This application claims priority to Japanese Patent Application No. 2023-177271 filed on Oct. 13, 2023, incorporated herein by reference in its entirety.
The present disclosure relates to a control device for a vehicle including a turbocharged engine.
As a device applied to an engine mounted on a vehicle, there is a blow-by gas venting device that vents blow-by gas in a crankcase. As the blow-by gas venting device, there is a device that performs venting by sucking blow-by gas into intake air by an intake negative pressure generated by throttling of a throttle valve. In a case of a turbocharged engine, the intake negative pressure is not generated during a turbocharging operation. Therefore, the venting of blow-by gas using the intake negative pressure as described above cannot be performed. Japanese Unexamined Patent Application Publication No. 2006-46244 (JP 2006-46244 A) describes a blow-by gas venting device that performs venting by pushing out blow-by gas in a crankcase by a turbocharging pressure.
When the venting by the intake negative pressure and the venting by the turbocharging pressure are used in combination, the blow-by gas can be vented during both the natural intake operation and the turbocharging operation of the turbocharged engine. Even in such a case, however, neither the venting by the intake negative pressure nor the venting by the turbocharging pressure can effectively be performed when the intake pipe pressure is in the vicinity of the atmospheric pressure. Therefore, the ventilation of the crankcase is insufficient when the intake pipe pressure remains in the vicinity of the atmospheric pressure.
A control device for a vehicle that solves the above problem is a device configured to control a vehicle including a turbocharged engine.
The turbocharged engine includes a compressor installed in an intake passage, a throttle valve installed in a portion of the intake passage downstream of the compressor, and a blow-by gas recirculation device configured to recirculate blow-by gas in a crankcase into intake air.
The blow-by gas recirculation device includes a first passage that communicates a portion of the intake passage downstream of the throttle valve with the crankcase, a second passage that communicates a portion of the intake passage downstream of the compressor and upstream of the throttle valve with the crankcase, and a third passage that communicates a portion of the intake passage upstream of the compressor with the crankcase.
The control device is configured to, when a ventilation stagnation state of the turbocharged engine continues, execute stagnation termination control for changing an operation condition of the turbocharged engine to an operation condition in which a driving force of the vehicle is maintained and the ventilation stagnation state is terminated.
The ventilation stagnation state is a state in which an intake pipe pressure of the turbocharged engine is in a vicinity of an atmospheric pressure.
The control device for the vehicle has an effect of suppressing the failure in the ventilation of the crankcase of the turbocharged engine.
Features, advantages, and technical and industrial significance of exemplary embodiments of the disclosure will be described below with reference to the accompanying drawings, in which like signs denote like elements, and wherein:
Hereinafter, an embodiment of a control device for a vehicle will be described in detail with reference to
Configuration of Turbocharged Engine
First, with reference to
The turbocharged engine 10 includes a cylinder block 11. A plurality of cylinders 12 are formed inside the cylinder block 11. In
The turbocharged engine 10 includes an intake passage 21, which is a passage for introducing air into the combustion chamber 17, and an exhaust passage 22, which is a passage for discharging exhaust gas from the combustion chamber 17. An air cleaner 23 for filtering dust and the like in the air is provided in the intake passage 21. A compressor 24 is installed in a portion of the intake passage 21 downstream of the air cleaner 23. The compressor 24 constitutes a turbocharger together with a turbine 25 installed in the exhaust passage 22. An intercooler 26 is installed in a portion of the intake passage 21 downstream of the compressor 24. The intercooler 26 is a heat exchanger for cooling air that has become hot due to compression in the compressor 24. A throttle valve 27 is installed in a portion of the intake passage 21 downstream of the intercooler 26. The throttle valve 27 is a valve for regulating a flow rate of air sent to the combustion chamber 17 through the intake passage 21. The intake passage 21 is branched separately from the cylinder 12 in an intake manifold 28 provided at a portion downstream of the throttle valve 27. The intake manifold 28 is connected to the combustion chamber 17 through an intake port 18.
Further, the turbocharged engine 10 includes an injector 29, a hydrogen tank 30, and a pressure regulating device 31. The pressure regulating device 31 regulates the pressure of the hydrogen in the hydrogen tank 30 and supplies it to the injector 29. The injector 29 injects hydrogen into the air subjected to combustion in the combustion chamber 17. In the case of
The turbocharged engine 10 includes an intake valve 32 that opens and closes the intake port 18 with respect to the combustion chamber 17, and an exhaust valve 33 that opens and closes the exhaust port 19 with respect to the combustion chamber 17. The turbocharged engine 10 includes a variable valve mechanism 34 that makes the valve timing of the intake valve 32 variable.
