The invention relates to a control unit for a hydraulic system according to the preamble of claim 1. Furthermore, the present invention relates to a hydraulic system as well as to a working machine. Moreover, the present invention relates to a method for controlling the movement of a hydraulic system actuator of a hydraulic system or in other types of hydraulic systems.
The invention is for instance applicable on working machines within the fields of industrial construction machines or construction equipment, in particular wheel loaders. Although the invention will be described with respect to a wheel loader, the invention is not restricted to this particular machine, but may also be used in other working machines such as articulated haulers, excavators and backhoe loaders.
A hydraulic system generally comprises an actuator. Moreover, the hydraulic system generally also comprises means for controlling the movement of the actuator in response to for instance the actuation of a manually operated lever. An example of such a hydraulic system is presented in U.S. Pat. No. 6,170,262 B1. In the system disclosed in U.S. Pat. No. 6,170,262 B1, an actuator load is determined by measuring the pressure of a fluid fed to an actuator chamber in order to extract or retract the actuator and the magnitude of a fluid flow to that actuator chamber is thereafter determined on the basis of the thus determined actuator load and a detected position of a manually operated actuator lever.
Although the U.S. Pat. No. 6,170,262 B1 system may be suitable for certain operations, there are actuator operations for which the system disclosed in U.S. Pat. No. 6,170,262 B1 is not particularly useful. An example of such an actuator operation is an operation in which the movement speed of the actuator exceeds the actuator movement speed occasioned by fluid fed to the actuator chamber. For instance, in an actuator operation during which the movement of a first actuator portion relative to a second actuator portion is caused by an external load applied to the first actuator portion, for instance a gravity load, the U.S. Pat. No. 6,170,262 B1 system may not be able to control the movement of the first actuator portion relative to the second actuator portion in an appropriate manner.
In view of the above, an object of the present invention is to provide a control unit for a hydraulic system comprising an actuator which control unit can control the movement of the actuator in a manner that is better than a manner obtained by the system proposed by U.S. Pat. No. 6,170,262 B1 for at least one operating condition.
This object is achieved by a control unit according to claim 1.
As such, the present invention relates to a control unit for a hydraulic system. The hydraulic system comprises a hydraulic actuator which in turn comprises an actuator chamber. The hydraulic actuator comprises a first actuator portion and a second actuator portion wherein the first actuator portion can move relative to the second actuator portion. The actuator chamber is in fluid communication with a flow rate control arrangement adapted to control a rate of flow from the actuator chamber.
The control unit is adapted to:
The control unit according to the above implies an appropriately controlled movement of the actuator in for instance an operating condition during which the movement of the actuator is the result of an external load applied to a portion of the actuator. Moreover, the above control unit implies that the movement characteristics of the hydraulic actuator, such as the movement speed, may be made dependent on the load applied to the hydraulic actuator without necessarily having to control the fluid flow to an actuator chamber of the hydraulic actuator. Instead, and as indicated above, the movement characteristics of the hydraulic actuator may be made dependent on the load applied to the hydraulic actuator by controlling the flow from an actuator chamber.
Optionally, the control unit is adapted to:
By virtue of the above, the movement speed of an actuator subjected to a relatively low load, e.g. a relatively low external load, may be higher than or equal to the movement speed of an actuator subjected to a relatively high load, e.g. a relatively high external load. Thus, using an implement of a working machine as an example, the above control unit implies that the implement, when unloaded, may be lowered at speed that is greater than or equal to the speed at which the implement is lowered when loaded, e.g. fully loaded. It should be noted that the above motion characteristics may be obtained even for a “passive” lowering of the implement, i.e. a lowering not necessarily requiring that fluid is fed to an actuator chamber of the actuator but instead uses the weight suspended by the actuator for imparting a movement of the actuator.
Optionally, the control unit is adapted to:
The above control unit implies that different maximum movement speeds of the actuator may be the result for different load levels.
Optionally, the hydraulic actuator comprises an additional actuator chamber and the hydraulic actuator is such that the chamber volume of the additional actuator chamber increases when the chamber volume of the actuator chamber decreases. The control unit is adapted to, on the basis of the load signal and the requested speed signal, issue a control signal to the flow rate control arrangement such that at least 50%, preferably at least 80%, of a fluid flow to the additional actuator chamber is fed from the actuator chamber.
As such, the control unit according to the above can employ a “passive” operation of the actuator wherein the movement of the actuator is induced, be it completely or at least partially, by the load applied to the actuator. Such a “passive” operation is generally preferred since the operation generally is energy efficient and the control unit of the present invention provides an appropriately controlled movement of the actuator even in “passive” operations.
