calculated by multiplying the reference pressure Pcr before pressure reduction by the pressure increase ratio (namely, the area ratio Ar as described above). Also, the later fuel injection pressure Pinj2, which is a fuel injection pressure required to inject fuel at the later fuel injection rate dQ2, is calculated according to the following equation (2).
Pinj2=Pinj1×(dQ2/dQ1)2 (2)
The ECU 10 calculates the later fuel injection pressure Pinj2, using the above parameters. The reference pressure Pcr before pressure reduction is detected by the pressure sensor 34. The initial fuel injection pressure Pinj1 and the later fuel injection pressure Pinj2 correspond to pressure P1 and pressure P2 shown in
Then, in step S106, the reference pressure Pcr2 after pressure reduction, as the reference pressure established when the fuel injection is performed at the later fuel injection pressure Pinj2, is calculated. In step S106, the reference pressure Pcr2 after pressure reduction is calculated according to the following equation (3).
Pcr2=Pinj2/Ar (3)
The ECU 10 calculates the reference pressure Pcr2 after pressure reduction, using the later fuel injection pressure Pinj2 calculated in step S105 and the pressure increase ratio (area ratio) Ar.
Then, in step S107, a pressure difference ΔPcr is calculated. The pressure difference ΔPcr is a difference in pressure between the pre-reduction reference pressure Pcr and the post-reduction reference pressure Pcr2, and is calculated according to the following equation (4)
ΔPcr=Pcr−Pcr2 (4)
The ECU 10 calculates the pressure difference ΔPcr, using the pre-reduction reference pressure Pcr detected by the pressure sensor 34 and the post-reduction reference pressure Pcr2 calculated in step S106. The pre-reduction reference pressure Pcr and the post-reduction reference pressure Pcr2 correspond to pressure P0 and pressure P3 shown in
Then, in step S108, the number “n” of operations as the number of the second injection valves in which the blank operation is performed is calculated. In step S108, the number “n” of operations is calculated based on the pressure difference ΔPcr calculated in step S107. The amount of reduction of the reference pressure per second injection valve through the blank operation can be determined in advance by experiment, or the like. Then, if the pressure difference ΔPcr calculated in step S107 is larger than the amount of reduction of the reference pressure per second injection valve, the number “n” of operations needs to be an integer equal to or larger than 2. In the ROM of the ECU 10, the relationship between the number “n” of operations and the pressure difference ΔPcr is stored in advance in the form of a map or a function, and the number “n” of operations is calculated using the map or function.
Then, in step S109, the fuel is injected from the fuel injection valve 3. In the initial stage of the fuel injection, namely, until the blank operation is performed, the fuel injection pressure is made equal to the initial fuel injection pressure Pinj1. When the lift amount of the needle 303 starts increasing as the fuel injection of step S109 starts, the rate of fuel injection from the fuel injection valve 3 (i.e., the first injection valve) increases, and becomes equal to the initial fuel injection rate dQ1 after a lapse of a certain time.
Then, in step S110, the blank operation is performed. In step S110, the blank operation is performed in the second injection valve(s) corresponding to the number “n” of operations calculated in step S108. Also, the blank operation is performed during fuel injection by the first injection valve, after a lapse of a predetermined period from the start of fuel injection by the first injection valve. As described above, the predetermined period is determined in advance based on experiment, or the like, and stored in the ROM of the ECU 10. When the number “n” of operations is one, for example, the blank operation is performed in the second injection valve provided in the reverse cylinder of the cylinder 2 in which the first injection valve is provided, as described above. When the number “n” of operations is two or more, for example, the blank operation is performed in the second injection valve provided in the reverse cylinder of the cylinder 2 in which the first injection valve is provided, and another second injection valve or fuel injection valve 3 that is different from the first injection valve, and is provided in a given cylinder 2 that is different from the reverse cylinder. Then, if the blank operation is performed in step S110, the reference pressure is reduced from the pre-reduction reference pressure Pcr to the post-reduction reference pressure Pcr2, after a lapse of a given delay time (for example, after a lapse of the given delay time Δt2 shown in
If a negative decision (NO) is obtained in step S104, as is the case with the related art, the fuel is injected from the fuel injection valve 3 in step S111 so as to realize the initial fuel injection rate dQ1 and the later fuel injection rate dQ2. Since this case belongs to the related art, details will not be provided. After execution of step S111, execution of the control flow of
As in the control flow as described above, the blank operation is performed, during fuel injection from the first injection valve, after the lapse of the predetermined period from the start of fuel injection by the first injection valve, so that generation of smoke in the cylinder 2 in the initial stage of fuel injection is suppressed, and the cooling loss in the later stage of fuel injection is minimized.
Next, a first modified example of the first embodiment will be described. The first embodiment is an example in which only main injection from the fuel injection valve 3 is performed on one combustion stroke. In the modified example, on the other hand, main injection and after injection are performed by the fuel injection valve 3. In the modified example, substantially the same configuration and substantially the same control operation as those of the first embodiment will not be described in detail.