The turbocharged engine 10 includes an exhaust gas recirculation device that recirculates a part of the exhaust gas into the intake air. The exhaust gas recirculation device comprises a Exhaust Gas Recirculation (EGR) passage 35, an EGR cooler 36 and a EGR valve 37. EGR passage 35 is a passage that communicates the intake passage 21 with the exhaust passage 22. EGR cooler 36 is a heat-exchanger that cools the exhaust gas recirculated into the intake air through EGR passage 35. EGR valve 37 is a valve for adjusting the recirculation rate of the exhausted air. The recirculation rate of exhaust represents the flow rate of exhaust recirculated through EGR passage 35 into the intake air.
Configuration of Blow-by Gas Recirculation Device
The turbocharged engine 10 further includes a blow-by gas recirculation device. The blow-by gas recirculation device is a device that ventilates the crankcase 15 by recirculating the blow-by gas in the crankcase 15 into the intake air. The blow-by gas recirculation device includes three passages, a first passage R1, a second passage R2, and a third passage R3, as passages that communicate the crankcase 15 and the intake passage 21.
The first passage R1 is a passage that communicates a part of the intake passage 21 downstream of the throttle valve 27 with the crankcase 15. The first passage R1 includes a blow-by gas passage 40, a head-side separator 41, a first check valve 42, a first PCV hose 43, and a block-side separator 44. The head-side separator 41 and the block-side separator 44 are separators that separate oil mist in the blow-by gas flowing through the first passage R1. The head-side separator 41 is attached to the inside of the head cover 16A. The blow-by gas passage 40 is a passage that connects the crankcase 15 and the head-side separator 41 through the inside of the cylinder block 11 and the cylinder head 16. The block-side separator 44 is provided at an intermediate portion of the blow-by gas passage 40 in the cylinder block 11. The first PCV hose 43 is a hose connecting the head-side separator 41 and the intake manifold 28. The first check valve 42 is a valve that allows the flow of gas from the inside of the crankcase 15 to the intake passage 21 through the first passage R1, while restricting the flow of gas from the intake passage 21 to the inside of the crankcase 15 through the first passage R1. The first check valve 42 is installed at a connecting portion of the first PCV hose 43 to the head-side separator 41. In the present embodiment, the head-side separator 41 and the block-side separator 44 correspond to the first separator that separates the oil mist in the gases flowing through the first passage R1.
The second passage R2 is a passage that communicates a part of the intake passage 21 downstream of the compressor 24 with the crankcase 15. In
The third passage R3 is a passage that communicates a part of the intake passage 21 upstream of the compressor 24 with the crankcase 15. The third passage R3 includes an oil return passage 47, a valve train chamber 20, a second separator 48, and a third PCV hose 49. The oil return passage 47 is a passage that passes through the inside of the cylinder block 11 and the cylinder head 16 and communicates the valve train chamber 20 with the crankcase 15. The oil return passage 47 functions as a passage for recirculating oil from the valve train chamber 20 to the oil pan 14, and also functions as a passage for circulating gas between the valve train chamber 20 and the crankcase 15. The second separator 48 is a separator that separates the oil mist in the blow-by gas flowing through the third passage R3. The second separator 48 is disposed inside the head cover 16A. The third PCV hose 49 is a hose that connects a part of the intake passage 21 downstream of the air cleaner 23 and upstream of the compressor 24 to the second separator 48.
Ventilation of Crankcase
Next, the ventilation operation of the crankcase 15 by the blow-by gas recirculation device will be described with reference to
Configuration of Vehicle Control Device
The control device of the vehicle of the present embodiment is applied to a vehicle equipped with the turbocharged engine 10 including the blow-by gas recirculation device as described above. The control device of the vehicle avoids a situation in which the intake pipe pressure PM continues to be in the vicinity of the atmospheric pressure and the crankcase 15 is insufficiently ventilated by executing the stagnation elimination control described later.
Next, a configuration of a control device for a vehicle according to the present embodiment will be described with reference to
The electronic control unit 50 receives detection signals of various sensors installed in the respective units of the vehicle. Such sensors include an air flow meter 53, an intake pipe pressure sensor 54, a crank angle sensor 55, an accelerator pedal sensor 56, and a vehicle speed sensor 57. The air flow meter 53 is a sensor that detects a flow rate of intake air flowing through the intake passage 21 of the turbocharged engine 10 (hereinafter, referred to as an intake air amount GA). The intake pipe pressure sensor 54 is a sensor that detects an intake pipe pressure PM of the turbocharged engine 10. The crank angle sensor 55 is a sensor that detects a crank angle of the turbocharged engine 10. The crank angle represents the rotational phase of the crankshaft, which is the output shaft of the turbocharged engine 10. The accelerator pedal sensor 56 is a sensor that detects a depression amount of an accelerator pedal (hereinafter referred to as an accelerator depression amount ACC) by a driver of the vehicle. The vehicle speed sensor 57 is a sensor that detects a traveling speed (hereinafter, referred to as a vehicle speed V) of the vehicle.
