The invention relates to a control system for the automatic control of a moveable bucket wheel device for the reducing of stockpiles and/or for the piling up of bulk goods, whereby the bucket wheel device includes at least one bucket wheel for takeup of the bulk goods, at least one measuring device for measuring the stockpile is provided and the bucket wheel device is automatically moveable up to the desired reducing and/or piling up position independent of the measured and/or processed measurement data. The invention further relates to a process for the automatic control of a moveable bucket wheel device, especially by way of the above mentioned control system, whereby an automatic control of a moveable bucket wheel device is carried out for the reducing of stockpiles and/or the piling up of bulk goods, whereby the shape of the stockpile is captured by way of at least one measuring device, and the bucket wheel device is automatically moved to the desired reducing and/or piling up position independent of the measured and/or processed measurement data.
Especially inventory and pass-through time optimized storage and transport systems are essential prerequisites for modern and flexible bulk goods transloading installations. Cost efficient and future oriented solutions take into consideration especially the integration into the automation technology so that during the later operation a cost efficient and simple handling can be realized. It must be especially considered hereby, that bucket wheel devices generally operate in three-shift operation whereby upon a manual control of such a bucket wheel device corresponding salaries must be paid by the employer so that the operation of such a bucket wheel device is connected with high cost.
A bucket wheel device is known in the art on which this invention is based (DE 197 37 858 A1), and which is constructed for the reducing especially of compressed stockpiles or for the piling up of bulk goods. The bucket wheel device also called “bucket wheel shovel”, has a forward jib at the forward end of which is the bucket wheel, and a pylon which constructed like a tower. Finally, a counterweight is provided which is positioned at the side of the pylon opposite the forward jib, namely on a rearward jib. The forward region of the forward jib is connected past the upper portion of the pylon with the counterweight through supporting cable-type elements. The forces occurring during the loading of the bucket wheel with bulk goods at the forward jib or at the bucket wheel device are correspondingly compensated through the counterweight. The known bucket wheel device described here has a control system for the automatic control of the moveable bucket wheel device. A measuring device for the measuring of the stockpile shape, namely the surface profile of the stockpile is provided. Since the bucket wheel device itself is moveably constructed, which means it has a corresponding drive system, the bucket wheel device is moved to the desired reducing and/or piling up position independent of the measured and/or processed data determined by the measuring device and preferably in such a way that the bucket wheel positioned at the forward end of the forward jib is positioned at the desired reducing or piling up position. Thus, the bucket wheel device itself is moved on the one hand, while on the other hand the forward jib of the bucket wheel device is moved in such a way that the bucket wheel is positioned at the desired height position and at the desired lateral position for the reducing or piling up of the stockpile.
Depending on the surface profile of the stockpile, which is determined or calculated by way of the measuring device, the bucket wheel device known in the art is correspondingly moved, or individually moveable components of the bucket wheel device, which are, for example, referred to as combi-devices, are moved. The measurement device used is constructed as a 2-D scanner and scans the surface of the stockpile. The measuring device is positioned at the forward region of the forward jib of the bucket wheel device. In order that the stockpile shape, which means the surface profile of the stockpile, can be determined, the known bucket wheel device must be moved along the stockpile, whereby the forward jib as it were “passes over” the stockpile and the measurement device scans the surface during the passage over the stockpile. Consequently, before commencement of operations, the known bucket wheel device initially carries out a separate measurement pass. The position of the measuring device can be determined, among others, by way of the distance of travel of the bucket wheel device, the position of the lifting mechanism, the swivel mechanism, as well as the travel mechanism, the respective positions of which are determined by separately provided angle sensors or separate sensors. This measurement device scans the stockpile shape during the measurement pass. In other words, a 3-D stockpile model is calculated by way of a control device or a plug-in PC from the measured data of the measurement device and the measured data of the angle sensors provided at the traveling, rotating and lifting mechanism and by way of a 2-D converter. During the operation of the bucket wheel device, which means during the piling up or reducing of the stockpile, the separately provided control continuously interrogates the values of the angle sensors as well as conveyor belt scale data for the transported off, which means reduced, bulk goods. On the basis of these values, the control then calculates a provisional stockpile model which is continuously updated according to the measured reduced amount of the bulk goods or the piled up amount so that preferably no separate measurement passes need to be carried out with the bucket wheel device in order to determine the surface profile of the stockpile. In other words, in the bucket wheel device of the prior art or in the process described therein, the stockpile shape is first initially determined by way of a measurement pass of the bucket wheel device and the 2-D scanner, whereby thereafter the reducing or piling up process is initiated and the control then calculates a provisional stockpile model through corresponding measurement values, especially the angle sensor signals as well as amount values for the reduced or piled up bulk goods.
