CONTROL SYSYTEM FOR MOTOR-DRIVEN LAWNMOWER VEHICLE

BACKGROUND

1. Technical Field

The present invention relates to a control system for a motor-driven lawnmower vehicle.

2. Related Art

With regard to the present invention relating to the first aspect and the second aspect, an apparatus for mowing grass such as lawn grass that is planted on the ground surface of a garden or the like is generally referred to as a “lawnmower”, although naturally such apparatuses are also used to mow grasses other than lawn grass. Types of lawnmowers include handheld lawnmowers and wheel movement-type lawnmowers. A handheld lawnmower is a lawn mowing tool comprising a blade for mowing a lawn or the like which an operator carries in their hands in order to mow a lawn while walking around a garden or the like. A wheel movement-type lawnmower is a device that can move over the surface of a garden or the like using wheels. The kinds of wheel movement-type lawnmowers include a lawnmower that an operator moves around a garden or the like while pushing the lawnmower by hand. This type of lawnmower is generally referred to as a “walk behind lawnmower”. A still larger kind of lawnmower apparatus is one in which a lawnmower rotary tool is mounted on a vehicle capable of self-powered travel. In this case, an operator rides on the vehicle and performs traveling and cutting operations. These apparatuses can be referred to as “riding lawnmowers”.

Although a riding lawnmower is a type of vehicle, it is generally not used to travel on roads and is used almost exclusively for so-called “off-road” usage in a garden or the like. A riding lawnmower moves over the surface of ground for lawn mowing work and has a driving source mounted thereon for driving the wheels and driving a lawnmower rotary tool. Commonly, an internal combustion engine, an oil hydraulic motor driven by an internal combustion engine, an electric motor or the like is used as a driving source.

For example, Japanese patent publication No. 2006-507789 discloses a hybrid power apparatus that has mounted thereon a device that integrates an engine and an electricity generator which connects a rotor to an engine shaft of an internal combustion engine. In a lawnmower that is exemplified as a power apparatus, respectively independent electric motors are linked to a plurality of drive wheels so that each drive wheel can be controlled at independently variable speeds. It is noted that as a result, starting, stopping, speed changing, direction changing, and turning of the lawnmower can be smoothly performed. As an example of turning executed by independent speed changes of the drive wheels, an apparatus is mentioned in which both the left and right rear wheels are linked with respective electric motors.

U.S. Pat. No. 7,017,327 B2 discloses, as a hybrid lawnmower, a configuration in which electric power produced by an alternator connected to an engine disposed at the front is used to drive a deck motor for lawnmower blade driving, left and right wheel motors for driving independently-controlled left and right rear wheels, and steering motors that steer left and right front wheels over a range of approximately 180 degrees around an axle. In this case, to turn the lawnmower, the speed difference between the left and right rear wheels is calculated based on input from a steering control section to control the wheel motors, and a steering signal is supplied to the steering motors to control the positions of the left and right front wheels. It is note that, as a result, the lawnmower can be turned without steering the left and right rear wheels. In this connection, it is described as a feature of this configuration that, because the left and right wheel motors are provided inside the rims of the left and right wheels and there is no differential gear mechanism, a space can be secured between the left and right wheels under the frame in which tilting chute that conveys cut grass can be disposed.

Regarding the first invention, as a method for executing a turn in a riding lawnmower, Japanese Patent Publication No. 2006-507789 discloses a method in which the rotational speed of the left rear wheel and the rotational speed of the right rear wheel are caused to differ by electric motors that are independently provided in the left and right rear wheels, respectively. Further, U.S. Pat. No. 7,017,327 B2 discloses applying a speed difference to the left and right rear wheels using left and right wheel motors and controlling the positions of the left and right front wheels with steering motors to execute steering.

In lawn mowing work, there are cases in which some degree of traveling driving force is necessary depending on the state of the ground surface such as the garden surface or the like. For example, when the ground surface is uneven or when the surface is sloped, there are cases when the traveling driving force of the left and right rear wheels as main drive wheels is insufficient. Although the related art as disclosed in Japanese Patent Publication No. 2006-507789 and U.S. Pat. No. 7,017,327 B2 mention a riding lawnmower of a four-wheel type or a three-wheel type a having a front wheel or wheels, in both of these apparatuses a driving source for traveling driving is not connected to the front wheel(s). A steering motor described in U.S. Pat. No. 7,017,327 B2 is a motor for steering the front wheels, that is, a motor for changing the steering angle of the front wheels, and is not a motor that applies a traveling driving force to the front wheels. Thus, in a riding lawnmower according to the related art, depending on the ground surface conditions such as a sloping surface, a case may arise in which the traveling driving force is insufficient.

According to the related art, because the front wheels can freely roll over the ground surface because a traveling driving force is not applied to the front wheels, there are few problems with respect to turning when traveling over a flat surface. In contrast, however, in the case of turning while traveling over a sloping surface, if the aforementioned traveling driving force is insufficient, a case may arise in which the rear wheels and the front wheels slip with respect to the ground surface and the turn itself can not be executed adequately. Further, if a turn is executed while slipping on the ground surface, there is a risk that the planting condition of the lawn or the ground surface state will be damaged.

Even when it can be assumed that a traveling driving force is applied to the front wheels to drive the front wheels and rear wheels at a uniform speed, for example, when executing a turn, a difference will arise between the turning speed of the front wheels and the turning speed of the rear wheels due to the turn center position, and it will not be possible to turn smoothly. As a result of the turn not being performed smoothly, there is a risk that the front wheels or the rear wheels will slip on the lawn and damage the planting condition of the lawn or the ground surface condition. This situation is particularly likely to occur when traveling on a sloping surface. Accordingly, it is necessary to give consideration to executing suitable control between the rotational speeds of the rear wheels and the rotational speeds of the front wheels when turning.

With regard to the second aspect, as a method for executing a turn in a riding lawnmower, Japanese Patent Publication N 2006-507789 discloses a method in which the rotational speed of the left rear wheel and the rotational speed of the right rear wheel are caused to differ by electric motors that are independently provided in the left and right rear wheels, respectively. Further, U.S. Pat. No. 7,017,327 B2 additionally discloses applying a speed difference to the left and right rear wheels using left and right wheel motors and controlling the positions of the left and right front wheels with steering motors to perform steering.

In lawn mowing work, depending on the level of skill of the operator or the state of the ground surface such as the garden surface or the like, there are cases when particular care is required when traveling or turning. For example, when performing a turning maneuver, although in the case of a skilled operator the turning maneuver can be freely executed even under a comparatively fast traveling speed, in the case of a novice operator in some cases lowering the traveling speed is necessary to correctly execute the turning maneuver. Further, when the turning radius is small there are cases in which the turn is executed using a wheel on one side as the turn center position. However, depending on the state of the wheel on one side, the planting condition of the lawn may be damaged by the turning of the wheel on one side as the turn center position. Further, on sloping ground, if the turning radius is too small the vehicle itself may enter an unstable state due to a shift in the center of gravity of the riding lawnmower.

Thus, depending on the nature of the lawn mowing task, there are times when delicate control is required when traveling or turning. This type of delicate control is not adequately provided for according to the related art.

Regarding a third aspect, as lawnmower vehicles that comprise a lawnmower, a walk behind lawnmower vehicle which a person operates from the rear and a riding lawnmower which a person rides and operates are known. With respect to riding lawnmowers, a riding lawnmower is also known that comprises two main drive wheels and a caster wheel as a steering control wheel, in which the two main drive wheels are driven by a traction power source such as an electric motor.

This type of riding lawnmower is used to cut lawn grass to a predetermined length while a person rides on and drives the riding lawnmower. When turning, by changing the rotational speeds of traction power sources, such as two electric motors provided on both the left and right side of the vehicle, turning is executed such that the wheel corresponding to the traction power source on the side on which the rotational speed is made higher is positioned on the outside. Furthermore, the caster wheel enables free steering in which the direction thereof can freely change, and the direction thereof changes to the turning direction that is determined in accordance with the speed difference between the main drive wheels.

Further, U.S. Pat. No. 7,017,327 discloses an electrically-driven riding lawnmower comprising two steering control wheels on the front side and two drive wheels on the rear side, in which two electric motors for steering are used to make the two steering control wheels face in a predetermined direction.

Related art literature that relates to the present invention according to the third aspects includes, in addition to the above-noted U.S. Pat. No. 7,017,327, International Patent Publication No. 2006/086412, U.S. Pat. No. 5,794,422, U.S. Pat. No. 3,732,671, International Patent Publication No. 97/28681, and Japanese Patent Publication No. 2006-507789.

In a conventional riding lawnmower comprising caster wheels and main drive wheels in which the caster wheels are allowed to steer freely, there is a possibility that trouble will occur on a sloping surface. For example, as a first kind of trouble, when the operator attempts to turn the vehicle while traveling over a sloping surface, there is a possibility that a force acting on the caster wheels in a downward direction produced as a result of gravity acting on the vehicle will cause the caster wheels to have a greater downward direction than the direction to which the driver it attempting to turn. There is therefore a possibility that the driver will be unable to make the riding lawnmower accurately proceed in the desired direction. In this respect, in the case of the electrically-driven lawnmower vehicle described in U.S. Pat. No. 7,017,327, the two steering control wheels are configured to be caused to face in a predetermined direction by two electric motors for steering. However, in a case in which steering is performed by continuously orienting the two steering control wheels in response to the drive wheels, because the direction of the two steering control wheels is also determined by the electric motors during high-speed turning that would be unthinkable when traveling on a sloping surface, the size of the electric motors for steering for the steering control wheels tends to become larger. More specifically, in the case of a conventionally configured riding lawnmower, there is a disadvantage that it is difficult to accurately turn the riding lawnmower in a direction desired by the driver when traveling on a sloping surface without increasing the size of a traction power source such as an electric motor.

A second disadvantage is that, if a riding lawnmower is stopped on a sloping surface, when the driver attempts to make the vehicle start moving again by, for example, releasing each of the activated braking devices by stepping on the accelerator pedal and the parking brake that is a mechanical brake, before the vehicle starts to move forward under the power of a traction power source such as the electric motor for driving, there is the possibility that the vehicle will slip downward on the slope; even a small slip can cause the driver to feel a sense of discomfort.

A third disadvantage is that when the riding lawnmower is climbing up a sloping surface there is the possibility that the driving power will be insufficient when the driver attempts to make the riding lawnmower climb the slope with two drive wheels and the drive wheels may slip. This is undesirable because the drive wheels will damage the lawn if they slip on the surface.

A fourth disadvantage is that due to a weight transfer acting on the vehicle when a riding lawnmower is descending on a sloping surface, there is the possibility that the vehicle will tend to descend at a higher speed than the speed desired by the driver. This case is also undesirable because the lawn may be damaged, similarly to the foregoing case.

In the electrically-driven riding lawnmower disclosed in U.S. Pat. No. 7,017,327, no consideration whatsoever is given to the above-described second to fourth disadvantages. Thus, in the case of the conventionally considered riding lawnmower, there is the possibility that a disadvantage will arise when the vehicle is on a sloping surface.

US 2005/0126145 A1 is another document disclosing related art of the present invention. In background art, there exists room for improvement in the aspect of enhancing control performance and maintenance servicing efficiency of a control system for a motor-driven lawnmower vehicle.

SUMMARY

At least one embodiment of a control system for a motor-driven lawnmower vehicle according to the present invention is a control system for an engineless, motor-driven lawnmower vehicle. The control system includes a plurality of electric motors and a plurality of controllers. Among the plurality of electric motors, at least one of the electric motors is an electric drive motor connected to a drive wheel of the motor-driven lawnmower vehicle in a manner capable of transmitting motive power. Among the other electric motors, at least one electric motor is a mower-related electric motor connected to a lawnmower rotary tool in a manner capable of transmitting motive power. At least one of the plurality of controllers is a drive wheel controller which includes a drive wheel driver and which controls operation of the electric drive motor in response to a signal from at least one operator sensor for detecting an operation amount of at least one operator. Further, at least one of the plurality of controllers controls the mower-related electric motor so as to activate or stop the mower-related electric motor. Furthermore, at least one of the plurality of controllers is connected to the drive wheel controller and transmits a control signal to the drive wheel controller in response to a signal from the at least one operator sensor.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a side view of a riding lawnmower according to a first embodiment of the present invention;

FIG. 2 is an abbreviated top view that illustrates components on a main frame in a riding lawnmower according to the first embodiment of the present invention;

FIG. 3 is a block diagram that relates to electrical system components in a riding lawnmower according to the first embodiment of the present invention;

FIG. 4 is a cross sectional view that shows one example of the dispositional relationship between a steering actuator and a steering control wheel electric rotary machine for a caster wheel according to the first embodiment of the present invention;

FIG. 5 is a cross sectional view that shows one example of the dispositional relationship between a steering actuator and a steering control wheel electric rotary machine for a caster wheel according to the first embodiment of the present invention;

FIG. 6
a is a cross sectional view that shows one example of the dispositional relationship between a steering actuator and a steering control wheel electric rotary machine for a caster wheel according to the first embodiment of the present invention;

FIG. 6
b is a cross sectional view that shows one example of the dispositional relationship between a steering actuator and a steering control wheel electric rotary machine for a caster wheel according to the first embodiment of the present invention;

FIG. 7 is a cross sectional view that shows one example of the dispositional relationship between a steering actuator and a steering control wheel electric rotary machine for a caster wheel according the first embodiment of the present invention;

FIG. 8 is a block diagram of a portion relating to a turn function in a two lever-type operator according to the first embodiment of the present invention;

FIG. 9 is a view illustrating a linear traveling according to the first embodiment of the present invention;

FIG. 10
a is a view illustrating an example wherein a turn center position is outside the wheels on an extension in the axle direction of the wheels in a case of turn traveling according to the first embodiment of the present invention;

FIG. 10
b is a view illustrating an example in which a turn center position is at a ground-contact position of either one of the wheels during turning, according to the first embodiment of the present invention;

FIG. 10
c is a view illustrating an example wherein a turn center position is on the axle of the wheels at exactly the intermediate position between both wheels during turning, according to the first embodiment of the present invention;

FIG. 11 is a flowchart illustrating turn control according to the first embodiment of the present invention;

FIG. 12
a is a view that illustrating a turn center position determination when left and right wheel speeds are given, according to the first embodiment of the present invention;

FIG. 12
b is a view that describes the manner in which a turn center position is determined when left and right wheel speeds are given, according to the first embodiment of the present invention;

FIG. 13
a is a view illustrating a state in which a steering angle or the like of a caster wheel is determined using a turn center position, according to the first embodiment of the present invention;

FIG. 13
b is a view that describes the manner in which a steering angle or the like of a caster wheel is determined using a turn center position, according to the first embodiment of the present invention;

FIG. 14 is a view that describes the manner in which a speed of a caster wheel or the like is determined using a turn center position, according to the first embodiment of the present invention;

FIG. 15 is a view showing examples of W, T, t, r_r, and r_fdetermined in accordance with the configuration of a riding lawnmower according to the first embodiment of the present invention;

FIG. 16 is a view showing results obtained for difference in number of revolutions, turn center position, and number of caster wheel revolutions by changing the number of wheel revolutions according to the first embodiment of the present invention;

FIG. 17 is a view illustrating a state when the relationship between differences in number of revolutions and the turn center position is mapped based on the results shown in FIG. 16;

FIG. 18 is a view showing the state when the relationship between the turn center position and the number of caster wheel revolutions is mapped based on the results shown in FIG. 16;

FIG. 19 is a block diagram of a riding lawnmower comprising a steering operator according to the first embodiment of the present invention;

FIG. 20 is a flowchart illustrating the procedures of turn control for the configuration shown in FIG. 19;

FIG. 21 is a flowchart illustrating the procedures of deceleration control according to the first embodiment of the present invention;

FIG. 22 is a view illustrating the state of turn driving under deceleration conditions according to the first embodiment of the present invention;

FIG. 23 is a view illustrating the state of turn driving under deceleration conditions according to the first embodiment of the present invention;

FIG. 24 is a view illustrating the state of turn driving under deceleration conditions according to the first embodiment of the present invention;

FIG. 25 is a view illustrating the state of turn driving under deceleration conditions according to the first embodiment of the present invention;

FIG. 26 is a view illustrating the state of turn driving under deceleration conditions according to the first embodiment of the present invention;

FIG. 27 is a view illustrating the state of turn driving under deceleration conditions according to the first embodiment of the present invention;

FIG. 28 is a flowchart showing free control of a wheel on one side according to the first embodiment of the present invention;

FIG. 29 is a flowchart showing turn restriction control according to the first embodiment of the present invention;

FIG. 30 is a schematic illustration showing the configuration of a lawnmower vehicle according a second embodiment according to the present invention;

FIG. 31 is a cross sectional view substantially along the line A-A shown in FIG. 30;

FIG. 32 is a view illustrating the basic configuration, including a controller, of a lawnmower vehicle of the second embodiment;

FIG. 33 is a cross sectional view showing one caster wheel and a driving device for steering according to the second embodiment;

FIG. 34 is a cross sectional view corresponding to section B of FIG. 33 that shows another example of the driving device for steering according to the second embodiment;

FIG. 35 is a schematic perspective illustration of another example of a rotation angle detection device provided in a caster wheel support portion according to the second embodiment;

FIG. 36
a is a schematic diagram illustrating a first example of a turn form according to the second embodiment;

FIG. 36
b is a schematic diagram illustrating a second example of a turn form according to the second embodiment;

FIG. 36
c is a schematic diagram illustrating a third example of a turn form according to the second embodiment;

FIG. 37
a is a view illustrating a state in which a turn center position is determined when speeds of the main drive wheels on the right and left sides are given according to the second embodiment;

FIG. 37
b is a view illustrating determination of a turn center position when speeds of the main drive wheels on the right and left sides are given according to the second embodiment;

FIG. 38
a is a view illustrating a state in which a steering angle of a caster wheel or the like is determined using a turn center position according to the second embodiment;

FIG. 38
b is a view illustrating the manner in which a steering angle of a caster wheel or the like is determined using a turn center position according to the second embodiment;

FIG. 39 is a view illustrating the manner in which a speed of a caster wheel or the like is determined using a turn center position according to the second embodiment;

FIG. 40 is a flowchart illustrating a method of switching from a free steering mode to a forced steering mode using switching unit according to the second embodiment;

FIG. 41 is a view illustrating a third embodiment according to the present invention, and shows a schematic cross sectional view that corresponds to FIG. 33;

FIG. 42 is a view illustrating a fourth embodiment described herein, and shows a cross section that corresponds to FIG. 33;

FIG. 43 is a view illustrating a fifth embodiment described herein, and shows a cross section that corresponds to FIG. 33;

FIG. 44 is a view illustrating a sixth embodiment described herein, and shows a cross section that corresponds to FIG. 33;

FIG. 45 is a view illustrating a sectional view of one portion of FIG. 44 when FIG. 44 is viewed from the right side to the left side according to the sixth embodiment;

FIG. 46 is a view illustrating a seventh embodiment according to the present invention, and shows a cross section that corresponds to FIG. 33;

FIG. 47 is a characteristic line view of an electric motor for main drive wheel driving that is used in an eighth embodiment described herein; and

FIG. 48 is a schematic diagram that represents the speed of main drive wheels and caster wheels according to a ninth embodiment described herein.

FIG. 49 is a block diagram showing a configuration of a control system for a motor-driven lawnmower vehicle according to a twelfth embodiment of the present invention;

FIG. 50 is a block diagram showing, in partly abbreviated form, the configuration of FIG. 49 in which the ECU and the drive motor control unit are integrated into an integrated control unit;

FIG. 51 is a view of a rear part of the motor-driven lawnmower vehicle of the twelfth embodiment, obtained by viewing from the top down after removing the driver's seat and the cover located on the upper side of the ECU and the batteries;

FIG. 52 is a cross-sectional view taken along line C-C in FIG. 51;

FIG. 53 is a diagram showing a configuration for charge control when charging the batteries from an external AC power supply via a charger in the twelfth embodiment;

FIG. 54 is a diagram showing a power supply circuit including a structure in which a battery and the ECU are connected via a self holding relay in the twelfth embodiment;

FIG. 55 is a flowchart for explaining a method for turning the ECU on or off in the circuit of FIG. 54;

FIG. 56 is a block diagram showing a configuration for connecting the ECU, the drive motor control units, and the drive motors in the twelfth embodiment;

FIG. 57 is a block diagram showing, in detail, the configuration of the ECU in FIG. 56;

FIG. 58 is a flowchart showing a method for controlling operation of the deck motors in the configuration of FIG. 57;

FIG. 59 is a block diagram showing a configuration for connecting the ECU, the drive motor control units, and the drive motors in a variant of the twelfth embodiment;

FIG. 60 is a flowchart showing a method for controlling operation of the deck motor in the configuration of FIG. 59;

FIG. 61 is a block diagram showing a configuration for connecting the ECU, the drive motor control units, and the drive motors in a thirteenth embodiment of the present invention;

FIG. 62 is a flowchart showing a method for controlling operation of the drive motors in the configuration of FIG. 61;

FIG. 63 is a flowchart showing a method for controlling operation of the drive motors in a variant of the configuration of FIG. 61;

FIG. 64 is a block diagram showing a configuration for connecting the ECU, the drive motor control units, and the drive motors in a fourteenth embodiment of the present invention;

FIG. 65 is a flowchart showing a method for controlling operation of a plurality of motors in the configuration of FIG. 64;

FIG. 66 is a block diagram showing a configuration for connecting the ECU, the drive motor control units, and the drive motors in a fifteenth embodiment of the present invention;

FIG. 67 is a flowchart showing a method for controlling operation of a plurality of motors in the configuration of FIG. 66;

FIG. 68 is a block diagram showing a configuration for connecting the ECU, the drive motor control units, and the drive motors in a sixteenth embodiment of the present invention;

FIG. 69 is a flowchart showing a method for controlling operation of a plurality of motors in the configuration of FIG. 68;

FIG. 70 is a block diagram showing a configuration in which the electromagnetic brakes and the drive motors are controlled by the ECU in a seventeenth embodiment of the present invention;

FIG. 71 is a flowchart showing a method for controlling operation of the drive motors in response to the neutral switch in the configuration of FIG. 70;

FIG. 72 is a diagram corresponding to FIG. 50, showing a configuration in which the drive motor control units are provided independently from a control unit including the ECU;

FIG. 73 is a diagram corresponding to FIG. 50, showing a configuration in which the ECU, the drive motor control units, and the deck motor control units are integrated; and

FIG. 74 is a diagram corresponding to FIG. 50, showing a configuration in which a plurality of deck motor control units are integrated.

DESCRIPTION OF EXEMPLARY EMBODIMENTS
First Embodiment

Hereunder, a first embodiment of the present invention relating to a first aspect and a second aspect of the present invention is described in detail while referencing the drawings. Although in the following description a four-wheel drive type apparatus having left and right rear wheels as main drive wheels and left and right front wheels as steering control wheels that are each independently provided with an electric rotary machine is described as an example riding lawnmower, this embodiment may also be applied to riding lawnmower of a three-wheel drive type having one wheel as a steering control wheel, or the like.

Further, although in the following an example is described wherein an electric rotary machine is used as a driving source of the riding lawnmower, as a driving source of the left and right rear wheels, a driving source of the steering control wheels, and as a driving source of a lawnmower blade, a driving source other than an electric rotary machine may be used for one part of or all of these driving sources. For example, an oil hydraulic motor may be used as a driving source of the left and right rear wheels. In some cases, naturally, an oil hydraulic motor may be used as a driving source of the steering control wheels or as a driving source of the lawnmower blade. Further, an internal combustion engine may be used, via a suitable power transmission device, as the driving source of the left and right rear wheels, the steering control wheels, and the lawnmower blade.

Although an apparatus having a function as an electric motor that is supplied with power and outputs a rotational driving force to a wheel and also having a function as an electricity generator that recovers regenerative energy when braking is applied to a wheel is used as an electric rotary machine in the following description, an apparatus having a function simply as an electric motor can also be used. An electricity generator may also be provided separately.

Further, although in the following example an electric energy supply source for an electric rotary machine or the like is provided as a power supply unit, and a so-called hybrid riding lawnmower that uses an engine and an electricity generator as a power supply source for the power supply unit is described, the configuration may be one that uses only a power supply unit, wherein no engine or electrical generator is provided. In that case, the space required for the engine and the like can be eliminated. The power supply unit may be a secondary battery that receives a supply of charged energy from outside, or may be a unit having a self-electricity generating function such as a fuel cell or a solar cell.

Further, although a lawnmower blade-type device having a rotary shaft perpendicular to the ground surface that cuts and mows a lawn or the like by rotating blades in which a plurality of blades are disposed around the rotation axis is described as a rotary tool for lawn mowing, a lawnmower reel-type device in which, for example, a helical blade is disposed in a cylinder having a rotary shaft parallel with the ground surface and which clips and mows a lawn or the like may also be used.

The arrangement of each component in the riding lawnmower described below is one example for describing a configuration suited to storing weeds and the like that are mowed by the lawnmower blade, and appropriate changes can be made according to the specifications of the riding lawnmower and the like.

Example 1

FIG. 1 is a side view of a riding lawnmower 10, and FIG. 2 is an abbreviated top view that illustrates components on a main frame 12 in the riding lawnmower 10. FIG. 3 is a block diagram that relates to electrical system components in the riding lawnmower 10. First, the disposition of each component is described centering on the main frame 12 using FIG. 1 and FIG. 2. Thereafter, the details of each component are described using FIG. 3.

As shown in FIG. 1 and FIG. 2, the riding lawnmower 10 is a self-propelled off-road vehicle suited to lawn mowing in which components such as left and right wheels 40 and 42 as main drive wheels, left and right caster wheels 44 and 46 as steering control wheels, a mower deck 20 provided with a lawnmower blade as a lawnmower rotary tool, and a seat 14 on which an operator sits and performs steering for lawn mowing work are attached to the main frame 12.

The main frame 12 forms the skeleton of the riding lawnmower 10, and is configured as a component having a substantially rectangular plane shape on which components can be mounted. On the main frame 12, the left and right caster wheels 44 and 46 are attached in a moveable condition at the bottom surface side of the front end thereof, the seat 14 is provided on the upper surface side in a substantially center part, and the left and right wheels 40 and 42 are attached in a moveable condition at the bottom side in a position between the seat 14 and the rear end. The mower deck 20 is disposed between the left and right caster wheels 44 and 46 and the left and right wheels 40 and 42 on the bottom surface side of the main frame 12. That is, the main frame 12 is also a skeleton member having a function of configuring the riding lawnmower 10 as an apparatus in which the rear wheels are the main driving wheels and the steering control wheels are the caster wheels that are disposed to the front of the mower deck. For the main frame 12, a metallic material having a suitable strength, such as steel, is used, and a member formed in a beam structure or the like can be used.

On the bottom surface side of the main frame 12 are disposed an engine 22 that is an internal combustion engine, an electricity generator 24 that extracts power from the engine 22, a power supply unit 26 that is an electricity storage device that is charged by power from the electricity generator 24 or the like. Further, electric-motor axle rotating machines 50 and 52 that are driving sources of the left and right wheels 40 and 42, steering control wheel electric rotary machines 54 and 56 that are driving sources of the left and right caster wheels 44 and 46, steering actuators 60 and 62, a mower-related electric rotary machine 32 that is a driving source of a lawnmower blade of the mower deck 20, and a power transmission shaft mechanism 34 are each disposed on the bottom surface side of the main frame 12. Thus, the principal components used for traveling driving and mowing driving of the riding lawnmower 10 are disposed on the bottom surface side of the main frame 12.

Controllers 28, 29, and 30 that perform overall control of the operation of each component such as the power supply unit 26, the electric-motor axle rotating machines 50 and 52, the steering control wheel electric rotary machines 54 and 56, the steering actuators 60 and 62, and the mower-related electric rotary machine 32 are disposed at suitable positions on the top surface side or bottom surface side of the main frame 12. Because the controllers 28, 29, and 30 are electrical circuits, a distributed arrangement of these components is much more easily achievable than with the mechanical components. In the example shown in FIG. 1 and FIG. 2, the controllers 28, 29, and 30 are arranged in a manner in which they are distributed among a total of three locations consisting of one position on the underside of the seat 14 that is on the top surface side of the main frame 12 and two positions near the electric-motor axle rotating machines 50 and 52 that are on the bottom surface side of the main frame 12. These controllers 28, 29, and 30 are connected to each other with a suitable signal cable or the like. In such a case, a driver circuit such as an inverter circuit that is used for the electric-motor axle rotating machines 50 and 52 is principally disposed in the controllers 28 and 29 that are disposed at positions close to the electric-motor axle rotating machines 50 and 52, and a control logic circuit such as a CPU is principally disposed in the controller 30 that is disposed at a position close to the seat 14.

A two lever-type operator 70 for traveling and turning is disposed on the top surface side of the main frame 12, in addition to the seat 14. A grass storage tank 16 that stores grass such as lawn grass that has been mowed by the lawnmower blade of the mower deck 20 is disposed to the rear of the seat 14. A tilting chute referred to as a “mower duct” 18 is provided between the mower deck 20 and the grass storage tank 16. A grass blower fan 19 for blowing grass such as lawn grass that has been mowed is provided in the mower duct 18. One end of the mower duct 18 opens to the mower deck 20 side and the other end opens to the grass storage tank 16 side. Thus, apart from the space provided for steering, the top surface side of the main frame 12 is used as space for loading clippings, such as lawn grass that has been mowed. As a result, a relatively large capacity can be set as the storage capacity of the grass storage tank 16.

