Control valve for variable displacement compressor

Information

  • Patent Grant
  • 6510702
  • Patent Number
    6,510,702
  • Date Filed
    Tuesday, April 17, 2001
    23 years ago
  • Date Issued
    Tuesday, January 28, 2003
    21 years ago
Abstract
A control valve includes a valve chamber. A valve body is located in the valve chamber. A first regulator regulates the movement of the valve body. A first spring urges the valve body towards the first regulator. A sensing member divides a sensing chamber into a first pressure chamber and a second pressure chamber. The sensing member moves in accordance with the pressure difference. A regulator surface regulates the movement of the sensing member. A temporary chamber is formed between the sensing member and the valve body when the valve body is disconnected from the sensing member. The temporary chamber is connected to the second pressure chamber. A second spring urges the sensing member toward the regulator surface. An actuator applies a force to the valve body that is opposite to the force of the first spring and that of the second spring in accordance with commands from an external controller.
Description




BACKGROUND OF THE INVENTION




The present invention relates to a control valve for use in a variable displacement compressor.




Generally, vehicle air conditioners include a condenser, an expansion valve, as a depressurizing device, an evaporator, and a compressor. The compressor draws refrigerant gas from the evaporator, compresses it, and then discharges the compressed gas to the condenser. The evaporator transfers heat between the refrigerant flowing in the refrigerant circuit and air in the vehicle. In accordance with the cooling load, the heat of air passing near the evaporator is transferred to the refrigerant flowing in the evaporator. The pressure of the refrigerant gas in the vicinity of the outlet of the evaporator reflects the cooling load.




A swash plate type variable displacement compressor for such an air conditioner is provided with a displacement control system for steering the pressure (suction pressure Ps) near the outlet of the evaporator to a predetermined suction pressure. The displacement control system controls the discharge displacement of the compressor, i.e., the inclination angle of its swash plate, to obtain a flow rate corresponding to the cooling load.




In the control process, a pressure sensing member such as a bellows or a diaphragm, senses the suction pressure Ps. In accordance with the displacement of the pressure sensing member, the valve opening is controlled to regulate the pressure in a crank chamber (crank pressure Pc).




A simple control valve that imposes a single target suction pressure cannot control the air conditioning performance accurately. Therefore, an electromagnetic control valve that changes the target suction pressure in accordance with an external current has been proposed. Such a control valve includes an actuator such as a solenoid. A force acting on the sensing member is changed in accordance with the current to the actuator. Accordingly, the target suction pressure is adjusted.




According to the above-described control method, however, even if the target suction pressure is changed by electric control, the actual suction pressure may not reach the target suction pressure. That is, the cooling load is likely to affect whether or not the actual suction pressure responds well to changes in the target suction pressure. It is not therefore possible to promptly and reliably alter the displacement of a compressor even if the actual suction pressure is regulated as needed by electric control.




SUMMARY OF THE INVENTION




It is an object of the present invention to provide a control valve for a variable displacement compressor that changes the displacement of the compressor quickly and reliably.




To achieve the above objective, the present invention provides a control valve used for a variable displacement compressor in a refrigerant circuit. The compressor changes the displacement in accordance with the pressure in a crank chamber and includes a supply passage, which connects a discharge pressure zone to the crank chamber, and a bleed passage, which connects a suction pressure zone to the crank chamber. The control valve comprises a valve housing. A valve chamber is defined in the valve housing. The valve chamber is part of the supply passage or the bleed passage. A movable valve body is located in the valve chamber. The valve body adjusts an opening size of the supply passage or the bleed passage in the valve chamber. A valve body regulator regulates the movement of the valve body. A first urging member urges the valve body towards the valve body regulator. A sensing chamber is defined in the valve housing. A sensing member is located in the sensing chamber to divide the sensing chamber into a first pressure chamber and a second pressure chamber. The sensing member engages with and disengages from the valve body. The pressure of a first pressure monitoring point located in the refrigerant circuit is applied to the first pressure chamber. The pressure of a second pressure monitoring point located in the refrigerant circuit is applied to the second pressure chamber. The sensing member moves in accordance with the pressure difference between the first pressure chamber and the second pressure chamber. A sensing member regulator regulates the movement of the sensing member. The sensing member regulator is located in the second pressure chamber. A temporary chamber is formed between the sensing member and the valve body when the valve body is disconnected from the sensing member. The temporary chamber is connected to the second pressure chamber. A second urging member urges the sensing member toward the sensing member regulator. An actuator applies a force to the valve body that is opposite to the force of the first urging member and that of the second urging member in accordance with commands from an external controller. The actuator changes a target pressure difference, which is a reference value for the operation of the sensing member.




Other aspects and advantages of the invention will become apparent from the following description, taken in conjunction with the accompanying drawings, illustrating by way of example the principles of the invention.











BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING




The invention, together with objects and advantages thereof, may best be understood by reference to the following description of the presently preferred embodiments together with the accompanying drawings in which:





FIG. 1

is a sectional view of a swash plate type variable displacement compressor according to first embodiment of the present invention;





FIG. 2

is a circuit diagram schematically showing a refrigerant circuit according to the present embodiment;





FIG. 3

is a sectional view of a control valve provided in the compressor of

FIG. 1

;




FIG.


4


(


a


) is an enlarged partial sectional view of the control valve when its operating rod is in the lowermost position;




FIG.


4


(


b


) is an enlarged partial sectional view of the control valve when the operating rod is in a predetermined position;




FIG.


4


(


c


) is an enlarged partial sectional view of the control valve when the operating rod is in the uppermost position;





FIG. 5

is a graph showing relationships between the position of the operating rod and various loads acting on the rod; and





FIG. 6

is a flowchart of a control operation for the control valve.





FIG. 7

is an enlarged partial sectional view of the control valve of second embodiment of the present invention when its operating rod is in the lowermost position;











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




A control valve used in a swash plate type variable displacement compressor incorporated in the refrigerant circuit of a vehicle air conditioner will be described with reference to

FIGS. 1

to


6


.




The compressor shown in

FIG. 1

includes a cylinder block


1


, a front housing member


2


connected to the front end of the cylinder block


1


, and a rear housing member


4


connected to the rear end of the cylinder block


1


. A valve plate


3


is located between the rear housing member


4


and the cylinder block


1


.




A crank chamber


5


is defined between the cylinder block


1


and the front housing member


2


. A drive shaft


6


is supported in the crank chamber


5


by bearings. A lug plate


11


is fixed to the drive shaft


6


in the crank chamber


5


to rotate integrally with the drive shaft


6


.