A second aspect of the present invention relates to a hydraulic system comprising the hydraulic actuator which in turn comprises the actuator chamber. The actuator comprises the first actuator portion and the second actuator portion wherein the first actuator portion can move relative to the second actuator portion. The hydraulic system further comprises a flow rate control arrangement adapted to control the rate of flow from the actuator chamber. The actuator chamber is in fluid communication with the flow rate control arrangement. The hydraulic system further comprises a control unit according the first aspect of the present invention. As has been indicated above, the control unit is adapted to issue a control signal to the flow rate control arrangement indicative of a desired flow rate from the actuator chamber.
Optionally, the chamber volume is adapted to be reduced upon retraction of the hydraulic actuator, whereby the actuator chamber is a piston side actuator chamber. A hydraulic actuator according to the above, viz with a piston side actuator chamber being adapted to be reduced upon retraction of the hydraulic actuator, may for instance be adapted to control the movement of a boom of a working machine.
Optionally, the flow rate control arrangement comprises a valve arrangement. A valve arrangement is a suitable arrangement for controlling the flow rate from the actuator chamber.
Optionally, the valve arrangement is a pilot pressure actuated valve arrangement, whereby the control unit is adapted to issue the control signal to a pilot valve being in fluid communication with the valve arrangement.
Optionally, the flow rate control arrangement comprises a variable displacement hydraulic motor. By using a variable displacement hydraulic motor for controlling the flow rate from the actuator chamber, it may be possible to recuperate energy from the fluid leaving the actuator chamber.
Optionally, the hydraulic system further comprises a load sensor arrangement adapted to issue the load signal to the control unit.
Optionally, the load sensor arrangement comprises a pressure sensor adapted to measure a pressure in the actuator chamber. The use of a pressure sensor adapted to measure a pressure in the actuator chamber implies a robust and cost efficient means for issuing the load signal indicative of the magnitude of the load applied to the hydraulic actuator.
Optionally, the flow rate control arrangement is in fluid communication with a tank such that the flow rate control arrangement is adapted to control the rate of flow from the actuator chamber to the tank.
Optionally, the hydraulic system further comprises a speed signal input arrangement for issuing the requested speed signal to the control unit.
Optionally, the speed signal input arrangement comprises an actuator operable by an operator.
Optionally, the hydraulic actuator comprises an additional actuator chamber. The hydraulic actuator is such that the chamber volume of the additional actuator chamber increases when the chamber volume of the actuator chamber decreases. The flow rate control arrangement is in fluid communication with the additional actuator chamber.
A third aspect of the present invention relates to a working machine comprising a hydraulic system according to the second aspect of the present invention.
Optionally, the working machine comprises a moveable element. The hydraulic actuator is arranged in relation to the working machine. Optionally, the moveable element is a boom or a bucket.
A fourth aspect of the present invention relates to a method for controlling the movement of a hydraulic system actuator of a hydraulic system. The hydraulic actuator comprises an actuator chamber. The hydraulic actuator comprising a first actuator portion and a second actuator portion wherein the first actuator portion can move relative to the second actuator portion. The actuator chamber is in fluid communication with a flow rate control arrangement adapted to control a rate of flow from the actuator chamber.
The method comprises:
Optionally, the method comprises:
Optionally, the method comprises:
Optionally, the hydraulic actuator comprises an additional actuator chamber. The hydraulic actuator is such that the chamber volume of the additional actuator chamber increases when the chamber volume of the actuator chamber decreases. The method further comprises issuing a control signal to the flow rate control arrangement such that at least 50%, preferably at least 80%, of a fluid flow to the additional actuator chamber is fed from the actuator chamber.
With reference to the appended drawings, below follows a more detailed description of embodiments of the invention cited as examples, wherein:
The present invention will now be described hereinafter with reference to the accompanying drawings, in which an exemplary embodiment of the invention is shown. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiment set forth herein; rather, the embodiment is provided for thoroughness and completeness. Like reference character refer to like elements throughout the description.