The mower duct 18 is disposed in approximately the center part of the main frame 12, at an intermediate portion between the left and right wheels 40 and 42. The reason this arrangement is possible is that the electric-motor axle rotating machines 50 and 52 that are the driving sources of the left and right wheels 40 and 42 are disposed in each wheel rim of the left and right wheels 40 and 42, respectively, and not in the center part of the main frame 12.

Next, the details of each component and their relationship to each other are described using the block diagram shown in FIG. 3. In FIG. 3, the same reference numerals are assigned to components that are the same as components described in FIG. 1 and FIG. 2. Description is made below using the symbols of FIG. 1 and FIG. 2, as needed.

The output shaft of the engine 22 is connected to the electricity generator 24. By causing the electricity generator 24 to rotate, the engine 22 acts as a driving source having a function that generates the electric power required for operation of the riding lawnmower 10. As one example, because output of the engine 22 of approximately 11,172 Nm/sec (approximately 15 horse power) corresponds to electric power of approximately 11.19 kW, it is sufficient to mount an engine 22 with appropriate output capability in correspondence with the required electric power taking into account the conversion efficiency. As the engine 22, for example, an internal combustion engine that uses gasoline, diesel fuel, liquid propane, natural gas or the like as fuel can be used.

The electricity generator 24 is a device that has a function that converts mechanical energy of the engine 22 into electrical energy, and is commonly referred to as an “alternator”. In this connection, the electricity generator 24 can function as a motor when it is supplied with electric power and, as a result of this function, the electricity generator 24 can be used as a starter of the engine 22. The “starter” shown in FIG. 3 indicates another function of the electricity generator 24. Naturally, a starter device independent of the electricity generator 24 can be separately provided.

The power supply unit 26 is a secondary battery that has functions of storing electrical energy that is generated by the electricity generator 24, and, as necessary, supplying electrical power to the load of the electric-motor axle rotating machines 50 and 52 and the like. A lead storage battery, a lithium ion battery pack, a nickel hydrogen battery pack, a capacitor or the like can be used as the power supply unit 26.

The power supply unit 26 can also receive a supply of charging energy from an external power supply separately to the electric power supply system from the engine 22 and the electricity generator 24. In FIG. 3, the phrase “AC 110 V or other supply unit” indicates a system that receives a charged energy supply from an external power supply by a so-called “plug-in method”. Therefore, when the riding lawnmower 10 is not operating, the power supply unit 26 can be adequately charged using an external power supply, so that when performing lawn mowing work the riding lawnmower 10 can be operated using only the electric power of the power supply unit 26, without operating the engine 22.

The mower-related electric rotary machine 32 is connected to the power supply unit 26 and has a function of rotationally driving a lawnmower blade of the mower deck 20. The operation of the mower-related electric rotary machine 32 is controlled by turning a mower starting switch provided near the seat 14 (see FIG. 3) on or off. More specifically, the controllers 28, 29, and 30 detect the on/off state of the mower starting switch and based on that detection they control the operations of a mower-related electric rotary machine driver to activate or stop the mower-related electric rotary machine 32.

In FIG. 3, although the two lever-type operator 70 and a handle-type or monolever-type steering operator 72 are shown, these are shown together to facilitate the description, and in fact the riding lawnmower 10 only comprises either one of these. In the example shown in FIG. 1 and FIG. 2, the two lever-type operator 70 is illustrated.

The two lever-type operator 70 is an operator that has a function of regulating the rotational speeds of the left and right wheels 40 and 42 using two levers. For example, a left wheel axle control lever that regulates the number of revolutions per unit time of the left wheel 42 is disposed on the left side of the seat 14 and a right wheel axle control lever that regulates the number of revolutions per unit time of the right wheel 40 is disposed on the right side of the seat 14. Each lever can be moved in the front and rear direction with respect to the seat 14. The operation amount of each lever is transmitted to the controllers 28, 29, and 30 using a suitable sensor, to thereby control the operation of the electric-motor axle rotating machines 50 and 52 that are connected to the left and right wheels 40 and 42. As described below, the operations of the steering control wheel electric rotary machines 54 and 56 can also be controlled in combination with the operations of the electric-motor axle rotating machines 50 and 52.

For example, when a lever is tilted forward the wheel is caused to rotate to the forward travel side. In this case, as the lever is tilted more forward, the number of revolutions per unit time of the wheel increases and the forward travel speed increases. In contrast, when the lever is tilted backward the wheel is caused to rotate to the reverse travel side. In this case, as the lever is tilted more backward, the number of revolutions per unit of the wheel increases and the reverse travel speed increases. When the lever is in an intermediate position, the rotational speed (number of revolutions per unit time) of the wheel is zero. This state is a so-called “neutral state” in which the vehicle is in a stopped state. Thus, the two lever-type operator 70 has a function that can independently regulate the respective rotational speed of the left and right electric-motor axle rotating machines 50 and 52 by operation of the two levers. In this connection, as described below, when also controlling the operations of the steering control wheel electric rotary machines 54 and 56 in combination with the operations of the electric-motor axle rotating machines 50 and 52, the two lever-type operator 70 has a function that, by operation of the two levers, can independently regulate the respective rotational speeds of the left and right electric-motor axle rotating machines 50 and 52, and regulate the rotational speeds of the steering control wheel electric rotary machines 54 and 56 in accordance with the rotational speeds of the electric-motor axle rotating machines 50 and 52.

Although the representative example of the configuration of the steering operator 72 is a round steering wheel, accelerator pedals are also used along with the steering wheel. Hereunder, the term “steering operator” includes both a steering wheel or other hand controls and accelerator pedals. In this case, accelerator pedals are separately provided for the forward travel side and the reverse travel side. In some cases, a single accelerator pedal can be used for both the forward travel side and the reverse travel side. For example, the steering wheel is disposed in front of the seat 14 and a forward-travel side accelerator pedal and a reverse-travel side accelerator pedal are disposed on the left and right sides on the underside of the seat 14. The steering wheel can rotate at an arbitrary angle in a clockwise direction or counter-clockwise direction around the rotation axis, and each accelerator pedal can be depressed by an arbitrary depression amount. The operation amount of the steering wheel, that is, the steering position, is transmitted to the controllers 28, 29, and 30 using a suitable sensor, and, likewise, the depression amount of each accelerator pedal is transmitted to the controllers 28, 29, and 30 using a suitable sensor to thereby control the operations of the electric-motor axle rotating machines 50 and 52 that are connected to the left and right wheels 40 and 42. As described below, the operations of the steering control wheel electric rotary machines 54 and 56 can also be controlled in combination with the operations of the electric-motor axle rotating machines 50 and 52.

For example, when the forward-travel side accelerator pedal is depressed with the steering wheel in a middle position, the wheel is rotated toward the forward travel side, and, as the depression amount increases, the rotational speed of the wheel grows and the speed of forward travel increases. In contrast, when the reverse-travel side accelerator pedal is depressed the wheel is rotated toward the reverse travel side, and, as the depression amount increases, the rotational speed of the wheel grows and the speed of reverse travel increases. It is thereby possible to cause the riding lawnmower 10 to move forward or in reverse at an arbitrary speed.

When the steering wheel is rotated in the clockwise direction with the forward-travel side accelerator pedal kept in a state in which it is depressed by an appropriate amount, the rotational speed of the left wheel becomes higher than that of the right wheel and the riding lawnmower 10 can be made to turn right while traveling. When the rotation amount of the steering wheel is increased, the difference between the number of left wheel revolutions and the number of right wheel revolutions per unit time increases. Conversely, by decreasing the rotation amount of the steering wheel the difference between the number of left wheel revolutions and the number of right wheel revolutions per unit time can be reduced. In this manner, the turning radius can be adjusted. When the steering wheel is rotated in the counter-clockwise direction, the rotational speed of the right wheel becomes higher than the rotational speed of the left wheel and the riding lawnmower 10 can be caused to turn left while traveling.

By adjusting the amount of depression of the forward-travel side accelerator pedal, the riding lawnmower 10 can also be caused to turn while changing the traveling speed. By depressing the reverse-travel side accelerator pedal and operating the steering wheel, a turn can be executed when reversing.

Thus, the steering operator 72 has a function that can independently regulate the respective rotational speed of the left and right electric-motor axle rotating machines 50 and 52 to perform traveling and turn steering by means of rotational operations of the steering wheel and depression operations of the accelerator pedals. As described below, when also controlling the operations of the steering control wheel electric rotary machines 54 and 56 in combination with the operations of the electric-motor axle rotating machines 50 and 52, the steering operator 72 has a function that, by operation of the steering wheel and the accelerator pedals, can independently regulate the respective rotational speed of the left and right electric-motor axle rotating machines 50 and 52, and regulate the number of revolutions per time of the steering control wheel electric rotary machines 54 and 56 in accordance with the number of revolutions per time of the electric-motor axle rotating machines 50 and 52.

The electric-motor axle rotating machines 50 and 52 are motor/generators for driving the left and right wheels 40 and 42 that are the main drive wheels to travel as described above. More specifically, the respective output shafts of the electric-motor axle rotating machines 50 and 52 are independently connected to the respective axles of the left and right wheels 40 and 42, and they function as motors upon the supply thereto of electric power from the power supply unit 26 and rotate to drive the left and right wheels 40 and 42 to travel. When a braking force is applied to the left and right wheels 40 and 42 by a brake unit or the like, the electric-motor axle rotating machines 50 and 52 function as electricity generators to recover regenerative energy and charge the power supply unit 26. Brushless DC rotating machines can be used as the electric-motor axle rotating machines 50 and 52.

The steering control wheel electric rotary machines 54 and 56 are motor/generators for driving the left and right caster wheels 44 and 46 that are steering control wheels. More specifically, the respective output shafts of the steering control wheel electric rotary machines 54 and 56 are independently connected to the respective axles of the left and right caster wheels 44 and 46, and they function as motors upon the supply thereto of electric power from the power supply unit 26 and rotate to drive the left and right caster wheels 44 and 46 to propel the vehicle. When a braking force is applied to the left and right caster wheels 44 and 46 by a brake unit or the like, the steering control wheel electric rotary machines 54 and 56 function as electricity generators to recover regenerative energy and charge the power supply unit 26. Brushless DC rotating machines can be used as the steering control wheel electric rotary machines 54 and 56. In the example illustrated in FIG. 3, the functions of the electric rotary machines are divided between a motor and a brake unit.

As illustrated in FIG. 3, in some cases it is possible to not provide steering control wheel electric rotary machines for the caster wheels 44 and 46. For example, the riding lawnmower 10 may be configured as a two-wheel drive device.

The left and right steering actuators 60 and 62 are driving devices for rotating the left and right caster wheels 44 and 46, which are the steering control wheels, to an arbitrary steering angle with respect to the travel direction. Here, “rotate” refers not to rotation around the axles of the caster wheels 44 and 46, i.e. not to rotation for traveling, but to rotation about the steering axis in a direction perpendicular to the axels and ground surface. The respective output shafts of the left and right steering actuators 60 and 62 are independently connected to the respective steering axis of the left and right caster wheels 44 and 46, and they function as motors upon the supply thereto of electric power from the power supply unit 26 and rotate to cause the left and right caster wheels 44 and 46 to rotate around the steering axis. Where necessary, a suitable power transmission device such as a gear mechanism can be provided between the motor and the steering axis. Brushless DC rotating machines can be used as the left and right steering actuators 60 and 62. As shown in FIG. 3, a hydraulic actuator or an electrically-driven actuator such as an electrically-driven plunger or the like may also be used.

It is desirable to adopt a configuration in which the connection relationship between the left and right steering actuators 60 and 62 and the steering axis can be switched between coupled and disengaged. For example, by disengaging the connection between the left and right steering actuators 60 and 62 and the steering axis, the caster wheels 44 and 46 become freely rotatable around the steering axis and the steering angle can be determined in accordance with the traveling of the left and right wheels. As described below, when also controlling the operation of the steering control wheel electric rotary machines 54 and 56 in combination with the electric-motor axle rotating machines 50 and 52, it is desirable to make the caster wheels 44 and 46 freely rotatable around the steering axis to determine the steering angle in accordance with the traveling of the left and right wheels.

Further, by placing the left and right steering actuators 60 and 62 and the steering axis in a coupled state, the caster wheels 44 and 46 can be pointed at an arbitrary steering angle under the control of the controllers 28, 29, and 30. For example, when the left and right steering actuators 60 and 62 and the steering axis are in a disengaged state, in some cases, on sloping ground or on an uneven ground surface or the like, the steering angle of the caster wheels 44 and 46 may become unsuitable. In such a case, by monitoring the steering angle using appropriate steering angle detection means, when a divergence from the appropriate steering angle occurs, it is possible to return to the appropriate steering angle by having the controllers 28, 29, and 30 send a command to the left and right steering actuators 60 and 62. After returning to the appropriate steering angle, the connection between the left and right steering actuators 60 and 62 and the steering axis can be again disengaged.

Because the steering control wheel electric rotary machines 54 and 56 and the steering actuators 60 and 62 are provided in this manner in the caster wheels 44 and 46, it is necessary to devise a configuration whereby there is no interference with respect to the mechanism when these are operated simultaneously. FIG. 4 to FIG. 7 are cross sectional views that show examples of dispositional relationships between the steering actuators and the steering control wheel electric rotary machines for the caster wheels. Hereunder, the same reference numerals are assigned to components that are the same as in FIG. 1 and FIG. 2, and a detailed description of this components will not be repeated.

These figures relate to the caster wheel 44, and they both show a steering control wheel electric rotary machine 54, a rotary gear 59 that is connected to the steering actuator and can rotate around the steering axis, and a steering frame 61 that is fixed to the rotary gear 59 and to which the axle of the caster wheel 44 is attached. In these figures, the ground surface is the left-to-right direction on the page, the direction of the axle of the caster wheel 44 is the left-to-right direction on the page, and the direction of the steering axis is a direction along the vertical direction on the page. In this case, when the rotary gear 59 is rotated by a steering actuator (not shown), the steering frame 61, and the caster wheel 44, rotate about the steering axis.

FIGS. 4, 5, 6a, and 6b show a configuration in which the steering control wheel electric rotary machine 54 is attached to the steering frame 61, and the steering control wheel electric rotary machine 54 rotates around the steering axis when the steering frame 61 rotates around the steering axis. A slip ring 64 is provided so that a cable of the steering control wheel electric rotary machine 54 is not twisted at this time. A power transmission mechanism 55 that is provided between the axle of the caster wheel 44 and the steering control wheel electric rotary machine 54 is housed inside the steering frame 61. FIG. 4 and FIG. 5 illustrate a case in which the power transmission mechanism 55 is a spur gear train mechanism. In the configurations shown FIG. 4 and FIG. 5, the orientation of the attachment of the steering control wheel electric rotary machine 54 to the steering frame 61 differ. In this connection, both FIG. 4 and FIG. 5 show configurations in which the steering axis 45 and the tire center of the caster wheel 44 match. By adopting this configuration, steering resistance can be decreased.

FIG. 6
a and FIG. 6b illustrate a case in which the power transmission mechanism 55 is a mechanism that includes a bevel gear. FIG. 6a is a front view, similar to FIG. 4 and FIG. 5, and FIG. 6b is a side view. The steering actuator 60 is shown in this side view. Further, also similar to FIG. 4 and FIG. 5, although the front view shows that the tire center of the caster wheel 44 and the steering axis 45 match, in the side view it is shown that there is an offset between the steering axis 45 and the tire center of the caster wheel 44. This offset is referred to as a caster trail 47, and provision of this caster trail 47 facilititates determination of a steering angle corresponding to the traveling of the left and right wheels when the steering is in a free rotating state.

FIG. 7 shows a configuration in which the steering control wheel electric rotary machine 54 is attached to the main frame 12 and the direction of the output shaft thereof is the same as the direction of the steering axis and is also the same as the direction of the central axis of the rotary gear 59. A bevel gear may also be used with this configuration. With this configuration, the cable of the steering control wheel electric rotary machine 54 will not be twisted even if the steering frame 61 rotates. In FIG. 7, an example is illustrated in which a one-way clutch 66 is provided between the power transmission mechanism 55 and the axle of the caster wheel 44. This one-way clutch 66 has a function that cuts off transmission of the power of the steering control wheel electric rotary machine 54 to the axle of the caster wheel 44 when the rotational speed of the steering control wheel electric rotary machine 54 is slower than the rotational speed corresponding to the traveling speed of the riding lawnmower 10. As a result, it is possible to prevent a case in which, during four-wheel driving, the steering control wheel electric rotary machine 54 becomes, contrary to expectation, a load for traveling.

The description will now return again to FIG. 3. In FIG. 3, the controllers 28, 29, and 30 are circuits having a function to perform overall control of the operations of the riding lawnmower 10. In particular, the controllers 28, 29, and 30 have a function that controls the operations of the electric-motor axle rotating machines 50 and 52, and the steering control wheel electric rotary machines 54 and 56 and the like in accordance with the state of the two lever-type operator 70 or the steering operator 72. In addition, the controllers 28, 29, and 30 have a function that controls the operation of the mower-related electric rotary machine 32, the operation of the steering actuators 60 and 62, ascending and descending of the mower deck 20, and starting and stopping of the engine 22 and the like. Therefore, various signals that detect the vehicular state of the riding lawnmower 10, such as a signal of a sensor that detects the state of the two lever-type operator 70 as described above and a signal indicating the on/off state of the mower starting switch are input to the controllers 28, 29, and 30. A signal of a slope sensor 68 that detects the slope-to-horizontal plane angle of the riding lawnmower 10 and the like are included in these signals.

The controllers 28, 29, and 30 include a portion with a memory and a control logic circuit such as a CPU that processes vehicle state detection signals of the riding lawnmower 10 and creates control signals for the respective components, and a portion with a driver circuit the drives the electric-motor axle rotating machines 50 and 52, the steering control wheel electric rotary machines 54 and 56, the steering actuators 60 and 62, the mower-related electric rotary machine 32 and the like. The driver circuit in this example includes an inverter circuit. In FIG. 3, in conformity with the content of FIG. 2, a driver circuit for the electric-motor axle rotating machine 50 is exemplified as the controllers 28 and 29. As described above, the controllers 28, 29, and 30 can be configured with a plurality of circuit blocks. In particular, the control logic circuit such as a CPU and memory portion can be configured with a computer or the like suitable for vehicle mounting.

As the control of the electric-motor axle rotating machines 50 and 52 and the steering control wheel electric rotary machines 54 and 56, basically the rotational speed is controlled in order to achieve a target traveling speed. In particular, when turning, because the traveling speed is determined by the average rotational speed, which is the average values of the left and right wheels, as well as the turning radius and the like, are determined by the difference between the number of revolutions per unit time of the left and right wheels, control is performed with respect to mutually different rotational speed targets while correlating the operations of the respective electric rotary machines. In this case, during linear travel without turning, because the traveling speed is determined by the relationship with the ground load, torque control is performed with output torque as a target value. Vector control can be used for torque control. In such a case, the vector control uses the magnetic flux direction of the motor as a reference, and independently adjusts a current flowing in a reference axis direction and a current flowing in an orthogonal axis direction that is orthogonal thereto in order to control the magnetic flux and the torque. Preferably, the vector control is sensorless vector control.

Although the riding lawnmower 10 may have various functions, the descriptions hereunder relate to turn functions. Turn functions include a coordinate operation control function that is used when driving both the left and right wheels and the caster wheels to travel, and control functions used under various kinds of special setting conditions. These functions are described hereunder using a number of Examples.

Example 2

FIG. 8 is a block diagram regarding a portion relating to a turn function in a case in which the riding lawnmower 10 comprises a two lever-type operator. In this connection, the example section will be described again with respect to a case in which the riding lawnmower comprises a steering operator. Hereunder, the same reference numerals are assigned to components that are the same as components described in FIG. 1 to FIG. 3 and a detailed description thereof will not be repeated. In the following description the reference numerals shown in FIG. 1 to FIG. 3 are used. The portion corresponding to the controllers 28, 29, and 30 in FIG. 3 is represented as a control section 100 in FIG. 8. In the control section 100, the turn drive module 112 corresponds to controllers 28 and 29 including a driver circuit portion for each electric rotary machine, and the other portions and a memory section 102 connected to the control section 100 correspond to the controller 30 including the control logic circuit portion.

As shown in FIG. 8, respective electric-motor axle rotating machines (M_DR, M_DL) 50 and 52 are connected to the wheels 40 and 42, and respective steering control wheel electric rotary machines (M_SR, M_SL) 54 and 56 are connected to the caster wheels 44 and 46. Operation amount signals 74 and 75 of the left and right wheel axle control levers are transmitted to the control section 100 from the two lever-type operator 70. Respective drive signals 78 are transmitted from the control section 100 to the electric-motor axle rotating machines 50 and 52 and the steering control wheel electric rotary machines 54 and 56.

The control section 100 has, in particular, a function that causes the wheels 40 and 42 and the caster wheels 44 and 46 to turn around a turn center position corresponding to a turn instruction of the two lever-type operator 70 by generating drive signals 78 with respect to the electric-motor axle rotating machines 50 and 52 and the steering control wheel electric rotary machines 54 and 56 based on operation amount signals 74 and 75 of the left and right wheel axle control levers.

The control section 100 includes a left and right wheel speed acquisition module 106 that acquires a turn instruction input that corresponds to the operation amount of the two lever-type operator 70 to acquire left and right wheel speed instructions based on those instruction contents, a turn center position acquisition module 104 that determines and acquires a turn center position based on the acquired left and right wheel speeds, a caster wheel speed acquisition module 108 that determines and acquires caster wheel speeds based on the turn center position and the left and right wheel speeds, a mean traveling speed acquisition module 110 that determines and acquires a mean traveling speed based on the left and right wheel speeds, and a turn drive module 112 that generates control signals for each electric rotary machine based on the left and right wheel speeds and the caster wheel speeds and causes the wheels 40 and 42 and the caster wheels 44 and 46 to turn around a turn center position.

As described above, because the control section 100 is one part of the controllers 28, 29, and 30, it can be configured by a plurality of circuit blocks, and in particular portions other than the driver portion of the turn drive module 112 can be configured with a computer for vehicle use. Each of the above described functions can be implemented with software. More specifically, each function can be implemented by executing a lawnmower vehicle control program. Naturally, it is also possible to realize a portion of the above described functions with hardware.

A lawnmower vehicle control program is stored in the memory section 102 connected to the control section 100. In particular, maps or formulas or the like showing the relationship between left and right wheel speeds and turn center positions or maps or formulas or the like showing the relationship between left and right wheel speeds, turn center positions, and caster wheel speeds are stored therein. For example, at the above described turn center position acquisition module 104, a turn center position can be determined and acquired by reading out maps or formulas or the like showing the relation between left and right wheel speeds and turn center positions from the memory section 102, and inputting the left and right wheel speeds into the formulas or maps or the like that are read out to output a turn center position. Likewise, at the caster wheel speed acquisition module 108, caster wheel speeds can also be determined and acquired by reading out maps or formulas or the like showing the relation between left and right wheel speeds, turn center positions, and caster wheel speeds from the memory section 102, and inputting the left and right wheel speeds and the turn center position into the formulas or maps or the like that are read out to output the caster wheel speeds.

Details regarding the special setting conditions execution module 114 shown in FIG. 8 and details of the slope sensor 68 and a detection signal for the slope-to-horizontal plane angle thereof and the like are described in a different example section.

The action of the above described configuration, particularly each function of the control section 100, will be described in detail below. However, first linear traveling and turn traveling will be explained using FIG. 9, FIG. 10a, FIG. 10b, and FIG. 10c. The reference numerals used in FIG. 1 to FIG. 8 are used for the following description. In these drawings, a state with respect to a top view of the wheels 40 and 42 and the caster wheels 44 and 46 of the riding lawnmower 10 is schematically shown. In this case, the wheels 40 and 42 and the caster wheels 44 and 46 are each independently driven to travel.

FIG. 9 is a view illustrating an example of linear traveling in which all of the wheels 40 and 42 and the caster wheels 44 and 46 travel in the same direction at the same speed. In this case, the term “same speed” refers to ground speed, and, due to a difference between the diameter of the wheels 40 and 42 and the diameter of the caster wheels 44 and 46, even if the wheels 40 and 42 and the caster wheels 44 and 46 travel at the same speed the rotational speed of the wheels 40 and 42 and the rotational speed of the caster wheels 44 and 46 differ.

FIG. 10
a, FIG. 10b, and FIG. 10c illustrate an example related to turning. FIG. 10a is a view illustrating an example wherein a turn center position 130 is on the outside of the wheels 40 and 42 on an extension in the axle direction of the wheels 40 and 42. FIG. 10b is a view illustrating an example wherein a turn center position 132 is at a ground-contact position of either one of the wheels 40 and 42. A turn that is performed by taking a ground-contact position of a wheel on one side as a center in which manner is called a “pivot turn”. FIG. 10c is a view illustrating an example wherein a turn center position 134 is exactly at an intermediate position between the two wheels 40 and 42 on the axle of these wheels, and, although the absolute values for the speeds of the wheels 40 and 42 are the same, the speed direction of the wheel 40 on one side and the speed direction of the wheel 42 on the other side are opposite directions to each other. In this case, the riding lawnmower 10 turns by employing the turn center position 134 as the center. This kind of turn is referred to as a “stationary turn” or a “spin turn”.

FIG. 10
a, FIG. 10b, and FIG. 10c illustrate typical examples of turning, and there are also cases wherein a turn is executed between these typical cases. For example, there are cases in which, although the turn center position is on the axle of the wheels 40 and 42 and on the inside of the wheels 40 and 42, the turn center position is not at the intermediate position between the wheels 40 and 42, but instead is positioned closer to the side of one of the wheels. In any of these cases, the wheels 40 and 42 and the caster wheels 44 and 46 turn around the turn center position without changing the planar disposition relationship in the riding lawnmower 10.

Accordingly, in a four-wheel drive case, it is necessary to control the speed of the wheels 40 and 42 and the speed of the caster wheels 44 and 46 so as to satisfy the speed relationship that is decided by the planar disposition relationship in the riding lawnmower 10. When suitable speed control is not performed, for example, in some cases the mean traveling speed of the wheels 40 and 42 and the mean traveling speeds of the caster wheels 44 and 46 will differ, the turn center position will deviate, and it will not be possible to adequately perform a desired turn. Alternatively, there is a risk that the caster wheels 44 and 46 will slip with respect to the ground surface and damage the planting condition of the lawn or damage the state of the ground surface.

Next, the action of the configuration illustrated in FIG. 8 will be described using the flowchart shown in FIG. 11. The flowchart shown in FIG. 11 illustrates turn control that coordinately controls the speeds of the left and right wheels that are the main drive wheels and the speeds of the caster wheels that are the steering control wheels at the time of a turn by a riding lawnmower in which the caster wheels that are the steering control wheels are driven to travel. In the flowchart shown in FIG. 11, each procedure corresponds to respective processing procedures for turn control processing in the lawnmower vehicle control program. The reference numerals from FIG. 1 to FIG. 10a, FIG. 10b, and FIG. 10c are used for the following description.

The lawnmower vehicle control program starts up when operation of the riding lawnmower 10 starts. Thereafter, when the two lever-type operator 70 is actually operated, that turn instruction input is acquired (S10). More specifically, operation amount signals 74 and 75 of the two lever-type operator 70 are transmitted as turn instruction input signals to the control section 100.

The control section 100 acquires these operation amount signals 74 and 75 and determines and acquires the left and right wheel speeds indicated by the operation of the two lever-type operator 70 from that signal data (S12). This function is executed by the left and right wheel speed acquisition module 106 of the control section 100. As described above with reference to FIG. 3, the operation amount signals 74 and 75 indicate the operation amounts of the left and right control levers, and a speed instruction for the left wheel 42 is provided using the operation amount of the left control lever and a speed instruction for the right wheel 40 is provided using the operation amount of the right control lever. Accordingly, because the correlation between the speeds of the left and right wheels 40 and 42 and the size of the operation amount signals 74 and 75 is predetermined for the two lever-type operator 70 of the riding lawnmower 10, the instructed speeds for the left and right wheels 40 and 42 can be determined and acquired by applying this correlation to the size of the operation amount signals 74 and 75 that are acquired at S10.

Preferably, the correlation between the speeds of the left and right wheels 40 and 42 and the size of the operation amount signals 74 and 75 is pre-stored in the memory section 102 as a formula, a map, or the like. In such cases, when a formula is readout and an operation amount is input, the left and right wheel speeds are determined by calculation, while, in a case of reading out a map or the like and applying the operation amount to the map or the like, the left and right wheel speeds are acquired by processing, such as reading out the correlation, without depending on calculations.

Next, the turn center position indicated by the operation of the two lever-type operator 70 is determined and acquired based on the left and right wheel speeds (S14). This function is executed by the turn center position acquisition module 104 of the control section 100.