The front end of the drive shaft


6


is connected to an external drive source, which is an engine E in this embodiment, through a power transmission mechanism PT. In this embodiment, the power transmission mechanism PT is a clutchless mechanism that includes, for example, a belt and a pulley. Alternatively, the mechanism PT may be a clutch mechanism (for example, an electromagnetic clutch) that selectively transmits power in accordance with the value of an externally supplied current.




A drive plate, which is a swash plate


12


in this embodiment, is accommodated in the crank chamber


5


. The swash plate


12


slides along the drive shaft


6


and inclines with respect to the axis of the drive shaft


6


. A hinge mechanism


13


is provided between the lug plate


11


and the swash plate


12


. The swash plate


12


is coupled to the lug plate


11


and the drive shaft


6


through the hinge mechanism


13


. The swash plate


12


rotates synchronously with the lug plate


11


and the drive shaft


6


.




Formed in the cylinder block


1


are cylinder bores


1




a


(only one is shown in

FIG. 1

) at constant angular intervals around the drive shaft


6


. Each cylinder bore


1




a


accommodates a single headed piston


20


such that the piston can reciprocate in the bore


1




a


. In each bore


1




a


is a compression chamber, the displacement of which varies in accordance with the reciprocation of the piston


20


. The front end of each piston


20


is connected to the periphery of the swash plate


12


through a pair of shoes


19


. As a result, the rotation of the swash plate


12


is converted into reciprocation of the pistons


20


, and the strokes of the pistons


20


depend on the inclination angle of the swash plate


12


.




The valve plate


3


and the rear housing member


4


define, between them, a suction chamber


21


and a discharge chamber


22


, which surrounds the suction chamber


21


. The valve plate


3


forms, for each cylinder bore


1




a


, a suction port


23


, a suction valve


24


for opening and closing the suction port


23


, a discharge port


25


, and a discharge valve


26


for opening and closing the discharge port


25


. The suction chamber


21


communicates with each cylinder bore


1




a


through the corresponding suction port


23


, and each cylinder bore


1




a


communicates with the discharge chamber


22


through the corresponding discharge port


25


.




When the piston


20


in a cylinder bore


1




a


moves from its top dead center to position its bottom dead center position, the refrigerant gas in the suction chamber


21


flows into the cylinder bore


1




a


through the corresponding suction port


23


and the corresponding suction valve


24


. When the piston


20


moves from its bottom dead center position toward its top dead center position, the refrigerant gas in the cylinder bore


1




a


is compressed to a predetermined pressure, and it forces the corresponding discharge valve


26


to open. The refrigerant gas is then discharged through the corresponding discharge port


25


and the corresponding discharge valve


26


into the discharge chamber


22


.




The inclination angle of the swash plate


12


(the angle between the swash plate


12


and a plane perpendicular to the axis of the drive shaft


6


) is determined on the basis of various moments such as the moment of rotation caused by the centrifugal force upon rotation of the swash plate, the moment of inertia based on the reciprocation of the piston


20


, and a moment due to the gas pressure. The moment due to the gas pressure is based on the relationship between the pressure in the cylinder bores


1




a


and the crank pressure Pc. The moment due to the gas pressure increases or decreases the inclination angle of the swash plate


12


in accordance with the crank pressure Pc.




In this embodiment, the moment due to the gas pressure is changed by controlling the crank pressure Pc with a displacement control valve CV. The inclination angle of the swash plate


12


can be changed to an arbitrary angle between the minimum inclination angle (shown by a solid line in

FIG. 1

) and the maximum inclination angle (shown by a broken line in FIG.


1


).




As shown in

FIGS. 1 and 2

, a control mechanism for controlling the crank pressure Pc is comprised of a bleed passage


27


, a supply passage


28


, and a displacement control valve CV. The bleed passage


27


connects the suction chamber


21


and the crank chamber


5


. The supply passage


28


is for connecting the discharge chamber


22


and the crank chamber


5


. The displacement control valve CV is provided midway along the supply passage


28


.




The displacement control valve CV changes the opening size of the supply passage


28


to control the flow rate of refrigerant gas flowing from the discharge chamber


22


to the crank chamber


5


. The pressure in the crank chamber


5


is changed in accordance with the relation between the flow rate of refrigerant gas flowing from the discharge chamber


22


into the crank chamber


5


and the flow rate of refrigerant gas flowing out from the crank chamber


5


through the bleed passage


27


into the suction chamber


21


. In accordance with changes in the crank pressure Pc, the difference between the crank pressure Pc and the pressure in the cylinder bores


1




a


varies to change the inclination angle of the swash plate


12


. As a result, the stroke of the pistons


20


is changed to control the discharge displacement.




As shown in

FIGS. 1 and 2

, the refrigerant circuit of the vehicle air conditioner includes the compressor and an external refrigerant circuit


30


. The external refrigerant circuit


30


includes, for example, a condenser


31


, an expansion valve


32


, and an evaporator


33


. The opening of the expansion valve


32


is feedback-controlled on the basis of the temperature detected by a temperature sensing tube


34


provided near the outlet of the evaporator


33


. The expansion valve


32


supplies a quantity of refrigerant corresponding to the thermal load to control the flow rate.




In the downstream part of the external refrigerant circuit


30


, a flow pipe


35


is provided to connect the outlet of the evaporator


33


with the suction chamber


21


. In the upstream part of the external refrigerant circuit


30


, a flow pipe


36


is provided to connect the discharge chamber


22


of the compressor with the inlet of the condenser


31


. The compressor draws refrigerant gas from the downstream side of the external refrigerant circuit


30


, compresses the gas, and then discharges the compressed gas to the upstream side of the external refrigerant circuit


30


.




The larger the displacement of the compressor is and the higher the flow rate of the refrigerant flowing in the external refrigerant circuit


30


is, the greater the pressure loss per unit length of the circuit, or piping. More specifically, the pressure loss between two points in the external refrigerant circuit correlates with the flow rate of the external refrigerant circuit


30


. In this embodiment, defecting the difference in pressure ΔP(t)=PdH−PdL between two pressure monitoring points P


1


and P


2


indirectly detects the discharge displacement of the compressor. An increase in the discharge displacement of the compressor increases the flow rate of the refrigerant in the refrigerant circuit, and a decrease in the discharge displacement of the compressor decreases the flow rate of the refrigerant. Thus, the flow rate of the refrigerant in the external refrigerant circuit


30


, i.e., the pressure difference ΔPd between the two points, reflects the discharge displacement of the compressor.