A control flow executed by the control system for the engine 1 according to the modified example will be described based on
In the control flow shown in
Then, it is determined in step S202 whether the blank operation execution determination flag Nflg set in step S201 is 1. If an affirmative decision (YES) is obtained in step S202, the ECU 10 proceeds to step S107. If a negative decision (NO) is obtained in step S202, the ECU 10 proceeds to step S205.
In the control flow shown in
Then, in the control flow shown in
When the fuel pressure control determination flag Nflg′ is 1, increase of the fuel pressure in the fuel reservoir 304 of the first injection valve by the pressure increasing device 320 is finished after completion of the main injection, and the reference pressure as the fuel pressure in the common rail 31 is further reduced. As a result, the reference pressure becomes lower than the post-reduction reference pressure Pcr2, and the fuel is injected at this pressure. Thus, the reference pressure can be further reduced, by performing blank operation again.
When the fuel pressure control determination flag Nflg′ is 2, increase of the fuel pressure in the fuel reservoir 304 of the first injection valve by the pressure increasing device 320 is finished after completion of the main injection, and the fuel pressure is subsequently increased again by the pressure increasing device 320. As a result, the fuel is injected at the pressure increase ratio multiplied pressure that is higher than the post-reduction reference pressure Pcr2. The reference pressure may be reduced through blank operation, before the fuel pressure is increased again by the pressure increasing device 320.
In the control flow shown in
Here, the process of setting the blank operation execution determination flag Nflg in step S201 will be described based on
In the control flow shown in
Then, it is determined in step S213 whether the after injection pressure Paft calculated in step S211 is smaller than the later fuel injection pressure Pinj2 calculated in the above step S105. If an affirmative decision (YES) is obtained in step S213, the after injection pressure Paft can be ensured even if the blank operation is performed; therefore, the blank operation can be executed, and the ECU 10 proceeds to step S214. If a negative decision (NO) is obtained in step S213, the after injection cannot be performed at the after injection pressure Paft if the reference pressure is reduced from the pre-reduction reference pressure Pcr to the post-reduction reference pressure Pcr2 through the blank operation; therefore, the blank operation cannot be executed, and the ECU 10 proceeds to step S216.
If an affirmative decision (YES) is obtained in step S213, it is then determined in step S214 whether the after injection pressure Paft calculated in step S211 is equal to the post-reduction reference pressure Pcr2 calculated in the above step S106. If an affirmative decision (YES) is obtained in step S214, the blank operation execution determination flag Nflg is set to 1 in step S215. As a result, it is determined in the above step S202 that the blank operation can be executed, and the blank operation is performed in the above step S110. After execution of step S215, the control flow shown in
If a negative decision (NO) is obtained in step S213, the blank operation execution determination flag Nflg is set to 0 in step S216. As a result, in the above step S202, it is determined that the blank operation cannot be executed (carried out), and the blank operation is not executed (carried out). Then, after execution of step S216, the (control) flow (routine) shown in
If a negative decision (NO) is obtained in step S214, it is determined in step S217 whether the after injection pressure Paft calculated in step S211 is smaller than the post-reduction reference pressure Pcr2 calculated in the above step S106. If an affirmative decision (YES) is obtained in step S217, the fuel pressure control determination flag Nflg′ is set to 1 in step S218, and the ECU 10 then proceeds to step S215, in which the blank operation execution determination flag Nflg is set to 1. On the other hand, if a negative decision (NO) is obtained in step S217, the fuel pressure control determination flag Nflg′ is set to 2 in step S219, and the ECU 10 then proceeds to step S215, in which the blank operation execution determination flag Nflg is set to 1. In this case, in the above step S204, when the blank operation execution determination Nflg is 1, and the fuel pressure control determination flag Nflg′ is 1, the after injection after fuel pressure control is performed after the reference pressure is reduced to a pressure level lower than the post-reduction reference pressure Pcr2, as described above. When the blank operation execution determination flag Nflg is 1, and the fuel pressure control determination flag Nflg′ is 2, the after injection after fuel pressure control is performed at the pressure increase ratio multiplied pressure that is higher than the post-reduction reference pressure Pcr2 as described above.
By executing the blank operation according to the control flow as described above, it is possible to suppress generation of smoke in the cylinder 2 in the initial stage of fuel injection, and minimize the cooling loss in the later stage of fuel injection, without affecting after injection.
Next, a second modified example of the first embodiment will be described. In the first embodiment, the pressure increasing device 320 is provided. In the second modified example, on the other hand, the pressure increasing device 320 is not provided. In the second modified example, substantially the same configuration and substantially the same control operation as those of the first embodiment will not be described in detail.