FIG. 12
a and FIG. 12b are views describing a situation in which a turn center position is determined when left and right wheel speeds are provided. This situation is described hereunder using the reference numerals shown in FIG. 8. FIG. 12a is a view that corresponds to FIG. 10a that shows the disposition of the wheel 40 and the wheel 42 and the turn center position 130 that is to be determined. In this case, the wheel 40 is shown as the outside wheel with respect to the turning motion and the ground speed thereof is indicated as V_o, while the wheel 42 is shown as the inside wheel and the ground speed thereof is indicated as V_i. Further, a ground speed V_Mat exactly an intermediate position between the wheel 40 and the wheel 42 on the axle of the wheel 40 and the wheel 42 corresponds to the mean traveling speed, and is given by V_M=(V_o+V_i)/2 Here, although a function that determines and acquires the mean traveling speed is executed by the turn center position acquisition module 104, because there are cases in which only this portion in particular is extracted and utilized, in FIG. 8 the mean traveling speed acquisition module 110 is illustrated as one function of the control section 100.

Further, a main drive wheel tread that is the space between the wheels 40 and 42 is denoted as 2T, and the radius of the wheels 40 and 42 is denoted as r_r. Accordingly, a rotational speed N_oaround the axis of the wheel 40 is given by V_o/r_r, and a rotational speed N_iaround the axle of the wheel 42 is given by V_i/r_r.

FIG. 12
b is a view showing the calculation process that determines the turn center position 130 using the above described symbols. In this case, the turn center position 130 is represented by a distance R from exactly an intermediate position between the wheel 40 and the wheel 42 on the axle of the wheel 40 and wheel 42. As shown in FIG. 12b, the turn center position can be represented by R=T×{(N_o+N_i)/(N_o−N_i)}. Accordingly, if T is decided based on the configuration of the riding lawnmower 10, the turn center position R can be determined based on the rotational speeds N_oand N_icorresponding to the speeds V_oand V_iof the wheels 40 and 42.

Returning again to FIG. 11, next the speeds of the caster wheels are determined and acquired based on the left and right wheel speeds and the turn center position (S16). This function is executed by the caster wheel speed acquisition module 108 of the control section 100.

FIG. 13
a, FIG. 13b, and FIG. 14 are views illustrating a situation in which speeds of caster wheels are determined using the turn center position R that is determined in FIG. 12a and FIG. 12bB. The reference numerals used in FIG. 8, FIG. 12a, and FIG. 12b are also used in the following description. FIG. 13a is a view that corresponds to FIG. 10a and FIG. 12a, which shows the disposition of the wheels 40 and 42, the disposition of the caster wheels 44 and 46, and the turn center position 130. In this case, with respect to the speeds of the caster wheels 44 and 46 that are to be determined, a ground speed of the caster wheel 44 that is on the outer side when viewed from the turn center position 130 is denoted by V_Fo, and the ground speed of the caster wheel 46 on the inner side is denoted by V_Fi.

Further, a caster wheel tread that is the space between the caster wheels 44 and 46 is denoted as 2t, a wheel base length that is the distance between the intermediate position of the wheels 40 and 42 and the intermediate position of the caster wheels 44 and 46 is denoted as W, and the radius of the caster wheels 44 and 46 is denoted as r_f. Accordingly, a rotational speed N_Foaround the axle of the caster wheel 44 is given by V_Fo/r_f, and a rotational speed N_Fi, around the axle of the caster wheel 46 is given by V_Fi/r_f.

In this connection, the caster wheels 44 and 46 are in a state in which they are freely rotatable around the steering axis, and the state is one in which the steering angle is decided in correspondence with traveling of the wheels 40 and 42. More specifically, the axle direction of the respective caster wheels 44 and 46 is the direction of a straight line joining the ground-contact position of each of the caster wheels 44 and 46 with the turn center position 130. Accordingly, angles between these straight line directions and the axle directions of the wheels 40 and 42 are the steering angles of the caster wheels 44 and 46, respectively, and in FIG. 13a these angles are denoted as θ_oand θ_i, respectively. Further, the distances between the ground-contact positions of the respective caster wheels 44 and 46 and the turn center position 130 are denoted as R_oand R_i, respectively.

FIG. 13
b is a view illustrating a calculation process that determines the steering angles θ_oand θ_iof the respective caster wheels 44 and 46 using the above described symbols. In this case, R_oand R_ithat correspond to the turn center positions of the respective caster wheels 44 and 46 are determined based on R that is determined as described in FIG. 12, the wheel base length W, and the t that is ½ of the caster wheel tread, and FIG. 13B illustrates the method of determining the steering angles θ_oand θ_ibased on the relationship of these values and R. In this case, R_oand R_iare given by the distance between the turn center position 130 and the ground-contact position of the respective caster wheel.

FIG. 14 is a view illustrating the process for determining the speeds V_Foand V_Fiof the caster wheels 44 and 46 that correspond to the mean traveling speed V_Mof the wheels 40 and 42. Because each component of the riding lawnmower 10 turns at the same angular speed around the turn center position 130, the ground speeds differ in proportion to the distance from the turn center position 130. Accordingly, the ratio between the speed V_Foof the caster wheel 44 and the mean traveling speed V_Mof the wheels 40 and 42 is the ratio between the distance R_ofrom the turn center position 130 to the ground-contact position of the caster wheel 44 and the distance R from the turn center position 130 to the intermediate position between the wheels 40 and 42. Because R can be determined based on FIG. 12a and FIG. 12b and R_ocan be determined with FIG. 13b, the speed V_Foof the caster wheel 44 and a number of revolutions per unit time N_Focorresponding thereto can be determined as shown in FIG. 14.

In FIG. 14, because R which indicates the turn center position 130 is rewritten with the numbers of revolutions per unit time N_oand N_iof the left and right wheels, ultimately the number of revolutions per unit time N_Foof the caster wheel 44 can be determined based on the numbers of revolutions per unit time N_oand N_iof the left and right wheels and the wheel base length W, the main drive wheel tread 2T, the caster wheel tread 2t, the main drive wheel radius r_r, and the caster wheel radius r_fthat are decided by the configuration of the riding lawnmower 10. Likewise, the rotational speed N_Fiof the caster wheel 46 can be determined based on the number of revolutions per unit time (rotational speeds) N_oand N_iof the left and right wheels and W, T, t, r_r, and r_fthat are decided by the configuration of the riding lawnmower 10.

As described using FIG. 12a and FIG. 12b to FIG. 14, if the speeds or number of revolutions of the left and right wheels are provided, the turn center position R and the speeds or number of revolutions of the caster wheels can be determined using W, T, t, r_r, and r_f, which are in turn determined by the configuration of the riding lawnmower 10. Accordingly, by storing W, T, t, r_r, and r_f, which are already known and the formulas described using FIG. 12a and FIG. 12b to FIG. 14 in the memory section 102 and then applying the rotational speed of the left and right wheels, the above described turn center position acquisition process of S14 and caster wheel speed acquisition process of S16 can be easily executed.

FIG. 15 to FIG. 18 are views that illustrate a situation in which, actually, W, T, t, r_r, and r_fthat are decided by the configuration of the riding lawnmower 10 are provided and the rotational speeds N_oand N_iare input to determine the turn center position R and the number of caster wheel revolutions N_Foand N_Fi. FIG. 15 is a view showing examples of W, T, t, r_r, and r_fthat are determined by the configuration of the riding lawnmower 10. FIG. 16 is a view showing results obtained for a difference in the number of revolutions per unit time Δ, the turn center position R, and the number of caster wheel revolutions N_Foand N_Fiwith changing the rotational speeds N_oand N_iusing the values shown in FIG. 15 and the formulas described in FIG. 12a and FIG. 12b to FIG. 14 when the mean rotational speed N_Mcorresponding to the mean traveling speed V_Mis taken as 100 rpm.

FIG. 17 and FIG. 18 are graphs that map the results shown in FIG. 16. FIG. 17 is a view showing a map for determining the turn center position R when the difference in the number of revolutions Δ is provided. FIG. 18 is a view showing a map that determines the number of caster wheel revolutions per unit time N_Foand N_Fiwhen the turn center position R is provided. Maps showing various other correlations can be created in addition to these maps. For example, maps of the correlation between the wheel rotational speeds N_oand N_iand the turn center position R, between the wheel rotational speeds N_oand N_iand the number of caster wheel revolutions N_Foand N_Fi, and between the number of wheel revolutions N_oand N_iand the mean number of revolutions (average rotational speed) N_Mcan be created.

Other than the formulas in FIG. 12A and FIG. 12B to FIG. 14 as described above, in place of these formulas correlation tables as shown in FIG. 16, correlation maps as shown in FIG. 17 and FIG. 18 and other correlation maps and the like can be stored in the memory section 102. For example, although FIG. 16 to FIG. 18 represent a correlation table and a group of maps for a case in which the mean number of revolutions N_Mis taken as 100 rpm, the mean number of revolutions N_Mmay be taken as a parameter and correlation tables and a group of maps relating to turn center positions and the number of caster wheel revolutions for each value can be previously created and stored in the memory section 102. In this case, without performing a calculation using the formulas described with FIG. 12 to FIG. 14, the required correlation table or group of correlation maps can be read out from the memory section 102 and the rotational speeds of the left and right wheels or the like can be applied to easily acquire the turn center position and number of caster wheel revolutions or the like.

Data for formulas, correlation tables, and correlation maps and the like relating to turn center positions and number of caster wheel revolutions and the like is stored in the memory section 102 using a hierarchical structure. As an example of the hierarchical structure, geometrical dimensions relating to the wheels and caster wheels such as W, T, t, r_r, and r_fare stored on the first layer, using the model of the riding lawnmower as a retrieval key. On the second layer, data relating to operation amounts of the operator and parameters in the third layer are stored, using the type of operator as a retrieval key. On the third layer, formulas, correlation tables, correlation maps and the like that are associated with retrieval keys are stored, using as a retrieval key the turn center position R, the caster wheel speeds V_Foand V_Fi, or the number of caster wheel revolutions N_Foand N_Fi, R_oand R_icorresponding to turn center positions of the caster wheels, the caster wheel steering angles θ_oand θ_i, the wheel speeds V_oand V_ior the number of wheel revolutions N_oand N_i, or the mean traveling speed V_Mor the mean number of revolutions N_M.

For example, first “XXX” is input as the riding lawnmower model, next “two-lever type” is input as the type of operator, and then, when “turn center position” is subsequently input, a formula is output that relates to two-lever type turn center positions in which the actual values for W, T, t, r_r, and r_for the like of model “XXX” are applied. A calculation condition such as wheel speed can be input into the formula that is output, and, by performing such input, a turn center position can be calculated under that calculation condition and the result can be output.

In the above described example, a hierarchical structure can also be adopted that enables selection of “formula, correlation table, correlation map” after input of “turn center position”. For example, by inputting “correlation table” and thereafter inputting “mean wheel speed=YYY”, a correlation table for turn center positions relating to mean wheel speed=YYY is output. Input of a calculation condition such as wheel speed is also possible with respect to the correlation table that is output, and by performing such inputs the turn center positions under that calculation condition can be calculated and the result output.

Referring again to FIG. 11, next, driving of the electric-motor axle rotating machines and the steering control wheel electric rotary machines is controlled based on the wheel speeds and the caster wheel speeds or the number of wheel revolutions N_oand N_iand the number of caster wheel revolutions N_Foand N_Fito perform turn driving of the riding lawnmower (S18). This function is executed by the turn drive module 112 of the control section 100. More specifically, the wheel speeds or the number of wheel revolutions N_oand N_ithat are acquired at S12 are independently applied to the electric-motor axle rotating machines 50 and 52, respectively, and the caster wheel speeds or number of caster wheel revolutions N_Foand N_Fithat are acquired at S16 are independently applied to the steering control wheel electric rotary machines 54 and 56, respectively. As a result, the wheels 40 and 42 and the caster wheels 44 and 46 are independently caused to rotate around their own axle while respectively associating the wheels 40 and 42 and the caster wheels 44 and 46, to cause the riding lawnmower 10 to turn around the turn center position while traveling. At this time, as described above, because the riding lawnmower 10 has a mean traveling speed corresponding to the mean value of the respective speeds of the left and right wheels, the riding lawnmower 10 turns while traveling at the mean traveling speed.

As can be understood from the descriptions of FIG. 13a, FIG. 13b, and FIG. 14, the number of caster wheel revolutions N_Foand N_Fithat are determined here are the number of revolutions that the caster wheels rotate depending on the geometrical dimensions of the riding lawnmower when the steering angle is decided in accordance with the traveling state of the main drive wheels with the caster wheels in a freely rotating state around the steering axis. That is, they are the number of revolutions that the caster wheels rotate when traveling and turning is performed by the main drive wheels in a state in which a driving source is not connected to the caster wheels. At this time, because the rotation of the caster wheels around the axles conforms to the geometrical dimensions of the riding lawnmower and the caster wheels therefore do not rotate under any undue stress or strain, the turn is executed as desired without excessive damage to the lawn or the like. However, in this case, because the traveling and turning of the riding lawnmower is performed with only the main drive wheels, there are cases in which the torque is insufficient under conditions such as a sloping surface.

With the riding lawnmower 10 having the configuration shown in FIG. 8, a driving force can be applied to the caster wheels 44 and 46 by the steering control wheel electric rotary machines 54 and 56 while maintaining this condition of the number of revolutions of the caster wheels. Accordingly, the torque can be increased for the riding lawnmower 10 overall, and because the caster wheels do not rotate under any kind of undue stress or strain, the turn is executed as desired and there is little damage to the planting condition of a lawn or the like. Thus, by applying a driving force to the caster wheels 44 and 46 while observing the conditions as shown in FIG. 16, a suitable turn can be executed while increasing the torque for the riding lawnmower 10 overall.

Although the above-described procedures for determining the number of caster wheel revolutions in a case in which the turn center position is on the outside of the wheels 40 and 42, i.e. the case illustrated in FIG. 10a, for the case of the pivot turn illustrated in FIG. 10b and the case of the stationary turn illustrated in FIG. 10c, similarly to the case described using FIG. 12a and FIG. 12b to FIG. 14, the number of caster wheel revolutions can be determined based on the vehicle speed and the turn center position using the geometrical dimensions of the riding lawnmower.

In the case of a pivot turn, i.e. in a case in which, with respect to the left and right wheel speeds, the speed of a wheel on one side is zero, the ground-contact position of that wheel on one side is taken as the turn center position and the wheel on the other side and the caster wheels are made to turn around that turn center position.

Further, in the case of a stationary turn, i.e. in a case in which, with respect to the left and right wheel speeds, the wheel speed on one side and the wheel speed on the other side are in opposing directions, a position between the left and right wheels is taken as the turn center position and the left and right wheels and the caster wheels are made to turn around that turn center position.

Further, although in the foregoing description a four-wheel drive riding lawnmower having two main drive wheels and two caster wheels is described, even in a case of a three-wheel drive riding lawnmower having one caster wheel, similarly to the case described using FIG. 12a and FIG. 12b to FIG. 14, the number of caster wheel revolutions can be determined based on the vehicle speed and the turn center position using the geometrical dimensions of the riding lawnmower. Likewise, in a case in which the number of main drive wheels is other than two or a case in which the number of caster wheels is other than one or two, the number of caster wheel revolutions can be determined based on the vehicle speed and the turn center position using the geometrical dimensions of the riding lawnmower.

Furthermore, although in the foregoing description a driving force is applied to the caster wheels by a steering control wheel electric rotary machine, a configuration may also be adopted that employs two-wheel driving when sufficient traveling is possible with only the main drive wheels and that performs driving with the caster wheel when the torque is insufficient. In order to determine the risk of insufficient torque, as shown in FIG. 8, a configuration can be adopted in which a slope sensor 68 is provided in the riding lawnmower 10 to transmit a slope-to-horizontal plane angle signal 80 to the control section 100, and the control section 100 can determine whether or not the slope-to-horizontal plane angle exceeds a predetermined threshold slope angle. More specifically, when it is determined that the slope-to-horizontal plane angle exceeds a threshold slope angle, driving by the caster wheels is performed, and when it is determined that the slope-to-horizontal plane angle does not exceed a threshold slope angle only driving by the main drive wheels can be performed.

When adopting a configuration in which a driving force is always applied to the caster wheels, the driving force of the main drive wheels can be reduced by that amount, to thereby enable a small electric rotary machine to be arranged and used for the riding lawnmower overall. In contrast, when a configuration is adopted in which driving by caster wheels is only used when necessary, the electric power consumption of the riding lawnmower can be suppressed at times when torque is not particularly necessary, for example, when traveling over a flat surface.

Further, although the caster wheels are described as being in a freely rotating state around the steering axis in the foregoing description, as described in relation to FIG. 4 to FIG. 7, a configuration may be adopted in which it is possible to achieve a desired steering angle by forcefully rotating the caster wheels around the steering axis using a steering actuator. For example, depending on the state of the ground surface, there are times a caster wheel faces in an unanticipated direction, and, when that situation is left unchanged, a situation may arise in which desired traveling or turning or the like can not be performed. Therefore, a sensor or the like that detects a steering angle is provided on the caster wheel to monitor the steering angle, and when the actual steering angle, for example, deviates from a calculated steering angle that is determined with FIG. 13b or FIG. 16 to the extent that it exceeds a permissible range, control can be performed to return the actual steering angle to the calculated steering angle using the steering actuator. As a result, traveling and turning that conform to the actual ground surface state can be ensured.

Example 3

FIG. 19 and FIG. 20 are views showing a block diagram and a flowchart relating to a riding lawnmower 10 comprising a steering operator that correspond to FIG. 8 and FIG. 11. The differences between FIG. 8 and FIG. 19 are as follows. Specifically, the configuration shown in FIG. 8 comprises the two lever-type operator 70 and operation amount signals 74 and 75 of the left and right wheel axle control levers are transmitted to the control section 100. In contrast, the configuration shown in FIG. 19 comprises a steering operator 72 and an operation amount signal 76 regarding a steering wheel position and an operation amount signal 77 regarding a depression amount of an accelerator pedal are transmitted to the control section 100. Although the other components are shown as identical components, in conjunction with the difference between the two lever-type operator 70 and the steering operator 72, the details of the turn center position acquisition module 104 and the details of the left and right wheel speed acquisition module 106 differ to some extend. With respect to FIG. 11 and FIG. 20 also, although the details of the overall procedures are the same, the order of the turn center position acquisition process and the left and right wheel speed acquisition process is different.

The actions of the configuration shown in FIG. 19 are now described hereunder in accordance with the procedures shown in FIG. 20 centering mainly on the differences with the case comprising the two lever-type operator 70.

The lawnmower vehicle control program begins when operation of the riding lawnmower 10 comprising the steering operator 72 starts. Thereafter, whenever the steering operator 72 is actually operated, that turn instruction input is acquired (S10). More specifically, operation amount signals 76 and 77 of the steering operator 72 are transmitted as turn instruction input signals to the control section 100. As described with FIG. 3, the operation amount signals 76 and 77 are an operation amount signal 76 regarding an operation amount of the steering wheel, i.e., a steering position, and an operation amount signal 77 regarding a depression amount of an accelerator pedal.

As described in connection with the example shown in FIG. 3, when the steering position is clockwise of center, this represents an instruction to make the number of revolutions per unit time of the left wheel greater than the number of revolutions per unit time of the right wheel, and, as the position of the steering wheel moves further away from the middle position, it represents an instruction to increase the difference between the rotational speed of the left wheel and the rotational speed of the right wheel. Conversely, as the position of the steering wheel moves closer to the middle position, it represents an instruction to decrease the difference between the rotational speed of the left wheel and the rotational speed of the right wheel. Further, depression of the accelerator pedal represents an instruction to increase the traveling speed, wherein the greater the depression amount is, the higher the traveling speed that is instructed, and the smaller the depression amount is, the lower the traveling speed that is instructed. Accordingly, the mean traveling speed is indicated by the operation amount signal 77 for the accelerator pedal depression amount, and a speed difference between the left and right wheels corresponding to the turn center position is indicated by the operation amount signal 76 for the steering position. In this connection, it is desirable that the correlation between the size of the operation amount signal 77 for the accelerator pedal depression amount and the mean traveling speed, and the correlation between the size of the operation amount signal 76 for the steering position and the speed difference between the left and right wheels be predetermined and that, for example, the correlation data be stored in the memory section 102.

Thus, in the riding lawnmower 10 comprising the steering operator 72, the mean traveling speed, and the speed difference between the left and right wheels are acquired as turn instruction inputs at S10. In this connection, in the riding lawnmower 10 comprising the two lever-type operator 70, as described with reference to FIG. 11, the respective speeds of the left and right wheels are acquired as turn instruction inputs.

Next, based on the acquired input turn instructions, a turn center position is determined and acquired (S14), and the left and right wheel speeds are determined and acquired (S12). This function is executed by the turn center position acquisition module 104 and the left and right wheel speed acquisition module 106 of the control section 100. More specifically, for the formulas described with FIG. 12a and FIG. 12b to FIG. 14, the mean number of revolutions N_M=(N_o+N_i)/2 corresponding to the mean traveling speed V_Mis applied and the difference in number of revolutions Δ=(N_o−N_i) corresponding to the speed difference is applied to determine the turn center position R and determine the number of revolutions N_oand N_icorresponding to the respective speeds of the left and right wheels. The turn center position R and the respective number of revolutions per unit time N_oand N_icorresponding to the left and right wheels may also be acquired without using a formula by, for example, creating in advance a correlation table as shown in FIG. 16 for each mean traveling speed and storing the correlation tables in the memory section 102, and reading out the relevant correlation table and applying the mean number of revolutions N_Mcorresponding to the mean traveling speed V_M.

In this manner, a turn center position and left and right wheel speeds are determined and acquired based on a mean traveling speed and a speed difference between left and right wheels in the riding lawnmower 10 comprising the steering operator 72. In this connection, in the riding lawnmower 10 comprising the two lever-type operator 70, as shown in FIG. 11, the respective speeds of the left and right wheels are acquired as turn instruction inputs and the turn center position is determined and acquired based on those speeds.

As described above, because the turn instruction inputs differ between the riding lawnmower 10 comprising the steering operator 72 and the riding lawnmower 10 comprising the two lever-type operator 70, the procedure for determining and acquiring a turn center position and the left and right wheel speeds as well as the details thereof are different. However, in either case the fact that a turn center position and left and right wheel speeds are determined and acquired based on formulas described with FIG. 12a and FIG. 12b to FIG. 14 or correlation tables or corresponding map groups that correspond to the formulas using the geometrical dimensions of the riding lawnmower 10 is the same.

As shown in FIG. 20, upon acquiring a turn center position and the left and right wheel speeds, thereafter a caster wheel speed acquisition process (S16) and a turn driving process (S18) are executed. The contents of these processes are the same for the riding lawnmower 10 comprising the steering operator 72 and the riding lawnmower 10 comprising the two lever-type operator 70. Accordingly, in the riding lawnmower 10 comprising the steering operator 72 also, similarly to the riding lawnmower 10 comprising the two lever-type operator 70, an appropriate turn can be executed while increasing the overall torque for the riding lawnmower 10.

Thus, because there is a difference in the turn instruction inputs between the riding lawnmower 10 comprising the steering operator 72 and the riding lawnmower 10 comprising the two lever-type operator 70, the processing procedures for determining and acquiring a turn center position and left and right wheel speeds are different. However, the contents of formulas used for calculation processing, or the contents of correlation tables or correlation map groups used for retrieval processing are the same. Accordingly, for riding lawnmowers with the same geometrical dimensions, a selection step to select whether the steering operator is a two lever-type operator can be previously incorporated into the lawnmower vehicle control program to achieve a uniform program, and a selection can be made in accordance with the specific riding lawnmower specifications. By adopting this configuration, it is possible to perform control with respect to the kinds of lawnmower vehicle control programs.

Example 4

In FIG. 8 and FIG. 19, the control section 100 has a function as a special setting conditions execution module 114. The term “special setting conditions” refers to conditions that are different from setting conditions in the normal control mode that correspond to the standard setting conditions. Here, the function of the deceleration control module 116 in the special setting conditions execution module 114 will be described. The following description is made referring to the symbols illustrated in FIG. 1 to FIG. 20. The turn control described in Example 2 attempts to respond in real time to a change in the speeds of the left and right wheels with respect to a turn instruction input. For example, in the case of the steering operator 72, when the steering wheel is slowly rotated, in accordance with the operation amount corresponding to the position of the steering wheel at each moment, the speed of the left and right wheels is changed at each of those moments. Although there are in fact several time delays such as a delay for the processing time of the controllers 28, 29, and 30 and a response delay of each mechanical component of the electric rotary machine and the like, the configuration is based on the principle that the speeds of the left and right wheels are changed immediately in response to the operation amount from each moment to the next of the steering wheel. When this control mode is referred to as a “normal control mode”, it can be said that Examples 2 and 3 were described with respect to the normal control mode as control that is performed under the standard setting conditions.

In lawn mowing work, there are cases in which it is desirable to execute a turn more slowly than normal due to the state of the ground surface. For example, when the turning radius is small such as in the case of a pivot turn or a stationary turn, the entire body of the riding lawnmower 10 rotates with a small turning radius, and thus from a lawn mowing work viewpoint as well as an operator safety viewpoint it is desirable to turn more slowly than normal. Further, when there are severe bumps on the ground surface or when mowing lawn on a sharp sloping surface it is desirable to turn more slowly than normal.

Thus, when it is desirable to turn more slowly than normal due to the state of the ground surface, the operator performs a maneuver in which they slowly rotate the steering wheel. In the case of the two lever-type operator 70, the operator performs a maneuver in which they slowly tilt the control levers while maintaining a balance for the two control levers. This kind of maneuver requires quite a deal of experience and may be difficult for a novice operator. The deceleration control module 116 shown in FIG. 8 executes a deceleration control mode that is incorporated inside the lawnmower vehicle control program so as to automatically execute a turn slower than normal in this kind of case.

The action of the deceleration control module 116 will now be described using the flowchart shown in FIG. 21. Initially control is performed under the normal control mode and it is determined whether or not there is a turn instruction input in the processing of the normal control mode (S20). Determination of the presence or absence of a turn instruction input is carried out in the case of the two lever-type operator 70 by determining whether or not it is detected that at least one of the two control levers moves from the middle position. In the case of the steering operator 72, the presence or absence of a turn instruction input is carried out by determining whether or not the steering wheel is at the middle position.

When it is determined that there is a turn instruction input, it is then determined whether or not the deceleration control mode is designated (S22). Although it is necessary to switch from the normal control mode to the deceleration control mode to execute the deceleration control mode, that switching can be performed in response to an instruction from the operator. For example, a configuration can be adopted in which, for example, a “normal driving mode/deceleration driving mode” selection switch is provided in the vicinity of the seat 14, and when the normal driving mode is selected by the operator, the control section 100 acquires that selection signal and assumes that the normal control mode has been designated. In contrast, when the deceleration driving mode is selected by the operator, the control section 100 acquires that selection signal and assumes that the deceleration control mode has been designated. Alternatively, a configuration can be adopted in which a “deceleration driving mode” switch is provided and the normal control mode is taken as the standard state. In this case, the control section 100 assumes that the deceleration control mode is designated only when the deceleration driving mode switch is turned on and the control section 100 acquires that on signal.

Further, a configuration may be adopted which automatically designates the deceleration control mode depending on the vehicular state of the riding lawnmower 10. For example, a configuration can be adopted in which, using the slope sensor 68 shown in FIG. 8 and FIG. 19, the control section 100 acquires a slope-to-horizontal plane angle signal from the slope sensor 68 and takes a time when the slope-to-horizontal plane angle signal exceeds a predetermined threshold slope angle as designation of the deceleration control mode to thereby switch from the normal control mode to the deceleration control mode. Further, although a turn center position is determined and acquired as described above in the normal control mode, a configuration can be adopted in which the control section 100 compares the acquired value of the turn center position R with a predetermined threshold turn center position, and when the comparison result indicates that that the turn center position R is further on the center position side of the left and right wheels than the threshold turn center position, the control section 100 determines that the deceleration control mode is designated and switches from the normal control mode to the deceleration control mode.

When it is determined that the deceleration control mode is designated, turn driving is executed under deceleration conditions (S24). Execution of this step is the real function of the deceleration control module 116. When the determination at S22 is negative, the normal control mode is executed under the standard setting conditions (S26).

The manner of turn driving under deceleration conditions will be described using FIG. 22 to FIG. 27. In these views, the details of turn angle instructions by the operator are shown on the horizontal axis and the number of wheel revolutions per unit time is shown on the vertical axis. These views illustrate changes in the respective number of revolutions of the left and right wheels per unit time and the mean number of revolutions per unit time as the mean value for the number of revolutions of the left and right wheels with respect to turn angle instructions. The turn angle instructions on the horizontal axis are represented with θ, in which 4/4 indicates a maximum limit value for a turn instruction input, and ¼, 2/4, and ¾ indicate values that are ¼, 2/4, and ¾ of the maximum limit value, respectively. For example, in the case of a steering wheel, if it is assumed that the steering wheel is rotatable by 120 degrees to the left and right respectively, an operation amount of 120 degrees corresponds to 4/4. When the steering wheel can be rotated 180 degrees, an operation amount of 180 degrees corresponds to 4/4.

