Control valve device

Information

  • Patent Grant
  • 6394130
  • Patent Number
    6,394,130
  • Date Filed
    Thursday, March 2, 2000
    24 years ago
  • Date Issued
    Tuesday, May 28, 2002
    22 years ago
Abstract
A control valve device controls the movement of at least one hydraulic user. Relative movement of a control spool valve of a control valve with respect to a housing controls the connection of at least one hydraulic connection that is in communication with the user with a delivery connection and with a reservoir connection. The control spool valve can be moved relative to the housing by an actuator device. The housing has a multi-layer construction consisting of plates connected with one another by soldering or another adhesive, which plates comprise intermediate plates that are located between two end plates. The thickness (D) of the end plates is greater than the thickness (d) of the intermediate plates, whereby the end plates are provided with a fastening device for the actuator device and/or of connection devices for the hydraulic lines.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention relates to a control valve device to control the movement of at least one hydraulic user. Specifically, in the present invention, as a result of a relative movement of a control spool valve of a control valve with respect to a housing, the connection of at least one hydraulic connection that is in communication with the user with a delivery connection and with a reservoir connection can be controlled, the control spool valve can be moved relative to the housing by an actuator device, and the housing has a multi-layer construction consisting of plates that are connected to one another by an adhesive or an additional substance, which plates comprise intermediate plates that are located between two end plates.




2. Background Information




Control valve devices that control the flow of hydraulic fluid to and from a user can be control valves for the actuation of a single-action user, for example a lifting cylinder of an industrial truck, and control valves for the actuation of a double-action user, for example a tilting cylinder of an industrial truck. The actuation devices of the control spool valve can be mechanical, hydraulic, pneumatic or electrical actuation devices.




The housing of the control valve device of the present invention has a multi-layer construction of a plurality of plate-shaped sheets connected to one another by an adhesive or an additional substance, in particular by soldering, e.g., hard soldering or brazing. This construction significantly reduces the size and weight of the housing compared to cast housings.




A control valve device of the prior art with a housing that is soldered together from a plurality of plate-shaped sheets for the actuation of the work hydraulic system of an industrial truck is described in DE 197 16 442 A1. In this prior art control valve device, inside the housing there are corresponding recesses in the sheets to create a pump channel, a reservoir channel and corresponding hydraulic channels that lead to the users. For the connection of the pump channel to the delivery line of the pump, for the connection of the reservoir channel to a recirculation line and for the connection to the hydraulic channels of the hydraulic lines leading to the users, there are separate connection sockets or housing parts that must be connected with the housing. The actuator device can be a stepper motor or a proportional magnet, for example, a separate housing part which must be connected with the housing is necessary for the fastening of the actuator device of the control valves. The connection sockets of the delivery line and of the reservoir line are thereby soldered into the pump channel or the reservoir channel of the housing. If the independent housing parts are bolted to the housing, special thread inserts are required, which must be soldered into corresponding borings in the housing that are formed from recesses in a plurality of plates. The result, however, is a difficult, time-consuming and expensive manufacturing process, because the connection sockets and the thread inserts must be manufactured separately and must then be soldered into the housing in corresponding borings formed from recesses in a plurality of plates. In addition, a large number of parts are required as well as a correspondingly high amount of labor for the assembly of the plates and of the connection sockets and thread inserts for the soldering process.




The object of the invention is to make available a control valve device that can be constructed easily and quickly and is economical to manufacture.




SUMMARY OF THE INVENTION




The invention provides that the thickness of the end plates exceeds the thickness of the intermediate plates. The end plates are provided with a fastening device for the actuator device and/or one or more connection devices for the delivery line that is connected with the delivery connection, for the reservoir line that is connected with the reservoir connection, and/or for the hydraulic line that is connected with the hydraulic connection.




The end plates of the housing are thicker than the intermediate plates. Therefore, the connection devices required for the connection of the hydraulic line, the reservoir line and the delivery line can be provided on the end plates, as can the fastening device for the fastening of the actuator device. This arrangement results in a series of advantages.