The electronic control unit 50 controls the throttle valve 27, the injector 29, the variable valve mechanism 34, EGR valve 37, and the like of the turbocharged engine 10 based on the detection results of these sensors. Specifically, the electronic control unit 50 calculates the operating amounts of the throttle valve 27, the injector 29, the variable valve mechanism 34, EGR valve 37, and the like, based on the detected values of the respective sensors. The electronic control unit 50 drives the throttle valve 27, the injector 29, the variable valve mechanism 34, EGR valve 37, and the like based on the calculated manipulated variables. Thus, the electronic control unit 50 controls the operating state of the turbocharged engine 10 by adjusting the air-fuel ratio of the air-fuel mixture burned in the combustion chamber 17, the recirculation amount of the exhaust gas, the valve timing of the intake valve 32, and the like. Further, the electronic control unit 50 controls the transmission of the vehicle by adjusting the gear ratio of the transmission 38 provided in the power transmission path from the turbocharged engine 10 to the drive wheels 39 based on the detection results of the respective sensors.
Stagnation Relief Control
Further, the electronic control unit 50 performs stagnation elimination control for eliminating the above-described ventilation stagnation state as part of the control of the vehicle. In the following description, the control of the turbocharged engine 10, the transmission 38, and the like performed by the electronic control unit 50 when the stagnation elimination control is not executed will be described as the normal vehicle control.
When the process of
In a subsequent S102, the electronic control unit 50 determines whether the turbocharged engine 10 is in a stagnant condition. The electronic control unit 50 estimates the intake pipe pressure PM when the turbocharged engine 10 is operated with the intake charge rate n of the combustion chamber 17 equal to the required load rate KL*, by performing normal vehicle control at the time of determination in S102. Then, the electronic control unit 50 determines that the turbocharged engine 10 is in a stagnant state when the estimated intake pipe pressure PM is within a predetermined range including the atmospheric pressure.
When the turbocharged engine 10 is not in a S102: NO condition, the electronic control unit 50 resets the counter C to “0” in S104. Then, the electronic control unit 50 performs normal vehicular control (S106).
On the other hand, when the turbocharged engine 10 is in S102: YES, the electronic control unit 50 counts up the counter C in S108. The electronic control unit 50 then determines, in a S110, whether the value of the counter C is greater than or equal to a predetermined threshold. When it is determined that the value of the counter C is less than the threshold value (S110: NO), the electronic control unit 50 performs normal vehicle control (S106). On the other hand, when it is determined that the value of the counter C is equal to or larger than the threshold value (S110: YES), the electronic control unit 50 performs the stagnation elimination control instead of the normal vehicle control (S112).
The stagnation elimination control is a control for changing the operating condition of the turbocharged engine 10 to an operating condition in which the ventilation stagnation state is eliminated while maintaining the driving force of the vehicle at the same magnitude as in the case where the normal vehicle control is performed. The stagnation elimination control is performed, for example, by performing any one of the following processes (A) to (D), or a combination of two or more of these processes.
The processes (A) to (D) may be performed so as to eliminate the ventilation stagnation state by increasing the intake pipe pressure PM, or may be performed so as to eliminate the ventilation stagnation state by decreasing the intake pipe pressure PM. Which one is adopted may be determined in consideration of a contradiction caused by the execution of the stagnation elimination control such as a decrease in fuel efficiency and exhaust performance of the turbocharged engine 10, for example.
The process (A) is a process of adjusting the air-fuel ratio of the air-fuel mixture to be combusted in the turbocharged engine 10. When the vehicle is traveling steadily in a state where the gear ratio of the vehicle speed V and the transmission 38 is constant, the driving force of the vehicle can be maintained by keeping the output of the turbocharged engine 10 constant. When the air-fuel ratio changes, the thermal efficiency of the turbocharged engine 10 changes. Therefore, in order to change the air-fuel ratio while maintaining the output of the turbocharged engine 10, it is necessary to change the intake air filling rate n. Then, the intake pipe pressure PM is changed by changing the intake air filling rate n. Therefore, by adjusting the air-fuel ratio to a value different from that in the case of the normal vehicle control while maintaining the output of the turbocharged engine 10, the ventilation stagnation state can be eliminated. The air-fuel ratio can be adjusted by, for example, adjusting the opening degree of the throttle valve 27.