FIG. 22 is a view illustrating turn driving in the normal control mode. In FIG. 22, the three characteristic lines are an outside wheel number of revolutions characteristic line 140, an inside wheel number of revolutions characteristic line 142, and a mean number of revolutions characteristic line 144 that is the average of the number of revolutions of the outside wheel per unit time and the number of revolutions of the inside wheel revolutions per unit time. Using the symbols shown in FIG. 12a, the number of revolutions characteristic line 140 is a characteristic line for the turn angle θ of the number of revolutions per unit time N_oof the outside wheel 40, the number of revolutions characteristic line 142 is a characteristic line for the turn angle θ of the number of revolutions N_iof the inside wheel 42, and the number of revolutions characteristic line 144 is a characteristic line for the turn angle θ of the number of revolutions corresponding to the mean traveling speed V_M.

In the example shown in FIG. 22, a value N_orepresented by the number of revolutions characteristic line 140 linearly increases as the turn angle θ increases, a value N_irepresented by the number of revolutions characteristic line 142 linearly decreases as the turn angle θ increases, and the mean number of revolutions per unit time, i.e. (N_o+N_i)/2, is shown as being maintained at a constant value N₂with respect to the turn angle θ. That is, in this example, as the instructed turn angle θ increases while the mean traveling speed V_Mof the riding lawnmower 10 remains constant, the difference in the number of revolutions per unit time that is the difference between the number of revolutions N_oof the outside wheel 40 and the number of revolutions N_iof the inside wheel 42 increases linearly to execute a turn. In this example, the mean traveling speed during the turn is constant. This is a turn characteristic of the normal control mode.

In FIG. 22, although the number of revolutions characteristic line 140 and the like do not start from a point where the turn angle=0, this is because there is a dead zone with respect to a turn instruction in the two lever-type operator 70 or the steering operator 72. The same applies to the examples shown in FIG. 23 and thereafter.

In this connection, in FIG. 22, the dashed line indicates that, as an option within the range of the normal control mode, the outside wheel number of revolutions characteristic line 140 and the inside wheel number of revolutions characteristic line 142 can be changed somewhat. This option is provided, for example, to take into account the variation in handling ability of an experienced operator and a novice operator. This option can be designated by operating an “aggressive mode/slow mode” selection switch that is provided in the vicinity of the seat 14. In FIG. 22, aggressive mode characteristic lines 146 and 148 represent execution of turns at a somewhat higher speed than the normal control mode, and slow mode characteristic lines 147 and 149 represent execution of turns at a somewhat lower speed than the normal control mode. The term “somewhat” refers to a change within the range of ±10% with respect to the mean traveling speed. In the deceleration mode described hereunder, the speed can be reduced within a range of from approximately −10% to −50% with respect to the mean traveling speed or the mean number of revolutions.

FIG. 23 is a view for describing a representative example of the deceleration control mode. In comparison with FIG. 22, it is shown that the number of revolutions characteristic line 154 for the mean number of revolutions falls as the turn angle θ increases. In FIG. 23, the difference in the number of revolutions that is shown by the difference between the outside wheel number of revolutions characteristic line 150 and the inside wheel number of revolutions characteristic line 152 is the same as in FIG. 22. Accordingly, as the instructed turn angle θ increases, the difference in number of revolutions that is the difference between the number of revolutions per unit time N_oof the outside wheel 40 and the number of revolutions per unit time N_iof the inside wheel 42 linearly increases, and, even though the same as in FIG. 22 is executed, the average number of revolutions, i.e. (N_o+N_i)/2, gradually decreases as the turn angle θ increases. That is, in this case, the mean number of revolutions N_Mor the mean traveling speed V_Mof the riding lawnmower 10 is gradually decreased in accordance with the progress of a turn. As a result, a turn can be performed more slowly than with the normal control mode. The degree of deceleration can be varied by the settings. As described above, the degree of variance can be arbitrarily set within the range of −10% to −50% with respect to the mean traveling speed or mean number of revolutions in the normal control mode. For example, a volume switch or the like can be provided beside the “normal driving mode/deceleration driving mode” selection switch in the vicinity of the seat 14, and the degree of deceleration can be arbitrarily set by operating that switch.

In FIG. 23, for the inside wheel number of revolutions characteristic line 152, even when the turn angle is at a maximum, the number of revolutions is at most=0, and the wheel does not rotate in the reverse direction. Although in the description for FIG. 10b a state in which the turn center position comes to the ground-contact position of the inside wheel and the number of revolutions of the inside wheel=0 is a pivot turn, in the case shown in FIG. 23 it is not possible to adequately perform a pivot turn. In order to adequately perform a pivot turn it is preferable that a point at which the number of revolutions of the inside wheel number of revolutions characteristic line=0 is in the area where the turn angle is between 2/4 and ⅘. To achieve this, it is sufficient to reduce the mean number of revolutions or to operate the two lever-type operator 70 or the steering operator 72 so as to increase the change in the difference in number of revolutions with respect to the turn angle θ.

FIG. 24 is a view illustrating deceleration control when a configuration is adopted such that the mean number of revolutions is lowered so that the number of revolutions=0 for an inside wheel number of revolutions characteristic line 162 in the vicinity of a point where the turn angle is ¾. Also in this case, a number of revolutions characteristic line 164 for the mean number of revolutions shows a gradual deceleration in accordance with the progress of the turn. As a result, in comparison to the normal control mode, a turn can be performed more slowly by employing a turn control that includes a pivot turn. Here, the reason that the tendency of the outside wheel number of revolutions characteristic line 160 to increase is suppressed from around the point where the turn angle exceeds ¾ is that the number of revolutions of the inside wheel represents revolutions in the reverse direction from that point.

FIG. 25 is a view describing the manner of the deceleration control mode when a configuration is adopted such that a change in the difference in the number of revolutions with respect to the turn angle θ is increased and an inside wheel number of revolutions characteristic line 172 indicates that the number of revolutions=0 in the vicinity of an area where the turn angle is ¾. In this case also, a number of revolutions characteristic line 174 for the mean number of revolutions represents a gradual deceleration in accordance with the progress of the turn. As a result, in comparison to the normal control mode, a turn can be performed more slowly by turn control that includes a pivot turn. In this case, the reason that the increase trend of an outside wheel number of revolutions characteristic line 170 is suppressed, or rather that the rotational speed decelerates, from around the point where the turn angle exceeds ¾, is that the rotational speed of the inside wheel in the reverse direction gradually increases.

In FIG. 24 and FIG. 25, the number of revolutions characteristic lines 164 and 174 for the mean number of revolutions do not reach a point where the number of revolutions per time=0, even when the turn angle is set to the maximum. Although, as described with FIG. 10c, a state in which the turn center position comes to exactly an intermediate position between the inside wheel and the outside wheel, the absolute values for rotational speed of the inside wheel and the rotational speed of the outside wheel are the same, and the rotational directions are mutually opposite directions is a stationary turn or a spin turn, in the case of FIG. 24 and FIG. 25 it is not possible to adequately perform a stationary turn or a spin turn. In order to adequately perform a stationary turn or a spin turn it is preferable that a point where the number of revolutions characteristic line of the mean number of revolutions indicates that the number of revolutions=0 is at least within a variable range of the turn angle. One method for achieving this is, after entering a pivot turn state, to operate the two lever-type operator 70 or the steering operator 72 so as to lower the mean number of revolutions and make the mean number of revolutions=0 within the variable range of the turn angle.

FIG. 26 is a view for describing control that increases a change in the difference in number of revolutions with respect to the turn angle θ while maintaining the mean number of revolutions constant, makes the number of revolutions per unit time=0 for an inside wheel number of revolutions characteristic line 182 in the vicinity of the point where the turn angle is ¾ and, after entering a pivot turn state, decreases the value of a number of revolutions characteristic line 184 of the mean number of revolutions until the turn angle is 4/4 so that the mean number of revolutions=0. This control is the normal control mode for executing a stationary turn. In this case, a situation is illustrated in which, in a region 186 that exceeds a pivot turn, as the turn center position approaches an intermediate position between the left and right wheels, the mean number of revolutions or the mean traveling speed decreases to approach zero.

In connection with this, for the inside wheel number of revolutions characteristic line 182, the number of revolutions=0 in the vicinity of the turn angle ¾, and thereafter the number of revolutions gradually increases in the opposite direction. In correspondence therewith, for an outside wheel number of revolutions characteristic line 180, after reaching a maximum number of revolutions in the vicinity of the turn angle ¾, the number of revolutions gradually decreases, and decelerates until the absolute value is the same as that of the number of revolutions of the inside wheel. When the absolute values of the number of revolutions per unit time of the outside wheel and the number of revolutions per unit time of the inside wheel are the same, and the rotational directions of the inside wheel and the outside wheel are opposite, the mean number of revolutions=0, and the lawnmower enters a state known as a “stationary turn” or a “spin turn”.

FIG. 27 is a view illustrating the manner of deceleration control mode corresponding to FIG. 26. In this case, a number of revolutions characteristic line 194 that relates to the mean number of revolutions is the same as the number of revolutions characteristic line 184 relating to the mean number of revolutions in FIG. 26. An outside wheel number of revolutions characteristic line 190 illustrates a deceleration that is much more than that represented by the number of revolutions characteristic line 180 in the normal control mode. In accordance therewith, an increase in the number of revolutions in the reverse direction is suppressed for an inside wheel number of revolutions characteristic line 192 also. Thus, as a result, a turn can be executed more slowly by turn control that includes a stationary turn in comparison with the normal control mode.

As described above, the mode can be changed from the normal control mode to the deceleration control mode by changing the outside wheel number of revolutions characteristic line, the inside wheel number of revolutions characteristic line, and the number of revolutions characteristic line for the mean number of revolutions. Although this change can be executed by arithmetic processing, it is also possible to store various number of revolutions characteristic lines for the normal control mode and various number of revolutions characteristic lines for the deceleration control mode in the memory section 102, and, in accordance with selection of the deceleration driving mode, read out the required number of revolutions characteristic lines to execute control of the number of revolutions per unit time of the outside wheel and the inside wheel in accordance with the number of revolutions characteristic lines that are read out. In the memory section 102, it is possible to store various number of revolutions characteristic lines using a hierarchical structure by employing a deceleration, a mean number of revolutions, a difference in number of revolutions or the like as a retrieval key.

Here, the above description is based on an example wherein a selection can be made between the normal control mode and the deceleration control mode, and the normal control mode is used for a three-wheel drive or four-wheel drive riding lawnmower described in Example 2 or 3. In this case, as will be understood from the flowchart shown in FIG. 21 and the descriptions of FIG. 22 to FIG. 27, the deceleration control mode relates only to control of the number of revolutions of the left and right wheels that are the main drive wheels. Accordingly, the deceleration control mode can be applied not only to a three-wheel drive or four-wheel drive riding lawnmower in which a driving force is applied to a caster wheel, but also to a two-wheel drive vehicle or the like in which a driving force is applied only to the main drive wheels without applying a driving force to a caster wheel.

Example 5

In FIG. 8 and FIG. 19, the control section 100 has functions of the special setting conditions execution module 114. In this example, the function of the wheel-on-one-side free control module 118 among those functions is described. The following description is made using the symbols in FIG. 1 to FIG. 20.

It has been stated above that, in turn control, a case in which the turn center position comes to the ground-contact position of a wheel on one side and the ground speed of that wheel on one side, i.e. the number of revolutions, is zero is referred to as a “pivot turn”. In a pivot turn, although the wheel on one side that is at the turn center position is taken as being in a fixed position, in response to rotation of the other wheel, i.e. the outside wheel, the wheel on one side turns around the turn center position. Because this turn is performed in a state in which a driving force is not applied around the axle of the wheel on one side, if a case is assumed in which the rotation of the wheel on one side around the axis thereof is completely constrained, surface of the wheel on one side that contacts with the ground surface will rub against the ground surface while turning, and as a result there is a risk that the wheel will damage the planting condition of the lawn.

In particular, in the case of a two lever-type operator, a problem is liable to occur when the driving source is a hydraulic actuator such as an oil motor. More specifically, when the driving source is a hydraulic actuator, when the control lever is in a neutral state it is determined that the vehicle is in a stopped state and a brake such as a dynamic brake is applied to prevent the vehicle from making an unanticipated movement. During a pivot turn, with the two lever-type operator, the control lever corresponding to control of the wheel on one side is at a position where the ground speed=0, that is, the middle position. As described above, if it is assumed that a brake is applied to the wheel on one side when the control lever is in a neutral state, the rotation of the wheel on one side around the axle thereof is completely restricted. Even when a hydraulic actuator is not used, when the control lever is in a neutral state, the same situation can arise as long as the control system employs a method that applies a brake to the wheel.

In the case of the steering operator, because the steering wheel is not in a neutral state at the time of a pivot turn, problems of this type are not liable to occur.

The wheel-on-one-side free control module 118 counteracts the above described problem. At the time of a pivot turn, the wheel-on-one-side free control module 118 makes the wheel on one side that is at the turn center position freely rotatable with respect to its relationship with the ground surface, without applying a brake around the axle thereof. As a result, damage to the planting condition of a lawn and the like can be suppressed when executing a pivot turn.

FIG. 28 is a flowchart illustrating the procedures of the free control of a wheel on one side. Although initially control is performed in the normal control mode, during the processing of the normal control mode it is determined whether or not there is a turn instruction input (S30). The contents of this step are the same as those of S20 in FIG. 21. More specifically, the existence or non-existence of a turn instruction input is determined in the case of the two lever-type operator 70 by determining whether or not it is detected that at least one of the two control levers moved to the middle position, and in the case of the steering operator 72 is determined based on whether or not the position of the steering wheel is the middle position.

When it is determined that a turn instruction has been input, it is next determined whether or not the turn center position is at the pivot turn position (S32). Whether or not the turn center position is at the pivot turn position can be determined by whether or not the turn center position R that was described in relation to FIG. 12 is at ½ of the main drive wheel tread. Here, in the case of the two lever-type operator 70, it can also be determined in a subsidiary manner that one of the control levers is at the middle position and the other control lever is not at the middle position.

When it is determined that the turn center position is at the pivot turn position, it is next determined whether or not there is an instruction to place the axle of the wheel that is at the turn center position and the driving source is in a disengaged state (S34). In the two lever-type operator 70, this can be determined by, for example, determining whether or not a control lever is in a neutral state. In the case of the steering operator 72, the process at S34 can be omitted.

When the result of the determination at S34 is affirmative, or when the result of the determination at S32 is affirmative and the process of S34 is omitted, the operation proceeds to S36 and free control is executed for the wheel on one side that is at the turn center position. More specifically, a state is entered in which no driving force is applied around the axle, a brake is not applied, and the wheel on one side can freely rotate around the axle in conformity with the wheels relationship with the ground surface. More specifically, the instruction to the brake unit of the wheel on one side is and instruction to effect no braking.

Here, in a case in which the determination at S32 is negative, or when the determination at S32 is affirmative and the determination at S34 is negative, because there are cases in which the vehicle is stopped, the operation does not proceed to S36 and instead the normal Control mode is executed under standard setting conditions (S38).

Although in the above description switching between the normal control mode and a wheel-on-one-side free control mode was performed according to the determination made at S32, apart from this configuration, a configuration may also be adopted in which a mode switching switch, in particular, is provided, and the processing procedures of FIG. 28 are executed only when the mode switching switch is on. For example, in the case of a golf course or park or the like for which strict management is performed with respect to the planting condition of the lawn or grass, by switching the mode switching switch “on”, the lawn mowing work can be executed without worrying about damaging the lawn or grass when executing a pivot turn.

Further, the normal control mode that is the mode the vehicle is in prior to switching to the wheel-on-one-side free control mode was described in Examples 2 and 3 on the premise that the riding lawnmower is a three-wheel drive or four-wheel drive vehicle. In this case, as will be understood from the description of the flowchart shown in FIG. 28, the wheel-on-one-side free control mode relates only to control of the rotational speeds of the left and right wheels which are the main drive wheels. Accordingly, the wheel-on-one-side free control mode can be applied not only to a three-wheel drive or four-wheel drive riding lawnmower or the like that applies a driving force to a caster wheel, but also to a two-wheel drive vehicle or the like that applies a driving force only to the main drive wheels and does not apply a driving force to a caster wheel.

Example 6

In FIG. 8 and FIG. 19, the control section 100 has functions of a special setting conditions execution module 114. In this example, the function of the turn restriction control module 120 among those functions is described. The following description refers to the symbols used in FIG. 1 to FIG. 20.

In Examples 2 and 3, the turn control was described as control that could perform a pivot turn or a stationary turn in accordance with a turn instruction input of the two lever-type operator 70 or the steering operator 72. In this case, in a stationary turn, because the turn center position comes to the inner side of the left and right wheels that are the main drive wheels, the riding lawnmower 10 turns at a large angle with a small turning radius, and can thus execute a tight turn. However, depending on the ground surface state, execution of a turn with this kind of small turning radius and large turning angle can place the riding lawnmower 10 in an unstable state. For example, when a stationary turn is executed on a steep sloping surface, the center of gravity of the riding lawnmower 10 shifts in a short time period, and depending on the case, there is a risk that the vehicle itself will move a large amount accompanying the shift in the center of gravity.

The turn restriction control module 120 has a function that restricts the size of the turning radius to return the turn center position to the position of a pivot turn even when a stationary turn is instructed. It is thereby possible to prevent execution of an unsafe turn.

FIG. 29 is a flowchart illustrating the procedures of the turn restriction control. Although initially control is performed in the normal control mode, during the processing of the normal control mode it is determined whether or not there is a turn instruction input (S40). The contents of this step are the same as those of S20 in FIG. 21. More specifically, the existence or non-existence of a turn instruction input is determined in the case of the two lever-type operator 70 by determining if it has been detected that at least one of the two control levers moved to the middle position, and in the case of the steering operator 72 is determined based on whether or not the position of the steering wheel is the middle position.

When it is determined that there is a turn instruction input, next it is determined whether or not the slope-to-horizontal plane angle exceeds a threshold slope angle (S42). Detection of the slope-to-horizontal plane angle is performed using the slope sensor 68 shown in FIG. 8 and FIG. 19, and the collected detection data is acquired by the control section 100 as a slope-to-horizontal plane angle signal 80. The threshold slope angle can be set empirically based on the center of gravity position of the riding lawnmower 10 and the like. For example, the threshold slope angle can be set to from +20 degrees to −15 degrees. In this case, when the symbol is “+” it indicates that the surface is an upgrade slope, and when the symbol is “−” it indicates that the surface is a downgrade slope. Naturally, the threshold slope angle can be set to values other than these.

When the determination at S42 is affirmative, it is then determined whether or not the turn center position is equivalent to a stationary turn (S44). This determination can be made on the basis of whether or not the turn center position R that was described in relation to FIG. 12a and FIG. 12b is less than ½ of the main drive wheel tread.

When the determination at S44 is affirmative, turn restriction is executed that returns the turn center position as far as a pivot turn position (S46). More specifically, the rotational speeds of the left and right wheels are adjusted such that the turn center position R becomes ½ or more of the main drive wheel tread. Here, when the determination at S42 is negative or when the determination at S44 is negative, the normal control mode is executed under the standard setting conditions (S48).

In the above description, switching between the normal control mode and turn restriction control mode was performed according to the determination made at S42. Accordingly, the slope sensor corresponds to means that issue an instruction as to whether to execute the normal control mode or the turn restriction control mode. Apart from this configuration, a configuration may also be adopted in which a mode switching switch, in particular, is provided, and the processing procedures of FIG. 29 are executed only when the mode switching switch is on. For example, when there is severe unevenness in the ground surface or when there are many obstacles, by turning on the mode switching switch the lawn mowing work can be executed without worrying about the size of a turning radius.

Further, the normal control mode that is the mode the vehicle is in prior to switching to the turn restriction control mode was described in Examples 2 and 3 on the premise that the riding lawnmower is a three-wheel drive or four-wheel drive vehicle. In this case, as will be understood from the description of the flowchart shown in FIG. 29, the turn restriction control mode relates only to control of the number of revolutions of the left and right wheels that are the main drive wheels. Accordingly, the turn restriction control mode can be applied not only to a three-wheel drive or four-wheel drive riding lawnmower or the like that applies a driving force to a caster wheel, but also to a two-wheel drive vehicle or the like that applies a driving force only to the main drive wheels and does not apply a driving force to a caster wheel.

Second Embodiment

Hereunder, an embodiment according to the present invention that relates to a third aspect is described in detail using the drawings. FIG. 30 to FIG. 40 are views that illustrate the second embodiment. FIG. 30 is a schematic illustration that shows the configuration of a lawnmower vehicle 210 as a riding lawnmower of the present embodiment. FIG. 31 is a cross sectional view substantially along the line A-A shown in FIG. 30. Although a lawnmower vehicle 210 is described hereunder as having a configuration in which the left and right rear wheels are the main drive wheels and the left and right front wheels are the steering control wheels, a configuration can also be applied to riding lawnmower of a three-wheel type having one wheel as a steering control wheel.

Although in the following description a device using an electric motor is described as a power source for the traveling of the main drive wheels and steering control wheels of the lawnmower vehicle 210, a power source other than an electric motor, for example, an oil hydraulic motor can be used. Further, although a device using an electric motor or an oil hydraulic motor is described as a power source of the lawnmower, an internal combustion engine may be used as a power source of the lawnmower via a suitable power transmission device.

Although an apparatus having a function as an electric motor that is supplied with electric power and outputs a rotational driving force to at least the main drive wheels and also having a function as an electricity generator that recovers regenerative energy when braking is applied to at least the main drive wheels is described in the following example, an apparatus having a function simply as an electric motor can also be used. An electricity generator for generating regenerative energy may also be provided separately. Further, hereunder, an electric motor power supply source is taken as a power supply unit, and a so-called hybrid riding lawnmower that uses an engine and an electricity generator as power supply sources for the power supply unit is described. However, the riding lawnmower may be configured to use only a power supply unit without mounting an engine or an electricity generator. In that case, the mounting space of the engine and the like can be eliminated, enabling the lawnmower vehicle to be made lightweight. Further, the size of the power supply unit can be increased by the amount of the mounting space of the engine and the like that can be eliminated. The power supply unit may be a secondary battery that receives a supply of charged energy from outside, or may be a unit having a self-electricity generating function such as a fuel cell or a solar cell. Further, the arrangement of each component in the riding lawnmower described hereunder, including the third through eleventh examples below, is described as one example configuration suited to storing grass and the like that is cut and mowed by the lawnmower, and the arrangement can be appropriately changed in accordance with the specifications of the riding lawnmower and the like.

As shown in FIG. 30 and FIG. 31, in the lawnmower vehicle 210, the right and left two main drive wheels (the rear wheels in the FIGS. 212 and 214 can be driven by a first electric motor (right axle motor) 216 and a second electric motor (left axle motor) 218 (FIG. 31) that are two electric motors. The lawnmower vehicle 210 comprises a mower 220 as a working machine and travels over the ground surface using the right and left two main drive wheels 212 and 214 and caster wheels 222 and 224 as two steering control wheels on the right and left. In the vicinity of a driver's seat 226, on which the operator sits, are provided operating levers 228 as an operation section with two levers. The operating levers 228 are collectively a two lever-type operator in which two levers are provided separately from each other in the right and left directions for turning, accelerating, and decelerating the lawnmower vehicle 210. In FIG. 30, only one of the two operating levers 228 is illustrated. Further, although not illustrated in FIG. 30 and FIG. 31, operation sections such as a starting switch that is a separate operation section for operating the mower 220 or a brake pedal for executing a brake operation of the lawnmower vehicle 210 and a parking brake lever comprising a mechanical brake for maintaining a stopped state are also provided in the vicinity of the driver's seat 226.

The lawnmower vehicle 210 comprises a main frame 230 that constitutes the vehicle body, an engine 232 as an internal combustion engine that is supported on the main frame 230, an electricity generator 234 that is operatively coupled with an output shaft of the engine 232, i.e. a drive shaft thereof is operatively coupled to the output shaft, and a power supply unit 236 that stores electric power supplied with electric power from the electricity generator 234 (see FIG. 31). The first electric motor 216 and the second electric motor 218 are driven by electric power that is supplied from the power supply unit 236. For example, a drive shaft comprising the electricity generator 234 is coupled to an end of the output shaft of the engine 232, or the output shaft of the engine 232 and a drive shaft of the electricity generator 234 are configured in an integrated manner using a common shaft. A configuration can also be adopted in which a drive pulley is fixed to the end of an output shaft of the engine 232, and the electricity generator 234 is driven by the engine 232 via this drive pulley, a belt, and a driven pulley that is fixed to the drive shaft of the electricity generator 234.

Further, at a portion near the rear of the main frame 230 (near the right side in FIG. 30 and FIG. 31), the right and left main drive wheels 212 and 214 (top and bottom of FIG. 31) are supported, and at a portion divided among the right and left sides (top and bottom of FIG. 31) at the front end of the main frame 230 (left side end in FIG. 30 and FIG. 31), right and left caster wheels 222 and 224 are supported. The mower 220 is provided between the main drive wheels 212 and 214 and the caster wheels 222 and 224 with respect to the front to rear direction of the main frame 230 (left to right direction of FIG. 30 and FIG. 31). The mower 220 is operatively coupled with a power source (for example, an oil hydraulic motor or an electric motor) 238 for driving the mower 220. In the example illustrated in the drawings, the section between the power source 238 and the mower 220 is operatively coupled, i.e. in a manner enabling transmission of power, by a universal joint and a transmission shaft. The height of the mower 220 can be adjusted by a working machine lifting actuator (not shown). Further, a discharge duct 240 for discharging grass that is mowed to the rear of the vehicle is connected to the mower 220. The discharge duct 240 extends diagonally upward along the rear side of the driver's seat 226, and the top part thereof is connected to a grass storage tank 242 that is provided on the rear side of the driver's seat 226. A middle section of the discharge duct 240 extends diagonally in the vertical direction so as to pass through a hole section that is provided in a horizontal plate portion constituting the main frame 230.

Further, as shown in FIG. 31, the engine 232, the electricity generator 234, and the power supply unit 236 are supported on the rear side of the discharge duct 240 so as to avoid the discharge duct 240 on the bottom side of a tabular, horizontal plate portion constituting the main frame 230.

Controllers 244, 246, and 248 that perform overall control of the operation of each component such as the power supply unit 236, the first electric motor 216, and the second electric motor 218 are disposed at suitable positions on the top surface side or bottom surface side of the main frame 230. Because the controllers 244, 246, and 248 are electrical circuits, a distributed arrangement of these components is much more easily achievable than with the mechanical components. In the example shown in FIG. 30 and FIG. 31, the controllers 244, 246, and 248 are arranged such that they are distributed among a total of three locations consisting of one position on the underside of the driver's seat 226 that is on the top surface side of the main frame 230 and two positions near the first electric motor 216 and the second electric motor 218 that are on the bottom surface side of the main frame 230. The controllers 244, 246, and 248 are connected to each other with a suitable signal cable or the like. In this case, driver circuits such as inverter circuits that are used for the first electric motor 216 and the second electric motor 218 are principally disposed in the controllers 246 and 244 that are disposed at positions close to the first electric motor 216 and the second electric motor 218, and a control logic circuit such as a CPU is principally disposed in the controller 248 that is disposed at a position close to the driver's seat 226. Here, the controllers 244, 246, and 248 can also be integrated at one or two positions.

The first electric motor 216 and the second electric motor 218 drive the two main drive wheels 212 and 214, respectively, by driving a rotary shaft. The two electric motors 216 and 218 enable rotational driving in both the forward and reverse directions that is a DC brushless motor or the like. It is also possible to control the number of revolutions per unit time of the two electric motors 216 and 218.

The mower 220 comprises one or a plurality of lawnmower blades that rotationally drive around a shaft in the vertical direction. In this connection, instead of blades for mowing, the mower 220 may be configured using a lawnmower reel-type device in which, for example, a helical blade is disposed in a cylinder having a rotation shaft that is rotationally driven around a shaft in the horizontal direction and which clips and mows a lawn or the like.

FIG. 32 is a view that shows the basic configuration of the lawnmower vehicle 210 including the controllers 244, 246, and 248. The controllers 244, 246, and 248, for example, are control circuits that include a CPU, and include a first electric motor drive circuit (driver for right axle motor) 250, a second electric motor drive circuit (driver for left axle motor) 252, an electric power regeneration unit 254 for the first electric motor 216, and an electric power regeneration unit 256 for the second electric motor 218. For example, the first electric motor drive circuit 250 drives the first electric motor 216 with a control signal from the CPU. As feedback from the first electric motor 216, signals representing the number of revolutions per unit time, the rotational direction, and the current value and the like are sent to the controllers 244, 246 and 248. An electrically-operated brake unit 258 is provided for applying a brake to the main drive wheel 212 (FIG. 31) on the right side in correspondence with the first electric motor 216, and is configured to receive control signals sent from the controllers 244, 246, and 248.

The second electric motor drive circuit 252 drives the second electric motor 218 with a control signal from the CPU. As feedback from the second electric motor 218, signals representing the rotational speed (number of revolutions per unit time), rotational direction, current value, and the like are sent to the controllers 244, 246 and 248. An electrically-operated brake unit 260 is provided for applying a brake to the main drive wheel 214 (FIG. 31) on the left side in correspondence with the second electric motor 218, and is configured to receive control signals sent from the controllers 244, 246, and 248.

