This application claims the benefit of priority to Japanese Patent Application No. 2023-050543 filed on Mar. 27, 2023. The entire contents of this application are hereby incorporated herein by reference.
The present invention relates to control systems for watercraft and methods for controlling watercraft.
There has been known a system that a controller installed in a watercraft detects status data from a variety of devices in the watercraft, and then, based on the status data indicating statuses of the devices, determines whether or not a malfunction or trouble of the watercraft has occurred. For example, Japan Laid-open Patent Application Publication No. 2011-113538 describes that a watercraft information collecting device is installed in a watercraft. The watercraft information collecting device obtains watercraft information of a variety of devices and determines whether or not a malfunction or trouble has occurred based on values of the watercraft information. The watercraft information collecting device is communicable with an onshore server and transmits the watercraft information to the onshore server when determining that the malfunction or trouble has occurred.
In the system described above, the controller has stored a decision logic to determine whether or not the malfunction or trouble has occurred. With reference to the decision logic, the controller determines whether or not the malfunction or trouble has occurred based on the status data. For example, the watercraft information collecting device obtains a value detected by a vibrometer and determines that the malfunction or trouble has occurred when the detected value is greater than a threshold.
However, a variety of malfunctions or troubles occur in the watercraft. For example, when foreign objects such as barnacles are attached to the watercraft, this increases water resistance acting on the watercraft such that the watercraft has degraded fuel economy. However, the attachment of the barnacles to the watercraft gradually advances. Thus, it is difficult for a user of the watercraft to notice the attachment of the barnacles at an early stage.
On the other hand, a propeller is attached to a marine propulsion device. When the propeller attached to the marine propulsion device is not matched with either the watercraft or the marine propulsion device, the marine propulsion device cannot perform to the maximum extent. However, it is difficult for the user of the watercraft to notice that the propeller is not matched with the watercraft or the marine propulsion device.
Additionally, the propeller is attached to a propeller shaft through a propeller damper in the marine propulsion device. The propeller damper is made of an elastic material such as rubber. Thus, the propeller damper deteriorates with usage or an elapse of time. When the propeller damper deteriorates, slippage may occur between the propeller and the propeller shaft. In this case, a vessel speed does not appropriately increase with an increase in the engine rotational speed. However, it is difficult for the user of the watercraft to notice an occurrence of slippage attributed to the propeller damper.
Additionally, the watercraft may temporarily separate from the water surface when planning in a relatively high wave environment. In such a case, the watercraft is subject to impacts when landing on the water. When the watercraft is frequently operated under such an environment, a malfunction or trouble may occur in the watercraft. However, it is difficult for a dealer in charge of repairing or maintenance of the watercraft to know the frequency of impacts subjected to the watercraft due to landing on the water. Because of this, it is not easy for the dealer to know the cause of the malfunction or trouble.
Example embodiments of the present invention determine a malfunction or trouble of a watercraft at an early stage based on a load acting on a drive source.
A control system for a watercraft according to an example embodiment of the present invention includes a marine propulsion device, a load sensor, and a computer. The marine propulsion device includes a drive source. The load sensor is operable to detect load data indicating a load acting on the drive source. The computer is configured or programmed to store a decision logic to determine whether or not a malfunction or trouble of the watercraft has occurred, obtain the load data, and determine whether or not the malfunction or trouble of the watercraft has occurred based on the load data with reference to the decision logic. The decision logic includes at least one of a foreign object attachment decision logic, a propeller matching decision logic, a damper slippage decision logic, or a water landing decision logic. The foreign object attachment decision logic determines whether or not attachment of a foreign object to the watercraft has occurred. The propeller matching decision logic determines whether or not a propeller appropriately matches the marine propulsion device. The damper slippage decision logic determines whether or not slippage of a propeller damper has occurred in the marine propulsion device. The water landing decision logic determines whether or not a water landing of the watercraft has occurred.
A method according to another example embodiment of the present invention relates to a method of controlling a watercraft. The watercraft includes a marine propulsion device including a drive source. The method includes obtaining load data indicating a load acting on the drive source and determining whether or not a malfunction or trouble of the watercraft has occurred based on the load data with reference to a decision logic to determine whether or not the malfunction or trouble of the watercraft has occurred. The decision logic includes at least one of a foreign object attachment decision logic, a propeller matching decision logic, a damper slippage decision logic, or a water landing decision logic. The foreign object attachment decision logic determines whether or not attachment of a foreign object to the watercraft has occurred. The propeller matching decision logic determines whether or not a propeller appropriately matches the marine propulsion device. The damper slippage decision logic determines whether or not slippage of a propeller damper has occurred in the marine propulsion device. The water landing decision logic determines whether or not a water landing of the watercraft has occurred.