The control system in accordance with the prior art or the known process for the automatic control of a bucket wheel device is not yet optimally constructed. On the one hand a measurement pass of the bucket wheel device or also a combi-device is always at least initially necessary for the capture or determination of the stockpile shape, since the measurement device positioned in the region of the forward jib must be passed over the stockpile according to the length of the stockpile so that the provided 2-D scanner can capture the stockpile shape. During this measurement pass, the movement of the whole bucket wheel device, especially the movement of the traveling, lifting and swiveling mechanism, preferably by way of the angle sensors, in effect the movement of the bucket wheel device about its two axes of rotation as well as the movement of the bucket wheel device preferably along a track along the stockpile must be continually determined by separate sensors which measure the distance traveled, in order that the position of the measurement device can be determined on the one hand and the stockpile shape or the stockpile model can then be calculated from the measured data on the other hand. In order to then pile up or reduce the corresponding stockpile, the bucket wheel device is then automatically moved to the desired reducing and/or piling up position so that the bucket wheel of the bucket wheel device commences, for example, with the reducing of the stockpile and that based on the “captured stockpile model” stored in the control unit. This stockpile model is then updated by way of further measurement data which are determined, especially the bulk goods amount (for example amount of mineral coal) arriving at the conveyor installation or transported away by the conveyor installation is captured, and thereby the conveyor scale measurement values, by corresponding sensors, and the stockpile model stored in the control unit is then continuously updated by way of these measurement data. In other words, during the operation of the bucket wheel device, especially in a certain region in the vicinity of the bucket wheel, no separate measurement of the stockpile shape is carried out. The control of the removal of the stockpile is therefor carried out on the basis of the continuously updated theoretical “stockpile model”. This is associated with several disadvantages. On the one hand, changes of the stockpile shape can occur during the operation of the bucket wheel device, for example, during rainfall because of natural downslide processes or the like. Furthermore, slides or downslides can be triggered by the removal process itself. In the end, an actual changing stockpile shape cannot be immediately detected with the known control system, and can especially not be detected when, for example, the bucket wheel device stands still, which means is not operated, since then no passing of the measurement device over the stockpile occurs. Because of the changing stockpile shape, especially because of natural downslide processes, it can happen that the bucket wheel of the bucket wheel device, for example, takes up a starting position which is not optimal. This harbors problems for the corresponding hydraulic system or also for the bucket wheel device itself (danger of tipping over). In the end, the known process or the known control system is here not optimal, since during the operation of the bucket wheel device, a downslide of certain portions of the stockpile, for example, cannot be detected.
It is therefore an object of the invention to construct and further develop the above mentioned control system or the above mentioned process in such a way that the control of a bucket wheel device is optimized, especially the positioning of the bucket wheel, preferably by avoiding these dangers, and the required initial measurement pass of the bucket wheel device for the detection of the stockpile shapes.
For the control system, the above mentioned object is now achieved in that the control system and a measurement device are constructed or realized in such a way that a permanent detection of the actual stockpile shape is guaranteed independent of the operation of the bucket wheel device, so that an actual change in the stockpile shape is detectable at least in a certain region in the vicinity of the bucket wheel.
For the initially mentioned process, the above-mentioned object is achieved in that a permanent detection of the actual stockpile shape is carried out independent of the operation of the bucket wheel device, in that an actual change in the stockpile shape is detected at least in a certain region in the vicinity of the bucket wheel.
By constructing the control system or the process in such a way that a permanent detection of the actual stockpile shape is guaranteed, changes in the stockpile-shape which are caused by, for example, natural occurrences such as “downslide during rain” can always actually be detected. The detection of these changes of the actual stockpile shape is required and practical especially in a certain region in the vicinity of the bucket wheel so that the bucket wheel can always be moved into the exact and desired position. This prevents the above-mentioned dangers. Furthermore, separate measurement passes, especially the initial measurement pass so far required in the prior art, are avoided, since the actual stockpile shape can be captured independent of the operation of the bucket wheel device. Therefore, the calculation is obviated of the provisional “stockpile model” known in the art in dependence of the determination of the bulk goods weight transported off. As a result, the above-described disadvantages are avoided which will be apparent in detail further below.