A control process performed by the control system for the internal combustion engine 1 according to the modified example will be described in detail using a time chart shown in
In the control process shown in
During fuel injection by the first injection valve, the blank operation is executed upon a lapse of a predetermined period Δt1 from time t1 as the start time of the fuel injection by the first injection valve, in the same manner as that in the control process shown in
Then, on the combustion strokes of #3 cylinder, #4 cylinder, and #2 cylinder following the combustion stroke of #1 cylinder, the same control process as that as described above is performed.
With regard to a control flow executed by the control system for the engine 1 according to this modified example, steps that are different from those of the control flow shown in n
In the second modified example, in step S105 of the flow shown in
Also, in the second modified example, in step S106 of the flow shown in
Pcr2=Pinj2 (5)
The control system for the engine 1 according to the second modified example reduces the reference pressure during fuel injection by the first injection valve in the manner as described above, so as to realize fuel injection having the pattern of initial high injection rate and later low injection rate. In this manner, generation of smoke in the cylinder 2 in the initial stage of fuel injection can be suppressed, and further, the cooling loss in the later stage of fuel injection can be minimized.
Next, a second embodiment of the disclosure will be described based on
In the first embodiment as described above, the reference pressure during fuel injection by the first injection valve is reduced, so that the fuel injection rate in the initial stage of fuel injection is reduced. Here, if the time of reduction of the fuel injection rate in the later stage of fuel injection can be controlled with improved accuracy, a cooling loss in the later stage of fuel injection can be more favorably reduced. Thus, the ECU 10 according to the second embodiment controls the start time of blank operation in the second injection valve, according to a distance between a first connecting portion as a connection portion between the fuel passage 33 that leads to the injection holes 301 of the first injection valve, and the common rail 31, and a second connecting portion as a connecting portion between the fuel passage 33 that leads to the injection holes 301 of the second injection valve, and the common rail 31. In the second embodiment, the ECU 10 controls the start time of blank operation in the second injection valve, and thus functions as one example of operation time control device according to the disclosure. In the following, the second embodiment will be described in detail, using a schematic view of a fuel injection system shown in
In
In the control process shown in
Then, during fuel injection by the first injection valve, and after a lapse of a predetermined period Δt1 from time t1 as the start time of fuel injection by the first injection valve, a command signal for blank operation is transmitted to the solenoid actuator 312A in the fuel injection valve 3 provided in #4 cylinder that is the reverse cylinder of #1 cylinder in which the first injection valve is provided (namely, the fuel injection valve 3 provided in #4 cylinder is one example of the second injection valve). Also, during fuel injection by the first injection valve, and after a lapse of a predetermined period Δt3 from time t1, a command signal for blank operation is transmitted to the solenoid actuator 312A in the fuel injection valve 3 that is different from the first injection valve, and is provided in #2 cylinder that is different from the reverse cylinder (namely, the fuel injection valve 3 provided in #2 cylinder is also one example of the second injection valve).
At this time, a distance between the first injection valve and the second injection valve via the fuel passages 33 and the common rail 31 is expressed as follows, with reference to
As the reference pressure is reduced from pressure P0 to pressure P3 after time t2, the fuel pressure in the fuel reservoir 304 of the first injection valve is reduced from pressure P1 to pressure P2. As a result, the fuel injection rate during fuel injection by the first injection valve is reduced to a fuel injection rate corresponding to the fuel injection pressure P2.
Then, in the control process shown in
At this time, the distance between the first injection valve and the second injection valve via the fuel passages 33 and the common rail 31 is expressed with reference to
Then, on the combustion strokes of #4 cylinder and #2 cylinder following the combustion stroke of #3 cylinder, substantially the same control process as that as described above is performed.
Here, a control flow executed by the control system for the internal combustion engine 1 according to the second embodiment will be described based on
In the control flow shown in
Then, in step S302, blank injection cylinders each of which is a cylinder 2 in which the fuel injection valve 3 that performs blank operation is provided are determined in step S302. As shown in
Then, in step S303, the fuel injection rate switching time ts is calculated. In step S303, the fuel injection rate switching time ts is calculated using a map or a function stored in the ROM of the ECU 10, in the same manner as that of calculation of the initial fuel injection rate dQ1 and the later fuel injection rate dQ2 as described above.
Next, in step S304, the start time of blank operation is determined. In step S304, the start time of blank operation is determined, based on the fuel injection rate switching time ts calculated in step S303, and the distance between the first injection valve and the second injection valve via the fuel passages 33 and the common rail 31. As indicated in
Then, after execution of step S304, the ECU 10 proceeds to step S109, in which fuel injection from the first injection valve is performed. Then, in step S110, the blank operation is executed at the start time of blank operation determined in step S304 with respect to each of the second injection valves.
The control system for the engine 1 according to the second embodiment makes it possible to control the time of reduction of the fuel injection rate in the later stage of fuel injection with improved accuracy, by carrying out the blank operation in the manner as described above. Consequently, the cooling loss in the later stage of fuel injection can be more favorably reduced.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2016-128689 | Jun 2016 | JP | national |
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| Number | Date | Country | |
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| 20180003124 A1 | Jan 2018 | US |
