Embodiments of the present invention are directed to an electrostatically controlled microelectromechanical (MEM) structure. More specifically, the exemplary embodiments are directed to the control of the signal that actuates a component of the MEM structure by detecting a condition of the MEM structure as it operates.
MEM structures can come in various configurations that are suitable for use as switching devices or circuit components, such as a capacitive device.
Actuation of the MEM switch or operation as a MEM circuit component may be influenced by a control signal applied to a terminal and a beam terminal of the MEM device. The applied control signal, e.g., a “set” voltage, generates an electric field that produces an electrostatic force that causes the beam to move toward the terminal. This is similar to the concept of electrostatic force between two parallel plates. When the set voltage is applied to the terminal, the electrostatic force acting on the beam increases as the beam moves through the electric field, and closer to the terminal.
F=Q
2÷(2×ε×A), (Eq. 1)
where Q is charge, ε is permittivity and A is the area of the plates. This electrostatic force F opposes the mechanical force of a spring S, which is trying to pull the plates apart. When the voltage V between the plates increases (V rises), the charge Q on the plates (10, 12) increases. The increase in charge Q (− and +) causes an increase of the electrostatic force F. The increased force F causes the plates (10, 12) to move closer together closing the gap, and, as a result, the capacitance C increases. If the capacitance C increases, the charge Q must increase because of the relationship Q=C×V. If the charge Q increases, the force F increases causing the gap between the plates to continue to close, and further increasing the capacitance C. This is a positive feedback loop, and when the gap is closed by, for example, ⅓, this feedback loop can become uncontrollable, and the force F increases exponentially and the top plate can collapse onto the bottom plate due to the force F.
Capacitance is also determined by the distance or, the size of the gap, between the plates (10, 12). As shown in Eq. 2, as the distance between plates of a capacitor increases, the capacitance between those plates decreases. (Eq. 2)
A factor during this “pull-in” effect is that the charge Q was not controllable when driven by the set voltage V. When the plates begin to close together, charge Q rushes onto the plates increasing the electrostatic force F, which can increase the closing force in a MEMs device switch. If the charge Q can be controlled, the positive feedback loop can be broken.
Accordingly, there is a need for a variable voltage to maintain better control of the charge to minimize or eliminate the “pull-in” effects of the feedback loop, and to allow the beam of the MEM device to “land” more softly, or more accurately control the movement of the beam(s) when the MEM device is actuated.
Embodiments of the present invention provide a microelectromechanical (MEM) structure control system. The system may include a microelectromechanical structure and a control circuit. The micromechanical structure may include a moveable member coupled to an electrical terminal, a sensor that is responsive to a movement of the moveable member and outputs a sensor signal based on the movement of the moveable member, and an actuating electrode for receiving a control signal. The control circuit is responsive to the signals output by the sensor and outputs the control signal to the actuating electrode.
Embodiments of the present invention provide a method for controlling a MEM device by detecting a movement of a beam structure of a MEM device at a detector on the MEM device. Based on the detected movement of the beam structure, a signal is output. The output signal is used in sensor circuitry to generate a drive signal. The drive signal is applied to a gate electrode of the MEM device.
Another embodiment of the present invention provides a system for controlling a MEM device. The system comprises a sensor, a processor, a drive circuit and a controller. The sensor is connected to the MEM device and detects signals output from the MEM device. The signals output from the MEM device indicate a movement of the MEM device. The processor processes signals received by the sensing circuitry. The drive circuit receives signals from the processor, and converts the received signals to a drive signal that actuates the MEM device.
The controller controls the processor and indicates to the processor which signals are to be output to the drive circuit.
Similarly, the fully variable capacitor 300B illustrated in
In either the switch configuration or the capacitor configuration, processing of the signal output by the capacitive detector can be used to control the voltage applied to the gate.
Depending on the type of MEM switch or MEM capacitance device being driven, the displacement of the beam, i.e., the distance the beam moves from point A to point B, can be monitored, or the velocity of the beam, i.e., the speed at which the beam is moving, can be determined based on signals output from the capacitive detector. The displacement of the beam can be used to determine the drive signal for both the cantilever or fixed switches and both the analog, or fully variable capacitor, and two-state capacitor. The velocity of the beam can be used to determine the drive signal for both the cantilever and fixed switches and the two-state capacitor. Detecting the condition of the beam in the MEM device, and controlling the operation of the MEM switch or MEM capacitance device can be performed by circuit components configured as a system.