In this embodiment, an upstream, or first, pressure monitoring point P


1


is located in the discharge chamber


22


, and a downstream, or second, pressure monitoring point P


2


is set midway along the flow pipe


36


at a position separated from the first pressure monitoring point P


1


by a predetermined distance. The gas pressure PdH at the first pressure monitoring point P


1


and the gas pressure PdL at the second pressure monitoring point P


2


are applied respectively through first and second pressure detecting passages


37


and


38


to the displacement control valve CV.




As shown in

FIG. 3

, the control valve CV is provided with an inlet valve portion and a solenoid


60


. The inlet valve portion controls the opening of the supply passage


28


connecting the discharge chamber


22


with the crank chamber


5


. The solenoid


60


serves as an electromagnetic actuator for controlling a rod


40


located in the control valve CV on the basis of an externally supplied electric current. The rod


40


has a distal end portion


41


, a valve body


43


, a connecting portion


42


, which connects the distal end portion


41


and the valve body


43


with each other, and a guide


44


. The valve body


43


is part of the guide


44


.




A valve housing


45


of the control valve CV has a cap


45




a


, an upper half body


45




b


, and a lower half body


45




c


. Defined in the upper half body


45




b


are a valve chamber


46


and a communication passage


47


. The upper half body


45




b


and the cap


45




a


define a pressure sensing chamber


48


.




The rod


40


moves in the axial direction of the control valve CV in the valve chamber


46


. The rod


40


passes through the communication passage


47


and the pressure sensing chamber


48


. The valve chamber


46


is selectively connected to and disconnected from the passage


47


in accordance with the position of the rod


40


. The communication passage


47


is separated from the pressure sensing chamber


48


by the distal end portion


41


of the rod


40


.




The bottom wall of the valve chamber


46


is formed by the upper end surface of a fixed iron core


62


. A first radial port


51


allows the valve chamber


46


to communicate with the discharge chamber


22


through an upstream part of the supply passage


28


. A second radial port


52


allows the communication passage


47


to communicate with the crank chamber


5


through a downstream part of the supply passage


28


. Thus, the first port


51


, the valve chamber


46


, the communication passage


47


, and the second port


52


form a control passage part of the supply passage


28


for allowing the discharge chamber


22


to communicate with the crank chamber


5


.




The valve body


43


of the rod


40


is located in the valve chamber


46


. The inner diameter of the communication passage


47


is larger than the diameter of the connecting portion


42


of the rod


40


and is smaller than the diameter of the guide


44


. That is, the opening area SB of the communication passage


47


(the cross sectional area of the distal end portion


41


) is larger than the cross sectional area of the connecting portion


42


and smaller than the cross sectional area of the guide


44


. A valve seat


53


is formed at the opening of the communication passage


47


(around the valve hole).




When the rod


40


moves from the lowest position shown in FIGS.


3


and


4


(


a


) to the highest position shown in FIG.


4


(


c


), at which the valve body


43


contacts the valve seat


53


, the communication passage


47


is cut off. Thus, the valve body


43


of the rod


40


serves as an inlet valve body capable of controlling the opening of the supply passage


28


.




A movable, cylindrical pressure sensing member


54


is located in the pressure sensing chamber


48


. The pressure sensing member


54


divides the pressure sensing chamber


48


into two parts: a first pressure chamber


55


and a second pressure chamber


56


. The pressure sensing member


54


serves as a partition separating the chambers


55


and


56


from each other and cutting off communication between the chambers


55


and


56


. The cross sectional area SA of the pressure sensing member


54


is larger than the opening area SB of the communication passage


47


.




When the pressure sensing member


54


moves downward, the lower surface


54




a


of the pressure sensing member


54


contacts the bottom surface of the second pressure chamber


56


. The downward movement of the pressure sensing member


54


is then stopped by the bottom surface of the second pressure chamber


56


. Thus, the bottom surface of the second pressure chamber


56


serves as a first regulation surface


49


. As shown in FIG.


4


(


a


), when the pressure sensing member


54


is in contact with the first regulation surface


49


, a majority of the opening area of the communication passage


47


is covered with the lower surface


54




a


of the pressure sensing member


54


.




The bottom wall of the pressure sensing member


54


is stepped. When the pressure sensing member


54


contacts the first regulation surface


49


, the second pressure chamber


56


, which is between the bottom wall of the pressure sensing member


54


and the inner circumferential surface of the pressure sensing chamber


48


, is ring-shaped and is minimized.




A releasing groove


54




b


is formed in a lower portion of the pressure sensing member


54


. The groove


54




b


extends radially of the control valve CV. Since the releasing groove


54




b


is provided, the opening of the communication passage


47


is not completely closed even when the pressure sensing member


54


contacts the first regulation surface


49


.




In the first pressure chamber


55


is a first spring


50


, which is a coil spring in this embodiment. The first spring


50


urges the pressure sensing member


54


toward the second pressure chamber


56


, i.e., toward the first regulation surface


49


.




The first pressure chamber


55


communicates with the discharge chamber


22


, and the first pressure monitoring point P


1


, through a third port


57


formed in the cap


45




a


and through the first pressure detecting passage


37


. The second pressure chamber


56


communicates with the second pressure monitoring point P


2


through a fourth port


58


formed in the upper half body


45




b


of the valve housing


45


and through the second pressure detecting passage


38


. Therefore, the discharge pressure Pd is applied as the first pressure PdH into the first pressure chamber


55


, and the second pressure PdL of the pressure monitoring point P


2


in the middle of the piping is applied to the second pressure chamber


56


.




The solenoid


60


includes an accommodation tube


61


, which is cylindrical and has a bottom. A fixed iron core


62


is fitted in the upper part of the accommodation tube


61


. In the accommodation tube


61


is a solenoid chamber


63


. A movable iron core


64


is accommodated to move axially in the solenoid chamber


63


. An axially extending guide hole


65


is formed in the central portion of the fixed iron core


62


. The guide


44


of the rod


40


is located to move axially in the guide hole


65


.




The proximal end of the rod


40


is accommodated in the solenoid chamber


63


. More specifically, the lower end of the guide


44


is fitted in a hole formed at the center of the movable iron core


64


,and fixed by crimping. Thus, the movable iron core


64


and the rod


40


move integrally and axially.




The lower end portion of the guide


44


projects downward from the lower surface of the movable iron core


64


. The downward movement of the rod


40


(the valve body


43


) is stopped when the lower end surface of the guide


44


contacts the bottom surface of the solenoid chamber


63


. That is, the bottom surface of the solenoid chamber


63


serves as a second regulation surface


68


. The second regulation surface


68


prevents the rod


40


(the valve body


43


) from moving downward to limit the opening of the communication passage


47


.




A second spring


66


is accommodated between the fixed and movable iron cores


62


and


64


in the solenoid chamber


63


. The second spring


66


urges the movable iron core


64


away from the fixed iron core


62


. The second spring


66


urges the rod


40


(the valve body


43


) downward, i.e., toward the second regulation surface


68


.