The above and other elements, features, steps, characteristics and advantages of the present invention will become more apparent from the following detailed description of the example embodiments with reference to the attached drawings.
Example embodiments of the present invention will be hereinafter explained with reference to drawings.
The intake pipe 24 is connected to the intake port 22. The intake valve 26 opens and closes the intake port 22. The exhaust pipe 25 is connected to the exhaust port 23. The exhaust valve 27 opens and closes the exhaust port 23. The drive source 10 includes an exhaust camshaft 28 and an intake camshaft 29. The exhaust camshaft 28 and the intake camshaft 29 are connected to the crankshaft 14 through a timing belt 30 shown in
The drive source 10 includes a throttle valve 31, a fuel injection device 32, and an ignition device 33. The throttle valve 31 is attached to the intake pipe 24. The amount of mixture gas to be fed to the combustion chamber 21 is regulated by changing the opening degree of the throttle valve 31. The fuel injection device 32 is attached to the intake pipe 24. A delivery pipe 34 is connected to the fuel injection device 32. The delivery pipe 34 is kept at a predetermined pressure in the interior thereof and supplies fuel therethrough to the fuel injection device 32. The fuel injection device 32 injects the fuel into the intake pipe 24. The ignition device 33 is inserted into the combustion chamber 21 and ignites the fuel.
As shown in
The neutral position is located between the forward moving position and the rearward moving position. When located in the neutral position, the dog clutch 38 causes both the forward moving gear 36 and the rearward moving gear 37 to be disengaged from the propeller shaft 12. Accordingly, the rotation of the drive shaft 11 is not transmitted to the propeller shaft 12. The shift actuator 39 causes the dog clutch 38 to be moved among the forward moving position, the neutral position, and the rearward moving position. Accordingly, engagement between the dog clutch 38 and the gears 35 to 37 and disengagement therebetween are switched. The shift actuator 39 includes, for instance, an electric motor. The shift actuator 39 is connected to the dog clutch 38 through a shift member 40.
As shown in
The marine propulsion device 1 includes a load sensor 49. The load sensor 49 detects load data indicating a load acting on the drive source 10. The load sensor 49 includes an engine speed sensor 53, a vessel speed sensor 54, a throttle opening degree sensor 55, and an intake pressure sensor 59. The engine speed sensor 53 detects an engine rotational speed. The engine speed sensor 53 outputs a signal, indicating the engine rotational speed, to the ECU 50. The vessel speed sensor 54 detects a vessel speed. The vessel speed sensor 54 outputs a signal, indicating the vessel speed, to the ECU 50. The throttle opening degree sensor 55 detects a throttle opening degree. The throttle opening degree sensor 55 outputs a signal, indicating the throttle opening degree, to the ECU 50. The intake pressure sensor 59 detects an intake pressure inside the intake pipe 24. The intake pressure sensor 59 outputs a signal, indicating the intake pressure inside the intake pipe 24, to the ECU 50. The marine propulsion device 1 includes an exhaust pressure sensor 60. The exhaust pressure sensor 60 detects an exhaust pressure inside the exhaust pipe 25. The exhaust pressure sensor 60 outputs a signal, indicating the exhaust pressure inside the exhaust pipe 25, to the ECU 50.
The marine propulsion device 1 includes a crank sensor 56 and a cam sensor 57. The crank sensor 56 detects the phase of the crankshaft 14. As shown in
The cam sensor 57 detects the phase of the exhaust camshaft 28. The exhaust camshaft 28 is provided with a plurality of protrusions 281 regularly aligned on the surface thereof. It should be noted that the exhaust camshaft 28 is provided with a missing region 282 on the surface thereof. The protrusions 281 are not provided in the missing region 282 and the interval between a pair of adjacent protrusions 281 defining the missing region 282 is different from that between each other pair of adjacent protrusions 281. The cam sensor 57 is a magnetic sensor and detects passage of the plurality of protrusions 281 provided on the exhaust camshaft 28. It should be noted that in
The marine propulsion device 1 includes a fuel pressure sensor 58. The fuel pressure sensor 58 detects the pressure of the fuel inside the delivery pipe 34. The fuel pressure sensor 58 outputs a signal, indicating the pressure of the fuel inside the delivery pipe 34, to the ECU 50.