With reference to
The working machine 10 in
The boom 12 may undergo the lowering movement B by retracting the at least one boom actuator 18. Such a retraction may be occasioned by the load L alone or by the load L in combination with a load imparted by a pressure increase in a piston rod side actuator chamber (not shown in
In a similar vein, the bucket 14 may undergo the dumping movement D by extracting the at least one bucket actuator 22. Such an extraction may be occasioned by the load L alone or by the load L in combination with a load imparted by a pressure increase in a piston side actuator chamber (not shown in
In
Furthermore, in the
Further, as indicated in
The hydraulic system 16 further comprises a flow rate control arrangement 34 adapted to control the rate of flow from the actuator chamber 26. The actuator chamber 26 is in fluid communication with the flow rate control arrangement 34. Purely by way of example, and as indicated in the
The flow rate control arrangement 34 may be implemented in a plurality of different ways. As a first non-limiting example, the flow rate control arrangement 34 may comprise a valve arrangement. Purely by way of example, such a valve arrangement may comprise an aperture, the size of which may be variable to thereby control the rate of flow from the actuator chamber 26 and e.g. to the tank 36 illustrated in the
Instead of, or in addition to, the above discussed valve arrangement, the flow rate control arrangement 34 may comprise a variable displacement hydraulic motor. In such an implementation, the control unit 24 may be adapted to control the flow rate control arrangement 34 by issuing a signal indicative of a desired displacement of such a hydraulic motor. As such, box 34 in
Moreover, the hydraulic system 16 preferably further comprises a load sensor arrangement adapted to issue a load signal to the control unit 24. In the
Further, the hydraulic system 16 preferably comprises a speed signal input arrangement 40 for issuing a requested speed signal, i.e. a signal indicative of a desired relative speed of movement between the first actuator portion 30 and the second actuator portion 32, to the control unit 24. Purely by way of example, the speed signal input arrangement 40 may be adapted to automatically generate the above signal, e.g. in the event that the hydraulic system forms part of a driverless working machine (not shown). However, in the
Moreover, the
Moreover, though purely by way of example, hydraulic system 16 may comprise a pump 48. Purely by way of example, the pump 48 may form part of a load sensing system.
As has been intimated above, the control unit 24 is adapted to receive a signal indicative of the indicative of the magnitude of the load L applied to the hydraulic actuator 18 as well as a signal indicative of a desired relative speed of movement between the first actuator portion 30 and the second actuator portion 32. Moreover, the control unit 24 is adapted to issue a control signal to the flow rate control arrangement 34.
An example of how the above signals are received and issued is presented hereinbelow with reference to the flow chart illustrated in
As such, with reference to
It should be noted that the above method steps need not be performed in the above presented order. For instance, it is envisaged that alternative embodiments of the method of the invention may perform step S10 before step S12. It is also envisaged that embodiments of the method may carry out steps S10 and S12 with an, at least partially, temporal overlap. As has been intimated above, the control unit 24 may be adapted to carry out the above steps, for instance in one or more of the above discussed orders.
As such, for the sake of completeness, the control unit 24 is adapted to:
With reference to
The above capability is clarified with reference to
Moreover,
Moreover, again with reference to
As such, when a maximum desired relative speed is received by e.g. the control unit 24, the desired flow rate in a condition with a low load may be greater than the desired flow rate in a condition with a higher load.
Furthermore, embodiments of the hydraulic system 16 are contemplated which comprises a hydraulic actuator 18 which in turn comprises an additional actuator chamber 28 wherein the hydraulic actuator 18 is such that the chamber volume of the additional actuator chamber 28 increases when the chamber volume of said actuator chamber 26 decreases. An example of such an embodiment is presented hereinabove with reference to
For a hydraulic system 16 embodiment as recited above, the control unit 24 may be adapted to, on the basis of the above-mention load signal and the requested speed signal viz a load signal indicating that the load L is determined to impart a pressure in the actuator chamber 26 and a requested speed signal indicative of a direction that reduces the chamber volume of the actuator chamber 26—issue a control signal to the flow rate control arrangement 34 such that at least 50%, preferably at least 80%, of a fluid flow to the additional actuator chamber 28 is fed from the actuator chamber 26.
As such, again with reference to the
Instead of, or in addition to, the above discussed fluid communication between the actuator chamber 26 and the additional actuator chamber 28, it is also contemplated that the control unit 24 may be adapted to, on the basis of the above-mention load signal and the requested speed signal, issue a control signal to the additional flow rate control arrangement 46 such that at least a portion of the fluid flow to the additional actuator chamber 28 is fed from a tank 36 by suction induced by the volume increase of the additional actuator chamber 28. Furthermore, it is of course also conceivable that the additional flow rate control arrangement 46 discussed hereinabove with reference to
It is to be understood that the present invention is not limited to the embodiments described above and illustrated in the drawings; rather, the skilled person will recognize that many changes and modifications may be made within the scope of the appended claims.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2019/051613 | 1/23/2019 | WO | 00 |