Providing all the necessary connection devices for the corresponding lines and fastening devices for the actuator devices of the control valve device eliminates additional connection sockets and thread inserts that would have to be soldered in corresponding recesses in a plurality of plates of the housing. Therefore, the cost and time required for manufacture is reduced, as is the number of parts required, which reduces the time and cost of assembly. In addition, the thick end plates increase the rigidity of the housing. Pressurized channels can now be located in the outer portion of the housing. The thick end plates, as a result of their weight, act as weighting plates during the soldering process. During soldering joints between the plates are oriented in a horizontal plane. As a result, the plates are pressed together during the soldering with a defined force, and there are defined, uniformly thick layers of solder between the plates. This construction eliminates the use of fixing devices, e.g., separate weighting plates, or riveted fixing bars connected to the end plates, which were previously necessary in the soldering process on valve devices with a housing that consists of uniformly thick plates. This further reduces the time and cost of manufacturing and assembly.




In one configuration of the invention, the fastening device for the actuator device and/or the connection devices, for the delivery line, the reservoir line, and/or for the hydraulic line are each at least one threaded boring located in an end plate. With a threaded boring located in an end plate, it becomes possible to easily fasten or connect the actuator device, the delivery line, the reservoir line and the hydraulic line to the housing. In addition, the threaded borings can be introduced into the end plates before the soldering process. Consequently, the manufacture of the housing of the control valve device can be simplified.




In one embodiment, in which the control spool valve is located in a housing boring that is formed from recesses in the intermediate plates and in the end plates, little time or effort is required for the fastening of the actuator device if the threaded boring is located in a flange area of the actuator device that surrounds the recess in an end plate.




Some of the intermediate plates and at least one end plate are provided with recesses that are in communication with one another. As a result of the contour and the arrangement of the recesses with respect to one another, a pump channel, a reservoir channel and at least one hydraulic channel are formed. The delivery line, the reservoir line and the hydraulic line can be quickly and easily connected to the end plate and thus to the housing if the recesses located in the end plate are realized in the form of threaded borings. The recess thus forms a part of the corresponding hydraulic channel, whereby the corresponding line can be screwed into the threaded boring in the recess.




In one refinement of the invention, at least one end plate includes at least one fastening device for the fastening of the control valve device to a control valve support. The fastening device for fastening the control valve device to a valve support, such as a vehicle body, for example, is thereby located on the end plates, reducing time and effort required for manufacture and assembly. The fastening device can be located on the lateral surface of the end plate providing good accessibility for the fastening device. In addition, no additional space is occupied by the fastening device on the end surfaces of the end plates, on which the actuator devices and the connections of the lines are located.




A smaller number of parts and thus reduced time and cost of manufacture and assembly for the control valve device can be achieved if the device is shaped onto the end plate. The housing boring of the control spool valve may be closed on the side opposite the actuator element with a housing cover, whereby the end plate opposite the actuator device is provided with a fastening device for the housing cover. The fastening device of the housing cover is thereby provided on the corresponding end plate, whereby the housing boring can be closed in a simple manner.




The time and effort required for manufacture and assembly can be reduced if the fastening device for the housing cover is at least one threaded boring that is located in the end plate. For this purpose, the one part of the recess in the end plate that forms the housing boring can be a threaded boring, and the housing cover can be a screw plug. Alternatively, the housing cover can have a flange, whereby corresponding threaded borings can be provided in the end plate in the flange area of the housing cover.




In one embodiment of the invention, in which there is at least one additional hydraulic component, which is located in a concentrically located recess of some of the intermediate plates and at least one end plate, the time and effort required for manufacturing and assembly can be reduced if a fastening device is provided for the additional component on the end plate. The additional component can be, for example, a check valve for the leak-free isolation of the user, a neutral circulation valve, a pressure relief valve or a delivery flow sensor to detect the speed of movement of the user. The recess that is necessary for the installation of the component can be quickly and easily closed, or a pilot device of the component can be fastened to the end plate by a fastening device that is located on the end plate.




The recess in the end plate may be a threaded boring. In this case, the housing boring, for example of a check valve, can be easily and quickly closed by a screw plug. The fastening device can also be at least one threaded boring that is located in the flange area of the component in the end plate. The actuation device of a pilot valve, a pilot-controlled pressure relief valve or the sensor device of a delivery flow sensor, for example, can thereby be easily fastened to the end plate.




In one embodiment of the invention, in which the actuation device of the control spool valve is an electrical actuator device, in particular in the form of a stepper motor, there are particular advantages if the fastening device for the electrical actuator device is fastened to one end plate and the connection device for the delivery line that is in communication with the delivery connection, the connection device for the reservoir line that is in communication with the reservoir connection and the connection device for the hydraulic line that is in communication with the hydraulic connection are located on the opposite end plate. As a result of the arrangement of the electrical components and of the hydraulic components on opposite end plates, there is a clear spatial separation between the hydraulic and electrical lines that are connected to the control valve device.