Process (B) is a process for adjusting the recirculation amount of the exhaust gas into the intake air by the exhaust gas recirculation device. The exhaust gas recirculation device introduces the exhaust gas into a portion of the intake passage 21 on the downstream side of the throttle valve 27. Introduction of exhausts into these parts increases the intake pipe pressure PM. Therefore, by changing the recirculation amount of the exhaust gas while maintaining the amount of air introduced into the combustion chamber 17, the intake pipe pressure PM can be changed while maintaining the output of the turbocharged engine 10. The recirculation rate of the exhausted air can be adjusted by changing the opening degree of the throttle valve 27 and EGR valve 37.
The process (C) is a process of adjusting the valve timing of the intake valve 32. When the valve timing of the intake valve 32 changes, the intake efficiency of the combustion chamber 17 changes. Therefore, the intake pipe pressure PM at which the intake filling rate n of the combustion chamber 17 has a constant value, that is, the intake pipe pressure PM at which the power of the turbocharged engine 10 has a constant value varies depending on the valve timing of the intake valve 32. Therefore, by adjusting the valve timing of the intake valve 32, the intake pipe pressure PM can be changed while the power of the turbocharged engine 10 is maintained.
The process (D) is a process of adjusting the gear ratio of the transmission 38. When the gear ratio of the transmission 38 is changed, the operating point of the turbocharged engine 10 capable of maintaining the driving force of the vehicle is changed. Then, the intake pipe pressure PM of the turbocharged engine 10 changes due to a change in the operating point. Therefore, by adjusting the gear ratio of the transmission 38, the intake pipe pressure PM can be changed while the power of the turbocharged engine 10 is maintained.
Operation and Effect of Embodiments
Operations and effects of the embodiment will be described. In the process of
The electronic control unit 50 counts up (S104) when it is determined that the value of the counter C is in the ventilation stagnant state (S102: YES), and resets (S108) when it is determined that the value is not in the ventilation stagnant state (S102: NO). The value of the counter C operated in this way represents the time during which the ventilation stagnation state continues. Then, when the value of the counter C is equal to or larger than the predetermined threshold value (S110: YES), the electronic control unit 50 executes the stagnation elimination control instead of the normal vehicle control (S112). After starting the stagnation elimination control, the electronic control unit 50 returns to the normal vehicle control (S106) when it is determined that the normal vehicle control does not cause the ventilating stagnation (S102: NO).
The blow-by gas recirculation device configured as described above can ventilate the crankcase 15 both during NA operation of the turbocharged engine 10 and during the supercharging operation, but the ventilation capacity decreases when the intake pipe pressure PM is in the vicinity of the atmospheric pressure. If such a ventilation stagnant state continues, the ventilation of the crankcase 15 becomes insufficient.
When the ventilation stagnation state continues for a predetermined time or longer, the electronic control unit 50 executes the stagnation elimination control instead of the normal vehicle control. When the stagnation elimination control is executed, the operating conditions of the turbocharged engine 10 are changed so that the ventilation stagnation state is eliminated while the driving force of the vehicle is maintained. After that, the electronic control unit 50 continues the stagnation elimination control until the state becomes a state where the ventilation stagnation state is not reached even after returning to the normal vehicle control.
According to the control measures of the vehicle of the present embodiment described above, the following effects can be obtained. The turbocharged engine 10 mounted on the vehicle to which the control device of the present embodiment is controlled is provided with a blow-by gas recirculation device capable of ventilating the crankcase 15 both during NA operation and during the supercharging operation. However, when the intake pipe pressure PM is in the vicinity of the atmospheric pressure, the turbocharged engine 10 is in a ventilation stagnation condition in which adequate ventilation cannot be performed. The electronic control unit 50 executes the stagnation elimination control when the ventilation stagnation state continues. The stagnation elimination control is a control for changing the operating condition of the turbocharged engine 10 to an operating condition in which the driving force of the vehicle is maintained and the ventilation stagnation state is eliminated. When the stagnation elimination control is started, the ventilation stagnation state of the turbocharged engine 10 is eliminated. Therefore, in the vehicle control device of the present embodiment, the control device of the vehicle has an effect of suppressing a ventilation failure of the crankcase 15 of the turbocharged engine 10. The operation conditions of the turbocharged engine 10 in the stagnation elimination control can be changed through, for example, adjustment of the air-fuel ratio, adjustment of the recirculation amount of the exhaust gas, adjustment of the valve timing of the intake valve 32, adjustment of the gear ratio of the transmission 38, and the like.