As shown in FIGS.


3


and


4


(


a


), when the rod


40


is at its lowest position, at which the rod


40


contacts the second regulation surface


68


, the valve body


43


is separated from the valve seat


53


by distance X


1


+X


2


, and the opening of the communication passage is maximized. In this state, the distal end portion


41


of the rod


40


sinks into the communication passage


47


by distance X


1


relative to the pressure sensing chamber


48


. Accordingly, the distal end surface


41




a


of the distal end portion


41


is separated from the lower surface


54




a


of the pressure sensing member


54


, which is in contact with the first regulation surface


49


by distance X


1


, and a space


59


, which is defined by the two surfaces


41




a


and


54




a


, is formed in the communication passage


47


. However, since the releasing groove


54




b


is formed near the space


59


, the space


59


is connected to the second pressure chamber


56


.




A coil


67


is wound about the fixed and movable iron cores


62


and


64


. The coil


67


is supplied with a drive signal from a drive circuit


71


based on an instruction from a controller


70


. The coil


67


generates an electromagnetic force F corresponding to an externally supplied electric current between the fixed and movable iron cores


62


and


64


. The electric current supplied to the coil


67


is controlled by controlling the voltage applied to the coil


67


. This embodiment employs duty control for controlling the applied voltage.




The position of the rod


40


in the control valve CV, i.e., the valve opening of the control valve CV, is determined as follows. In this case, the influence of the pressure of the valve chamber


46


, the communication passage


47


, and the solenoid chamber


63


on the position of the rod


40


is ignored.




As shown in FIGS.


3


and


4


(


a


), when no current is supplied to the coil


67


(Dt=0%), the downward force f


2


of the second spring


66


is dominant. As a result, the rod


40


is moved to its lowermost position and the force f


2


of the second spring


66


presses the rod


40


against the second regulation surface


68


. The force f


2


by the second spring


66


at this time is the force f


2


′ such that, for example, even when the compressor (the control valve CV) is vibrated by vibration of the vehicle, the rod


40


and the movable iron core


64


are pressed against the second regulation surface


68


and thus resist vibration.




In this state, the valve body


43


is separated from the valve seat


53


by distance X


1


+X


2


. As a result, the communication passage is fully open. Thus the crank pressure Pc is maximized, and the difference between the crank pressure Pc and the pressure in the cylinder bore


1




a


is relatively high. As a result, the inclination angle of the swash plate


12


is minimized, and the discharge displacement of the compressor is also minimized.




When the rod


40


is at its lowermost position, the rod


40


(the distal end portion


41


) is disengaged from the pressure sensing member


54


. Thus, for positioning of the pressure sensing member


54


, the total load of the downward force (PdH·SA−PdL(SA−SB)) based on the pressure difference ΔPd between the two points and the downward force f


1


of the first spring


50


is dominant. Thus the pressure sensing member


54


is pressed against the first regulation surface


49


by the total load. At this time the force f


1


by the first spring


50


is f


1


′ such that, e.g., even when the compressor (the control valve CV) is vibrated by vibration of the vehicle, the pressure sensing member


54


is pressed against the first regulation surface


49


to resist vibration.




In the state shown in FIGS.


3


and


4


(


a


), when the electric current corresponding to the minimum duty ratio Dt(min) (Dt(min)>0) within the range of duty ratios is supplied to the coil


67


, the upward electromagnetic force F exceeds the downward force f


2


(f


2


=f


2


′) of the second spring


66


, and the rod


40


moves upward.




The graph of

FIG. 5

shows relationships between the position of the rod


40


(valve body


43


) and various loads acting on the rod


40


. When the duty ratio Dt of the electric current supplied to the coil


67


is increased, the electromagnetic force F acting on the rod


40


is increased accordingly. When the rod


40


moves upward to close the valve, since the movable iron core


64


is near to the fixed iron core


62


, the electromagnetic force F acting on the rod


40


is increased even if the duty ratio Dt is not changed.




Actually, the duty ratio Dt of electric current supplied to the coil


67


is continuously variable between the minimum duty ratio Dt(min) and the maximum duty ration Dt(max) (e.g., 100%) within the range of duty ratios. For ease of understanding, the graph of

FIG. 5

only shows cases of Dt(min), Dt(


1


) to Dt(


4


), and Dt(max).




As apparent from the inclinations of the characteristic lines f


1


+f


2


and f


2


, the spring constant of the second spring


66


is far smaller than that of the first spring


50


. The spring constant of the second spring


66


is such that the force f


2


acting on the rod


40


is substantially the same as the load f


2


′ regardless degree to which the second spring


66


is compressed.




When an electric current that is more than the minimum duty ratio Dt(min) is supplied to the coil


67


, the rod


40


moves upward from the lowest position by at least distance X


1


. As a result, the distal end surface


41




a


of the distal end portion


41


reduces the volume of the space


59


, and the distal end surface


41




a


comes into contact with the lower surface


54




a


of the pressure sensing member


54


.




When the rod


40


contacts the pressure sensing member


54


, the upward electromagnetic force F, which is connected by the downward force f


2


of the second spring


66


, is opposed to the downward force based on the pressure difference ΔPd between the two points, which adds to the downward urging force f


1


of the first spring


50


. Thus the valve body


43


of the rod


40


is positioned relative to the valve seat


53


between the state shown in FIG.


4


(


b


) and the state shown in FIG.


4


(


c


) to satisfy the following equation:








PdH·SA−PdL


(


SA−SB


)=


F−f




1





f




2


  (1)






The valve opening of the control valve CV is positioned between the middle open state of FIG.


4


(


b


) and the full open state of FIG.


4


(


c


). Thus, the discharge displacement of the compressor is varied between the minimum and the maximum.




For example, if the flow rate of the refrigerant in the refrigerant circuit is decreased because of a decrease in speed of the engine E, the downward force based on the pressure difference ΔPd between the two points decreases, and the electromagnetic force F, at this time, can not balance the forces acting on the rod


40


. Therefore, the rod


40


moves upward, which compresses the first spring


50


. The valve body


43


of the rod


40


is positioned such that the increase in the downward force f


1


of the first spring


50


compensates for the decrease in the downward force between on the pressure difference ΔPd between the two points. As a result, the opening of the communication passage


47


is reduced and the crank pressure Pc is decreased. As a result, the difference between the crank pressure Pc and the pressure in the cylinder bores


1




a


is reduced, the inclination angle of the swash plate


12


is increased, and the discharge displacement of the compressor is increased. The increase in the discharge displacement of the compressor increases the flow rate of the refrigerant in the refrigerant circuit to increase the pressure difference ΔPd between the two points.