If the additional component is an electrical component, in particular in the form of an electrical delivery flow sensor or an electrically actuated pressure relief valve, it is appropriate if the fastening devices are provided on the end plate that is provided with the fastening device of the actuator device of the control valve.




In one embodiment, the housing forms a control block for a first control spool valve and at least one additional control spool valve. As a result of the housing in the form of a laminated valve with a multi-layer construction, and the configuration of the end plates of the invention, the control block is small, easy and economical to manufacture.




On one end plate there may be a connection flange for the connection of a control valve to control an additional user, whereby the connection flange has one recess that is in communication with the pump channel and one recess that is in communication with the reservoir channel. In the vicinity of the connection flange there is at least one fastening device, which is a threaded boring, in the end plate. With a connection flange of this type on the control block, it is a simple matter to fasten a control valve by the fastening device for the actuation of an additional user. If an additional control valve is not provided, the recesses of the connection flange can be easily closed with a screw plug which is fastened in the fastening device.




There are advantages when a control valve device of the invention is used in a work machine, in particular an industrial truck, to actuate the hydraulic work system. The control valve device can be a control block with two control valves to actuate a lifting cylinder and a tilting cylinder of an industrial truck. As a result of the ability to connect an additional user to the connection flange, it is also possible to connect a control valve to actuate a lateral load-pushing device or a rotational unit of an industrial truck with little effort on the control block. As a result of the construction of the control block of the invention, the control block is cheaper and easier to manufacture and takes up less space in the industrial truck.











BRIEF DESCRIPTION OF THE DRAWINGS




Additional advantages and details of the invention are explained below with reference to the exemplary embodiment that is illustrated in the accompanying schematic figures, in which:





FIG. 1

is a schematic diagram of a valve device according to the present invention;





FIG. 2

is a plan view of one lateral surface of a valve device according to the present invention;





FIG. 3

is a sectional view taken along Line A—A in

FIG. 2

;





FIG. 4

is a sectional view taken along Line B—B in

FIG. 2

; and





FIG. 5

is a plan view of a second lateral surface of the valve device according to the present invention.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS





FIG. 1

shows the schematic diagram of a control valve device of the invention to control the movement of two users. For example, a user


1


is a single-action hydraulic cylinder, and a user


2


is a double-action hydraulic cylinder. In this case, the user


1


is a lifting cylinder, and the user


2


is a tilting cylinder on an industrial truck.




The control valve device has a housing


3


that is a control block, in which there are a control valve


4


to actuate the user


1


and an additional control valve


5


to actuate the user


2


.




The control valve


4


is connected on the input side to a delivery branch channel


7


which is in communication with a delivery channel


8


formed in the housing


3


. The delivery channel


8


is in communication on the housing


3


with a delivery line


9


of a pump


10


at a delivery connection P. An additional branch channel


11


leads from the control valve


4


to a reservoir channel


12


that is formed in the housing


3


. The reservoir channel


12


is connected at the reservoir connection T with a reservoir line


14


that leads from the housing


3


to a reservoir


13


. The connection of the delivery branch line


7


or the branch line


11


with a hydraulic channel


15


that is located in the housing


3


can be controlled by a connection A


1


′ of the control valve


4


. Hydraulic channel


15


is connected to a hydraulic line


16


that leads to the user


1


through a hydraulic connection A


1


of the housing


3


.




The control valve


5


is in communication by a delivery branch channel


17


with the delivery channel


8


and a branch channel


18


with the reservoir channel


12


. Two hydraulic channels


19


,


20


lead to the user


2


, and are in communication with corresponding connections A


2


′ and B


2


′ of the control valve


6


. The hydraulic channels


19


,


20


lead to hydraulic connections A


2


, B


2


of the housing


3


, to each of which is connected a respective hydraulic line


21


,


22


that leads to the user


2


.




On the housing


3


there is an additional pump connection P


3


and a reservoir connection T


3


, with which an additional control valve can be connected to the pump channel


8


and to the reservoir channel


12


, and thus to the control block formed by housing


3


. The control valves


4


,


5


have a closed middle position, and the pump


10


is a constant flow pump. To control an unpressurized circulation of the delivery flow of the pump


10


when the control valves


4


,


5


are not actuated, and to limit the maximum working pressure of the users


1


,


2


, there is a pilot-controlled pressure relief valve


25


. The pressure relief valve


25


is connected on the input side to the delivery channel


8


and on the output side to the reservoir channel


12


. The response pressure of the pressure relief valve


25


can be adjusted by an electrically actuated pilot valve


26


.