In response to braking of the main drive wheels 212 and 214 (FIG. 31), the first electric motor 216 and the second electric motor 218 act as electricity generators, and the generated electric power is stored in the power supply unit 236 via the electric power regeneration units 254 and 256. A charge monitoring system for monitoring the charging state of the power supply unit 236 is provided in correspondence to the power supply unit 236. Here, with respect to the first electric motor drive circuit 250 and the electric power regeneration unit 254, a circuit including an inverter can be designed to possess both functions. Likewise, with respect to the second electric motor drive circuit 252 and the electric power regeneration unit 256, a circuit including an inverter can be made to possess both functions.

The power supply unit 236 is a secondary battery that has a function of storing electrical energy and, as necessary, supplying electrical power to a load of the electric motors 216 and 218 and the like. A lead storage battery, lithium ion battery pack, nickel hydrogen battery pack, capacitor, or the like can be used as the power supply unit 236.

The power supply unit 236 can also receive a supply of charged energy from an external power supply separately to the electric power supply system from the engine 232 and the electricity generator 234. In FIG. 32, the phrase “AC 110 V or other supply unit” indicates a system that receives a charged energy supply from an external power supply by a so-called “plug-in” method. Therefore, when the lawnmower vehicle 210 is not operating, the power supply unit 236 can be adequately charged using an external power supply, so that when performing lawn mowing work the lawnmower vehicle 210 can be operated using only the electric power of the power supply unit 236, without operating the engine 232.

A lawn mowing-related power source 238 is, for example, connected to the power supply unit 236 and has a function of rotationally driving a lawn mowing blade of the mower 220. The operation of the power source 238 is controlled by turning a mower starting switch 262 (see FIG. 32) provided near the driver's seat 226 on or off. More specifically, the controllers 244, 246, and 248 detect the on/off state of the mower starting switch 262 and, based on that detection, control the operations of driver for driving the power source 238 to activate or stop the power source 238.

In FIG. 32, although the two lever-type operating levers 228 and a steering wheel (handle) type or monolever-type steering operation section 264 are shown, these are shown together to facilitate the description, and the lawnmower vehicle 210 actually only comprises either one of these. In the example shown in FIG. 30 and FIG. 31, the two lever-type operating levers 228 are illustrated.

The operating levers 228 have a function of regulating the number of revolutions of the left and right main drive wheels 212 and 214 using two levers. For example, an operating lever 228 that regulates the number of revolutions of the main drive wheel 214 on the left is disposed on the left side of the driver's seat 226 and an operating lever 228 that regulates the number of revolutions of the main drive wheel 212 on the right is disposed on the right side of the driver's seat 226. Each of the operating levers 228 can be moved in the front and rear direction with respect to the driver's seat 226. The operation amount of each operating lever 228 is transmitted to the controllers 244, 246, and 248 using an operation amount sensor as an operation amount detection section, to thereby control the operation of the electric motors 216 and 218 that are connected to the left and right main drive wheels 212 and 214. As described below, the operations of electric motors for steering the caster wheels 222 and 224 (FIG. 31) are also controlled in correspondence with the operations of the electric motors 216 and 218.

Returning to FIG. 32, the controllers 244, 246, and 248 include a steering drive circuit (steering driver) 266 corresponding to electric motor drive unit for steering of the caster wheels 222 and 224 (FIG. 31). Control signals from the steering drive circuit 266 are input to right and left side steering actuators 268 and 270 that are steering power sources for steering the right and left caster wheels 222 and 224 at the front side to drive the respective steering actuators 268 and 270. According to the present embodiment, the right and left steering actuators 268 and 270 are respectively taken as an electric motor for steering.

FIG. 33 is a cross sectional view showing the caster wheel 222 (the same configuration applies for the caster wheel 224) and a driving device for steering 272 that corresponds to the caster wheel 222. The driving device for steering 272 comprises a support frame 274, a lower side support portion 276 that rotatably supports the caster wheel 222 to rotate around a rotary shaft in the horizontal direction with respect to the support frame 274, and an upper side support portion 280 that rotatably supports the support frame 274 with respect to the main frame 230 as far as a predetermined angle with 360 degrees or less around a support shaft 278 in the vertical direction as a steering axis. The case of an electric motor for steering 282 is fixed to the top side of the main frame 230, and a rotary shaft of the electric motor for steering 282 is disposed in the vertical direction. A pinion 284 is provided at the lower end of the rotary shaft of the electric motor for steering 282, and the pinion 284 and a gear wheel 286 that is fixed at a top portion of the support shaft 278 are caused to mesh together. As a result, when the electric motor for steering 282 drives upon receipt of a control signal from the steering drive circuit 266 shown in FIG. 32, the support frame 274 rotates at a predetermined angle around the center of the support shaft 278 via a gear mechanism comprising the pinion 284 and the gear wheel 286 to steer the caster wheel 222 in a predetermined direction. Here, instead of the electric motor for steering 282, it is possible to use a hydraulic actuator such as an oil hydraulic motor for steering.

In FIG. 33, an example is illustrated in which an electric motor 288 for driving the caster wheel 222 to travel is operatively coupled to the caster wheel 222, and the rotation of a rotary shaft of the electric motor 288 is decelerated by a planetary gear mechanism and transmitted to the caster wheel 222. In the case of the example illustrated here, electric motors 288 for driving the caster wheels 222 and 224 are forcefully driven in accordance with the driving of the electric motors 216 and 218 (FIG. 31) for driving the right and left main drive wheels 212 and 214 (FIG. 31). Further, in this case, one end of a current-carrying cable (not shown) is connected to the electric motor 288 and another end of the cable is connected to the controllers 244, 246, and 248 and the like that are fixed to the main frame 230. Furthermore, in this case, an unshown stopper for limiting the steering angle of the caster wheels 222 and 224 to a predetermined angle is provided between the main frame 230 and the support frame 274 or the like. As a result, excessive twisting of a cable that is connected to the electric motor 288 is prevented. Here, although in FIG. 33 the planetary gear mechanism is configured to perform deceleration in two stages, the planetary gear mechanism may be configured to perform deceleration in only one stage or to perform deceleration in three or more stages. Further, a configuration can also be adopted in which the rotary shaft of the electric motor 288 is fixed directly to the caster wheel without providing a planetary gear mechanism, to directly transmit the rotation of the rotary shaft to the caster wheel.

The present embodiment is not limited to a configuration in which electric motors 288 for driving the caster wheels 222 and 224 to travel are provided as described above, and a configuration can also be adopted in which the caster wheels 222 and 224 are freely rotated around a shaft in the horizontal direction.

FIG. 34 is a cross sectional view corresponding to a B portion of FIG. 33 that shows another example of the driving device for steering 272 of the caster wheels 222 and 224. As shown in FIG. 34, in the driving device for steering 272, the electric motor for steering 282 is disposed so as that the rotary shaft thereof faces in the horizontal direction, and a worm of a worm shaft 290 provided at the top end side of the rotary shaft and a worm wheel 292 fixed to the support shaft 278 can be caused to intermesh.

Returning to FIG. 33, between the top portion of the support shaft 278 and the main frame 230 is provided a rotation angle detection device (not shown) as a caster wheel direction detection section for detecting a rotation angle of the support shaft 278 and detecting a steering direction of the caster wheel 222 and 224. The rotation angle detection device includes an encoder that is fixed to the support shaft 278. The encoder, for example, is a device that has magnetic pole properties that alternately change in the circumferential direction of the support shaft 278 between a north pole direction and a south pole direction. A rotation angle sensor (not shown) is fixed to the main frame 230, opposite the encoder. Detection signals from the rotation angle sensor are input to the above described controllers 244, 246, and 248. The rotation angle detection device can also be configured from an encoder fixed to the top end portion of the rotary shaft of the electric motor for steering 282 and a rotation angle sensor fixed to the main frame 230.

FIG. 35 is a schematic perspective illustration that shows another example of a rotation angle detection device 294. As shown in FIG. 35, the rotation angle detection device 294 comprises an encoder 296 and a rotation angle sensor 298. The encoder 296 is provided in the shape of a disc that is fixed to the support shaft 278, with a north pole provided on one half portion in the circumferential direction and a south pole provided on the other half portion in the circumferential direction. The rotation angle sensor 298 is constituted by Hall elements that are provided at two positions with differing 90-degree phases that are fixed to the main frame 230 (see FIG. 33 etc.). According to this type of rotation angle detection device 294, accompanying rotation of the encoder 296, because output voltages based on signals from the two Hall elements form waveforms for which the phases are out of synch with each other by 90 degrees, the rotation angle of the support shaft 278 can be detected using the signals from the two Hall elements. Here, the polarization direction of the encoder 296 is not limited to polarization in the directions of the front side and back side of a disc as shown in FIG. 35, and it is also possible to polarize in the diametrical direction on the outer peripheral surface of the disc. Here, the Hall elements constituting the rotation angle sensor 298 are disposed so as to face each other in the diametrical direction of the encoder 296. A configuration can also be adopted in which two or more Hall elements are provided in a single package, and the single package is disposed to face the encoder 296 to form a rotation angle detection device.

The driving device for steering 272 (FIG. 33) that includes this type of rotation angle detection device is respectively provided in correspondence with the two caster wheels 222 and 224 on the right and left sides. Detection signals from the respective rotation angle detection devices are input into the controllers 244, 246, and 248 shown in the above described FIG. 32. In this connection, although in FIG. 32 an illustration representing a linear actuator is shown as an illustration corresponding to the right and left steering actuators 268 and 270, as described above, an electrically-driven actuator such as an electrically-driven plunger, a linear actuator such as a hydraulic actuator or a linear motor or the like can also be used as the steering actuator 268 and 270.

As shown in FIG. 32, the lawnmower vehicle 210 comprises a starter and a starter auxiliary relay for starting the engine 232. The starter is activated upon input of a start command signal from the controllers 244, 246, and 248 to the starter auxiliary relay, to thereby activate the engine 232. Electric power is supplied from the power supply unit 236 to the starter.

A signal from a mower ascent/descent position detection sensor 300 that represents the ascent/descent position of the mower 220 (see FIG. 30 and FIG. 31) is input to the controllers 244, 246, and 248, enabling the controllers 244, 246, and 248 to adjust the ascent/descent position of the mower 220. A seat switch 302 is provided that detects whether or not the driver is riding on the driver's seat. A signal from the seat switch 302 is input to the controllers 244, 246, and 248. In accordance with the signal from the seat switch 302, when the driver is not riding on the driver's seat the controllers 244, 246, and 248 control the mower 220 and the lawnmower vehicle 210 so as to stop the operations of the mower 220 and the lawnmower vehicle 210.

A slope sensor 304 is also provided in the lawnmower vehicle 210 to enable detection of a slope angle of the ground surface on which the lawnmower vehicle 210 is positioned i.e. a slope to horizontal plane angle of the lawnmower vehicle 210. A detection signal from the slope sensor 304 is input to the controllers 244, 246, and 248. Further, the amount of depression of the brake pedal can be detected by a brake pedal sensor 306. A detection signal from the brake pedal sensor 306 is also input to the controllers 244, 246, and 248. The operation state of a parking brake lever, that is, whether the lever is in an off state or an on state, can be detected by a parking brake sensor 308. A detection signal from the parking brake sensor 308 is also input to the controllers 244, 246, and 248. Further, an operation/display section 310 is provided in which a display section for displaying modes such as various travel modes and a mode function switch for implementing various modes or calling up functions are arranged together, and various errors are also displayed on the operation/display section 310. A signal from the mode function switch constituting the operation/display section 310 is input to the controllers 244, 246, and 248. The display section is made to display a predetermined state (for example, an error state) by a signal from the controllers 244, 246, and 248.

The two electric motors 216 and 218 corresponding to the main drive wheels 212 and 214 (FIG. 31) and the electric motors for steering 282 (FIG. 33 and FIG. 34) corresponding to the right and left steering actuators 268 and 270 (FIG. 32) are configured to operate in response to a signal from an operation amount sensor that detects an operation amount of right and left operating levers 228 for performing turning and acceleration of the lawnmower vehicle 210. For example, three forms of turn traveling are schematically illustrated in FIGS. 36a, 36b, and 36c. By operating the right and left operating levers 228 (FIG. 30 and FIG. 32) to the front and rear, the electric motors 216 and 218 corresponding to the main drive wheels 212 and 214 drive to enable turning, acceleration, and deceleration or the like. The operating levers 228 enter in a released state, i.e. a neutral state, when they are positioned upright in the vertical direction. The electric motors 216 and 218 stop when the operating levers 228 are in this state. By tilting the operating levers 228 forward from this state the corresponding electric motors 216 and 218 rotate forward in the forward movement direction, and by tilting the operating levers 228 rearward the corresponding electric motors 216 and 218 rotate backward in the reverse movement direction. The number of revolutions per unit time of the electric motors 216 and 218 increases in accordance with the increase in the tilting amount of the operating levers 228. For example, by tilting the right operating lever 228 forward, the electric motor 216 corresponding to the main drive wheel 212 on the right side rotates forward, and by tilting the right operating lever 228 backward, the electric motor 216 corresponding to the main drive wheel 212 on the right side rotates backward. When the two operating levers 228 are tilted forward by the same amount the lawnmower vehicle 210 advances straight ahead. In this case, the two caster wheels 222 and 224 on the front side enter a state in which they face in a direction that is parallel with the main drive wheels 212 and 214.

In contrast, as shown in FIG. 36a, when causing the lawnmower vehicle 210 to make a gentle turn in the left direction, that is, when turning the lawnmower vehicle 210 to the left with a large curvature radius, although both of the operating levers 228 are tilted forward, the operating lever 228 on the right side is tilted more than the operating lever 228 on the left side. In a situation like this in which there is a difference in the tilting amount of the operating levers 228 on the right side and the left side, the two electric motors for steering 282 (FIG. 33 and FIG. 34) that respectively correspond to the two caster wheels 222 and 224 drive the caster wheels 222 and 224 to face in a predetermined direction.

In the case of the example shown in FIG. 36a, the controllers 244, 246, and 248 have a right and left wheel speed acquisition module, a turn center acquisition module, and a caster wheel steering angle acquisition module. The right and left wheel speed acquisition module determines and acquires the traveling speeds of the right and left main drive wheels 212 and 214 in accordance with the tilting amount of the operating levers 228. The turn center acquisition module determines and acquires a turn center O corresponding to the traveling speeds of the right and left main drive wheels 212 and 214 that are acquired. The caster wheel steering angle acquisition module determines and acquires the respective steering angles of the two caster wheels 222 and 224 that correspond to the position of the turn center O that is acquired. The first electric motor drive circuit 250, the second electric motor drive circuit 252, and the steering drive circuit 266 (FIG. 32) drive the right and left main drive wheels 212 and 214 to travel in accordance with the acquired right and left wheel speeds using the first electric motor 216 and the second electric motor 218. Further, the right and left caster wheels 222 and 224 are steered by the two electric motors for steering 282 in accordance with the acquired steering angle. More specifically, the two caster wheels 222 and 224 are steered so as to face in their respective circular tangential directions having the acquired turn center O.

FIG. 36
b illustrates an example in which the lawnmower vehicle 210 is made to execute a pivot turn in the left direction, i.e. in which the lawnmower vehicle 210 is turned to the left in a state in which the turn center O is located at the ground-contact position of the main drive wheel 214 on the left side. In this case, although the right side operating lever 228 is tilted forward, the left side operating lever 228 is positioned in a neutral position in the upright state, i.e. a released state. In this case, the right and left wheel speed acquisition module determines and acquires the traveling speed of the main drive wheel 212 on the right side in accordance with the tilting amount of the operating lever 228. The turn center acquisition module determines and acquires, as the ground-contact position of the main drive wheel 214 on the left side, the position of the turn center O corresponding to the traveling speeds of the right and left main drive wheels 212 and 214 that are acquired. The caster wheel steering angle acquisition module determines and acquires the respective steering angles of the two caster wheels 222 and 224 that correspond to the position of the turn center O that is acquired. The first electric motor drive circuit 250 and the steering drive circuit 266 (FIG. 32) drive the main drive wheel 212 on the right side to travel in accordance with the speed of the right-side main drive wheel 212 that is acquired, using the first electric motor 216, and steer the right and left caster wheels 222 and 224 in accordance with the acquired steering angle using the two electric motors for steering 282. In this case also, the two caster wheels 222 and 224 are steered so as to face in their respective circular tangential directions having the acquired turn center O. Further, in this case, the speed of the main drive wheel 214 on the left side is zero.

FIG. 36
c illustrates an example of causing the lawnmower vehicle 210 to execute a stationary turn (spin) in the left direction, i.e. causing the lawnmower vehicle 210 to turn to the left in a state in which the turn center O is located in a center position between the ground-contact positions of the right and left main drive wheels 212 and 214. In this case, although the right side operating lever 228 is tilted forward, the left side operating lever 228 is tilted backward by the same amount. In this case, the right and left wheel speed acquisition module determines and acquires the traveling speeds of the right and left main drive wheels 212 and 214 in accordance with the tilting amount of the operating levers 228. The right and left main drive wheels 212 and 214 rotate in opposite directions at the same speed. The turn center acquisition module determines and acquires the position of a turn center O corresponding to the traveling speeds of the right and left main drive wheels 212 and 214 that are acquired, as a center position between the ground-contact positions of the right and left main drive wheels 212 and 214. The caster wheel steering angle acquisition module determines and acquires the respective steering angles of the two caster wheels 222 and 224 that correspond to the position of the turn center O that is acquired. The first electric motor drive circuit 250, the second electric motor drive circuit 252, and the steering drive circuit 266 (FIG. 32) drive the right and left main drive wheels 212 and 214 to travel in accordance with the acquired right and left wheel speeds using the first electric motor 216 and the second electric motor 218. Further, the right and left caster wheels 222 and 224 are steered by the two electric motors for steering 282 in accordance with the acquired steering angle. In this case also, the two caster wheels 222 and 224 are steered so as to face in circular tangential directions having the acquired turn center O. In this connection, although in FIGS. 36a, 36b, and 36c examples are illustrated in which the lawnmower vehicle 210 is turned in the left direction, the situation is the same for a turn in the right direction, except that the operations for right and left are reversed.

When steering the caster wheels 222 and 224 using the electric motors for steering 282 and also driving the caster wheels 222 and 224 using the electric motors 288 for caster wheel traveling (see FIG. 33), the steering angles and speeds of the caster wheels 222 and 224 can be determined in the following manner. FIG. 37a and FIG. 37b are views that illustrate the manner in which a turn center position when speeds of the right and left main drive wheels 212 and 214 are applied. FIG. 37a is a view corresponding to FIG. 36a that shows the disposition of the main drive wheels 212 and 214 and the turn center position O that is to be determined hereafter. In the illustrated example, the main drive wheel 212 is shown as the outside wheel with respect to the turn and the ground speed thereof is indicated as V_o, while the main drive wheel 214 is shown as the inside wheel and the ground speed thereof is indicated as V_i. Further, a ground speed V_Mat exactly an intermediate position between the main drive wheels 212 and 214 on the axle of the main drive wheels 212 and 214 corresponds to the mean traveling speed, and is given by V_M=(V_o+V_i)/2. Here, a function that determines and acquires the mean traveling speed is executed by a turn center position acquisition module of the controllers 244, 246, and 248 (FIG. 32). However, there are cases where only this section, in particular, is extracted and utilized. More specifically, the mean traveling speed acquisition module can also be executed as one function of the controllers 244, 246, and 248.

Further, a main drive wheel tread that is the space between the main drive wheels 212 and 214 is denoted as 2T, and the radius of the main drive wheels 212 and 214 is denoted as r_r. Accordingly, a number of revolutions per unit time N_oaround the axle of the main drive wheel 212 is given by V_o/r_r, and a number of revolutions per unit N_iaround the axle of the main drive wheel 214 is given by V_i/r_r.

FIG. 37
b is a view that shows the calculation process that determines the turn center position O using the above described symbols. In this case, the turn center position O is represented by a distance R from exactly an intermediate position between the main drive wheels 212 and 214 on the axle of the main drive wheels 212 and 214. As shown in FIG. 37b, the turn center position can be represented by R=T×{(N_o+N_i)/(N_o−N_i)}. Accordingly, if T is decided based on the configuration of the lawnmower vehicle 210, the turn center position R can be determined based on the number of revolutions N_oand N_icorresponding to the speeds V_oand V_iof the main drive wheels 212 and 214.

Next the speeds of the caster wheels are determined and acquired based on the speeds of the right and left main drive wheels 212 and 214 and the turn center O position. This function is executed by a caster wheel speed acquisition module of the controllers 244, 246, and 248.

FIG. 38
a, FIG. 38b, and FIG. 39 are views illustrating the manner in which speeds of the caster wheels 222 and 224 are determined using the turn center position O that is determined in FIG. 37a and FIG. 37b. The reference numerals used in FIG. 37a and FIG. 37b are used for the following description. FIG. 38a is a view that corresponds to FIG. 36a and FIG. 37a, and shows the disposition of the main drive wheels 212 and 214, the disposition of the caster wheels 222 and 224, and the turn center position O. In this case, with respect to the speeds of the caster wheels 222 and 224 that are to be determined hereafter, a ground speed of the caster wheel 222 that is on the outer side when viewed from the turn center position O is denoted by V_Fo, and the ground speed of the caster wheel 224 on the inner side is denoted by V_Fi.

Further, a caster wheel tread that is the space between the caster wheels 222 and 224 is denoted as 2t, a wheel base length that is the distance between the intermediate position of the main drive wheels 212 and 214 and the intermediate position of the caster wheels 222 and 224 is denoted as W, and the radius of the caster wheels 222 and 224 is denoted as r_f. Accordingly, a number of revolutions per unit time (rotational speed) N_Foaround the axle of the caster wheel 222 is given by V_Fo/r_f, and a number of revolutions per unit time N_Fiaround the axle of the caster wheel 224 is given by V_Fi/r_f.

Further, a steering angle around the turn center O of the caster wheels 222 and 224 is determined as follows. More specifically, the axle direction of the respective caster wheels 222 and 224 is the direction of a straight line that joins the ground-contact position of each of the caster wheels 222 and 224 with the turn center position O. Accordingly, angles between these straight line directions and the axle directions of the main drive wheels 212 and 214 are the steering angles of the caster wheels 222 and 224, respectively, and in FIG. 38a these angles are denoted as θ_oand θ_i, respectively. Further, the distances between the ground-contact positions of the respective caster wheels 222 and 224 and the turn center position O are denoted as R_oand R_i, respectively.

FIG. 38
b is a view illustrating a calculation process that determines the steering angles θ_oand θ_iof the respective caster wheels 222 and 224 using the above described symbols. In this case, R_oand R_ithat correspond to the turning radius of the respective caster wheels 222 and 224 are determined based on R that is determined as described above in FIG. 37, the wheel base length W, and t that is ½ of the caster wheel tread. FIG. 38b illustrates the method of determining the steering angles θ_oand θ_ibased on the relationship of these values and R. In this case, R_oand R_iare given by the distance between the turn center position O and the ground-contact positions of the respective caster wheels 222 and 224.

FIG. 39 is a view illustrating a process for determining the speeds V_Foand V_Fiof the caster wheels 222 and 224 that correspond to the mean traveling speed V_Mof the main drive wheels 212 and 214. Because each component of the lawnmower vehicle 210 turns at the same angular speed around the turn center position O, the ground speeds differ in proportion to the distance from the turn center position O. Accordingly, the ratio between the speed V_Foof the caster wheel 222 and the mean traveling speed V_Mof the main drive wheels 212 and 214 is the ratio between the distance R_ofrom the turn center position O to the ground-contact position of the caster wheel 222 and the distance R from the turn center position O to the intermediate position between the main drive wheels 212 and 214. Because R can be determined based on FIG. 37a and FIG. 37b and R_ocan be determined with FIG. 38b, the speed V_Foof the caster wheel 222 and a rotational speed N_Focorresponding thereto can be determined as shown in FIG. 39.

In FIG. 39, because R that indicates the turn center position O is rewritten with the rotational speeds N_oand N_iof the right and left main drive wheels 212 and 214, ultimately the number of revolutions N_Foof the caster wheel 222 can be determined based on the number of revolutions N_oand N_iof the right and left main drive wheels 212 and 214 and the wheel base length W, the main drive wheel tread 2T, the caster wheel tread 2t, the main drive wheel radius r_r, and the caster wheel radius r_fthat are decided according to the configuration of the lawnmower vehicle 210. Likewise, the number of revolutions N_Fiof the caster wheel 224 can be determined based on the number of revolutions N_oand N_iof the right and left main drive wheels 212 and 214 and W, T, t, r_r, and r_fthat are decided according to the configuration of the lawnmower vehicle 210.

As described using FIG. 37a and FIG. 37b to FIG. 39, if the speeds or number of revolutions of the right and left main drive wheels 212 and 214 are provided, the turn center position R, the speeds or number of revolutions of the caster wheels 222 and 224, and the steering angles θ_oand θ_ican be determined using W, T, t, r_r, and r_fthat are decided according to the configuration of the riding lawnmower vehicle 210. Accordingly, by storing W, T, t, r_r, and r_fthat are already known and the formulas described using FIG. 37a and FIG. 37b to FIG. 39 in a memory section of the controllers 244, 246, and 248 and then applying the number of revolutions of the right and left main drive wheels 212 and 214, the steps of acquiring the turn center position and the steps of acquiring the speeds and the steering angles of the caster wheels 222 and 224 can be easily executed.

Further, in the present embodiment, the controllers 244, 246, and 248 comprise a switching module as switching unit. The switching module enables switching to either a forced steering mode in which the two caster wheels 222 and 224 are forcibly steered by the two electric motors for steering 282 (see FIG. 33 and FIG. 34) or a free steering mode that stops power generation of the two electric motors for steering 282 to enable free steering of the caster wheels 222 and 224. More specifically, to implement the free steering mode, the switching module stops the electric power supply to the electric motors for steering 282 and stops driving of the electric motors for steering 282. Further, the switching module receives detection signals that are respectively input from an operation amount sensor that detects the operation amount of the right and left operating levers 228 that are operated by the driver and the rotation angle detection device 294 (see FIG. 35 etc.) that detects the steering directions of the caster wheels 222 and 224. When the direction of the caster wheels 222 and 224 corresponding to the detection signal from the operation amount detection section and the direction of the caster wheels 222 and 224 corresponding to the detection signal from the rotation angle detection device 294 are different, the switching module switches from the free steering mode to the forced steering mode.

The lawnmower vehicle 210 as the riding lawnmower of the present embodiment that comprises this type of switching module switches the electric motors for steering 282 from a stopped state to a drive state in the following manner. FIG. 40 is a flowchart illustrating a method of switching the driving of the electric motors for steering 282. First, at step S50 in FIG. 40, the driving of the electric motors for steering 282 is stopped (turned off). More specifically, in the free steering mode state, at step S52, the respective current steering angles α of the caster wheels 222 and 224 are detected by the encoder 296 (see FIG. 35 etc.) or the like constituting the rotation angle detection device 294.

Subsequently, in step S54, the switching module determines and acquires the target steering angles β of the caster wheels 222 and 224 that correspond to the operation positions, i.e. the tilt positions, of the right and left operating levers 228. Next, at step S56, the switching module compares the acquired target steering angles β with the current steering angles α of the caster wheels 222 and 224 that are detected. When the target steering angles β and the detected steering angles α match, the switching module maintains the electric motors for steering 282 in a stopped state. When the target steering angles β and the detected steering angles α do not match, the switching module applies power to the electric motors for steering 282 to drive (turn on) the electric motors for steering 282 and switch them from a stopped state to a driving state. More specifically, the switching module switches from the free steering mode to the forced steering mode. The switching module then controls the electric motors for steering 282 so that the target steering angles β and the detected steering angles α match.

In this connection, this acquisition of the target steering angle β and detection of the steering angle α are performed for the right and left caster wheels 222 and 224, respectively, and in accordance with results obtained by the respective comparisons, the switching module determines whether or not to switch the respective electric motors for steering 282 that correspond to the respective caster wheels 222 and 224 from a stopped state to a driving state. More specifically, according to the present embodiment, in the forced steering mode in which the right and left two caster wheels 222 and 224 are forcibly steered by the electric motors for steering 282, the two caster wheels 222 and 224 can be forcibly steered by the electric motors for steering 282 independently from each other in accordance with the operation of the operating levers 228. Further, switching of the switching module can also be performed manually by the driver, by operating an operation section such as a switch.

According to the present embodiment, a switching module is provided that performs switching to either a forced steering mode in which the caster wheels 222 and 224 are forcibly steered by the electric motors for steering 282 or a free steering mode that stops power generation of the electric motors for steering 282 to enable free steering of the caster wheels 222 and 224. Therefore, when traveling on a sloping surface, in a case where the target steering angles β and the detected steering angles α do not match, the switching module switches to the forced steering mode to prevent undesirable situations, such as the caster wheels 222 and 224 facing downward to a greater extent than desired by the driver. More specifically, the lawnmower vehicle 210 can be accurately advances in the direction desired by the driver. Further, because the driver can manually operate an operation section to switch to the free traveling mode when the forced steering mode is not required, such as when traveling at a high speed, the loads applied to the electric motors for steering 282 are decreased, making it possible to reduce the sizes of the electric motors for steering 282. Further, because the caster wheels 222 and 224 are employed as steering control wheels, the degree of freedom with turning the lawnmower vehicle 210 is improved. For example, the turning radius at the time of a turn is made sufficiently small, and a sharp turn such as a stationary turn can be easily performed.