In contrast, when the flow rate of the refrigerant in the refrigerant circuit is increased because of an increase in speed of the engine E, the downward force based on the pressure difference ΔPd between the two points increases and the electromagnetic force F, at this time, can not balance the forces acting on the rod


40


. Therefore, the rod


40


moves downward, which expands the first spring


50


. The valve body


43


of the rod


40


is positioned such that the decrease in the downward force f


1


of the first spring


50


compensates for the increase in the downward force based on the pressure difference ΔPd between the two points. As a result, the opening of the communication passage


47


is increased, the crank pressure Pc is increased, and the difference between the crank pressure Pc and the pressure in the cylinder bores


1




a


is increased. Accordingly, the inclination angle of the swash plate


12


is decreased, and the discharge displacement of the compressor is also decreased. The decrease in the discharge displacement of the compressor decreases the flow rate of the refrigerant in the refrigerant circuit, which decreases the pressure difference ΔPd between the two points.




When the duty ratio Dt of the electric current supplied to the coil


67


is increased to increase the electromagnetic force F, the pressure difference ΔPd between the two points can not balance the forces on the rod


40


. Therefore, the rod


40


moves upward so that the first spring


50


is corresponded. The valve body


43


of the rod


40


is such that the increase in the downward force f


1


of the first spring


50


compensates for the increase in the upward electromagnetic force F. As a result, the opening of the communication passage


47


is reduced and the discharge displacement of the compressor is increased. Accordingly, the flow rate of the refrigerant in the refrigerant circuit is increased to increase the pressure difference ΔPd between the two points.




In contrast, when the duty ratio Dt of the electric current supplied to the coil


67


is decreased, which decreases the electromagnetic force F, the pressure difference ΔPd between the two points at this time can not balance of the forces acting on the rod


40


. Therefore, the rod


40


moves downward, which decreases the downward force f


1


of the first spring


50


. The valve body


43


of the rod


40


is positioned such that the decrease in the force f


1


of the first spring


50


compensates for the decrease in the upward electromagnetic force F. As a result, the opening of the communication passage


47


is increased and the discharge displacement of the compressor is decreased. Accordingly, the flow rate of the refrigerant in the refrigerant circuit is decreased, which decreases the pressure difference ΔPd between the two points.




As described above, in the control valve CV, when an electric current that exceeds the minimum duty ratio Dt(min) is supplied to the coil


67


, the rod


40


is positioned in accordance with the change in the pressure difference ΔPd between the two points to maintain a target value of the pressure difference ΔPd that is determined in accordance with the electromagnetic force F. By changing the electromagnetic force F, the target pressure difference can be varied between a minimum value, which corresponds to the minimum duty ratio Dt(min), and a maximum value, which corresponds to the maximum duty ratio Dt(max).




As shown in

FIGS. 2 and 3

, the vehicle air conditioner is provided with a controller


70


. The controller


70


is a computer control unit including a CPU, a ROM, a RAM, and an I/O interface. An external information detector


72


is connected to the input terminal of the I/O interface. A drive circuit


71


is connected to the output terminal of the I/O interface.




The controller


70


performs an arithmetic operation to determine a proper duty ratio Dt on the basis of various pieces of external information, which is detected by the external information detector


72


, and instructs the drive circuit


71


to output a drive signal corresponding to the duty ratio Dt. The drive circuit


71


outputs the drive signal of the instructed duty ratio Dt to the coil


67


. The electromagnetic force F by the solenoid


60


of the control valve CV varies in accordance with the duty ratio Dt of the drive signal supplied to the coil


67


.




Sensors of the external information detector


72


include, e.g., an A/C switch (ON/OFF switch of the air conditioner operated by the passenger or the like)


73


, a temperature sensor


74


for detecting an in-vehicle temperature Te(t), and a temperature setting unit


75


for setting a desired target value Te(set) of the in-vehicle temperature.




Next, the duty control of the control valve CV by the controller


70


will be described with reference to the flowchart of FIG.


6


.




When the ignition switch (or the start switch) of the vehicle is turned on, the controller


70


is supplied with an electric current to start processing. In step S


101


, the controller


70


makes various initializations. For example, the controller


70


sets an initial duty ratio Dt of zero. After this, condition monitoring and internal processing of the duty ratio Dt are performed.




In step S


102


, the controller


70


monitors the ON/OFF state of the A/C switch


73


until the switch


73


is turned on. When the A/C switch


73


is turned on, in step S


103


, the controller


70


sets the duty ratio Dt of the control valve CV to the minimum duty ratio Dt(min) and starts the internal self-control function (target pressure difference maintenance) of the control valve CV.




In step S


104


, the controller


70


judges whether the detected temperature Te(t) by the temperature sensor


74


is higher than the target temperature Te(set). If step S


104


is negative, in step S


105


, the controller


70


further judges whether the detected temperature Te(t) is lower than the target temperature Te(set). When step S


105


is negative, then the detected temperature Te(t) is equal to the target temperature Te(set). Therefore, the duty ratio Dt need not be changed. Thus, the controller


70


does not instruct the drive circuit


71


to change the duty ratio Dt and step S


108


is performed.




If step S


104


is positive, the interior of the vehicle is hot and the thermal load is high. Therefore, in step S


106


, the controller


70


increases the duty ratio Dt by a unit quantity ΔD and instructs the drive circuit


71


to increment the duty ratio Dt to a new value (Dt+ΔD) . As a result, the valve opening of the control valve CV is somewhat reduced, the discharge displacement of the compressor is increased, the ability of the evaporator


33


to transfer heat is increased, and the temperature Te(t) is lowered.




If step S


105


is positive, the interior of the vehicle is relatively cool and the thermal load is low. Therefore, in step S


107


, the controller


70


decrements the duty ratio Dt by a unit quantity ΔD, and instructs the drive circuit


71


to change the duty ratio Dt to the new value (Dt−ΔD). As a result, the valve opening of the control valve CV is somewhat increased, the discharge displacement of the compressor is decreased, the ability of the evaporator


33


to transfer heat is reduced, and the temperature Te(t) is raised.




In step S


108


, it is judged whether or not the A/C switch


73


is turned off. If step S


108


is negative, step S


104


is performed. When step S


108


is positive, step S


101


, in which the supply of the current to the control valve CV is stopped, is performed. Therefore, the valve opening of the control valve CV is fully opened, beyond the middle position, to rapidly increase the pressure in the crank chamber


5


. As a result, in response t the A/C switch


73


being turned off, the discharge displacement of the compressor can be rapidly minimized. This shortens the period during which refrigerant unnecessarily flows in the refrigerant circuit. That is, unnecessary cooling is minimized.