For the leak-free isolation of the users


1


,


2


, in each of the hydraulic channels


15


,


19


and


20


there are pilot-controlled check valves


30


,


31


,


32


with a differential piston surface and which can be moved into the open position by corresponding pilot valves


33


,


34


,


35


that are in the form of check valves. In this case, the pilot valve


33


can be actuated in the event of a corresponding actuation of the control valve


4


. The pilot valves


34


,


35


can be actuated in the event of a corresponding actuation of the control valve


5


.




To actuate the control valves


4


,


5


, there are respective actuator devices


36


,


37


, which can be stepper motors, for example.




In addition, in the hydraulic channel


15


, there is a delivery flow sensor


38


to measure the speed of movement of the user


1


. The delivery flow sensor


38


can thereby be integrated into the check valve


30


and realized in the form of a delivery flow sensor that is active in both directions of flow. The speed of movement of the user


2


is measured by a delivery flow sensor


39


which is located in the branch line


18


that leads from the control valve


5


to the reservoir channel


12


.




The electrical actuator devices


36


,


37


, the delivery flow sensors


38


,


39


and the pilot valve


26


of the pressure relief valve


25


are in communication with an electronic control device


40


. The electronic control device


40


is in communication on the input side with a setpoint control device


41


for the user


1


and a setpoint control device


42


for the user


2


. By way of example, the setpoint control devices


41


,


42


in this case are realized in the form of joysticks. The electronic control device


40


can also be in communication with a drive motor, which is not illustrated, to control the speed of rotation of the pump


10


.





FIGS. 2

to


5


illustrate one exemplary embodiment of the construction of the control valve device of the invention. The housing


3


, as shown in

FIGS. 3 and 4

, has a multiple-layer construction that consists of a plurality of plates


50


that are connected with one another by soldering or another adhesive substance. The plates


50


include end plates


50




1


and


50




21


, between which there are a plurality of intermediate plates


50




2


to


50




20


. The end plates


50




1


and


50




21


have a thickness D which is greater than the thickness d of the intermediate plates


50




2


to


50




20


.




The delivery channel


8


is formed by recesses that communicate with one another in the end plate


50




21


and in some of the intermediate plates


50




2


to


50




20


. The delivery of channel


8


forms the pump connection P on the recess of the end plate


50




21


. The end plate


50




21


is thereby provided with a connection device


55


for the delivery line


9


, whereby the recess of the end plate


50




21


can be a threaded boring


56


, into which the delivery line


9


can then be screwed. In the same manner, the reservoir channel


12


if formed by recesses that communicate with one another in the end plate


50




21


and in some of the intermediate plates


50




2


to


50




20


. The reservoir channel


12


forms the reservoir connection T at the recess in the end plate


50




21


. In the vicinity of the reservoir connection T, the end plate


50




21


is provided with a connection device


57


for the reservoir line


14


that leads to the reservoir line


13


. For example, the recess of the end plate


50




21


can be a threaded boring


58


, into which the reservoir line


13


can be screwed.




As a result of corresponding recesses that communicate with one another in the end plates


50




1


and


50




21


and the intermediate plates


50




2


to


50




20


, a housing boring


60


is formed in which a control spool valve S


1


of the control valve


4


is mounted so that it can move longitudinally. In the housing boring


60


, a plurality of annular grooves are formed by corresponding recesses in different intermediate plates


50




2


to


50




20


, whereby an annular groove located in the central area of the boring


60


is in communication with the pump channel


8


. An additional annular groove, which is located next to the annular groove that is in communication with the pump channel


8


forms the connection A


1


′. Connection A


1


′, which is in communication with the hydraulic channel


15


, through the check valve


30


, that is the delivery flow sensor


38


. The hydraulic channel


15


in the end plate


50




21


forms the connection A


1


. In the vicinity of the connection A


1


, the end plate


50




21


is provided with a connection device


61


for the hydraulic line


16


that leads to the user


1


. The recess in the end plate


50




21


that is in communication with the hydraulic channel


15


is a threaded boring


62


into which the hydraulic line


16


that leads to the user


1


can be screwed. Additional annular grooves located in the external area of the housing boring


60


are connected in a manner, not shown, to the reservoir channel


12


that is in communication with the reservoir connection T.