Further, when a configuration is adopted according to the present embodiment so that the caster wheels 222 and 224 are driven by electric motors 288 for traveling (see FIG. 33 etc.) in the forced steering mode, in a case in which the target steering angles β and the detected steering angles α do not match when traveling on a sloping surface, by switching to the forced steering mode it is possible to more effectively prevent occurrence of a disadvantage such as the caster wheels 222 and 224 facing in a downward direction to a greater extent than desired by the driver. Here, a decision as to whether or not to switch from the free steering mode to the forced steering mode can be made so that, even in a case when there is a difference between the target steering angles β and the steering angles α, switching is performed only when the difference exceeds an allowable percentage, such as, for example, 5% or the like.

According to the present embodiment, although a configuration is adopted in which, to implement the free steering mode, the electric power supply to the electric motors for steering 282 is stopped and the driving of the electric motors for steering 282, i.e. power generation, is stopped, in order to implement the free steering mode it is also possible to cut off the transmission of power for steering from the two electric motors for steering 282 to the two caster wheels 222 and 224. For example, a clutch mechanism can be provided in a power transmission section between the electric motors for steering 282 and the drive section of the caster wheels 222 and 224 so that the transmission of power for steering can be cut off or connected by disconnecting or connecting the clutch mechanism.

Furthermore, according to the present embodiment, although a configuration is adopted in which acceleration, deceleration, and turning of the lawnmower vehicle 210 can each be performed using the right and left operating levers 228, as shown in FIG. 32 the lawnmower vehicle 210 can also be configured so that a turn can be executed using the steering operation section 264 or the like, such as a steering wheel. In this case, for example, a detection signal from a rotation angle sensor that detects a rotation angle of the steering wheel is input to the controllers 244, 246, and 248. Further, a forward movement accelerator pedal and a reverse movement accelerator pedal are provided on the underside of the driver's seat 226 (FIG. 30), so that the vehicle can be made to accelerate to the forward travel side or the reverse travel side by depressing the respective accelerator pedal. A detection signal from a forward travel side depression amount detection sensor that detects a depression amount of the forward movement accelerator pedal and a detection signal from a reverse travel side depression amount detection sensor that detects a depression amount of the reverse movement accelerator pedal are input to the controllers 244, 246, and 248. In accordance with the detection signals from the two depression amount detection sensors, the electric motors 216 and 218 for driving the main drive wheels 212 and 214 are rotationally driven in a forward rotation direction or a reverse rotation direction. Further, in accordance with a detection signal from a steering wheel rotation angle detection sensor, the electric motors 282 (FIG. 33 and FIG. 34) for steering the caster wheels 222 and 224 are driven to steer the two caster wheels 222 and 224 in a predetermined direction corresponding to the turning direction.

Further, in FIG. 32, when driving the two caster wheels 222 and 224 with the electric motors 288 for traveling (see FIG. 33 etc.), as configurations for driving the two caster wheels 222 and 224, a configuration corresponding to the first electric motor drive circuit 250, the second electric motor drive circuit 252, and the electric power regeneration unit 254 for the first electric motor 216 and the electric power regeneration unit 256 for the second electric motor 218 and a configuration corresponding to the first electric motor 216 and the second electric motor 218 as well as the brake units 258 and 260 corresponding to the respective electric motors 216 and 218 are separately provided.

Third Embodiment

FIG. 41 is a schematic cross sectional view, corresponding to the above described FIG. 33, according to a third embodiment of the present invention. In the present embodiment, with respect to the forced steering mode that forcibly steers at least the caster wheels 222 and 224 using the electric motors for steering 282 according to the above described second embodiment, a configuration is adopted in which the two caster wheels 222 and 224 are driven by electric motors 288 that are power sources for traveling. Further, a support housing 312 that supports the caster wheels 222 and 224 is supported in a condition in which it can freely rotate at an angle exceeding 360 degrees around a shaft in the vertical direction by an upper side support portion 314. More specifically, the upper side support portion 314 comprises a tube portion 316 that is rotatably supported around a shaft in the vertical direction by bearings with respect to the main frame 230, a gear wheel 286 that is fixed to the tube portion 316, and the support housing 312. Further, a slip ring 318 is supported that receives control signals from the controllers 244, 246, and 248 (see FIG. 32) on the main frame 230, and a cable 320 that leads out from the underside of the slip ring 318 passes through the inside of the support housing 312 to connect to the electric motors 288 for driving the caster wheels 222 and 224 to travel.

As a result, twisting of the cable 320 can be more effectively prevented, irrespective of rotation around a shaft in the vertical direction of the caster wheels 222 and 224. In the present embodiment, it is not necessary to provide a stopper for restricting an angle with respect to steering of the caster wheels 222 and 224 to a predetermined angle. Because the remaining configuration and actions are the same as in the above described second embodiment, the same reference numerals are assigned to equivalent portions and their description is not repeated.

Fourth Embodiment

FIG. 42 is a view that illustrates a fourth embodiment of the present invention. In the present embodiment, electric motors 288 for driving the caster wheels 222 and 224 to travel are disposed on a portion positioned away from the caster wheels on the upper side of the caster wheels 222 and 224. More specifically, each electric motor 288 is fixed together with the gear wheel 286 to the tube portion 316 that is supported in a manner in which it can rotate around axis in the vertical direction with respect to the main frame 230. The configuration is such that rotation of rotary shafts of the electric motors 288 is transmitted to the caster wheels 222 and 224 through a gear mechanism 322 that comprises a plurality of spur gears. The plurality of spur gears constituting the gear mechanism 322 are also configured to rotate together with the electric motor 288 and the gear wheel 286 accompanying rotation around the steering axis 323 as the pivot of the caster wheels 222 and 224 that is axis in the vertical direction. Further, a pinion that is fixed to a rotary shaft of an electric motor for turning the caster wheels 222 and 224 (not shown) is meshed with the gear wheel 286. Here, FIG. 42 illustrates a state in which the steering axis 323 and the tire center of the caster wheels 222 and 224 are matching. By adopting this configuration it is possible to reduce resistance to steering (steering resistance). Because the remaining configuration and actions are the same as in the above described second embodiment illustrated from FIG. 30 to FIG. 40 or the above described third embodiment illustrated in FIG. 41, the same reference numerals are assigned to equivalent portions and a duplicate illustration and description thereof is omitted.

Fifth Embodiment

FIG. 43 is a view illustrating a fifth embodiment of the present invention. In the present embodiment, the configuration adopted in the above described fourth embodiment illustrated in FIG. 42 is modified such that the electric motors 288 for driving the caster wheels 222 and 224 to travel are attached in the opposite direction in the right to left direction of FIG. 43 in relation to the gear mechanism 322. The remaining configuration and actions are the same as in the fourth embodiment illustrated in FIG. 42. In FIG. 43 also, similarly to FIG. 42, a state is shown in which the steering axis 323 and the tire center of caster wheels 222 and 224 match.

Sixth Embodiment

FIG. 44 and FIG. 45 are views illustrating a sixth embodiment of the present invention. FIG. 44 is a cross section corresponding to FIG. 33, and FIG. 45 is a view showing a cross section of one portion of FIG. 44 as viewed from the right side to the left side of FIG. 44. In the present embodiment, the configuration of the above described fourth embodiment illustrated in FIG. 42 is modified such that the electric motors 288 for driving the caster wheels 222 and 224 are provided in positions that are rotated 90 degrees when taking axis in the vertical direction as a center, and an upper side rotary shaft 324 is operatively coupled to a rotary shaft of the electric motors 288 by a bevel gear mechanism. An intermediate rotary shaft 328 is disposed between the upper side rotary shaft 324 and the lower side rotary shaft 326 that is fixed to the caster wheels 222 and 224, and a chain 334 is suspended between a driving side gear 330 that is fixed to the upper side rotary shaft 324 and a driven side gear 332 that is fixed to the intermediate rotary shaft 328. The intermediate rotary shaft 328 and the lower side rotary shaft 326 are operatively coupled by a spur gear mechanism 336. As a result, the rotary shafts of the electric motors 288 and the lower side rotary shafts 326 that are fixed to the caster wheels 222 and 224 are operatively coupled. Further, although in FIG. 44, similarly to FIG. 42 and FIG. 43, a state is shown in which the steering axis 323 and the tire center of the caster wheels 222 and 224 match, in FIG. 45 it is shown that an offset is provided between the steering axis 323 and the tire center of the caster wheels 222 and 224. This offset is referred to as a caster trail 337, and provision of this caster trail 337 facilitates determination of a steering angle corresponding to the traveling of the main drive wheels when the steering is in a free rotating state. The remaining configuration and actions are the same as in the above described fourth embodiment illustrated in FIG. 42.

Seventh Embodiment

FIG. 46 is a view illustrating a seventh embodiment of the present invention. In the present embodiment, the configuration described above for the sixth embodiment illustrated in the FIG. 44 and FIG. 45 is modified such that a case of the electric motors 288 for driving the caster wheels 222 and 224 to travel is fixed in the vertical direction with respect to the main frame 230. At the periphery of the lower side of the case of the electric motor 288, the upper part of the support housing 312 is supported together with the gear wheel 286 in a condition in which it can rotate around axis in the vertical direction. Further, the rotary shaft of the electric motor 288 and the upper side rotary shaft 324 are operatively coupled by a bevel gear mechanism. Further, in the periphery of one end (right end in FIG. 46) of the lower side rotary shaft 326, a spur gear comprising the spur gear mechanism 336 is supported through a one way clutch 338. Thus, when the number of revolutions of the electric motor 288 per unit time becomes lower than a predetermined ratio with respect to the vehicle speed, i.e. the rotational speed of the caster wheels 222 and 224, that is, when the rotational speed of the spur gear that is fixed to each of the caster wheels 222 and 224 tends to become slower than the rotational speed of the caster wheels 222 and 224, the transmission of power from the electric motor 288 to the lower side rotary shaft 326 is cut off to suppress the occurrence of a state in which the electric motors 288 act as a resistance to the rotation of the caster wheels 222 and 224. The remaining configuration and actions are the same as in the above described sixth embodiment illustrated in FIG. 44 to FIG. 45.

Eighth Embodiment

FIG. 47 is a view that shows a characteristic line diagram of the first electric motor 216 and the second electric motor 218 (see FIG. 31 etc.) for driving the main drive wheels 212 and 214 that are used in an eighth embodiment of the present invention. Here, because the basic configuration of the lawnmower vehicle is the same as in the above described second embodiment illustrated in FIG. 30 to FIG. 40, the same reference numerals are assigned to equivalent portions in the following description. In the present embodiment, the configuration of the above described second embodiment is modified such that the controllers 244, 246, and 248 comprise an electric motor control module as electric motor control unit. When the lawnmower vehicle 210 is stopped on a sloping surface, the electric motor control module controls the electric motors 216 and 218 so as to generate torque, i.e. starting torque, when the number of revolutions of the electric motors 216 and 218 per unit time is near 0, to perform control that prevents the vehicle from slipping downward and the like. More specifically, in the aforementioned second embodiment, when the vehicle is positioned on a sloping surface, in a state in which the parking brake is released and the brake pedal is not depressed, there is a tendency for the lawnmower vehicle 210 to slip downward along the sloping surface due to its own weight.

In contrast, according to the present embodiment, DC brushless motors are used as the electric motors 216 and 218 and, further, the slope angle of a sloping surface on which the lawnmower vehicle 210 is positioned is detected by the slope sensor 304 (see FIG. 32) to perform control such that the starting torque increases in accordance with the detected slope angle in comparison to a case in which the lawnmower vehicle 210 is positioned on a horizontal surface. More specifically, for a case in which the electric motors 216 and 218 are DC brushless motors, FIG. 47 represents the relationship between the rotational speeds of the electric motors 216 and 218 and the torque with a solid line a, and represents the relationship between the current of the electric motors 216 and 218 and the torque with a solid line b. Further, FIG. 47 represents the relationship between the output of the electric motors 216 and 218 and the torque with a solid line c, and represents the relationship between the efficiency of the electric motors 216 and 218 and the torque with a solid line d. Furthermore, a mean starting torque T₀(Nm) that takes into consideration a ripple when the rotational speed is 0 is obtained by the following formula:

T
₀=(Vs/Ra)×Kt−Td (1)

Here, Vs denotes a voltage (V) applied to the electric motors 216 and 218, and Ra denotes wire-wound resistance (Ω). Further, Kt denotes a torque constant (Nm/A), and Td denotes no-load loss (Nm). In this case, when the no-load loss is sufficiently small, relatively, the starting torque T₀becomes proportionate to the voltage. Accordingly, by controlling the size of a voltage to be applied to the electric motors 216 and 218, the starting torque of the electric motors 216 and 218 can be controlled. More specifically, by reducing the resistance of a variable resistor connected to the electric motors 216 and 218 in order to increase the voltage to be applied to the electric motors 216 and 218, for example, the starting torque can be shifted further to the right side than the point X shown in FIG. 47, that is, the starting torque can be increased.

Thus, in the present embodiment, in order to perform control to prevent downward slipping and the like of the lawnmower vehicle 210 on a sloping surface, the electric motor control module controls a starting torque that is generated when the rotational speed of the electric motors 216 and 218 is near 0 in accordance with a slope angle of the sloping surface that is represented by a detection signal from the slope sensor 304, by using a voltage that is applied to the electric motors 216 and 218 as a parameter. More specifically, the electric motor control module controls the voltage to be applied to the electric motors 216 and 218 so as to generate a starting torque of the electric motors 216 and 218 to act as a balance against a force acting on the lawnmower vehicle 210 in the direction of descent down the sloping surface in accordance with the slope angle of the sloping surface. Here, when a vehicle speed sensor is provided on the lawnmower vehicle 210 and a speed command of the lawnmower vehicle 210 that is issued by an operation section such as the operating levers 228 is zero, the starting torque of the electric motors 216 and 218 can also be controlled such that the vehicle speed detected by the vehicle speed sensor remains zero.

According to the present embodiment, an electric motor control module is provided that suppresses downward slipping of the lawnmower vehicle 210 when the lawnmower vehicle 210 is stopped on a sloping surface, by controlling the electric motors 216 and 218 so as to generate a torque with the rotational speed of the electric motors 216 and 218 near zero. Therefore, when the lawnmower vehicle 210 is stopped on a sloping surface, after releasing both a parking brake that is a mechanical brake and an activated braking device by depressing an accelerator pedal, even before the lawnmower vehicle 210 starts to drive off under the power of the electric motors for vehicle driving 216 and 218, the downward slipping of the lawnmower vehicle 210 on the sloping surface can be suppressed and a situation that causes the driver to feel a sense of discomfort can be prevented. The remaining configuration and actions are the same as in the above described second embodiment illustrated in FIG. 30 to FIG. 40. Here, although FIG. 47 shows a characteristic line diagram of a DC brushless motor and a configuration is adopted according to the present embodiment which controls the electric motors for vehicle driving 216 and 218 that are DC brushless motor, a configuration can also be adopted that employs an AC motor as the electric motors 216 and 218 and controls the electric motors 216 and 218 in a similar manner using a characteristic line diagram for an AC motor to suppress downward slipping of the lawnmower vehicle 210 on a sloping surface.

Here, although not illustrated in the drawings, according to the present embodiment a configuration can also be adopted in which the controllers 244, 246, and 248 comprise, instead of the electric motor control module, a brake section control module as brake section control unit. In such a case, when the lawnmower vehicle 210 starts to drive off on the sloping surface even though the parking brake lever, as a braking operation section, is in an off state, the brake section control module controls the braking state of the parking brake so as to release a braking action by the parking brake as the brake section only when the torque of the electric motors 216 and 218 exceeds a predetermined torque that corresponds to the angle of the sloping surface. In this case, the sloping surface angle is detected by the slope sensor 304 (see FIG. 32). Also according to this configuration, after the parking brake is released when the lawnmower vehicle 210 is stopped on a sloping surface, even before the lawnmower vehicle 210 starts to drive off under the power of the electric motors for vehicle driving 216 and 218, the downward slipping of the lawnmower vehicle 210 on the sloping surface can be suppressed, and situations that cause the driver concern or discomfort can be prevented. In this case, for example, a brake lever that is linked with a brake shoe constituting the parking brake can have a configuration in which it is pushed and pulled by an electrically-driven actuator such as a linear actuator or a linear motor that receives a control signal from the controllers 244, 246, and 248.

Ninth Embodiment

FIG. 48 is a schematic diagram that represents the speeds of the main drive wheels 212 and 214 and the caster wheels 222 and 224 according to a ninth embodiment of the present invention. Here, because the basic configuration of the lawnmower vehicle is the same as that of the above described second embodiment illustrated in FIG. 30 to FIG. 40, the same reference numerals and symbols are assigned to equivalent parts in the following description. In the present embodiment, the configuration of the above described second embodiment illustrated in FIG. 30 to FIG. 40 is modified such that the controllers 244, 246, and 248 comprise a switching module as switching unit. The switching module is configured to switch from a first drive mode that drives only the main drive wheels 212 and 214 to a second drive mode that drives both the main drive wheels 212 and 214 and the caster wheels 222 and 224 when the slip ratio of the main drive wheels 212 and 214 is equal to or greater than 5% as a predetermined value, is preferably 5% or more and 15% or less, and is more preferably approximately 10%.

For example, when the slip ratio of the main drive wheels 212 and 214 is less than 5%, the switching module stops the electric power supply to the electric motors 288 (see FIG. 33 etc.) for driving the caster wheels 222 and 224 to travel to thereby stop power generation of the electric motors 288 so as to implement the first drive mode that drives only the main drive wheels 212 and 214. The “slip ratio” is obtained by comparing a target movement speed V₀of the main drive wheels 212 and 214 that is obtained based on the rotational speed of the electric motors 216 and 218 for driving the main drive wheels 212 and 214 with a movement speed V₁of the caster wheels 222 and 224 that is obtained based on the rotational speed of the electric motors 288 for driving the caster wheels 222 and 224 to travel. When the target movement speed V₀is greater than the movement speed V₁, the switching module determines that the lawnmower vehicle is slipping and obtains the slip ratio, that is, {(V₀−V₁)/V₀}×100(%). The slip ratio can also be obtained by determining the target movement speed V₀of the main drive wheels 212 and 214 and the movement speed V₁of the caster wheels 222 and 224 based on detection signals from a rotational speed detection device including encoders 340 and 342 that are fixed to the main drive wheels 212 and 214 and the caster wheels 222 and 224, respectively. When switching from the first drive mode to the second drive mode, the switching module starts the electric power supply to the electric motors 288 for driving the caster wheels 222 and 224 to thereby drive the caster wheels 222 and 224 and the main drive wheels 212 and 214 using the electric motors 216, 218, and 288.

According to the present embodiment configured in this manner, when the slip ratio of the main drive wheels 212 and 214 is 5% or more, a switching module is provided that switches from a first drive mode that drives only the main drive wheels 212 and 214 to a second drive mode that drives both the main drive wheels 212 and 214 and the caster wheels 222 and 224. Therefore, in a situation in which the lawnmower vehicle 210 is traveling uphill on a sloping surface, if the main drive wheels 212 and 214 slip on the lawn grass to a degree that is equal to or greater than a predetermined slip ratio, both the main drive wheels 212 and 214 and the caster wheels 222 and 224 drive. Therefore, because the driving force increases so that the main drive wheels 212 and 214 no longer slip on the lawn grass, damage to the lawn grass by the main drive wheels 212 and 214 can be suppressed. Because the remaining configuration and actions are the same as in the above described second embodiment illustrated in FIG. 30 to FIG. 40, a description and illustration relating to equivalent parts is omitted. Here, as the configuration for driving the caster wheels 222 and 224 to travel, a configuration according to the above described third embodiment to seventh embodiment as illustrated in FIG. 41 to FIG. 46 can also be adopted.

According to the present embodiment, although a configuration is adopted in which, to implement the first drive mode, the electric power supply to the electric motors 288 for driving the caster wheels 222 and 224 to travel is stopped to stop power generation of the electric motors 288, in order to implement the first drive mode it is also possible to cut off the transmission of power from the two electric motors 288 corresponding to the caster wheels 222 and 224 to the two caster wheels 222 and 224. For example, a clutch mechanism can be provided in a power transmission section between the electric motors 288 and the drive section of the caster wheels 222 and 224 so that the transmission of power can be cut off or connected by disconnecting or connecting the clutch mechanism. Further, according to the present embodiment a configuration can also be adopted in which, after switching from the first drive mode that drives only the main drive wheels 212 and 214 to the second drive mode that drives both the main drive wheels 212 and 214 and the caster wheels 222 and 224, the switching module switches from the second drive mode to the first drive mode when a size of an assist torque that is a torque that drives the caster wheels 222 and 224 or the proportion of the assist torque relative to the torque that drives the main drive wheels 212 and 214 falls below a predetermined value due to the assist torque decreasing in accordance with an increase in the torque that drives the main drive wheels 212 and 214.

Tenth Embodiment

Although a corresponding illustration is omitted from the drawings, as an embodiment according to a tenth invention, the above described ninth embodiment illustrated in FIG. 48 can be configured so that the controllers 244, 246, and 248 (see FIG. 32) comprise a speed control module as speed control unit, wherein in a case in which an overrun ratio of the lawnmower vehicle 210 is equal to or greater than a predetermined value when the lawnmower vehicle 210 is descending over a sloping surface, the speed control module controls a power source for traveling of the main drive wheels 212 and 214 so as to restrict the speed of the lawnmower vehicle 210. In this case, the term “overrun ratio” refers to a ration whereby a target movement speed of the main drive wheels 212 and 214 becomes low with respect to the movement speed of the caster wheels 222 and 224 in a case in which the main drive wheels 212 and 214 enter a state in which they rotate slowly with respect to the ground surface when the lawnmower vehicle 210 is descending over a sloping surface. For example, a target movement speed V₀of the main drive wheels 212 and 214 that is obtained based on the rotational speed of the electric motors 216 and 218 for driving the main drive wheels 212 and 214 is compared with a movement speed V₁of the caster wheels 222 and 224 that is obtained based on the rotational speed of the electric motors 288 (see FIG. 33 etc.) for driving the caster wheels 222 and 224, and when the movement speed V₁is higher than the target movement speed V₀, it is determined that the lawnmower vehicle 210 is overrunning, and the overrun ratio is obtained as {(V₁−V₀)/V₀}×100(%). Further, the overrun ratio can also be obtained by determining the target movement speed V₀of the main drive wheels 212 and 214 and the movement speed V₁of the caster wheels 222 and 224 based on detection signals from a rotational speed detection device including encoders 340 and 342 (see FIG. 48) that are fixed to the main drive wheels 212 and 214 and the caster wheels 222 and 224, respectively.

When the overrun ratio is equal to or greater than a predetermined value, the speed control unit controls the electric motors 216 and 218 for traveling of the main drive wheels 212 and 214 to lower the rotational speed of the electric motors 216 and 218 so as to suppress the speed of the lawnmower vehicle 210.

According to the present embodiment configured in this manner, a speed control module is provided that controls the electric motors 216 and 218 for traveling of the main drive wheels 212 and 214 so as to suppress the speed of the lawnmower vehicle 210 when an overrun ratio of the lawnmower vehicle 210 is greater than or equal to a predetermined value when the lawnmower vehicle 210 descends over a sloping surface. Consequently, when the lawnmower vehicle 210 is traveling downhill on a sloping surface, even if the main drive wheels 212 and 214 slip on the surface, by suppressing the speed of the lawnmower vehicle 210 it is possible to prevent excessive slipping and thereby suppress the occurrence of damage to the lawn grass by the main drive wheels 212 and 214. In this connection, in order to suppress the speed of the lawnmower vehicle 210, a traction power source such as an electric motor for driving the caster wheels 222 and 224 can be controlled together with, or independently from, the electric motors 216 and 218 for traveling of the main drive wheels 212 and 214.

Eleventh Embodiment

Although not illustrated in the drawings, as an embodiment according to an eleventh invention, the configuration of the tenth embodiment as described above can also be modified so that the controllers 244, 246, and 248 (see FIG. 32) comprise a switching module as switching unit, wherein when the lawnmower vehicle 210 is descending over a sloping surface, the switching module switches from a first drive mode that drives only the main drive wheels 212 and 214 (see FIG. 48 etc.) to a second drive mode that drives both the main drive wheels 212 and 214 and the caster wheels 222 and 224 (see FIG. 48 etc.). For example, whether or not the lawnmower vehicle 210 is descending over a sloping surface is determined using the slope angle of the sloping surface that is detected by the slope sensor 304 (see FIG. 32) or the like and the rotational direction of the electric motors 216 and 218 for driving the main drive wheels 212 and 214 and the like. When it is determined that the lawnmower vehicle 210 is descending over a sloping surface, similarly to the above described ninth embodiment illustrated in FIG. 48, the switching module switches from a first drive mode that drives only the main drive wheels 212 and 214 to a second drive mode that drives both the main drive wheels 212 and 214 and the caster wheels 222 and 224.

The present embodiment configured in this manner comprises a module switching that switches from a first drive mode that drives only the main drive wheels 212 and 214 to a second drive mode that drives both the main drive wheels 212 and 214 and the caster wheels 222 and 224 when the lawnmower vehicle 210 is descending over a sloping surface. Therefore, when the lawnmower vehicle 210 is traveling downhill on a sloping surface, because a gripping force of the main drive wheels 212 and 214 and the caster wheels 222 and 224 with respect to the sloping surface increases, it is possible to prevent excessive slipping by the main drive wheels 212 and 214 and thereby suppress damage to the lawn by the main drive wheels 212 and 214. Because the configuration and actions are otherwise the same as in the above described ninth embodiment, their description is not duplicated here.

Additionally, although not illustrated in the drawings, for each embodiment from the above described second embodiment to eleventh embodiment, a configuration may be adopted in which an electric motor is used as a power source for driving the mower 220 (see FIG. 30 and FIG. 31), and at least any one member of the group consisting of the electricity generator 234 (see FIG. 30, FIG. 31, and FIG. 32) that is driven by the engine 232 that is an internal combustion engine, and unshown fuel cell, and an accumulator section that is a secondary battery or a capacitor is employed as a power supply source that supplies electric power to the electric motor. Further, an operation section for vehicle steering is not limited to the operating levers 228 or the steering operation section 264 such as a steering wheel as described above and, for example, may be any one member of the group consisting of a steering wheel, a joy stick, a foot pedal, and the operating levers 228, or can be any one member selectable from that group. Further, an internal combustion engine or an oil hydraulic motor can be used as a power source for driving the mower 220.

Furthermore, for each embodiment from the above described second embodiment to eleventh embodiment, a configuration may also be adopted in which the controllers 244, 246, and 248 have a steering traveling control section that controls a driving state for steering and for traveling of the caster wheels 222 and 224, wherein when a steering angle of the caster wheels 222 and 224 is greater than or equal to an arbitrary predetermined steering angle that takes a steering axis of the caster wheels 222 and 224 as a center, the steering traveling control section executes control so as to cut off transmission of power to the caster wheels 222 and 224 from the electric motors 288 (see FIG. 33 etc.) for driving the caster wheels 222 and 224 as the driving source for traveling of the caster wheels 222 and 224 or to stop power generation of the electric motors 288 so that the caster wheels 222 and 224 enter a free traveling state. According to this configuration, because the electric motors 288 need not be driven, for example, in a case in which a tractive force is not relatively required, such as when executing a spin turn, downsizing of the electric motors 288 is facilitated.

Twelfth Embodiment

FIGS. 49-60 are diagrams showing a twelfth embodiment of the present invention. FIG. 49 is a block diagram showing a configuration of a control system for a motor-driven lawnmower vehicle which is a riding lawnmower according to the present embodiment. FIG. 50 is a block diagram showing, in a partly abbreviated form, the configuration of FIG. 49 in which the ECU and the drive motor control unit are integrated into an integrated control unit. FIG. 51 is a view of a rear part of the motor-driven lawnmower vehicle of the present embodiment, obtained by viewing from the top down after removing the driver's seat and the cover located on the upper side of the ECU and the batteries. The motor-driven lawnmower vehicle 350 (FIG. 51) is configured by omitting, from the lawnmower vehicle 10 of the first embodiment shown in FIGS. 1-3, the engine 22 and the electricity generator 24. Since the steering actuators 60, 62 for steering the left and right caster wheels 44, 46 (which are the front wheels) are also omitted, the caster wheels 44, 46 can be freely steered over a range larger than 360 degrees around the vertical axis. The left and right main drive wheels 40, 42 (FIG. 51) (which are the rear wheels) are driven by the left and right drive motors 400, 402 (FIG. 49), which are the electric drive motors corresponding to the wheel axle electric rotary machines. As the lawnmower blade (which is the lawnmower rotary tool), there are three lawnmower blades provided in the mower deck 20 in a manner rotatable around an axis along the vertical direction. The lawnmower blades are each driven by corresponding deck motors 404, 406, 408 (FIG. 49), respectively, which are the mower-related electric motors. Further, the motor-driven lawnmower vehicle 350 includes a control system 410 (FIG. 49) mounted thereon. Other basic structures are the same as those in the first embodiment. In the following, descriptions are provided while referring to elements that are identical or corresponding to those shown in FIGS. 1 and 2 using the same reference numerals.

