Control valve for variable displacement type compressor

Information

  • Patent Grant
  • 6663356
  • Patent Number
    6,663,356
  • Date Filed
    Friday, September 7, 2001
    23 years ago
  • Date Issued
    Tuesday, December 16, 2003
    21 years ago
Abstract
A control valve is used for a variable displacement compressor. The compressor has a crank chamber and a bleed passage. The control valve includes a valve housing. A valve chamber is defined in the valve housing. A valve body is accommodated in the valve chamber for adjusting the opening size of the bleed passage. A pressure sensing chamber is defined in the valve housing. A pressure sensing member separates the pressure sensing chamber into a first pressure chamber and a second pressure chamber. The pressure at a first pressure monitoring point is applied to the first pressure chamber. The pressure at a second pressure monitoring point located is applied to the second pressure chamber. The pressure sensing member moves the valve body in accordance with the pressure difference between the first pressure chamber and the second pressure chamber such that the displacement of the compressor is varied to counter changes of the pressure difference. The pressure sensing member is a bellows or a diaphragm.
Description




BACKGROUND OF THE INVENTION




The present invention relates to a control valve used for a displacement variable compressor incorporated in a refrigerant circuit of an air-conditioning system for controlling the discharge displacement of the variable displacement type compressor, which can change the discharge displacement in accordance with the pressure in the crank chamber.




Japanese Unexamined Patent Publication No. 6-341378 discloses such a control. This control valve mechanically detects the pressure difference between two pressure monitoring points, which are located in a refrigerant circuit, and adjusts the pressure in a crank chamber by determining the position of a valve body in accordance with a force that acts on the spool, based on the pressure difference.




In the control valve, the spool is displaced by sliding along the inner wall of a pressure sensing chamber according to the fluctuations of the pressure difference. Therefore, the sliding resistance between the spool and the inner wall of the pressure sensing chamber or a foreign particle caught in the sliding portion hinders the smooth movement of the spool. Accordingly, the fluctuations of the pressure difference is not promptly reflected on the opening size of the valve and the discharge displacement of the compressor. As a result, the cooling performance of the associated air-conditioning system deteriorates.




Accordingly, it is required to perform surface treatment such as smooth grinding and to form a low-friction coating to reduce the sliding resistance between the spool and the inner wall of the pressure sensing chamber. Alternatively, a filter must be provided in the control valve to remove foreign particles. As a result, the cost of the control valve increases.




SUMMARY OF THE INVENTION




The objective of the present invention is to provide an inexpensive control valve for a variable displacement type compressor that can promptly change the opening size of a valve according to the fluctuations of the pressure difference between two pressure monitoring points.




To achieve the foregoing objective, the present invention provides a control valve used for a variable displacement compressor installed in a refrigerant circuit of a vehicle air conditioner. The refrigerant circuit has a suction pressure zone. The compressor varies the displacement in accordance with the pressure in a crank chamber. The compressor has a bleed passage, which connects the crank chamber to the suction pressure zone. The control valve comprises a valve housing. A valve chamber is defined in the valve housing to form a part of the bleed passage. A valve body is accommodated in the valve chamber for adjusting the opening size of the bleed passage. A pressure sensing chamber is defined in the valve housing. A pressure sensing member separates the pressure sensing chamber into a first pressure chamber and a second pressure chamber. The pressure at a first pressure monitoring point located in the refrigerant circuit is applied to the first pressure chamber. The pressure at a second pressure monitoring point located in the refrigerant circuit is applied to the second pressure chamber. The pressure sensing member moves the valve body in accordance with the pressure difference between the first pressure chamber and the second pressure chamber such that the displacement of the compressor is varied to counter changes of the pressure difference. The pressure sensing member is a bellows or a diaphragm.




Other aspects and advantages of the invention will become apparent from the following description, taken in conjunction with the accompanying drawings, illustrating by way of example the principles of the invention.











BRIEF DESCRIPTION OF THE DRAWINGS




The invention, together with objects and advantages thereof, may best be understood by reference to the following description of the presently preferred embodiments together with the accompanying drawings in which:





FIG. 1

is a cross-sectional view of a swash plate type variable displacement compressor according to a first embodiment.





FIG. 2

is a cross-sectional view of the control valve provided in the compressor of FIG.


1


.





FIG. 3

is an enlarged partial cross-sectional view illustrating a control valve according to a second embodiment of the present invention.





FIG. 4

is an enlarged partial cross-sectional view illustrating a control valve according to a third embodiment of the present invention.





FIG. 5

is an enlarged partial cross-sectional view illustrating a control valve according to a fourth embodiment of the present invention.