In an analogous manner, recesses that are in communication with one another in the end plates


50




1


,


50




21


and the intermediate plates


50




2


to


50




20


form a housing boring


65


in which a control spool valve S


2


of the control valve


5


is mounted so that it can move longitudinally. In the housing boring


65


, there are a plurality of annular grooves formed by corresponding recesses in various intermediate plates


50




2


to


50




20


. An annular groove located in the central area of the housing boring


65


is in communication with the pump channel


8


. Located at some distance on both sides of this annular groove are two annular grooves that form connections A


2


′ and B


2


′, which are connected with the hydraulic channels


19


,


20


. The hydraulic channels


19


,


20


lead, with the interposition of the check valves


31


,


32


, to the connections A


2


, B


2


formed by the recesses in the end plate


50




21


. The hydraulic lines


21


,


22


that lead to the user


2


can be connected to connections A


2


, B


2


. In the vicinity of the connections A


2


, B


2


, the end plate


50




21


is provided with respective connection devices


66


,


67


for the hydraulic lines


21


,


22


that lead to the user


2


. The recesses in the end plate


50




21


that are in communication with the hydraulic channels


19


,


20


are each threaded borings


68


,


69


into which the hydraulic lines


21


,


22


can be screwed. In the outer area of the housing boring


65


there are two additional annular grooves which form reservoir connections T


2


, and are connected, with the interposition of the delivery flow sensor


39


, to the reservoir channel


12


.




Also, provided on the end plate


50




21


is a connection flange


74


formed from recesses


70


,


71


. The recess


70


is connected to the pump channel


8


and forms a pump connection P


3


, and the recess


71


is connected to the reservoir channel


12


and forms a reservoir connection T


3


. An additional user can be connected to the control valve device by the connection P


3


and the reservoir connection T


3


. The recesses


70


,


71


may be closed by a plug element


72


, which is a plate bolted to the end plate


50




21


. As a fastening device, a plurality of threaded borings, not described in any further detail, are provided in the vicinity of the connection flange


74


. The plug element


72


can be fastened by a plurality of threaded bolts


73


threaded into the threaded borings.




The recess in the end plate


50




21


that forms a portion of the housing boring


60


of the control valve


4


can be closed by a housing cover


80


which simultaneously acts as an abutment for a centering spring device of the control spool valve S


1


. To fasten the housing cover


80


, a fastening device is provided in the end plate


50




21


. The fastening device can be, for example, threaded borings that are not illustrated in any further detail, and in which the housing cover


80


can be fastened by threaded bolts


81


. The fastening device in the form of threaded borings is thereby located in the vicinity of the flange


85


of the housing cover


80


. In the same manner, the housing boring


65


of the control spool valve S


2


can be closed by a housing cover


82


. To fasten the housing cover


82


in the end plate


50




21


, there is a fastening device that consists of a plurality of threaded borings that are located in the vicinity of a flange


86


of the housing cover


82


and in which the housing cover


82


can be fastened by threaded bolts


83


.




The check valves


31


,


32


are each located so that they can move longitudinally in respective housing borings


90


and


91


formed by recesses communicating with one another in some of the intermediate plates and the end plate


50




21


. The housing borings


90


,


91


can each be closed by respective closing elements


92


,


93


. To fasten the closing elements


92


,


93


to the housing


3


, there are respective fastening devices


94


,


95


, each of which is formed by a threaded boring


96


,


97


in the end plate


50




21


and is connected to the housing borings


90


and


91


respectively. The closing elements


92


,


93


are screw plugs which can be screwed into the threaded borings


96


,


97


that form the respective fastening devices


94


,


95


.




To actuate the control spool valves S


1


, S


2


there are respective actuator devices


36


,


37


, such as stepper motors


100


,


101


for example, which are in effective communication with the corresponding control spool valves S


1


and S


2


of the control valves


4


and


6


, respectively. For this purpose, the stepper motors


100


,


101


can be in a driving connection with the corresponding control spool valves S


1


, S


2


. Through respective gear trains


102


,


103


. The gear trains


102


,


103


can be located in a common transmission housing


104


, for example, on which the stepper motors


100


,


101


are fastened. Also located in the transmission housing


104


are the pilot valves


33


,


34


,


35


, which can be moved into the open position when the corresponding control spool valve S


1


, S


2


is actuated, to operate the corresponding check valves


30


,


31


,


32


. The actuator devices


36


,


37


consist of the transmission housing


104


and the stepper motors


100


,


101


. To fasten the actuator devices


36


,


37


of the control valves


4


,


5


to the housing


3


, there is a fastening device in the end plate


50




1


, in the vicinity of the flange


106


of the housing


104


. The fastening device is a plurality of threaded borings, not shown, in the end plate


50




1


. The actuator devices


36


,


37


can be fastened in the threaded borings by threaded bolts


105


.