The marine propulsion device 1 includes a shift position sensor 61. The shift position sensor 61 detects the position of the dog clutch 38 (hereinafter referred to as “shift position”). The shift position sensor 61 detects, as the shift position, in which of the forward moving position, the neutral position, and the rearward moving position the dog clutch 38 is located. The shift position sensor 61 outputs a signal, indicating the shift position, to the ECU 50.
The marine propulsion device 1 includes a tilt switch 62 and a tilt position sensor 63. The tilt switch 62 is operable by an operator. The tilt actuator 43 is driven in response to the operation of the tilt switch 62 such that the marine propulsion device 1 pivots about the tilt shaft 42. The tilt position sensor 63 detects the position of the marine propulsion device 1 tilting about the tilt shaft 42. The tilt position sensor 63 outputs a signal, indicating the tilt position of the marine propulsion device 1 about the tilt shaft 42, to the ECU 50. It should be noted that a pivot speed of the marine propulsion device 1 about the tilt shaft 42 is calculated based on the tilt position of the marine propulsion device 1 about the tilt shaft 42.
The device system 4 includes electric devices installed in the watercraft 100. For example, the device system 4 includes the ECU 50 described above. The device system 4 includes a throttle-shift operating device 64. The throttle-shift operating device 64 is operable by the operator to regulate the engine rotational speed of the marine propulsion device 1. Additionally, the throttle-shift operating device 64 is operable by the operator to switch the action of the marine propulsion device 1 between a forward moving action and a rearward moving action.
The throttle-shift operating device 64 includes a throttle operator 65. The throttle operator 65 is operable from a neutral position to a forward moving position and a rearward moving position. The throttle operator 65 is operated to control an output of the drive source 10. The throttle operator 65 includes, for instance, a lever. The throttle operator 65 may be another type of member such as a switch or a joystick. The throttle-shift operating device 64 outputs a throttle signal indicating the operating position of the throttle operator 65. The ECU 50 receives the throttle signal outputted from the throttle-shift operating device 64. The ECU 50 controls the shift mechanism 13 in accordance with the operating position of the throttle operator 65. Accordingly, the rotational direction of the propeller shaft 12 is switched between the forward moving direction and the rearward moving direction. Additionally, the ECU 50 controls the engine rotational speed by controlling the throttle opening degree and the amount of fuel injection in accordance with the operating position of the throttle operator 65.
The device system 4 includes a steering actuator 66 and a steering operating device 67. The steering actuator 66 turns the marine propulsion device 1 right and left so as to change a rudder angle of the marine propulsion device 1. The steering actuator 66 includes, for instance, an electric motor. Alternatively, the steering actuator 66 may include an electric pump and a hydraulic cylinder.
The steering operating device 67 is operable by the operator to adjust the rudder angle of the marine propulsion device 1. The steering operating device 67 includes, for instance, a steering wheel. Alternatively, the steering operating device 67 may be another type of operating device such as a joystick. The steering operating device 67 is operable right and left from a neutral position. The steering operating device 67 outputs a steering signal indicating the operating position thereof. The steering actuator 66 is controlled in accordance with the operating position of the steering operating device 67 such that the rudder angle of the marine propulsion device 1 is controlled.
The device system 4 includes a battery 68 and a battery sensor 69. The battery 68 supplies electric power to the device system 4. The battery sensor 69 includes a voltmeter and an ammeter. The battery sensor 69 detects a voltage and current of the battery 68. The battery sensor 69 outputs a signal, indicating the voltage and current of the battery 68, to the watercraft computer 5.
The device system 4 includes a start switch 71 and a kill switch 72. The start switch 71 and the kill switch 72 are operable by the operator. The start switch 71 starts the drive source 10 by driving the starter motor 16. The starter motor 16 is driven by electric power supplied thereto from the battery 68. The kill switch 72 is normally kept turned off. In the off state of the kill switch 72, driving of the drive source 10 is enabled. When the kill switch 72 is turned on, driving of the drive source 10 is stopped. For example, in the on state of the kill switch 72, the supply of electric power to the ignition device 33 is stopped.
The device system 4 includes a display 73 and an input device 74. The display 73 displays information regarding the marine propulsion device 1. The display 73 displays an image in accordance with an image signal inputted thereto. The input device 74 receives an operational input by a user. The input device 74 outputs an input signal indicating the operational input by the user. The input device 74 includes, for instance, a touchscreen. However, the input device 74 may include at least one hardware key.