Particularly in a clutchless type compressor, the compressor is always driven when the engine E is operated. For this reason, when cooling is unnecessary (when the A/C switch


73


is in the off state), it is required that the discharge displacement be minimized to minimize the power loss of the engine E. To satisfy this requirement, the control valve CV is effective since its valve opening can be opened beyond the middle position to positively minimize the discharge displacement.




As described above, by changing the duty ratio Dt in step S


106


and/or S


107


, even when the detected temperature Te(t) deviates from the target temperature Te(set), the duty ratio Dt is gradually optimized and the detected temperature Te(t) converges to the vicinity of the target temperature Te(set).




This embodiment has the following advantageous.




Without using the suction pressure Ps, which is influenced by the thermal load in the evaporator


33


, as a direct index opening for controlling the control valve CV, the pressure difference ΔPd between two pressure monitoring points P


1


and P


2


in the refrigerant circuit is used as a direct control object, and the discharge displacement of the compressor is feedback-controlled. Therefore, without being influenced by the thermal load on the evaporator


33


, the displacement can be rapidly decreased by in accordance with an externally supplied electric current.




The first and second springs


50


and


66


and the first and second regulation surfaces


49


and


68


provide vibration resistance for the rod


40


, the movable iron core


64


, and the pressure sensing member


54


when the coil


67


is not supplied with electric current. Therefore, the movable member


40


,


54


, or


64


will not collide with a fixed surface (e.g., the valve housing


45


or the like) due to vibration of the vehicle, and this prevents valve damage.




In this embodiment, to ensure the vibration resistance of the movable members


40


,


54


, and


64


, the first and second springs


50


and


66


and the first and second regulation surfaces


49


and


68


are provided. In this embodiment, the movable members


40


,


54


are separated when the coil


67


is not supplied with electric current.




In a control valve in which the rod


40


is formed integrally with the pressure sensing member


54


, which is referred to as the “comparative valve”, if either the rod


40


or the pressure sensing member


54


is abutted against a regulation surface by a spring, the other of the rod


40


and the pressure sensing member


54


is indirectly pressed against the regulation surface. Therefore, only one spring and one regulation surface are provided.




As shown by a line made of long and short dashes in the graph of

FIG. 5

, however, a single spring in the comparative valve requires a heavy set load f′ (f′=f


1


′+f


2


′) that can press all the movable members


40


,


54


, and


64


against the regulation surface to vibration resistance. For the rod


40


to be fixed at an arbitrary position between the intermediate open state and the fully open state of the control valve CV, the spring of the comparative valve must have a large spring constant such that its characteristic line “f” slopes downward more than the characteristic line of the electromagnetic force F. More specifically, if the characteristic line “f” of the spring does not slope downward more than the characteristic line of the electromagnetic force F, the spring can not compensate for changes in the electromagnetic force F, even when the rod


40


moves (in other words, even when the compression of the spring changes). This also applies to the first spring


50


of the illustrated embodiment. In the control valve having an integral rod and pressure sensing member, the force acting in the control valve is given by the following equation (2):








PdH·SA−PdL


(


SA−SB


)=


F−f


  (2)






When the duty ratio Dt exceeds the minimum duty ratio Dt(min), electromagnetic force F exceeds the initial load f′, which moves the rod


40


upward. As the rod


40


moves upward, the force f of the springs


50


,


66


is increased, accordingly. To move the rod


40


upward against the increasing force f to the intermediatly open and to initiate the internal self-control comparative valve, the duty ratio Dt must be increased to the level Dt(


1


). As a result, in the range of the usable duty ratios Dt, the range to Dt(


1


) is used for starting the internal self-control function. As a result, using a duty ratio Dt within the range of Dt(


1


) to Dt(max) that is narrower than the duty ratio of this embodiment, the target pressure difference as a standard of the operation of the internal self-control function is changed. Thus the range of variation of the target pressure difference becomes narrower.




More specifically, in the comparative valve, only one spring is used for providing the vibration resistance of the movable members


40


,


54


and for the internal self-control function based on the pressure difference ΔPd between the two points. Therefore, the force f applied to the rod


40


by the spring must be greater than the force f


1


+f


2


of this embodiment. As a result, when the duty ratio Dt is maximized to Dt(max), the pressure difference ΔPd between the two points satisfying the equation (2) is small. This lowers the maximum target pressure difference, i.e., the controllable maximum flow rate in the refrigerant circuit.




In the comparative valve, assume that, to raise the maximum target pressure difference, the pressure sensing mechanism for the pressure difference ΔPd between the two points is modified to decrease the force applied to the rod


40


on the basis of the pressure difference ΔPd. For example, by reducing the cross sectional area SB of the distal end portion


41


, the value of the left side of the equation (2) (PdH·SA−PdL(SA−SB)) is decreased. However, when the duty ratio Dt is at its minimum value Dt(


1


), the pressure difference ΔPd between the two points satisfying the equation (2) is large. This raises the minimum target pressure difference, i.e., the controllable minimum flow rate in the refrigerant circuit.




However, in the control valve CV of this embodiment, when the supply of electric current to the coil


67


is stopped, the movable members


40


,


54


are separated, and the separated movable members


40


,


54


are provided with the first and second urging springs


50


and


66


and the first and second regulation surfaces


49


and


68


, respectively, for vibration resistance. The first spring


50


has a great spring constant that achieves the internal self-control function. The first spring


50


expands and contracts within the narrow range between the middle open state and the full open state (in other words, only within the range required for internal self-control function). On the other hand, the spring constant of the second spring


66


, which must expand and contract within a wide range between the full open state and the closed state (in other words, within the range not required for the internal self-control function), is as low as possible.




As a result, while maintaining the vibration resistance of the movable members


40


,


54


, and


64


, the force f


1


+f


2


acting on the rod


40


is smaller than the force f of the comparative valve. Thus, using the duty ratio Dt within the wide range between Dt(min) and Dt(max), the target pressure difference can be changed in a wide range, i.e., the flow rate of the refrigerant in the refrigerant circuit can be controlled in a wide range.




Before valve body


43


contacts the pressure sensing member


54


, the pressure sensing member


54


is pressed against the first regulation surface


49


by the first spring


50


. That is, when there is no need for the position of the rod


40


to reflect the pressure difference ΔPd between the two points, the pressure sensing member


54


is stationary. Thus, the pressure sensing member


54


is never unnecessarily moved, unlike that of the comparative valve. Also, sliding between the pressure sensing member


54


and the inner wall surface of the pressure sensing chamber


48


is reduced. This improves the durability of the pressure sensing member


54


and the durability of the control valve CV.