The blow-by gas recirculation device included in the turbocharged engine 10 includes a first passage R1, a second passage R2, a third passage R3, a first check valve 42, and a second check valve 46. The first passage R1 is a passage that communicates a part of the intake passage 21 downstream of the throttle valve 27 with the crankcase 15. The second passage R2 is a passage that communicates the crankcase 15 with a part of the intake passage 21 downstream of the intercooler 26. The third passage R3 is a passage that communicates a part of the intake passage 21 upstream of the compressor 24 with the crankcase 15. The first check valve 42 is a valve that allows the flow of gas from the crankcase 15 to the intake passage 21 through the first passage R1, while restricting the flow of gas from the intake passage 21 to the inside of the crankcase 15 through the first passage R1. The second check valve 46 is a valve that allows the flow of gas from the intake passage 21 to the crankcase 15 through the second passage R2, while restricting the flow of gas from the crankcase 15 to the intake passage 21 through the second passage R2. The blow-by gas recirculation device can ventilate the blow-by gas in the crankcase 15 during both the natural intake operation and the supercharging operation of the turbocharged engine 10.
The present embodiment can be modified and implemented as follows. The present embodiment and modification examples described below may be carried out in combination of each other within a technically consistent range.
As long as the operation conditions of the turbocharged engine 10 can be changed so as to escape the ventilation stagnation state while maintaining the driving force of the vehicle, the stagnation elimination control may be performed by a process other than the processes (A) to (D) described above. For example, it is also possible to perform stagnation elimination control through adjustment of the ignition timing of the turbocharged engine 10. Further, in hybrid electric vehicle where a motor is provided as a drive source in addition to the turbocharged engine 10, the stagnation elimination control can be performed by adjusting the power distribution rate between the turbocharged engine 10 and the motor.
In the above-described embodiment, after the start of the stagnation elimination control, the electronic control unit 50 terminates the stagnation elimination control when the turbocharged engine 10 is not in the ventilation stagnation state even when the normal vehicle control is performed. The conditions for ending the stagnation elimination control may be changed as appropriate. For example, after the start of the stagnation elimination control, the stagnation elimination control may be terminated at a time point when a predetermined time has elapsed. Further, the stagnation elimination control may be terminated when the integrated intake air amount, the integrated fuel injection amount, and the travel distance of the vehicle of the turbocharged engine 10 after the start of the stagnation elimination control become equal to or larger than a predetermined threshold value.
In S102 of
The configuration of the blow-by gas recirculation device may be changed as appropriate. For example, the intake side of the second passage R2 may be connected to a portion other than the intake manifold 28 as long as the portion of the intake passage 21 downstream of the compressor 24. Further, a part or all of the first PCV hose 43, the second PCV hose 45, and the third PCV hose 49 may be replaced with a metallic pipe.
The turbocharged engine 10 may be a turbocharged engine other than a hydrogen engine such as a gasoline engine or a diesel engine. In the case of an engine including a plurality of banks such as a V-type engine and a compressor, the blow-by gas recirculation device of the above-described embodiment may be provided separately for each bag.
Number | Date | Country | Kind |
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2023-177271 | Oct 2023 | JP | national |
Number | Name | Date | Kind |
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10352280 | Yaguchi | Jul 2019 | B2 |
Number | Date | Country |
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107923348 | Apr 2018 | CN |
106121772 | Jan 2020 | CN |
112983641 | Jun 2021 | CN |
102015111793 | Feb 2016 | DE |
102017130017 | Jun 2018 | DE |
S57-013814 | Jan 1982 | JP |
2006-046244 | Feb 2006 | JP |
2008-111422 | May 2008 | JP |
2014231760 | Dec 2014 | JP |
2008041113 | Apr 2008 | WO |
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Machine Translation of JP2014231760A PDF File Name: “JP2014231760A_Machine_Translation.pdf” (Year: 2014). |
Machine Translation of CN112983641A PDF File Name: “CN112983641A_Machine_Translation.pdf” (Year: 2021). |
Machine Translation of CN107923348A PDF File Name: “CN107923348A_Machine_Translation.pdf” (Year: 2018). |
Machine Translation of DE102015111793A1 PDF File Name: “DE102015111793A1_Machine_Translation.pdf” (Year: 2016). |
Machine Translation of CN106121772B PDF File Name: “CN106121772B_Machine_Translation.pdf” (Year: 2020). |
Machine Translation of DE102017130017A1 PDF File Name: “DE102017130017A1_Machine_Translation.pdf” (Year: 2018). |