The valve body and the pilot valve


26


of the pressure relief valve


25


are located so that they can move longitudinally in a housing boring


110


that is formed from a recess in the end plate


50




1


and some of the adjacent intermediate plates


50




2


to


50




20


. On the end plate


50




1


there is a fastening device in the form of a plurality of threaded borings, which are located in the vicinity of the flange


111


. A proportional magnet


112


that actuates the pilot valve


26


of the pressure relief valve


25


can be fastened in the threaded borings by threaded bolts


113


.




The delivery flow sensor


39


and the delivery flow sensor


38


that forms the check valve


30


each have a valve body which is mounted so that it can move in a housing boring


115


or


116


, which boring is formed from communicating recesses in the end plate


50




1


and a plurality of adjacent intermediate plates


50




2


to


50




20


. To measure the axial deflection of the valve bodies of the delivery flow sensors


38


,


39


, there are sensors located in respective sensor housings


117


and


118


. The sensor housings


117


,


118


are in this case each fastened to the housing


3


by a fastening device


127


,


128


located on the end plate


50




1


. For this purpose, the recess


120


,


121


in the end plate


50




1


that belongs to the corresponding housing boring


115


,


116


can be threaded borings


122


,


123


, in which a screw plug


129


,


130


, which forms the abutment for a spring, can be screwed. On the end plate


50




1


, there are a plurality of threaded borings, in which the sensor housings


117


,


118


of the delivery flow sensors


38


,


39


can be fastened by threaded bolts


125


,


126


.




The fastening devices for fastening the actuator devices


36


,


37


of the control valves


4


,


5


, the fastening devices


127


,


128


for fastening the delivery flow sensors


38


,


39


and the fastening device for fastening the pressure relief valve


25


are thereby located on the end plate


50




1


. The connection device


55


for the delivery line


9


, the connection device


57


for the reservoir line


14


, the connection devices


16


,


21


,


22


and the fastening device for the connecting flange


74


of the additional user are located on the end plate


50




21


of the housing


3


opposite the end plate


50




1


. The electrical connections of the actuator devices


36


,


37


and of the delivery flow sensors


38


,


39


with the electronic control valve device


40


are therefore located on one side of the housing


3


, and the hydraulic connection lines of the housing


3


with the pump


10


, the reservoir


13


, the users


1


,


2


and an additional user are located on the opposite side of the housing


3


.




On the lateral surfaces of the end plates


50




1


and


50




21


, fastening devices


140


,


141


are provided for fastening the control valve device to a valve support, e.g. a vehicle body. The fastening devices


140


,


141


can be attached to or shaped onto the corresponding end plates


50




1


and


50




21


. In the exemplary embodiment illustrated, the fastening devices


140


,


141


are shaped onto the lateral surfaces of the end plates


50




1


and


50




21


, and each have a flange


142


with a boring


143


to hold a threaded bolt.




The specific embodiment described is intended to be illustrative of the present invention and not restrictive thereof. It will be apparent from the foregoing description that various changes may be made to the present invention without departing from the spirit and scope thereof. Consequently, the scope of the present invention is defined by the appended claims and equivalents thereto.