In general, the compressor of the vehicle air conditioner is located in the narrow engine room of a vehicle. For this reason, the size of the compressor is limited. Therefore, the size of the control valve CV and the size of the solenoid


60


(the coil


67


) are limited accordingly. Also, in general, the engine battery powers the solenoid


60


is used. The voltage of the vehicle battery is regulated to, e.g., 12 to 24 V.




In the comparative valve, when the maximum electromagnetic force F that the solenoid


60


is capable of generating is intended to be increased to widen the range of variation of the target pressure difference, increasing in size of the coil


67


and raising the voltage of the power supply are impossible, because either would entail considerable changes in existing systems and structures. In other words, if the control valve CV of the compressor uses an electromagnetic actuator as an external control device, this embodiment is most suitable for widening the range of variation of the target pressure difference.




When the pressure sensing member


54


contacts the first regulation surface


49


and the distal end portion


41


is separated from the pressure sensing member


54


, the space


59


is defined by the bottom of the pressure sensing member


54


and the distal end portion


41


. The space


59


communicates with the second pressure chamber


56


through the releasing groove


54




b


. Thus, refrigerant gas remaining in the space


59


does not adversely affect the positioning of the valve body


43


. This allows the desired valve opening control.




For example, when the release groove


54




b


is not connected to the space


59


, the refrigerant gas in the space


59


expands due to an increase in volume of the space


59


. This expansion delays the movement of the rod


40


downward. As a result, contact of the rod


40


with the second regulation surface


68


, i.e., full opening of the communication passage


47


by the valve body


43


is delayed.




Also, when the rod


40


contacts the pressure sensing member


54


, the refrigerant gas in the space


59


is compressed due to the decrease in volume of the space


59


. This compression delays movement of the rod


40


. As a result, contact between the rod


40


and the pressure sensing member


54


is delayed, and the start of the internal self-control function is delayed.




Particularly, at the time the internal self-control function is started, the moment connected between the space


59


and the second pressure chamber


56


, the pressure in the second pressure chamber


56


increases such that the gas in the space


59


that is at a high pressure since the above-described compression, Therefore, the pressure difference ΔPd which acts on the pressure sensing member


54


becomes small. As a result, the rod


40


moves upward more than required, and the valve body


43


reduces the size of the opening of the communication passage


47


more than required. This makes the discharge displacement of the compressor too high.




The releasing groove


54




b


connects the space


59


and the second pressure chamber


56


. This structure is simpler than a structure in which the space


59


is subjected to the pressure PdL with a passage bypassing the contact area between the pressure sensing member


54


and the first regulation surface


49


(e.g., a passage


80


according to broken lines in FIG.


7


).




If the releasing groove


54




b


were formed in the first regulation surface


49


(the bottom surface of the pressure sensing chamber


48


), a tool must be inserted in the small pressure sensing chamber


48


to form the groove. This is troublesome. However, in this embodiment, the releasing groove


54




b


is formed in the pressure sensing member


54


, and the machining is relatively simple.




The first spring


50


urges the pressure sensing member


54


toward the second pressure chamber


56


. That is, the direction in which the first spring


50


urges the pressure sensing member


54


is the same as the direction in which a pressing force based on the pressure difference ΔPd between the two points acts. Therefore, when the current is not supplied the coil


67


, the pressure sensing member


54


is pressed against the first regulation surface


49


with a force based on of the spring


50


and the pressure difference ΔPd between the two points.




The control valve CV changes the pressure in the crank chamber


5


by so-called inlet valve control, in which the opening of the supply passage


28


is changed. Therefore, in comparison with outlet valve control, in which the opening of the bleed passage


27


is changed, the pressure in the crank chamber


5


, i.e., the discharge displacement of the compressor, can be changed more rapidly.




The first and second pressure monitoring points P


1


and P


2


are located in the refrigerant circuit between the discharge chamber


22


of the compressor and the condenser


31


. Therefore, the operation of the expansion valve


32


does not affect the detection of the discharge displacement of the compressor based on the pressure difference ΔPd between the two points.




The present invention may be modified as follows:




A releasing groove may be formed in the first regulation surface


49


(i.e., the bottom surface of the second pressure chamber


56


). In this case, the groove can be used together with the releasing groove


54




b


of the above-described embodiment.




The releasing groove


54




b


may be eliminated from the above-described embodiment so that the contact area between the pressure sensing member


54


and the first regulation surface


49


cuts communication between the space


59


and the second pressure chamber


56


. For example, as shown by broken lines in

FIG. 7

, a passage


80


may be formed in the upper half body


45




b


of the valve housing


45


so that the space


59


is subjected to the same pressure as the second pressure chamber


56


through the passage


80


. The passage


80


may directly connect the fourth port


58


to the space


59


. Alternatively, the passage


80


may directly connect the second pressure detecting passage


38


and the space


59


. Alternatively, the passage


80


may directly connect the second pressure monitoring point P


2


and the space


59


.




The first pressure monitoring point P


1


may be provided in the suction pressure zone between the evaporator


33


and the suction chamber


21


, and the second pressure monitoring point P


2


may be provided downstream of the first pressure monitoring point P


1


.




The first pressure monitoring point P


1


may be provided in the discharge pressure zone between the discharge chamber


22


and the condenser


31


, and the second pressure monitoring point P


2


may be provided in the suction pressure zone between the evaporator


33


and the suction chamber


21


.




The first pressure monitoring point P


1


may be provided in the discharge pressure zone between the discharge chamber


22


and the condenser


31


, and the second pressure monitoring point P


2


may be provided in the crank chamber


5


. Otherwise, the first pressure monitoring point P


1


may be provided in the crank chamber


5


, and the second pressure monitoring point P


2


may be provided in the suction pressure zone between the evaporator


33


and the suction chamber


21


. The locations of the pressure monitoring points P


1


and P


2


are not limited to the main circuit of the cooling circuit, i.e., the evaporator


33


, the suction chamber


21


, the cylinder bores


1




a


, the discharge chamber


22


, or the condenser


31


. That is, the pressure monitoring points P


1


and P


2


need not be in a high pressure region or a low pressure region of the refrigerant circuit. For example, the pressure monitoring points P


1


and P


2


may be located in a refrigerant passage for displacement control that is a subcircuit of the cooling circuit, i.e., a passage formed by the crank chamber


5


in a middle pressure zone of the supply passage


28


, the crank chamber


5


, and the bleed passage


27


.




The control valve may be a so-called outlet control valve for controlling the crank pressure Pc by controlling the opening of the bleed passage


27


.