An exemplary system 400 can include a signal processor 410, a signal conditioner 420, a drive circuit 430, a controller 470 and a MEM device 450. The signal processor 410 receives inputs from the signal conditioner 420, and, optionally, from controller 470. Signal conditioner 420 outputs a signal representative of the detected movement, i.e., displacement or velocity, of the beam of MEM device 450. The signal processor 410 outputs a signal, such as 1.0-5.0 volts or other suitable voltage, to the drive circuit 430 representing a signal value that can be applied to a gate electrode of the MEM device 450. The drive circuit 430 amplifies the signal output from the signal processor 410 to a voltage, such as 80 volts, that will cause the MEM device 450 to actuate, or otherwise react.
The signal conditioner 420 may be connected to the MEM device 450, and detects signals output from the MEM device 450. The signals output from the MEM device 450 indicate a condition, such as displacement of a beam or the velocity of a moving beam, of the MEM device 450. The signal conditioner 420 can comprise a differentiator circuit 421 for detected the velocity of a beam in the MEM device 450, and an integrator circuit 422 for detecting the displacement of the beam in MEM device 450. Of course, in an alternative configuration, the signal conditioner 420 can have one of either the differentiator circuit 421 or the integrator circuit 422. The differentiator circuit 421 reacts to a change in current output from the MEM device 450 as the beam moves. The current output from the MEM device 450 is representative of the velocity of the moving beam. Similarly, the integrator circuit 422 reacts to a change in voltage caused by the displacement of the beam. The voltage is representative of the displacement of the beam in MEM device 450.
Optionally, the signal processor 410 may include an integrator circuitry 411 and an optional differentiator circuitry 412, and may include a processor, that receive signals output from the signal conditioner 420, and displacement and velocity processor 413. The integrator circuit 411 can produce a signal indicating the displacement of a beam in MEM device 450 based on a signal output from the signal conditioner 420, and the differentiator circuit 412 can produce a signal indicating the velocity of a beam in MEM device 450 based on a signal output from the signal conditioner 420. The outputs from optional integrator circuit 411 and optional differentiator circuit 412 can be input directly into a displacement and velocity processor 413 that uses the inputted signals in algorithms that determine the displacement and/or the velocity of a beam in MEM device 450.
The displacement and velocity processor 413 can, using known integration or differentiation algorithms, determine both displacement and velocity based on the signal inputs. The displacement and velocity processor 413 can have outputs to a controller 470, and outputs to either to signal processing components analog-to-digital converter (ADC) 415 and digital signal processor (DSP) 417 in a first signal path, or analog signal processor 418 in a second signal path, or both. The output signal from the displacement and velocity processor 413 to the controller 470 may indicate to the controller 470 whether the controller should turn on the ADC 415 and DSP 417 in the first signal path or should turn on the analog signal processor 418 in the second signal path. Whether the first signal path comprising ADC 415 and DSP 417 or the second signal path comprising the analog signal processor 418 is used can be based on a control signal output from controller 470.
Alternatively, signals output from the signal conditioner 420 may be input into either the optional integrator 411 or the optional differentiator 412 of the signal processor 410. In this embodiment, the output of the differentiator 421 in signal conditioner 420 is input to the optional integrator 411, which outputs a voltage signal to the displacement and velocity processor 413. Or, if the velocity of the beam in MEM device 450 is being detected by the integrator 422 in signal conditioner 420, its output signal may be input to the optional differentiator 412, which outputs a current signal to the displacement and velocity processor 413. Use of the optional differentiator 412 and the optional integrator 412 can be based on design decisions, user inputs, or control signals from controller 470.
The drive circuit 430 can comprise a high gain, high voltage amplifier 433 that takes the small-scale signal, or digital signal, output by the signal processor 410, and amplifies it to a voltage suitable for actuating the MEM device 450.