A multitude of possibilities exist for the advantageous construction and further development of the control system in accordance with the invention, or the process of the invention for the control of the bucket wheel device. A preferred exemplary embodiment of the invention is described in the following by way of the following drawing and the associated description. In the drawing, it shows
The bucket wheel device 1 hereby has a control system 10 for the automatic control of the moveable bucket wheel device 1. It is apparent from
The above mentioned disadvantages are now avoided in that the control system 10 and the measurement device 11 are constructed or realized in such a way that a continual detection of the actual stockpile shape is guaranteed independent of the operation of the bucket wheel device 1, namely in that an actual change of the stockpile shape can be detected at least in a certain region in the vicinity of the bucket wheel 6. Therefore—according to the process of the invention—a continual detection of the actual stockpile shape is guaranteed and thereby an actual change in the stockpile shape detected—at least in a certain region in the vicinity of the bucket wheel 6—independent of the operation of the bucket wheel device 1. Because of the continual detection of the stockpile shape, which corresponds to the actual situation, changes of the stockpile shape which are especially not directly linked with a reducing or a piling up of bulk goods, for example, based on natural downslides, can be immediately detected since the stockpile shape is continually, which means also continuously, scanned. On the basis thereof, the bucket wheel 6 can always be optimally positioned at the desired piling up or reducing position. While in the prior art scale measurement values of the bulk goods removed by way of the conveyor belt had to be determined and the provisional “stockpile model” calculated therefrom, the components required therefor in this control effort are obviated, or a more exact control is now possible by way of the control system or process in accordance with the invention.
As is readily apparent from
Furthermore, a GPS system (global positioning system) is provided for the detection of the movements and/or positions of the bucket wheel device 1 or the corresponding components, namely the jibs 2 and 8 or the pylon 3 and the bucket wheel 6. The movements of the bucket wheel device 1 about its 3 axis of rotation can be most exactly determined on the basis of this GPS system. First and second GPS position receivers 12a and 12b, which are constructed as simple GPS antennae, are here provided for the determination of the position of the bucket wheel device 1 as well as the determination of the position of the corresponding bucket wheel device components. The first GPS position receiver 12a is provided at the forward jib 2 and the second position receiver 12b at the pylon 3. The GPS position receivers 12a and 12b are preferably realized as CFD (Carrier Face Differential) receivers.
As is apparent from
A capture of the stockpile shape of the stockpile 9 independent of an operation of the bucket wheel device 1 is possible with the measurement device 11, here realized as a 3-D scanner. Especially by positioning the measurement device 11 at the upper end of the pylon 3 and the realization of the measurement device 11 as a 3-D scanner, no separate measurement pass needs to be carried out and a permanent detection of the stockpile shape of the stockpile 9 is possible even at standstill of the bucket wheel device 1, i.e. independent of its operation. Especially actual changes of the stockpile shape, for example natural downslide processes caused by rain can especially be captured, especially in the direct vicinity of the bucket wheel 6. The control system 10 or the measurement device 11 and the associated components of the control system 10 are constructed in such a way that the stockpile shape is captured in real time. A pass along the stockpile 9 in longitudinal direction is no longer required. The movements or positions of the bucket wheel device 1 and its components, especially the movements of the bucket wheel device 1 about its 3 axes of rotation are captured by way of the GPS system. Because of the positioning of the GPS system, the therewith exactly determinable positioning of the bucket wheel device 1, and a measuring device 11 constructed as a 3-D sensor at the upper end of the pylon 3, the stockpile shape can always be permanently scanned or determined and the generation of a further scanning axis, as with the 2-D scanner known in the prior art, is no longer required. From the measurement data delivered by the measuring device here constructed as a 3-D scanner and the GPS system, the stockpile shape is always actually reproduced by calculation by way of the control system 10, especially the control processor 10b.
The control system 10 is constructed in such a way that at least a relatively large region can be captured by way of the measurement device 11. Especially a capturing of the actual stockpile shape in the region of the forward jib 2 and a capture of the region in the vicinity of the rearward jib 8 is guaranteed. This results in a corresponding increase in the safety of the operation of the bucket wheel device 1, since actual changes of the stockpile shape in the region of the forward jib 2 are also captured so that the forward jib cannot, for example, bump into “stockpile mountains” and/or the rearward jib 8, especially the conduit 4 provided at the rearward jib 8 can be moved, especially swiveled, without danger. For example, by way of the control unit 10a or the control processor 10b no swiveling of the forward jib 2 or the rearward jib 8 occurs, for example, when obstructions are detected by way of the control systems 10, especially by way of the measurement device 11, for example in the region of the rearward jib 8 into which the counterweight could bump. This, for example, applies to further shovel vehicles, trucks, or the like, parked in the region of the counterweight 4. Thus, a relatively large region around the bucket wheel device 1 can be “scanned” by way of the measurement device 11, especially since it is located at the upper end of the pylon 3, so that the safety aspect during operation of the bucket wheel device 1 is significantly elevated.
Number | Date | Country | Kind |
---|---|---|---|
10021675.7 | May 2000 | DE | national |
Number | Date | Country | |
---|---|---|---|
0088138 A1 | May 2004 | US |
Number | Date | Country | |
---|---|---|---|
Parent | PCT/DE01/01637 | May 2001 | US |
Child | 10284689 | Oct 2002 | US |