Claims
  • 1. A control valve device to control the movement of at least one hydraulic user, said device comprising:a housing, wherein the housing has a multi-layer construction consisting of plates formed of plate-shaped sheets that are connected with one another by one of brazing or soldering, the plates include intermediate plates that are located between two end plates, wherein the thickness of the end plates is greater than the thickness of the intermediate plates and the end plates are provided with fastening devices; at least one hydraulic line connection device connected to at least one end plate through the fastening devices; at least one control valve in the housing, each control valve having at least one control spool valve, wherein a relative movement of one control spool valve of one control valve with respect to the housing controls the connection of the at least one hydraulic connection that is in communication with one hydraulic user with a delivery connection and with a reservoir connection; and at least one actuator device attached to at least one of the end plates through the fastening devices, wherein one actuator device is provided for moving one control spool valve relative to the housing actuator device.
  • 2. The control device as claimed in claim 1, wherein the housing includes a pressure relief valve that limits the maximum working pressure of the hydraulic users.
  • 3. The control valve device as claimed in claim 2, wherein the fastening device for the actuator device and the at least one hydraulic line connection device are each in the form of at least one threaded boring located in an end plate.
  • 4. The control valve device as claimed in claim 3, wherein each control spool valve is located in a housing boring formed from recesses in the intermediate plates and the end plates, and wherein a threaded boring is located in a flange of the actuator device that surrounds the recess in an end plate.
  • 5. The control valve device as claimed in claim 1, wherein some of the intermediate plates and at least one end plate are provided with recesses that are in communication with one another and which form a pump channel, a reservoir channel and at least one hydraulic channel, and wherein the recesses located in the end plate are threaded borings.
  • 6. The control valve device as claimed in claim 1, wherein at least one end plate includes at least one fastening device to fasten the control valve device to a control valve support.
  • 7. The control valve device as claimed in claim 6, wherein the control valve fastening device is located on the lateral surface of one end plate.
  • 8. The control valve device as claimed in claims 6, wherein the control valve fastening device is shaped on the end plate.
  • 9. The control valve device as claimed in claim 4, wherein the housing boring of each control spool valve is closed on the side opposite the actuator device with a housing cover, and wherein the end plate opposite the actuator device is provided with a fastening device for the housing cover.
  • 10. The control valve device as claimed in claim 9, wherein the fastening device for the housing cover is at least one threaded boring located in the end plate.
  • 11. The control valve device as claimed in claim 1, wherein at least one additional component is located in a housing boring that is formed from recesses in some of the intermediate plates and at least one end plate, and wherein there is a fastening device for the additional component on at least one end plate.
  • 12. The control valve device as claimed in claim 11, wherein the fastening device for each additional component is a threaded boring located in a recess in the end plate.
  • 13. The control valve device as claimed in claim 11, wherein the fastening device for each additional component is at least one threaded boring located in the flange area of the component in the end plate.
  • 14. The control valve device as claimed in claim 11, wherein the additional component is an electrical component.
  • 15. The control valve device as claimed in claim 1, wherein the actuator device of each control spool valve is an electrical actuator device, wherein the fastening device for the electrical actuator device is located on one end plate and the at least one connection device for the hydraulic lines is located on the opposite end plate.
  • 16. The control valve device as claimed in claim 1, wherein the control valve device actuates the hydraulic work system of an industrial truck.
  • 17. The control valve device as claimed in claim 1, wherein the plates of the housing are connected together by an adhesive.
  • 18. A control valve device to control the movement of at least two hydraulic users, said device comprising:a housing, wherein the housing has a multi-layer construction consisting of plates formed of plate-shaped sheets that are connected with one another by one of brazing or soldering, the plates include intermediate plates that are located between two end plates, wherein the thickness of the end plates is greater than the thickness of the intermediate plates and the end plates are provided with fastening devices; at least one hydraulic connection connected to at lest one end plate through the fastening devices; at least two control valves in the housing, each control valve having at least one control spool valve, wherein a relative movement of one control spool valve of one control valve with respect to the housing controls the connection of the at least one hydraulic connection that is in communication with one hydraulic user with a delivery connection and with a reservoir connection, wherein the multi-layer housing forms a housing block for a plurality of valves; and a plurality of actuator devices attached to at least one of the end plates through the fastening devices, wherein one actuator device is provided for moving one control spool valve relative to the housing actuator device.
  • 19. The control valve device as claimed in claim 18, wherein the housing forms a control for the at least two control spool valves and at least three additional valve bodies.
  • 20. The control valve device as claimed in claim 19, wherein on one end plate there is a connecting flange for the connection of a control valve to control an additional user, wherein the connection flange has a recess that is in communication with a pump channel and one in connection with a reservoir channel, and wherein in the vicinity of the connection flange, at least one fastening device is provided in the form of a threaded boring in the end plate.
Priority Claims (1)
Number Date Country Kind
199 09 713 Mar 1999 DE
US Referenced Citations (3)
Number Name Date Kind
3826282 Noe Jul 1974 A
3960166 Linser Jun 1976 A
3976103 Ostic Aug 1976 A
Foreign Referenced Citations (1)
Number Date Country
19716442 Oct 1998 DE