The MEM device 450 can be similar to those described with respect to
The controller 470 can be a processor, either external or internal to the system 400 that provides signals to control the signal processor 410. The controller 470 may provide a drive signal to signal the drive circuit 430 to actuate the MEM device 450 as well as reference signals useable by the displacement and velocity processor 413. The controller 470 can output the control and reference signals based upon user input, design decisions, such as the type of drive circuit 430 that is being used to drive the MEM device 450, and/or other considerations. The controller 470 can be used to set parameters such as closing velocity and position of a MEMS device.
Exemplary embodiments of signal conditioner 420 will be discussed with reference to
The exemplary system 500 may include a signal conditioner 520, a drive circuit 530, and a MEM device 550. The MEM device 550 comprises a first terminal 553, a second terminal 555, a beam 552, a gate electrode 554 and a sense electrode 557. The MEM device 550 can either be a MEM switch as described above with respect to
When configured as an integrator, the signal conditioner 520 may include three inputs, an output, a first capacitor C1, a second capacitor C2, which is a feedback capacitor, and an operational amplifier 521. The three inputs are: a first input to receive a signal output from the sensing electrode 557 of the MEM device 550, a second input to receive a drive voltage Vdrive, and a third input for receiving a reference voltage VREF. Of course, more or less inputs and outputs may be included, for example, to supply power for amplifiers and other circuit components in the signal conditioner 520. The first input is connected to a first terminal the feedback capacitor C2 and to an inverting input of the operational amplifier 521. The inverting input of the operational amplifier 521 is maintained as a virtual ground. A signal source (not shown) provides a drive voltage Vdrive on the second input of the signal conditioner 520 to a first terminal of capacitor C1. A second terminal of capacitor C1 is connected to the inverting input of operational amplifier 521. A non-inverting input of the operational amplifier 521 is connected to a reference voltage VREF source. An output of the operational amplifier 521, which is also the output of the signal conditioner 520, can be connected to an input of the drive circuit 530. Also connected to the output of the operational amplifier 521 is the second terminal of the feedback capacitor C2.
The displacement of the beam can be an amount of movement of the beam from a first position to a second position, or, in the case of multiple positions, any intermediate positions or a final position, where the amount of movement changes an electrical value, such as current or voltage, at the sense electrode 557. As shown in
As the signal Vdrive increases, for example, from 1V to 2.5V, Vout output from the signal conditioner 520 may decrease from its steady state voltage, for example, from 1V to −8V. In response to the decrease in the signal Vout on the input of the drive circuit 530, operational amplifier 531 outputs a signal Vout2 that decreases from, for example, 1 to −80V. The signal Vout2 is applied to a gate electrode 554 of the MEM device 550, and actuates the MEM device 550. The beam 552 in the MEM device 550 responds to the voltage on the gate electrode 554 by moving downward toward the gate electrode 554. As the beam 552 moves downward, the capacitance Cqs, between the beam 552 and the sense electrode 557, detected by sense electrode 557 increases as does the capacitance Cbeam. The capacitance Cbeam is the capacitance between the beam 552 and the gate electrode 554. The increase of capacitance Cqs at sense electrode 557 causes electrical charge Q to be drawn from capacitor C2 in the signal conditioner 520. The virtual ground in signal conditioner 520, at the circuit node between the capacitor C1 and the inverting input to operational amplifier 521 is maintained at a virtual ground reference voltage, such as 1V, for example. This virtual ground reference voltage is maintained equal to the reference voltage VREF applied to the non-inverting input of operational amplifier 521. As the charge Q is pulled from capacitor C2, Vout increases to maintain the voltage at the virtual ground equal to the reference voltage VREF applied to the non-inverting input of operational amplifier 521.
As the beam 552 is moving downward, the capacitance Cbeam between the beam 552 and the gate electrode 554 is increasing resulting in a reduced voltage across the beam 552 and the gate electrode 554. When the beam 552 lands at a stop (not shown), a constant signal is detected by the sensing electrode 557 and output to the input of the signal conditioner 520. The steady output signal from the sensor electrode 557 allows the virtual ground to settle to Vdrive, and the output of the amplifier 521 is maintained at its steady state value, for example, 1 volt. This will be maintained until Vdrive is removed, so the switch can be actuated. In the case where the MEM device is normally closed, the voltage Vdrive can be set to a value (e.g., 2.5 volts) equal to or greater than a voltage needed to close the gap between the beam 552 and the stop (not shown) to ensure that the switch is closed. The voltage Vdrive would remain static to maintain the normally closed switch.