While the configuration of FIGS. 1 and 2 includes a grass storage tank 16 disposed on the upper side of the main frame 12 and the mower duct 18 connecting between the mower deck 20 and the grass storage tank 16, the grass storage tank 16 and the mower duct 18 may be omitted. In that case, grass mowed by the lawnmower blade may be discharged to the left or right side of the vehicle via an opening provided on one of the left and right sides of the mower deck 20. The motor-driven lawnmower vehicle 350 is not limited to a structure in which the left and right rear wheels serve as the main drive wheels driven by the electric drive motors and the left and right front wheels are the caster wheels serving as the steering control wheels, and may alternatively have a structure provided with only a single steering control wheel, or a structure in which the left and right front wheels serve as the main drive wheels driven by the electric drive motors and the left and right rear wheels are the caster wheels serving as the steering control wheels. While FIG. 49 shows an example in which a two lever-type operator 70 having left and right levers (FIGS. 1 and 2) is employed as the structure having the functions of both a turn instruction provider and an acceleration instruction provider, it is alternatively possible to use a steering operator 72 (FIG. 19) (which is a steering handle) as the turn instruction provider, and to use an acceleration pedal as the acceleration instruction provider which is a operator. While a case in which three deck motors 404, 406, 408 are provided on the motor-driven lawnmower vehicle 350 is described below, the motor-driven lawnmower vehicle may be provided with one, two, four, or more deck motors. Further, as the lawnmower rotary tool, it is alternatively possible to use lawnmower reels instead of the lawnmower blades.

The motor-driven lawnmower vehicle 350 as described above is an engineless type having no engine mounted thereon. The motor-driven lawnmower vehicle 350 has a charging port 414 (FIG. 53) for connecting between an external AC power supply 411 and a battery 412 which is a power supply unit, such that the battery 412 can be charged by being supplied with charge power from the external AC power supply 411 via a charger 416 (FIG. 53). Details of this arrangement are given later.

As the drive motors 400, 402 (FIG. 49), it is possible to employ devices that function as motors when supplied with electric power and that function as electricity generators for recovering regenerated energy when the wheels are subjected to braking. In that case, electric power recovered from the drive motors 400, 402 during braking can be supplied to the battery 412 so as to charge the battery 412. Alternatively, devices simply having the function of motors may be used as the drive motors 400, 402.

More specifically, in the motor-driven lawnmower vehicle 350, the left and right wheels 40, 42 are rotatably supported at the rear side of the main frame 12, while the left and right caster wheels 44, 46 are rotatably supported at the front side of the main frame 12. The mower deck 20 is supported at the lower side of the main frame 12 and, speaking in terms of the longitudinal direction, between the wheels 40, 42 and the caster wheels 44, 46. The drive motors 402, 404, which are the left and right electric drive motors, are supported at the rear side of the main frame 12. The wheels 40, 42 are operatively coupled to the respective drive motors 400, 402 such that each of the drive motors 400, 402 drives a wheel 40 or 42 located on the corresponding side. For example, each drive motor 400, 402 may be configured as an in-wheel motor that is at least partly inserted into the inner side of the corresponding wheel 40, 42. Further, it is also possible to provide a deceleration mechanism between the rotational axis of the drive motors 400, 402 and the wheel axle of the wheels 40, 42.

The three deck motors 404, 406, 408, which are the mower-related electric motors, are supported on the main frame 12 directly or via a separate member such as the mower deck 20. Each of the deck motors 404, 406, 408 drives a corresponding blade to rotate around a vertical axis.

As described above, the motor-driven lawnmower vehicle 350 includes the motors 400, 402, 404, 406, 408 which are a plurality of electric motors. Among these motors 400, 402, 404, 406, 408, at least one motor corresponds to the drive motors 400, 402 connected to the wheels 40, 42 so as to be capable of transmitting motive power, and among others, at least one motor corresponds to the deck motors 404, 406, 408 connected to the blades serving as the lawnmower rotary tool so as to be capable of transmitting motive power.

A control system 410 for the motor-driven lawnmower vehicle as described above comprises, as shown in FIG. 49, the left and right drive motors 400, 402, the three deck motors 404, 406, 408, a plurality of sensors 304, 418, 420, a plurality of controllers including an ECU 424 and control units 426, 428, 430, 432, 434, the battery 412, and an indicator 413. The battery 412 supplies electricity to the plurality of drive motors 400, 402 and the deck motors 404, 406, 408.

As shown in FIG. 51, a plurality of batteries 412 are mounted on the upper side of a plate part that is fixed to or integrally formed with a rear part of the main frame 12. In other drawings such as FIGS. 49 and 50, a single battery 412 represents the plurality of batteries 412. Referring again to FIG. 49, a positive terminal line and a negative terminal line connected to the positive and negative terminal sides of the battery 412, respectively, are connected via corresponding relays 436 to the positive and negative terminal sides of inverters (not shown), which are drivers for the respective right and left drive wheels. The right and left inverters are provided as parts of a right drive motor control unit 428 and a left drive motor control unit 426 which are connected with the battery 412. In other words, each of the drive motor control units 426, 428 includes an inverter and an inverter control circuit (not shown) having a CPU for controlling the inverter. Each of the inverters is connected to its corresponding drive motor 400 or 402 and drives the drive motor 400 or 402. For example, each drive motor 400, 402 may be a three-phase AC motor having U-phase, V-phase, and W-phase, and may include a stator and a rotor. Further, for example, each drive motor 400, 402 may be a magnet-type synchronization motor in which a rotor is provided with a plurality of permanent magnets. Alternatively, each drive motor 400, 402 may be an induction motor in which a rotor is provided with a plurality of coils.

Each inverter includes three phases of arms each including two switching elements such as transistor, or IGBT connected in series. Further, each inverter control circuit controls switching of each switching element in response to input of a rotational speed command signal, which is a command signal designating a number of motor rotations per unit time, supplied from the ECU (electronic control unit) 424 serving as the main controller. Each inverter control circuit is thereby able to drive a corresponding drive motor 400 or 402 at a rotational speed corresponding to the rotational speed command signal. In other words, the ECU 424 transmits control signals to the drive motor control units 426, 428. The ECU 424 has control circuit including a CPU and a storage unit such as a memory.

FIG. 52 is a cross-sectional view taken along line C-C in FIG. 51. As shown in FIGS. 51 and 52, the ECU 424 is disposed on the upper side of a plate part 438 fixed to or integrally formed with the main frame 12, and is fixed to a coupled plate structure 440 having upper and lower plates, which is attached to the upper side of a portion located toward the front (lower side in FIG. 51) of the battery 412. The coupled plate structure 440 having upper and lower plates is formed by coupling horizontally parallel upper plate 442 and lower plate 444 using a plurality of columns 446. The ECU 424 is mounted on the upper plate 442, while the left and right drive motor control units 426, 428 are mounted on the lower plate 444. By integrally mounting the ECU 424 and the drive motor control units 426, 428 in this manner, an integrated control unit 448 (FIG. 50) is formed. It is possible to arrange, in the integrated control unit 448, various relays and other electrical components such as fuses. Further, in the example shown in FIG. 52, deck motor control units 430, 432, 434, which are described later, are fixed on the lower side of the plate part 438. The integrated control unit 448 may be arranged on the lower side of the seat 14 (FIG. 1) provided in the vehicle. A cover (not shown) may be provided on the upper side of the battery 412 by being attached to the main frame 12 so as to cover over the battery 412.

As shown in FIG. 49, the control system 410 includes left and right lever sensors 418, 420 for detecting an operation amount and an operation direction of the two lever-type operator 70 having left and right levers (FIG. 1). Detection signals of the left and right lever sensors 418, 420 are input into the ECU 424. In FIG. 49, each lever sensor 418, 420 includes a main sensor and a sub sensor. In a corresponding lever sensor 418, 420, when a difference between the main sensor and the sub sensor exceeds a preset threshold value, the ECU 424 determines that an abnormality has occurred in the sensor value, and may perform control to decelerate or stop the vehicle. While the indicator 413 has the same functions as the operation/display section 310 provided in the embodiment shown in FIG. 32, the indicator 413 is additionally provided with the function to indicate that the battery 412 is being charged by the external AC power supply 411, as shown in FIG. 53 described later. When a steering operator 72 (refer to FIG. 19) is used as the turn instruction provider, a detection signal from a steer sensor for detecting an operation amount and an operation direction of the steering operator 72 is input into the ECU 424. Further, when an acceleration pedal (not shown) is used as the acceleration instruction provider, a detection signal from an acceleration sensor for detecting an operation amount of the acceleration pedal is input into the ECU 424.

As shown in FIG. 49, the ECU 424 includes a command speed calculate section 450 (refer to FIG. 59) that calculates a command rotational speed for the left and right drive motors 400, 402 for the purpose of causing the vehicle to travel in a corresponding direction and at a corresponding speed in accordance with the detection signals from the left and right lever sensors 418, 420 (or the steer sensor and the acceleration sensor). The ECU 424 transmits a rotational speed command for each drive motor 400, 402 to the corresponding drive motor control unit 426, 428. Each drive motor control unit 426, 428 controls operation of the corresponding drive motor 400, 402 via the corresponding inverter. In this manner, the ECU 424 controls the left and right drive motors 400, 402 independently of each other via the respective drive motor control units 426, 428. The ECU 424 may alternatively calculate torque commands for the left and right drive motors 400, 402 in a torque command calculate section for the purpose of causing the vehicle to travel in a corresponding direction and at a corresponding speed in accordance with the detection signals from the left and right lever sensors 418, 420 (or the steer sensor and the acceleration sensor). In that case, the ECU 424 transmits to each drive motor control unit 426, 428 a torque command for the corresponding drive motor 400, 402, so as to control operation of each drive motor 400, 402. The term “rotational speed” as used herein includes both the general meaning of rotational speed and the meaning of “number of revolutions per unit time” (this applies hereinafter). As described above, the drive motor control units 426, 428 each include an inverter, and control operation of the drive motors 400, 402 in response to detection signals from the left and right lever sensors 418, 420 (or the steer sensor and the acceleration sensor) for detecting an operation amount and an operation direction of at least one operator such as the two lever-type operator 70 having left and right levers. Further, the ECU 424 is connected to the drive motor control units 426, 428, and transmits control signals to the drive motor control units 426, 428 in response to signals from the left and right lever sensors 418, 420 (or the steer sensor and the acceleration sensor).

The battery 412 is connected to the ECU 424 via a DC/DC converter 452 and a self holding relay 454 described later. Voltage of the battery 412 is stepped down by the DC/DC converter 452 and supplied to the ECU 424. For example, when the battery 412 is 48V, the voltage is stepped down by the DC/DC converter 452 to 12V and supplied to the ECU 424. The ECU 424 is thereby activated or turned on.

The control system 410 is provided with the seat switch 302 described in FIG. 32, and a signal from this seat switch 302 is input into the ECU 424. The control system 410 is further provided with the slope sensor 304 described in FIG. 32, and a signal from this slope sensor 304 is also input into the ECU 424. The control system 410 is further provided with a charge recognition unit 456 described later, and a signal from this charge recognition unit 456 is also input into the ECU 424. Moreover, a key switch 458, which is the main switch serving as a starting switch, is provided in the vicinity of the seat 70 (FIG. 1). The key switch 458 is turned on (or off) when a user inserts and turns a key, and transmits a signal indicating the fact of being turn on (or off) to the ECU 424.

In the vicinity of the seat 70 (FIG. 1), there is provided a deck switch 460 that has the same function as the mower starting switch 262 described in FIG. 32. When the deck switch 460 is turned on by a user, the deck switch 460 transmits a signal indicating the ON-state of the deck switch 460 to the ECU 424. At that point, the ECU 424 transmits control signals for causing the three deck motors 404, 406, 408 to rotate at a certain preset constant rotational speed, to the corresponding deck motor control units 430, 432, 434. The ECU 424 thereby controls each deck motor 404, 406, 408 via the corresponding deck motor control unit 430, 432, 434.

The positive terminal line and the negative terminal line connected to the positive and negative terminal sides of the battery 412, respectively, are connected via corresponding relays 462 to the positive and negative terminal sides of three deck inverters (not shown). The three deck inverters are mower-related drivers serving as deck drivers that correspond to the three deck motors 404, 406, 408, respectively. The deck inverters are provided as parts of the deck motor control units 430, 432, 434 which are connected with the battery 412. In other words, each of the deck motor control units 430, 432, 434 includes a deck inverter and a deck inverter control circuit (not shown) having a CPU for controlling the deck inverter. Each of the deck inverters is connected to its corresponding deck motor 404, 406, 408 and drives the deck motor 404, 406, 408. For example, each deck motor 404, 406, 408 may be a three-phase AC motor, similarly to each drive motor 400, 402. Each deck motor 404, 406, 408 may alternatively be a DC motor.

Each deck inverter may be configured similarly to the inverters included in the above-described drive motor control units 426, 428. Each deck inverter control circuit controls switching of each switching element in response to input of a preset rotational speed command signal for the corresponding deck motor 404, 406, 408 supplied from the ECU 424. Each deck inverter control circuit is thereby able to drive the corresponding deck motor 404, 406, 408 at a set rotational speed. The rotational speed of the deck motors 404, 406, 408 may be varied in a plurality of levels in accordance with the vehicle travel speed or in response to operation of a separate switch. In this manner, the deck motor control units 430, 432, 434 control the respective deck motor 404, 406, 408 so as to activate or stop the deck motor 404, 406, 408.

In order to subject the wheels 40, 42 (FIG. 51) to braking, the control system 410 includes left and right electromagnetic brakes 464, 466 corresponding to the respective wheels 40, 42. The electromagnetic brakes 464, 466 are supported on the main frame 12 (FIG. 51). When supplied with electric power from the battery 412, each electromagnetic brake 464, 466 performs a brake release operation with respect to the corresponding wheel 40, 42 (FIG. 51), and when the supply of electric power from the battery 412 is shut off, each electromagnetic brake 464, 466 performs a braking operation with respect to the corresponding wheel 40, 42. The left and right electromagnetic brakes 464, 466 are connected to the battery 412 via a brake relay 468 which is a common brake release means. The brake relay 468 is connected in common to the left and right electromagnetic brakes 464, 466, and controlled to the ON state and the OFF state by a control signal output from the ECU 424. Specifically, when a brake instruction signal is input into the ECU 424 from a brake sensor or the like in cases such as when the key switch 458 is turned off by user operation or when a brake pedal (not shown) is depressed or otherwise operated to the ON state, the control signal output from the ECU 424 to the brake relay 468 becomes zero. At that point, the brake relay 468 is turned off, such that electricity flow from the battery 412 to the left and right electromagnetic brakes 464, 466 is shut off, resulting in braking the wheels 40, 42.

For example, each of the left and right electromagnetic brakes 464, 466 includes a friction plate that is supported on the wheel axle of the left and right wheels 40, 42 directly or via a separate member so as to be rotated in synchronization with the wheel axle. Each electromagnetic brake 464, 466 further includes steel plates disposed on the respective sides of the friction plate, and also coil. The steel plates are supported in a brake case in a manner displaceable in the direction of the wheel axle. The coil are disposed facing one of the pair of steel plates, and can attract the facing plate when electricity is made to flow through the coils. Further, in order that the friction plate can be sandwiched and pressed by the pair of steel plates while no electricity is made to flow through the coils, a spring is provided in the brake case.

The two lever-type operator 70 (FIG. 1) having left and right levers is configured such that while the two levers are placed in the upright position for attaining the stop state in which the vehicle speed is zero, the levers can be displaced to be pivoted outward along the vehicle width direction. When the levers are in this outwardly pivoted state, the neutral switch 470, which is configured as the left and right lever switches, is turned on. A signal indicating the ON state of the neutral switch 470 is input into the ECU 424, and at that point, the ECU 424 turns off the brake relay 468 so as to turn on the left and right electromagnetic brakes 464, 466, thereby maintaining the braked state of the vehicle.

As shown in FIG. 49, the indicator 413, the deck motor control units 430, 432, 434, and the drive motor control units 426, 428 are connected to the ECU 424 via CAN communication lines for transmitting CAN signals. Further, the ECU 424 is connected to the relays 436, 462, 468 by separate cables for transmitting control signals from the ECU 424 to the relays.

FIG. 53 is diagram showing a configuration for charge control when charging the batteries from an external AC power supply via a charger in the present embodiment. In FIG. 53, for simplification of explanation, the drive motors 400, 402 and the deck motors 404, 406, 408 are collectively represented by a motor 474, and the drive motor control units 426, 428 and the deck motor control units 430, 432, 434 are collectively represented by a motor controller 476.

A charging port 414 provided in the vehicle includes a first port 478 and a second port 480. The first port 478 is connected to the battery 412. A first connector 484 of a charging cable 482 connected to the external AC power supply 411 via a connector is connectable to the first port 478. When the first connector 484 is connected to the first port 478, a second connector 486 of the charging cable 482 is inevitably connected to the second port 480. For example, the first connector 484 and the second connector 486 may be provided integrally at an end portion of one charging cable 482. The second port 480 is connected to the charger recognition unit 456 (FIG. 49). When the charging cable 482 is connected to the second port 480, the charger recognition unit 456 transmits a charger recognition signal, which is a charger connector signal, to the ECU 424. Upon receipt of the charger recognition signal, the ECU 424 controls the motor controller 476 so as to prohibit all operation of the motor 474 (the drive motors 400, 402 and the deck motors 404, 406, 408), thereby prohibiting drive of the vehicle and the deck motors 404, 406, 408. Therefore, even if a user operates the two lever-type operator 70 (FIG. 1) or the deck switch 460 (FIG. 49) by mistake while in a state in which the ECU 424 is turned on and the battery 412 is being charged from the external AC power supply 411, the vehicle and the deck motors 404, 406, 408 would not be driven. Further, while in this state, the ECU 424 may provide a display on the indicator 413 showing that the system is in a charging state, by displaying words such as “CHARGING” or “KEY OFF”, for example, in order to give a caution to the user. The ECU 424 may also give a caution to the user by an alarm sound of a buzzer or the like.

FIG. 54 is a diagram showing a power supply circuit including a structure in which a battery and the ECU are connected via a self holding relay in the present embodiment. As shown in FIG. 54, a battery 412 is connected to the ECU 424 via a self holding relay 454 and a DC/DC converter 452. A fuse F is connected between a positive terminal side of the battery 412 and the self holding relay 454. One end of the key switch 458 is connected between the fuse F and the self holding relay 454, and the other end of the key switch 458 is connected to a control input terminal TI of the ECU 424 and a control signal input section of a relay 488. Further, the self holding relay 454 is connected to a control output terminal TO of the ECU 424, so that a control signal can be output from the ECU 424 to the self holding relay 454. The key switch 458 and the relay 488 are connected between the DC/DC converter 452 and the ECU 424 in parallel with the self holding relay 454.

Specifically, the relay 488 connected to the key switch 458 is connected between the battery 412 and the ECU 424 in parallel with the self holding relay 454. A signal indicating the ON or OFF state of the key switch 458 is input into the ECU 424. The self holding relay 454 is switched between the ON and OFF states by the control signal from the ECU 424. When the key switch 458 is switched from the OFF state to the ON state, the ECU 424 switches the self holding relay 454 from the OFF state to the ON state. On the other hand, when the key switch 458 is switched from the ON state to the OFF state, only if both of the drive motors 400, 402 and the deck motors 404, 406, 408 are stopped, the ECU 424 switches the self holding relay 454 from the ON state to the OFF state so as to shut off the supply of electric power from the battery 412 to the ECU 424.

FIG. 55 is a flowchart for explaining a method for turning the ECU on or off in the circuit of FIG. 54. In the following explanation, elements identical or corresponding to those shown in FIGS. 49-54 are referred to using the same reference numerals (Additionally, FIGS. 57, 59, 61, 64, 66, 68, and 70, which are described later, may also be used in the explanation). If, in step S10 (hereinafter, “step S” is simply denoted as “S”), the ECU 424 determines that the key switch 458 is turned off, and then in S12, the ECU 424 determines that the key switch 458 is switched from the OFF state to the ON state, the ECU 424 switches the self holding relay 454 from the OFF state to the ON state in S16. Further, because a voltage signal is input from the key switch 458 to the control signal input section of the relay 488, the relay 488 is turned on. As a result, in S18, electric power is supplied from the battery 412 via the relay 488 to the ECU 424, thereby turning on the ECU 424. Further, the ECU 424 is also connected to the battery 412 via the self holding relay 454, so as to be supplied with electric power.

When, in step S10, the ECU 424 determines that the key switch 458 is turned on, and then in S14 the ECU 424 determines that the key switch 458 is switched from the ON state to the OFF state, the relay 488 is in the OFF state, but the battery 412 and the ECU 424 remain connected to each other via the self holding relay 454. In S20, the ECU 424 determines whether or not all of the drive motors 400, 402 and the deckmotors 404, 406, 408 have stopped rotating. When it is determined that all of the motors 400, 402, 404, 406, 408 have stopped rotating, in S22, the ECU 424 switches the self holding relay 454 from the ON state to the OFF state. As a result, in S24, supply of electric power to the ECU 424 is shut off, thereby turning off the ECU 424.

According to the above-described arrangement, the ECU 424 can be turned on immediately by turning on the key switch 458, and even in a case in which a user turns off the key switch 458 by mistake during travel of the vehicle, for example, the ECU 424 is not turned off immediately, so that the drive motors 400, 402 can continue to rotate and the vehicle can be caused to make a smooth transition to a stopped state.

FIG. 56 is a block diagram showing a configuration for connecting the ECU, the drive motor control units, and the drive motors in the present embodiment. FIG. 57 is a block diagram showing, in detail, the configuration of the ECU in FIG. 56. In FIG. 56, the plurality of sensors 418, 420, 304 are collectively represented by sensors 490. In FIGS. 56 and 57, the left drive motor 400 is shown as “drive motor 1”, and the right drive motor 402 is shown as “drive motor 2”. Furthermore, the drive motor control unit 426 for the left drive motor 400 is shown as “drive motor 1 control unit”, and the drive motor control unit 428 for the right drive motor 402 is shown as “drive motor 2 control unit” (the same also applies to some of the other drawings such as FIG. 59 described later).

As shown in FIG. 56, the detection signals from the sensors 490 and the signals indicating the ON/OFF state of the deck switch 460 and the key switch 458 are input into the ECU 424. Further, as shown in FIG. 57, the drive motors 400, 402 are provided with temperature sensors 492 for detecting temperatures of the drive motors 400, 402 (motor temperatures). Detection signals from the temperature sensors 492 are input to the corresponding drive motor control units 426, 428. When the temperature of a drive motor 400, 402 remains higher than a preset threshold temperature TA continuously over more than a preset predetermined period of time, the corresponding drive motor control unit 426, 428 transmits a signal indicating that state to the ECU 424 via the CAN communication line.

When a “specified condition” preset concerning the drive motors 400, 402 is satisfied, the ECU 424 controls the deck motors 404, 406, 408 (which are motors different from the drive motors 400, 402) so as to decelerate and eventually stop the deck motors 404, 406, 408. Specifically, the ECU 424 includes a drive motor load monitor section 494 for monitoring the load status of the drive motors 400, 402, as well as a stop control section 496. In a case in which a detected motor temperature regarding at least one drive motor among the left and right drive motors 400, 402 remains higher than the preset threshold temperature TA continuously over more than a predetermined period of time, the drive motor load monitor section 494 determines that the at least one of the drive motors 400, 402 is under excessive load continuously over more than a predetermined period of time, and in other cases, the drive motor load monitor section 494 determines that there is no excessive load. Further, when it is determined that at least one drive motor 400 or 402 is under excessive load continuously over more than the predetermined period of time, the stop control section 496 controls the deck motors 404, 406, 408 by transmitting control signals to the deck motor control units 430, 432, 434, so as to stop all of the deck motors 404, 406, 408. In other words, when at least one drive motor 400 or 402 is under excessive load continuously over more than the preset predetermined period of time, the ECU 424 recognizes that the above-noted “specified condition” is satisfied, and controls the deck motors 404, 406, 408 so as to decelerate and eventually stop the deck motors 404, 406, 408.

Regarding each drive motor control unit 426, 428, when the detected temperature of the corresponding temperature sensor 492 reaches an upper limit temperature TB which is higher than the threshold temperature TA, the drive motor control unit 426, 428 stops operation of the corresponding drive motor 400, 402. This is performed for the purpose of protecting the components of the drive motors 400, 402 from high temperatures. In the example of FIG. 57, temperature sensors 498 for detecting motor temperature are also provided in the deck motors 404, 406, 408, and detection signals from the temperature sensors 498 are configured to be transmitted to the deck motor control units 430, 432, 434. Regarding each deck motor control unit 430, 432, 434, when the detected temperature of the corresponding temperature sensor 498 reaches an upper limit temperature for stopping operation, the deck motor control units 430, 432, 434 stops operation of the corresponding deck motor 404, 406, 408. The temperature sensors 492, 498 as described above can be provided in the motors 400, 402, 404, 406, 408 similarly in other examples described further below. In the example of FIG. 57, it is also possible to provide a rotational speed sensor for detecting rotational speed or a rotational angle sensor for detecting rotational angle on each of the drive motors 400, 402 and deck motors 404, 406, 408, and to input detection signals from the rotational speed sensor or the rotational angle sensor to the corresponding motor control unit (drive motor control unit 426, 428 or deck motor control unit 430, 432, 434). When a rotational angle sensor is provided, the corresponding motor control unit may be provided with a calculate section for calculating the rotational speed of the drive motor 400, 402 or the deck motor 404, 406, 408 based on the detected rotational angle value. Furthermore, it is also possible to provide a current sensor for detecting some or all of the phases of the electric current flowing between each of the drive motors 400, 402 or deck motors 404, 406, 408 and the corresponding inverters, and to input detection signals from the current sensor to the corresponding motor control unit. The rotational speed sensor or the rotational angle sensor as described above can be provided in the motors 400, 402, 404, 406, 408 similarly in other examples described further below. While the functions of the ECU 424 can be realized using software through execution of stored programs or the like, some or all of the functions may alternatively be realized using hardware.

FIG. 58 is a flowchart showing a method for controlling operation of the deck motors in the configuration of FIG. 57. In S30 of FIG. 58, the ECU 424 determines whether or not the drive motors 400, 402 and the deck motors 404, 406, 408 are being driven. When the motors 400, 402, 404, 406, 408 are being driven, in S31, it is determined whether or not at least one of the drive motors 400, 402 has been at a temperature higher than the threshold temperature TA continuously over more than a predetermined period of time. If the determination result in S31 is “YES”, then in S32, it is determined that the drive motors 400, 402 are under excessive load continuously over more than a predetermined period of time. In S34, the ECU 424 stops all of the deck motors 404, 406, 408 via the deck motor control units 430, 432, 434, and controls to invalidate the function of the deck switch 460. In this case, even if the deck switch 460 is operated by a user, control is performed to ignore that operation. In S35, if the key switch 458 is switched from the OFF state to the ON state, then in S36 the ECU 424 restores to normal control so that normal vehicle operation can be started again. According to this normal control, the invalidation of the deck switch 460 is terminated. Meanwhile, if the determination result in S31 is “NO”, i.e., if all of the drive motors 400, 402 have not been at a temperature higher than the threshold temperature TA continuously over more than a predetermined period of time, then in S33 normal control is maintained.

FIG. 59 is a block diagram showing a configuration for connecting the ECU, drive motor control units, and drive motors in a variant of the present embodiment. In the example of FIG. 59, the ECU 424 includes, as in the example of FIG. 57, the command speed calculate section 450 that calculates a command rotational speed for the left and right drive motors 400, 402 in response to detection signals from the left and right lever sensors 418, 420 (FIG. 49) (or the steer sensor and the acceleration sensor). The ECU 424 further includes the drive motor load monitor section 494 and the stop control section 496. The drive motors 400, 402 are each provided with rotational speed sensors 500, which serve as drive motor speed detectors for detecting rotational speed. Instead of the rotational speed sensors 500, it is alternatively possible to provide each drive motor 400, 402 with a rotational angle sensor for detecting rotational angle, and further provide the corresponding drive motor control unit 426, 428 with a calculate section for calculating the rotational speed of the corresponding drive motor 400, 402 based on a detected rotational angle value, so as to configure the drive motor speed detector using the calculate section and the rotational angle sensor. The drive motor control units 426, 428 each transmit detected rotational speeds of the drive motors 400, 402 to the ECU 424. The ECU 424 includes a speed deviation calculate section 502 that calculates a speed deviation between a calculated command rotational speed value and a detected rotational speed value for each drive motor 400, 402. When the speed deviation remains larger than a preset threshold speed difference VdA continuously over a predetermined period of time, the drive motor load monitor section 494 determines that the corresponding drive motor 400, 402 is under excessive load continuously over a predetermined period of time. When it is determined that at least one of the drive motors 400, 402 is under excessive load continuously over the predetermined period of time, the stop control section 496 recognizes that the specified condition is satisfied, and stops all of the deck motors 404, 406, 408.