When the electromagnetic force F is increased, the valve opening size of the control valve CV may be increased and the target pressure difference may be decreased.




The second spring


66


may be accommodated not in the solenoid chamber


63


but in the valve chamber


46


.




The present invention can be applied to a controller of a wobble type variable displacement compressor.




The present invention can be used in compressor having a power transmission mechanism PT with a clutch mechanism such as an electromagnetic clutch.




There are compressors that minimize the displacement to reduce the power loss of the connected vehicle engine when the vehicle is suddenly accelerated. To effectively reduce the power loss, the displacement need be minimized quickly. The control valve CV of the illustrated embodiment is suitable for such compressors since the opening size of the control valve CV can be greater than the intermediately open state, at which the displacement is minimum.




It should be apparent to those skilled in the art that the present invention may be embodied in many other specific forms without departing from the spirit or scope of the invention. Particularly, it should be understood that the invention may be embodied in the following forms.




Therefore, the present examples and embodiments are to be considered as illustrative and not restrictive and the invention is not to be limited to the details given herein, but may be modified within the scope and equivalence of the appended claims.



Claims
  • 1. A control valve used for a variable displacement compressor in a refrigerant circuit, wherein the compressor changes the displacement in accordance with the pressure in a crank chamber and includes a supply passage, which connects a discharge pressure zone to the crank chamber, and a bleed passage, which connects a suction pressure zone to the crank chamber, the control valve comprising:a valve housing; a valve chamber defined in the valve housing, wherein the valve chamber is part of the supply passage or the bleed passage; a movable valve body located in the valve chamber, wherein the valve body adjusts an opening size of the supply passage or the bleed passage in the valve chamber; a valve body regulator for regulating the movement of the valve body; a first urging member for urging the valve body towards the valve body regulator; a sensing chamber defined in the valve housing; a sensing member located in the sensing chamber to divide the sensing chamber into a first pressure chamber and a second pressure chamber, wherein the sensing member engages with and disengages from the valve body, wherein the pressure of a first pressure monitoring point located in the refrigerant circuit is applied to the first pressure chamber, and the pressure of a second pressure monitoring point located in the refrigerant circuit is applied to the second pressure chamber, and the sensing member moves in accordance with the pressure difference between the first pressure chamber and the second pressure chamber; a sensing member regulator for regulating the movement of the sensing member, wherein the sensing member regulator is located in the second pressure chamber, and a temporary chamber is formed between the sensing member and the valve body when the valve body is disconnected from the sensing member, and the temporary chamber is connected to the second pressure chamber; a second urging member for urging the sensing member toward the sensing member regulator; and an actuator for applying a force to the valve body that is opposite to the force of the first urging member and that of the second urging member in accordance with commands from an external controller, wherein the actuator changes a target pressure difference, which is a reference value for the operation of the sensing member.
  • 2. The control valve according to claim 1, wherein a groove that connects the temporary chamber and the second pressure chamber is formed in the sensing member.
  • 3. The control valve according to claim 1, wherein a passage that connects the temporary chamber and the second pressure chamber is formed in the valve housing.
  • 4. The control valve according to claim 1, wherein the first urging member is a spring and the second urging member is a spring, and the spring constant of the first urging member is smaller than that of the second urging member.
  • 5. The control valve according to claim 1, wherein the refrigerant circuit has a condenser, wherein the first and the second pressure monitoring points are located in a section of the refrigerant circuit between the discharge pressure zone and the condenser.
  • 6. The control valve according to claim 1, wherein the second urging member presses the sensing member toward the sensing member regulator until the valve body contacts the sensing member.
  • 7. A control valve used for a variable displacement compressor in a refrigerant circuit, wherein the compressor changes the displacement in accordance with the pressure in a crank chamber and includes a supply passage, which connects a discharge pressure zone to the crank chamber, and a bleed passage, which connects a suction pressure zone to the crank chamber, the control valve comprising:a valve housing; a valve chamber defined in the valve housing, wherein the valve chamber is part of the supply passage or the bleed passage; a movable valve body located in the valve chamber, wherein the valve body adjusts an opening size of the supply passage or the bleed passage in the valve chamber; a valve body regulator for regulating the movement of the valve body; a first urging member for urging the valve body towards the valve body regulator; a sensing chamber defined in the valve housing; a sensing member located in the sensing chamber to divide the sensing chamber into a first pressure chamber and a second pressure chamber, wherein the sensing member engages with and disengages from the valve body, wherein the pressure of a first pressure monitoring point located in the refrigerant circuit is applied to the first pressure chamber, and the pressure of a second pressure monitoring point located in the refrigerant circuit is applied to the second pressure chamber, and the sensing member moves in accordance with the pressure difference between the first pressure chamber and the second pressure chamber; a sensing member regulator for regulating the movement of the sensing member, wherein the sensing member regulator is located in the second pressure chamber, and a temporary chamber is formed between the sensing member and the valve body when the valve body is disconnected from the sensing member, and the pressure in the temporary chamber is the same as the pressure in the second pressure chamber; a second urging member for urging the sensing member toward the sensing member regulator, wherein the direction in which the second urging member urges the sensing member is the same as the direction in which a force on the sensing member based on the pressure difference between the first pressure chamber and the second pressure chamber; and external control means for applying a force to the valve body that is opposite to the force of the first urging member and that of the second urging member in accordance with commands from an external controller, wherein the external control means change a target pressure difference, which is a reference value for the operation of the sensing member.
  • 8. The control valve according to claim 7, wherein a groove that connects the temporary chamber and the second pressure chamber is formed in the sensing member.
  • 9. The control valve according to claim 7, wherein a passage that connects the temporary chamber and the second pressure chamber is formed in the valve housing.
  • 10. The control valve according to claim 7, wherein the first urging member is a spring and the second urging member is a spring, and the spring constant of the first urging member is smaller than that of the second urging member.
  • 11. The control valve according to claim 7, wherein the refrigeration circuit has a condenser, wherein the first and the second pressure monitoring points are located in a section of the refrigeration circuit that includes the condenser.
  • 12. The control valve according to claim 7, wherein the second urging member presses the sensing member toward the sensing member regulator until the valve body contacts the sensing member.
  • 13. The control valve according to claim 7, wherein the external control means is an actuator.
Priority Claims (1)
Number Date Country Kind
2000-116426 Apr 2000 JP
US Referenced Citations (5)
Number Name Date Kind
6102668 Kawaguchi et al. Aug 2000 A
6385979 Ota et al. May 2002 B2
6385982 Ota et al. May 2002 B1
6412294 Kimura et al. Jul 2002 B2
6434956 Ota et al. Aug 2002 B1