In other embodiments, such as when the MEM device 550 is configured as a switch or a two-state capacitor, it may be more beneficial to measure the velocity of the beam, and control the MEM device 550 drive voltage based on the velocity of the beam determined from the signal detected by the sensing electrode in the MEM device. As shown in another embodiment illustrated in
In more detail, another exemplary system 600 may include a signal conditioner 620, a drive circuit 630, and a MEM device 650. The MEM device 650 may include a first terminal 653, a second terminal 655A, a third terminal 655B, a beam 652, a gate electrode 654 and a sense electrode 657. As illustrated, the MEM device 650 is similar to the cantilever switch with see-saw sense as shown in
The signal conditioner 620 may include an operational amplifier 621 and a resistor Rv 622. The resistor Rv 622 is connected to the operational amplifier 621 to provide negative feedback, i.e., a first terminal of the resistor Rv 622 is connected to the inverting input of the operational amplifier 621 and a second terminal is connected to the output of the operational amplifier 621. Also connected to the inverting input of the operational amplifier 621 is an output from the MEM device 650. An input voltage Vin is applied to the non-inverting input of the operational amplifier 621.
The drive circuit 630 has a pair of inputs, an output and an amplifier. The exemplary drive circuit of
A system configured as shown in
In more detail, when a drive voltage Vgate output from the drive circuit 630 is applied to the gate electrode 654, the first end (A) of the see-saw above the gate electrode 654 is pulled downward by the electrostatic force generated by the gate voltage Vgate. As first end (A) of the beam 652 moves downward, the gate capacitance Cgate increases, and, conversely, second end (B) of beam 652 moves upward, the beam capacitance Cbeam decreases at the sensor 657. The decrease in capacitance Cbeam causes a current Isense output to the signal conditioner 620. Due to the high input impedance into the operational amplifier 621, the current Isense passes through resistor Rv 622. The current Isense passing through the resistor Rv 622 causes a voltage VRv to be present at the inverting input of the operational amplifier 621, and the voltage output from the operational amplifier 621 drops, which reduces the gate drive voltage Vgate output from the drive circuit 630 to the MEM device 650. The downward momentum of the beam 652 will continue the movement of the beam 652 to its stop or terminal 655A or terminal 655B.
The sensors 520, 620 implementations of
Depending on the type of MEM device 750 in the MEM system 700, the current/voltage converter 720 converts the current signal to a voltage signal or a current signal to a voltage signal. The conversion of the current signal to a voltage may be accomplished in the manner described above in reference to
The drive circuit 730 may include a comparator 731 and a pulse generator 733. The comparator 731 may have two inputs: a first input received from the current/voltage converter 720 and a second input connected to a reference input voltage Vin. The reference input voltage Vin can be a voltage in the range of approximately 0-1.5 volts. The comparator 731 can output either a high signal (logic 1) or a low signal (logic 0) to the pulse generator 733 based on the result of the comparison of the input signal received from the current/voltage converter 720 and the reference input voltage Vin. If, for example, the output of the comparator 731 is a high signal, or logic 1, the pulse generator 733 can output a drive voltage. A drive voltage may be 80 volts, for example. Alternatively, for example, if the output of the comparator 731 is a low signal, or logic 0, the pulse generator 733 may not output a voltage sufficient to actuate the MEM device 750. Of course, different voltages and pulse logic may be used to drive the MEM device 750.
The above described MEM devices may have a variety of different structures.
Several features and aspects of the present invention have been illustrated and described in detail with reference to particular embodiments by way of example only, and not by way of limitation. Those of skill in the art will appreciate that alternative implementations and various modifications to the disclosed embodiments are within the scope and contemplation of the present disclosure. Therefore, it is intended that the invention be considered as limited only by the scope of the appended claims.