The device system 4 includes a CAN (Controller Area Network) 75. The electric devices, included in the device system 4, are connected to each other through the CAN 75 in a communicable manner.
The watercraft computer 5 includes a processor 76 such as a CPU and a storage device 77. The storage device 77 includes memories such as a RAM and a ROM. The storage device 77 may include a storage such as an HDD or an SSD. The storage device 77 stores programs and data to control the device system 4. The processor 76 controls the device system 4 based on the programs and data. For example, the watercraft computer 5 controls the device system 4 in accordance with the input signal transmitted thereto from the input device 74. The watercraft computer 5 outputs the image signal to the display 73 such that the display 73 is caused to display a desired image.
The watercraft computer 5 is connected to the ECU 50 in a communicable manner. The watercraft computer 5 obtains status data, indicating statuses of the marine propulsion device 1, through the ECU 50. For example, the watercraft computer 5 obtains the engine rotational speed, the vessel speed, and the throttle opening degree as the status data. The watercraft computer 5 obtains the phase of the exhaust camshaft 28 and that of the crankshaft 14 as the status data. The watercraft computer 5 obtains the fuel pressure, the intake pressure, and the exhaust pressure as the status data. The watercraft computer 5 obtains the shift position and the tilt position as the status data.
Additionally, the watercraft computer 5 obtains the status data, indicating statuses of the other devices in the device system 4, through the CAN 75. For example, the watercraft computer 5 obtains the voltage and current of the battery 68 as the status data. The watercraft computer 5 obtains whether the kill switch 72 is kept turned on or off as the status data.
As shown in
With reference to the decision logic 80, the watercraft computer 5 determines whether or not the malfunction or trouble of the watercraft 100 has occurred based on the load data of the drive source 10. The load data of the drive source 10 include the engine rotational speed, the vessel speed, the operating amount of the throttle operator 65, and the intake pressure among the data items included in the status data described above. The decision logic 80 includes a foreign object attachment decision logic 81, a propeller matching decision logic 82, a damper slippage decision logic 83, and a water landing decision logic 84.
The foreign object attachment decision logic 81 determines whether or not attachment of a foreign object (e.g., barnacles) to the watercraft 100 has occurred based on the intake pressure and the engine rotational speed, both of which are indicated by present load data. More specifically, with reference to the foreign object attachment decision logic 81, the watercraft computer 5 determines whether or not the attachment of the foreign object has occurred by comparing the present load data and the initial load data. The initial load data indicate a relationship between the vessel speed and the load acting on the drive source 10 in an initial state of the watercraft 100.
The normal load region A1 indicates a steady region defined by the engine rotational speed and the intake pressure when the speed of the watercraft 100 is increased slowly enough in the initial state of the watercraft 100. The steady region varies among individual products of the watercraft 100. Thus, the watercraft computer 5 has preliminarily stored a steady region defined by the engine rotational speed and the intake pressure in a PDI (Pre-Delivery Inspection) as the initial load data.
The watercraft computer 5 obtains the present load data during steady navigation of the watercraft 100. The watercraft computer 5 determines that the attachment of the foreign object to the watercraft 100 has occurred when the load indicated by the present load data is higher than that indicated by the initial load data by a predetermined value or greater. For example, as shown in
Additionally, the watercraft computer 5 obtains cargo data indicating the weight of a cargo loaded on the watercraft 100. The watercraft computer 5 determines whether or not the attachment of the foreign object to the watercraft 100 has occurred in consideration of the cargo data.
As shown in
The propeller matching decision logic 82 determines whether or not the propeller 19 appropriately matches the marine propulsion device 1. With reference to the propeller matching decision logic 82, the watercraft computer 5 determines that the propeller 19 does not appropriately match the marine propulsion device 1 when the present load data are plotted outside of a normal load region during the steady navigation of the watercraft 100.
The normal load region in the propeller matching indicates a steady region defined by the engine rotational speed and the intake pressure when the propeller 19 appropriately matches the marine propulsion device 1. The normal load region in the propeller matching also indicates a steady region defined by the engine rotational speed and the intake pressure at the full throttle opening degree. With reference to the propeller matching decision logic 82, it is determined whether or not the propeller 19 appropriately matches based on the present load region at the full throttle opening degree.