FIG. 60 is a flowchart showing a method for controlling operation of the deck motor in the configuration of FIG. 59. In S40 of FIG. 60, when the ECU 424 determines that the drive motors 400, 402 and the deck motors 404, 406, 408 are being driven, then in S41, the ECU 424 determines whether or not the above-described speed deviation of at least one of the drive motors 400, 402 has been larger than the threshold speed difference VdA continuously over more than a predetermined period of time. If the determination result in S41 is “YES”, then in S42, it is determined that the drive motors 400, 402 are under excessive load continuously over more than the predetermined period of time. In S44, the ECU 424 stops all of the deck motors 404, 406, 408 via the deck motor control units 430, 432, 434. Meanwhile, if the determination result in S41 is “NO”, i.e., if the speed deviations of all of the drive motors 400, 402 have not been larger than the threshold speed difference VdA continuously over more than a predetermined period of time, then in S43, normal control is maintained. The processing from S42 to S46 in FIG. 60 is the same as the processing from S32 to S36 in FIG. 58.

According to the present embodiment as shown in FIGS. 49-59, the drive motor control units 426, 428, which are part of a plurality of controllers, control the drive motors 400, 402, and the deck motor control units 430, 432, 434, which are other controllers, serve to activate or stop the deck motors 404, 406, 408. Further, the ECU 424, which is another controller, transmits control signals to the drive motor control units 426, 428 that control the drive motors 400, 402. Accordingly, using the ECU 424, integral control of the other controllers can be performed, such that enhancements can be made in control performance and maintenance servicing efficiency of the control system 410 for an engineless, motor-driven lawnmower vehicle, which can lead to minimization of oil and fuel consumption.

Further, when a specified condition preset concerning the drive motors 400, 402 (which are some of a plurality of motors) is satisfied, the ECU 424, which is one of the plurality of controllers, decelerates the deck motors 404, 406, 408 (which are other motors). Accordingly, in a lawnmower vehicle including drive motors 400, 402 and deck motors 404, 406, 408, certain performance of the lawnmower vehicle can be kept high by reducing load in accordance with an operation state of the drive motors 400, 402 (which are some of the motors). For example, in a case in which a lawnmower vehicle is performing a lawn mowing operation while climbing inclined ground, climbing capability may become unavailable when the drive motors 400, 402 remain continuously under excessive load. According to the present embodiment, because the ECU 424 stops all of the deck motors 404, 406, 408 when the drive motors 400, 402 are under excessive load continuously over more than a predetermined period of time, current consumption by the deck motors 404, 406, 408 is avoided, thereby enabling reduction in the load of the battery 412 and increase in the voltage for driving the drive motors 400, 402. With this arrangement, vehicle travel performance can be kept high. For example, climbing performance can be kept high.

In the above-described embodiment shown in FIGS. 49-59, it is possible to configure such that the ECU 424 determines, upon receiving an output signal from a slope sensor 304 (FIG. 49), whether or not the vehicle is located on a ramp which is an inclined surface. If it is determined that the vehicle is located on an inclined surface having a slope angle, relative to a horizontal surface, that is larger than a preset threshold value, the ECU 424 employs a filter for primary delay or the like when calculating the command rotational speed of the drive motors 400, 402, so that abrupt movements including acceleration, deceleration, and turns can be prevented.

Thirteenth Embodiment

FIG. 61 is a block diagram showing a configuration for connecting the ECU, the drive motor control units, and the drive motors in a thirteenth embodiment of the present invention. In the control system 410 of the present embodiment, the ECU 424 includes a mower-related load monitor section 504 and a deceleration control section 506, instead of the drive motor load monitor section 494 and the stop control section 496 in the embodiment of FIGS. 49-58. When the deck motors 404, 406, 408 (refer to FIG. 49) are under excessive load continuously over a preset predetermined period of time, the ECU 424 recognizes that a specified condition is satisfied, and decelerates the drive motors 400, 402, which are different motors from the deck motors 404, 406, 408. Specifically, the deck motors 404, 406, 408 are provided with temperature sensors 498 for detecting temperatures of the deck motors 404, 406, 408 (deck motor temperatures). Detection signals from the temperature sensors 498 are input to the corresponding deck motor control units 430, 432, 434 (refer to FIG. 49). When the temperature of a deck motor 404, 406, 408 remains higher than a preset threshold temperature TC continuously over more than a preset predetermined period of time, the corresponding deck motor control unit 430, 432, 434 transmits or communicates a signal indicating that state to the ECU 424 via the CAN communication line.

When a “specified condition” preset concerning the deck motors 404, 406, 408 is satisfied, the ECU 424 controls the drive motors 400, 402 (which are different motors from the deck motor 404, 406, 408) so as to decelerate the drive motors 400, 402. Specifically, in a case in which a detected deck motor temperature regarding at least one deck motor among the deck motors 404, 406, 408 remains higher than the preset threshold temperature TC continuously over more than a predetermined period of time, the mower-related load monitor section 504 included in the ECU 424 determines that the at least one of the deck motors 404, 406, 408 is under excessive load continuously over more than the predetermined period of time, and in other cases, the mower-related load monitor section 504 determines that there is no excessive load. Further, when it is determined that at least one deck motor 404, 406, 408 is under excessive load continuously over more than the predetermined period of time, the deceleration control section 506 controls the drive motors 400, 402 by transmitting control signals to the drive motor control units 426, 428, so as to decelerate all of the drive motors 400, 402. In other words, when at least one deck motor 404, 406, 408 is under excessive load continuously over more than the preset predetermined period of time, the ECU 424 recognizes that the above-noted “specified condition” is satisfied, and controls the drive motors 400, 402 so as to decelerate the drive motors 400, 402.

FIG. 62 is a flowchart showing a method for controlling operation of the drive motors in the configuration of FIG. 61. In S50 of FIG. 62, if the ECU 424 determines that the drive motors 400, 402 and the deck motors 404, 406, 408 are being driven, then in S51, the ECU 424 determines whether or not at least one of the deck motor 404, 406, 408 has been at a temperature higher than the threshold temperature TC continuously over more than a predetermined period of time. If the determination result in S51 is “YES”, then in S52, it is determined that the deck motors 404, 406, 408 are under excessive load continuously over more than the predetermined period of time. In S54, the deceleration control section 506 of the ECU 424 decelerates all of the drive motors 400, 402 via the drive motor control units 426, 428 to a speed of a preset predetermined ratio of the command rotational speed calculated in the ECU 424 (for example, 50% of the command rotational speed). As the deceleration control section 506, it is possible to adopt a configuration that controls the drive motors 400, 402 to decelerate to a speed below a preset threshold rotational speed which is lower than the upper limit rotational speed set normally for protection of the drive motors 400, 402. In S55, if the key switch 458 is switched from the OFF state to the ON state, then in S56, the ECU 424 restores to normal control so that normal vehicle operation can be started again. Meanwhile, if the determination result in S51 is “NO”, i.e., if all of the deck motors 404, 406, 408 have not been at a temperature higher than the threshold temperature TC continuously over more than a predetermined period of time, then in S53, normal control is maintained.

According to this arrangement, certain performance of a lawnmower vehicle can be kept high by reducing load in accordance with a motor operation state. For example, while a lawnmower vehicle is performing a lawn mowing operation while traveling, there may be cases in which the lawn becomes extremely heavy due to rain or the like, resulting in high load on the deck motors 404, 406, 408. In such a case, although it is rather difficult to neatly mow the lawn at a high vehicle speed, by decelerating the vehicle by decelerating the drive motors 400, 402, it becomes easier to mow the lawn neatly, such that the lawn mowing performance can be kept high. Other structures and achieved effects of this embodiment are the same as those of the embodiment described in FIGS. 49-58.

FIG. 63 is a flowchart showing a method for controlling operation of the drive motors in a variant of the configuration of FIG. 61. The corresponding control system 410 in FIG. 63 includes rotational speed sensors 508, which serve as a plurality of deck motor speed detectors for detecting rotational speed of the deck motors 404, 406, 408. Instead of the rotational speed sensors 508, the control system 410 may alternatively be provided with deck motor speed detectors configured with rotational angle sensors for detecting rotational angle of the deck motors 404, 406, 408, and a rotational speed calculate section included in the deck motor control units 430, 432, 434. The ECU 424 includes a command speed calculate section 510 (FIG. 61) that calculates a command speed for the drive motors 400, 402 in response to signals from the left and right lever sensors 418, 420 (FIG. 1). When the rotational speed of a deck motor 404, 406, 408 remains lower than a preset threshold speed VA continuously over a preset predetermined period of time, the corresponding deck motor control unit 430, 432, 434 transmits a signal indicating that state to the ECU 424 via the CAN communication line. The threshold speed VA is a speed lower than a command rotational speed set at normal times.

When the drive motors 400, 402 and the deck motors 404, 406, 408 are being driven, and when the rotational speed of the deck motors 404, 406, 408 remains lower than the threshold speed VA continuously over a predetermined period of time, the mower-related load monitor section 504 determines that the deck motors 404, 406, 408 are under excessive load continuously over a predetermined period of time. When it is determined that the deck motors 404, 406, 408 are under excessive load continuously over the predetermined period of time, the deceleration control section 506 decelerates all of the drive motors 400, 402 as described above. Specifically, in S60 of FIG. 63, if the ECU 424 determines that the drive motors 400, 402 and the deck motors 404, 406, 408 are being driven, then in S61, the ECU 424 determines whether or not at least one of the deck motor 404, 406, 408 has been at a speed lower than the preset threshold speed VA continuously over more than the predetermined period of time. If the determination result in S61 is “YES”, then in S62, it is determined that the deck motors 404, 406, 408 are under excessive load continuously over more than the predetermined period of time. In S64, the deceleration control section 506 of the ECU 424 decelerates all of the drive motors 400, 402 via the drive motor control units 426, 428. Meanwhile, if the determination result in S61 is “NO”, i.e., if all of the deck motors 404, 406, 408 have not been at a speed lower than the threshold speed VA continuously over more than a predetermined period of time, then in S63, normal control is maintained. The processing from S62 to S66 in FIG. 63 is the same as the processing from S52 to S56 in FIG. 62. Other structures and achieved effects are the same as those of the configuration described in FIGS. 61-62.

In the above embodiments shown in FIGS. 49-63, the drive motor load monitor section 494 or the mower-related load monitor section 504 may alternatively be provided in the drive motor control units 426, 428 or the deck motor control units 430, 432, 434, instead of in the ECU 424, and upon continuous occurrence of excessive load over more than a predetermined period of time, a signal indicating the occurrence may be transmitted to the ECU 424.

Fourteenth Embodiment

FIG. 64 is a block diagram showing a configuration for connecting the ECU, the drive motor control units, and the drive motors in a fourteenth embodiment of the present invention. According to the present embodiment, the ECU 424 includes a drive motor speed deviation monitor section 512 instead of the drive motor load monitor section 494 described in the embodiment of FIGS. 49-58. The control system 410 of the present embodiment is provided with rotational speed sensors 500, which serve as a plurality of drive motor speed detectors for detecting rotational speed of the drive motors 400, 402. Instead of the rotational speed sensors 500, it is alternatively possible to configure the drive motor speed detectors using rotational angle sensors for detecting rotational angle of the drive motor 400, 402, and calculate sections included in the drive motor control unit 426, 428. When a specified condition preset concerning the drive motors 400, 402 is satisfied, the ECU 424 causes the deck motors 404, 406, 408 (FIG. 49) (which are different motors from the drive motors 400, 402) to decelerate and eventually stop. Specifically, the ECU 424 includes a command speed calculate section 450 that calculates a command rotational speed for the drive motors 400, 402 in response to signals from the left and right lever sensors 418, 420 (FIG. 49), and further includes a stop control section 496. When a speed deviation between a detected rotational speed value and a command rotational speed value for at least one of the drive motors 400, 402 exceeds a preset threshold speed difference VdB, the stop control section 496 recognizes that an abnormality exists in the control including the detection of the rotational speed of the drive motors 400, 402 and that the above-noted “specified condition” is satisfied, and causes all of the deck motors 404, 406, 408 and all of the drive motors 400, 402 to decelerate and eventually stop.

FIG. 65 is a flowchart showing a method for controlling operation of a plurality of motors in the configuration of FIG. 64. In S70 of FIG. 65, the ECU 424 determines whether or not the drive motors 400, 402 are being driven. If the drive motors 400, 402 are being driven, then in S71, the ECU 424 determines whether or not the above-noted speed deviation of at least one of the drive motors 400, 402 has exceeded the threshold speed difference VdB continuously over more than a predetermined period of time. If the determination result in S71 is “YES”, then in S72, the ECU 424 decelerates all of the drive motors 400, 402 and the deck motors 404, 406, 408 via the control units 426, 428, 430, 432, 434. Further, the ECU 424 invalidates the deck switch 460. In S74, if the key switch 458 is switched from the OFF state to the ON state, then in S75, the ECU 424 restores to normal control so that normal vehicle operation can be started again. Meanwhile, if the determination result in S71 is “NO”, i.e., if the speed deviation of all of the drive motors 400, 402 is below the threshold speed difference VdB continuously over more than a predetermined period of time, then in S73, normal control is maintained.

According to the above arrangement, in a case in which an abnormality such as a line disconnection occurs in the control system 410 resulting in an increase in speed deviation between the command speed and the detected speed (for example, a situation in which the drive motors 400, 402 stop rotating even though speed commands for the drive motors 400, 402 are being calculated), all of the motors 400, 402, 404, 406, 408 are caused to stop, so that safety performance can be kept high. Here, in a situation in which, differing from the present embodiment, speed deviation between a command speed and a detected speed for the deck motors 404, 406, 408 exceeds a threshold speed difference and is increasing (for example, in a situation in which, even though drive command signals are being output to the deck motors 404, 406, 408, the deck motors 404, 406, 408 stop rotating due to an abnormality such as a line disconnection), the deck motors 404, 406, 408 are caused to stop, but normal operation of the drive motors 400, 402 is permitted. Since an abnormality in the control of the deck motors 404, 406, 408 often does not obstruct operation of the drive motors 400, 402, it is preferred to permit normal drive of the drive motors 400, 402 rather than stop the drive motors 400, 402, so that the vehicle is provided with the capability to move to an appropriate location such as a repair garage. Other structures and achieved effects are the same as those of the embodiment described in FIGS. 49-58.

Fifteenth Embodiment

FIG. 66 is a block diagram showing a configuration for connecting the ECU 424, a plurality of control units, and a plurality of motors in a fifteenth embodiment of the present invention. According to the present embodiment, the ECU 424 includes a battery charge amount monitor section 514, a deck stop control section 516, a drive deceleration control section 518, and a drive stop control section 520, instead of the drive motor load monitor section 494 and the stop control section 496 described in the embodiment of FIGS. 49-58. The battery charge amount monitor section 514 stores and thereby monitors the charge amount of the battery 412. For example, at least one of the drive motor control units 426, 428 or at least one of the deck motor control units 430, 432, 434 detects the remaining amount of charge in the battery 412 and transmits a signal indicating the remaining amount to the ECU 424 by CAN communication, and the battery charge amount monitor section 514 stores this remaining amount. The battery charge amount monitor section 514 can alternatively detect the remaining amount of charge in the battery 412 without using the control units 426, 428 or 430, 432, 434. When the remaining amount of charge in the battery 412 is below a preset threshold remaining amount, the deck stop control section 516 stops all of the deck motors 404, 406, 408. In that state, the ECU 424 may provide a display on the indicator 413 (FIG. 49) showing that there is an abnormality in the remaining amount in the battery 412 and that the deck motors 404, 406, 408 are stopped.

When the remaining amount of charge in the battery 412 remains below a preset threshold remaining amount continuously over more than a preset first predetermined time t1, the drive deceleration control section 518 decelerates each of the drive motors 400, 402 to a speed of a preset predetermined ratio (for example, 50%) of the command rotational speed for each drive motor 400, 402 calculated in the command speed calculate section 450 (refer to FIG. 59) of the ECU 424. Further, when the remaining amount of charge in the battery 412 remains below a preset threshold remaining amount continuously over more than a preset second predetermined time t2 that is longer than the first predetermined time t1, the drive stop control section 520 stops the drive motors 400, 402.

FIG. 67 is a flowchart showing a method for controlling operation of a plurality of motors in the configuration of FIG. 66. In S80 of FIG. 67, if the ECU 424 determines that the drive motors 400, 402 and the deck motors 404, 406, 408 are being driven, then in S82, the ECU 424 determines whether or not the remaining amount of charge in the battery 412 is below a threshold remaining amount. If the determination result in S82 is “YES”, then in S84, the ECU 424 stops all of the deck motors 404, 406, 408 via the deck motor control units 430, 432, 434, and proceeds to S86. At that time, the ECU 424 also invalidates the deck switch 460.

Meanwhile, if the determination result in S82 is “NO”, i.e., if the remaining amount of charge exceeds the threshold remaining amount, normal control is maintained. In S86, when the remaining amount of charge remains below the threshold remaining amount continuously over more than the first predetermined time t1, then in S88, the ECU 424 decelerates the drive motors 400, 402, and proceeds to S90. In S90, when the remaining amount of charge remains below a threshold remaining amount continuously over more than the second predetermined time t2, then in S92, the ECU 424 stops all of the drive motors 400, 402. Meanwhile, in S86, when the remaining amount of charge does not remain below the threshold remaining amount continuously over more than the first predetermined time t1, then in S94, normal drive of the drive motors 400, 402 is maintained. Further, in S90, when the remaining amount of charge does not remain below a threshold remaining amount continuously over more than the second predetermined time t2, then in S96, decelerated operation of the drive motors 400, 402 is maintained.

It is also possible to configure such that, during the processing from S84 to S96 of FIG. 67 or in the processing after S92 or S96 of FIG. 67, when the key switch 458 is switched from the OFF state to the ON state, the ECU 424 restores to normal control and terminates the invalidation of the deck switch 460 so that normal vehicle operation can be started again.

According to the above arrangement, even when the charge amount of the battery 412 decreases excessively, the drive motors 400, 402 are not stopped immediately. By stopping only the deck motors 404, 406, 408 to secure travel capability, travelable distance is extended. As a result, the vehicle can travel stably to a desired location such as a repair garage. Furthermore, even when a period with decreased amount of charge in the battery 412 continues for a long time, the drive motors 400, 402 are not stopped immediately. By only restricting the travel performance, travelable distance is extended. In addition, as it is possible to prevent rapid decrease in the charge amount of the battery 412, the battery 412 can be protected. In the configuration of FIG. 66, among the deck stop control section 516, the drive deceleration control section 518, and the drive stop control section 520, the ECU 424 may be configured including only the deck stop control section 516, or only the deck stop control section 516 and the drive deceleration control section 518. Other structures and achieved effects are the same as those of the embodiment described in FIGS. 49-58. In the above, a case is described in which the ECU 424 includes the battery charge amount monitor section 514, stops the deck motors 404, 406, 408 when the remaining amount of charge in the battery 412 is below a preset threshold remaining amount, decelerates the drive motors 400, 402 to a speed of a preset predetermined ratio of the command rotational speed when the remaining amount of charge in the battery 412 remains below a preset threshold remaining amount continuously over more than a preset first predetermined time t1, and stops the drive motors 400, 402 when the remaining amount of charge in the battery 412 remains below a preset threshold remaining amount continuously over more than a second predetermined time t2 that is longer than the first predetermined time t1. However, it is alternatively possible to use a detected voltage value of the battery 412, instead of the remaining charge amount, in controlling the deck motors and the drive motors. For example, it may be configured such that the ECU 424 includes a battery voltage monitor section for monitoring a voltage value of the battery 412, stops the deck motors 404, 406, 408 when the battery 412 voltage value is below a preset threshold voltage, decelerates the drive motors 400, 402 to a speed of a preset predetermined ratio of the command rotational speed when the battery 412 voltage value remains below a preset threshold voltage continuously over more than a preset first predetermined time t1, and stops the drive motors 400, 402 when the battery 412 voltage value remains below a preset threshold voltage continuously over more than a second predetermined time t2 that is longer than the first predetermined time t1.

Sixteenth Embodiment

FIG. 68 is a block diagram showing a configuration for connecting the ECU, the drive motor control units, and the drive motors in a sixteenth embodiment of the present invention. According to the present embodiment, the ECU 424 includes a drive deck speed monitor section 522 and a deck stop control section 516, instead of the drive motor load monitor section 494 and the stop control section 496 described in the embodiment of FIGS. 49-58. The control system 410 of the present embodiment includes, as in the configuration of FIG. 59, a plurality of rotational speed sensors 500 or drive motor speed detectors for detecting rotational speed of the drive motors 400, 402. Further, as in the configuration of FIG. 61, there are provided a plurality of rotational speed sensors 508 or deck motor speed detectors for detecting rotational speed of the deck motors 404, 406, 408. Detection values of the rotational speed sensors 500, 508 or motor speed detectors are transmitted to the ECU 424 via the corresponding motor control units 426, 428, 430, 432, 434.

While at least one of the deck motors 404, 406, 408 is being driven, the drive deck speed monitor section 522 determines whether or not at least one of the drive motors 400, 402 is in the stopped state continuously over a preset predetermined time tA. If the determination result is “YES”, it is determined that there is an abnormality related to operation of the drive motors 400, 402 and the deck motors 404, 406, 408. When there is an abnormality related to operation of the motors 400, 402, 404, 406, 408, the deck stop control section 516 stops all of the deck motors 404, 406, 408.

FIG. 69 is a flowchart showing a method for controlling operation of a plurality of motors in the configuration of FIG. 68. In S100 of FIG. 69, if the ECU 424 determines that the deck motors 404, 406, 408 are being driven, and in S102, if the ECU 424 determines that a stopped state of the drive motors 400, 402 is continuing over the predetermined time tA, then in S104, the ECU 424 stops all of the deck motors 404, 406, 408 and invalidates the deck switch 460. In S106, when the key switch 458 is switched from the OFF state to the ON state, the ECU 424 restores to normal control and terminates the invalidation of the deck switch 460.

According to the above arrangement, it is possible to avoid continuing to perform a lawn mowing operation for more than a predetermined period of time at the same location at which the vehicle has stopped travelling. It is also possible to minimize energy being consumed needlessly by the vehicle and to extend the time during which operation is possible. Further, durability of the deck motors 404, 406, 408 can be enhanced. Other structures and achieved effects are the same as those of the embodiment described in FIGS. 49-58.

Seventeenth Embodiment

FIG. 70 is a block diagram showing a configuration in which electromagnetic brakes and drive motors are controlled by the ECU in a seventeenth embodiment of the present invention. In FIG. 70, the left drive motor 400 is shown as “motor 1”, and the right drive motor 402 is shown as “motor 2”. As in the configuration of FIGS. 49-58, the control system 410 of the present embodiment includes left and right electromagnetic brakes 464, 466 for electrically braking the left and right wheels 40, 42 (refer to FIG. 51) corresponding to the drive motors 400, 402. The electromagnetic brakes 464, 466 are connected to the battery 412 via a brake relay 468. The ECU 424 transmits control signals to the brake relay 468 for controlling to the ON and OFF states. When the brake relay 468 is turned on by a control signal from the ECU 424, electric power from the battery 412 is supplied to the electromagnetic brakes 464, 466, thereby releasing the brakes on the left and right wheels 40, 42. For example, when the brake pedal is in the OFF state (or in the non-operated state), the ECU 424 does not receive any input of signal indicating the ON state of the brake from sensors 490, which may include the brake sensor, or from the neutral switch 470. Accordingly, the brake relay 468 is turned on, resulting in releasing the electromagnetic brakes 464, 466. The electromagnetic brakes 464, 466 are operatively coupled to the corresponding wheels 40, 42. While electricity flow through each electromagnetic brake 464, 466 results in releasing braking of the corresponding wheel 40, 42, termination of electricity flow through each electromagnetic brake 464, 466 results in maintaining braking of the corresponding wheel 40, 42.

The two lever-type operator 70 (FIG. 1) provided on the vehicle also functions as a brake maintaining instruction provider that instructs to maintain braking of the wheels 40, 42 by causing termination of electricity flow through the electromagnetic brakes 464, 466 in response to user operation. In other words, while the two lever-type operator 70 having left and right levers is configured to be pivotable in the forward and rearward directions, when each lever is placed in the upright position, the lever instructs the speed of the corresponding drive motor 400, 402 to be zero. Further, while in the upright position, the two levers 70 can be displaced to be pivoted outward and away from each other along the vehicle width direction. With this pivoting displacement, the neutral switch 470 is turned on, thereby providing the instruction to maintain braking of the wheels 40, 42. One end of the neutral switch 470 is connected to a position between the DC/DC converter 452 and the key switch 458, and the other end of the neutral switch 470 is connected to the ECU 424, such as a signal indicating the ON state of the neutral switch 470 is input into the ECU 424. While the key switch 458 is in the ON state, when an instruction to maintain braking of the wheels 40, 42 is provided by an operation of the two lever-type operator 70, the ECU 424 controls the drive motors 400, 402 via the drive motor control units 426, 428 so as to carry out “zero speed control” in which the rotational speed of the drive motors 400, 402 is caused to be constantly zero.

“Zero speed control” is a control in which the ECU 424 uses detection values of the drive motor speed detectors such as the rotational speed sensors to maintain the command rotational speed to 0 min⁻¹, and performs control to supply necessary current to the stator coils of the drive motors 400, 402 as required, so that the rotational speed of the drive motors 400, 402 is constantly maintained at zero. For example, the ECU 424 detects the rotational direction and the rotational speed of the drive motors 400, 402, and controls the drive motors 400, 402 by applying reverse torque so as to stop the drive motors 400, 402. Accordingly, when the zero speed control is carried out, it is possible to prevent a vehicle positioned on a slope from unintentionally moving down. Further, when the key switch is in the OFF state, the brake relay 468 is turned off, so that electricity flow from the battery 412 to the electromagnetic brakes 464, 466 is inevitably shut off, and braking of the wheels 40, 42 is maintained by means of the spring force of the electromagnetic brakes 464, 466. The vehicle may alternatively be provided with a side lever, which is a hand brake serving as a brake maintaining instruction provider that is pivotable in the upward and downward directions, and it is possible to configure such that the neutral switch 470 is turned on when the side lever is displaced in the upwardly pivoted state and the neutral switch 470 is turned off when the side lever is displaced in the downwardly pivoted state.

FIG. 71 is a flowchart showing a method for controlling operation of the drive motors according to the neutral switch in the configuration of FIG. 70. In 5110 of FIG. 71, if the key switch 458 is turned on, and in S112, if the neutral switch 470 is turned on, then in S114, the ECU 424 carries out zero speed control of the drive motors 400, 420. Further, in S118, if the ECU 424 determines that the neutral switch 470 is turned off, then in S120, the ECU 424 terminates the zero speed control and restores to normal control. If the neutral switch 470 is in the OFF state in S112, normal control is maintained in S116.

According to the above arrangement, in a case of abnormality in which, while the key switch 458 is turned on and the neutral switch is in the ON state, an abnormality is generated in a component related to the electromagnetic brakes 464, 466 such as the brake relay 468 so that braking of the vehicle cannot be maintained by the electromagnetic brakes 464, 466, the wheels can be maintained in a substantially stopped state by means of the zero speed control. Accordingly, when the neutral switch 470 is turned on while the vehicle is parked on a slope, even if there is an abnormality in a component related to the electromagnetic brakes 464, 466, it is possible to prevent the vehicle from unintentionally moving down the slope, making it possible to avoid inconveniences to the user. Other structures and achieved effects are the same as those of the embodiment described in FIGS. 49-58.

In the above-described embodiments shown in FIGS. 49-71, the arrangements and configurations of the control units can be modified in various ways as shown in FIGS. 72-74. For example, FIG. 72 is a diagram corresponding to FIG. 50, showing a configuration in which the drive motor control units 426, 428 are provided independently from a control unit 524 including the ECU 424. In the example of FIG. 72, the drive motor control units 426, 428 are separated from the integrated control unit and arranged on a part fixed to the main frame 12 (refer to FIG. 51). In the example of FIG. 73, the ECU 424, the drive motor control units 426, 428, and the deck motor control units 430, 432, 434 are integrated into the integrated control unit 448. In the example of FIG. 74, a plurality of deck motor control units 430, 432, 434 are integrally combined as an integrated deck control unit 526. In the example of FIG. 74, a contactor 528 provided in the integrated deck control unit 526 is connected to the ECU 424 in the integrated control unit 448 via a CAN communication line 472. The ECU 424 controls the deck motors 404, 406, 408 via the deck motor control units 430, 432, 434 by causing ON and OFF operations of the contractor 528.

Number	Date	Country	Kind
JP2007-006219	Jan 2007	JP	national
JP2007-006220	Jan 2007	JP	national
JP2007-006221	Jan 2007	JP	national

	Number	Date	Country
Parent	12014579	Jan 2008	US
Child	13414984		US

CONTROL SYSYTEM FOR MOTOR-DRIVEN LAWNMOWER VEHICLE

Information

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Date Published

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CPC

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Abstract

Description

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Priority Claims (3)

PRIORITY INFORMATION

Continuation in Parts (1)