Additionally, as shown in
The damper slippage decision logic 83 determines whether or not slippage of the propeller damper 20 has occurred in the marine propulsion device 1. With reference to the damper slippage decision logic 83, the watercraft computer 5 determines that the slippage of the propeller damper 20 has occurred in the marine propulsion device 1 when the load acting on the drive source 10, indicated by the present load data, has been reduced from the initial load data by a predetermined value or greater.
For example, as shown in
The water landing decision logic 84 determines whether or not a water landing of the watercraft 100 has occurred. With reference to the water landing decision logic 84, the watercraft computer 5 determines that the watercraft 100 has separated from the water surface and has then landed on the water when the engine rotational speed has increased by a predetermined value or greater even though the operating amount of the throttle operator 65 has been kept constant. For example, as shown in
It should be noted that the normal load region A4 may be identical to the normal load region A1 described above. Alternatively, when predetermined operational conditions are satisfied, the watercraft computer 5 may determine that the water landing of the watercraft 100 has occurred as does with reference to the water landing decision logic 84 described above. The predetermined operational conditions include the conditions that the engine rotational speed is greater than or equal to a predetermined rotational speed threshold, that the shift position is set in the forward moving position, and that the vessel speed is greater than or equal to a predetermined speed threshold.
When it is determined that the malfunction or trouble has occurred, the watercraft computer 5 causes the display 73 to display a notification of the malfunction or trouble. When it is determined that the malfunction or trouble has occurred, the watercraft computer 5 transmits the notification of the malfunction or trouble to the server 6. Alternatively, when it is determined that the malfunction or trouble has occurred, the watercraft computer 5 transmits the notification of the malfunction or trouble to the user terminal 7.
In the control system 200 for the watercraft 100 according to an example embodiment explained above, it is determined whether or not the malfunction or trouble of the watercraft 100 has occurred based on the load data with reference to the decision logic 80. The decision logic 80 includes the foreign object attachment decision logic 81 to determine whether or not the attachment of the foreign object to the watercraft 100 has occurred, the propeller matching decision logic 82 to determine whether or not the propeller 19 appropriately matches the marine propulsion device 1, the damper slippage decision logic 83 to determine whether or not the slippage of the propeller damper 20 has occurred in the marine propulsion device 1, and the water landing decision logic 84 to determine whether or not the water landing of the watercraft 100 has occurred. Because of this, the user or dealer of the watercraft 100 is able to notice the malfunctions or troubles described above at an early stage.
It should be noted that the watercraft computer 5 obtains data to update the decision logic 80 from the server 6. The watercraft computer 5 updates the decision logic 80 based on the updated data. Then, with reference to the updated decision logic 80, the watercraft computer 5 determines whether or not the malfunction or trouble of the watercraft 100 has occurred based on the status data. Accordingly, the watercraft computer 5 is able to determine whether or not the malfunction or trouble has occurred by using the latest decision logic 80.
Example embodiments of the present invention have been explained above. However, the present invention is not limited to the example embodiments described above, and a variety of changes can be made without departing from the gist of the present invention.
The marine propulsion device 1 is not limited to the outboard motor, and alternatively, may be another type of propulsion device such as an inboard engine outboard drive or a jet propulsion device. The structure of the marine propulsion device 1 is not limited to that in the example embodiments described above and may be changed. The drive source 10 is not limited to the engine and may be an electric motor.
The status data are not limited to those in the example embodiments described above and may be changed. Determining whether or not the malfunction or trouble of the watercraft 100 has occurred based on the status data is not limited to that in the example embodiments described above and may be changed. For example, the foreign object attachment decision logic 81, the propeller matching decision logic 82, the damper slippage decision logic 83, and the water landing decision logic 84 may be omitted in part. The vessel speed varies with the engine rotational speed. Therefore, the engine rotational speed is used as the load acting on the drive source 10 in the decision logics 81 to 84 described above. However, the vessel speed may be used as the load acting on the drive source 10 instead of the engine rotational speed.
Determining whether or not the malfunction or trouble of the watercraft 100 has occurred based on the status data may not be necessarily made by the watercraft computer 5, and alternatively, may be made by the server 6. In this case, the watercraft computer 5 transmits the status data to the server 6 through the communication device 3. The server 6 stores the decision logic 80 described above. Thus, determining whether or not the malfunction or trouble of the watercraft 100 has occurred is made by the server 6 with reference to the decision logic 80.
According to example embodiments of the present invention, it is possible to determine a malfunction or trouble of a watercraft at an early stage based on a load acting on a drive source.
While example embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.
Number | Date | Country | Kind |
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2023-050543 | Mar 2023 | JP | national |