FIG. 6

is an enlarged partial cross-sectional view illustrating a control valve according to a fifth embodiment of the present invention.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




A control valve CV of a swash plate type variable displacement compressor that is provided in a vehicle air-conditioning system according to a first embodiment of the present invention will now be described with reference to

FIGS. 1 and 2

.




The compressor shown in

FIG. 1

includes a cylinder block


1


, a front housing member


2


connected to the front end of the cylinder block


1


, and a rear housing member


4


connected to the rear end of the cylinder block


1


. A valve plate


3


is located between the rear housing member


4


and the cylinder block


1


. The front housing member


2


, the cylinder block


1


and the rear housing member


4


form a housing of the compressor.




A crank chamber


5


is defined between the cylinder block


1


and the front housing member


2


. A drive shaft


6


extends through the crank chamber


5


, rotatably supported. The drive shaft extends the swash plate


12


and supports the swash plate


12


. The drive shaft


6


is connected to an engine E of the vehicle. A lug plate


11


is fixed to the drive shaft


6


in the crank chamber


5


to rotate integrally with the drive shaft


6


.




A drive plate, which is a swash plate


12


in this embodiment, is accommodated in the crank chamber


5


. The swash plate


12


slides along the drive shaft


6


and inclines with respect to the axis of the drive shaft


6


. A hinge mechanism


13


is provided between the lug plate


11


and the swash plate


12


. The swash plate


12


is coupled to the lug plate


11


and the drive shaft


6


through the hinge mechanism


13


. The swash plate


12


rotates synchronously with the lug plate


11


and the drive shaft


6


.




Formed in the cylinder block


1


are cylinder bores


1




a


(only one is shown in

FIG. 1

) at constant angular intervals around the drive shaft


6


. Each cylinder bore


1




a


accommodates a single headed piston


20


such that the piston can reciprocate in the bore


1




a


. In each bore


1




a


is defined a compression chamber, the volume of which varies in accordance with the reciprocation of the piston


20


. The front end of each piston


20


is connected to the periphery of the swash plate


12


through a pair of shoes


19


. As a result, the rotation of the swash plate


12


is converted into reciprocation of the pistons


20


, and the strokes of the pistons


20


depend on the inclination angle of the swash plate


12


.




The valve plate


3


and the rear housing member


4


define, between them, a suction chamber


21


and a discharge chamber


22


, which surrounds the suction chamber


21


. The valve plate


3


forms, for each cylinder bore


1




a


, a suction port


23


, a suction valve


24


for opening and closing the suction port


23


, a discharge port


25


, and a discharge valve


26


for opening and closing the discharge port


25


. The suction chamber


21


communicates with each cylinder bore


1




a


through the corresponding suction port


23


, and each cylinder bore


1




a


communicates with the discharge chamber


22


through the corresponding discharge port


25


.




When the piston


20


in a cylinder bore


1




a


moves from its top dead center position to its bottom dead center position, the refrigerant gas in the suction chamber


21


flows into the cylinder bore


1




a


through the corresponding suction port


23


and the corresponding suction valve


24


. When the piston


20


moves from its bottom dead center position toward its top dead center position, the refrigerant gas in the cylinder bore


1




a


is compressed to a predetermined pressure, and it forces the corresponding discharge valve


26


to open. The refrigerant gas is then discharged through the corresponding discharge port


25


and the corresponding discharge valve


26


into the discharge chamber


22


.




A mechanism for controlling the pressure of the crank chamber


5


(a crank chamber pressure Pc) includes a bleed passage


27


, a supply passage


28


and the control valve CV as shown in

FIGS. 1 and 2

. The passages


27


,


28


are formed in the housing. The bleed passage


27


connects the suction chamber


21


as a suction pressure zone with the crank chamber


5


. The control valve CV is located in the bleed passage


27


. The supply passage


28


connects the discharge chamber


22


as a discharge pressure zone with the crank chamber


5


. A fixed restrictor


28




a


is located in the supply passage


28


.




The control valve CV changes the opening size of the bleed passage


27


to adjust the flow rate of refrigerant gas from the crank chamber


5


to the suction chamber


21


. The crank pressure Pc is changed in accordance with the relationship between the flow rate of refrigerant gas from the discharge chamber


22


to the crank chamber


5


and the flow rate of refrigerant gas flowing out from the crank chamber


5


to the suction chamber


21


through the bleed passage


27


. The difference between the crank chamber pressure Pc and the pressure in the cylinder bores


1




a


is changed in accordance with the crank chamber pressure Pc, which varies the inclination angle of the swash plate


12


. This alters the stroke of each piston


20


and the compressor displacement.





FIG. 1

illustrates a refrigerant circuit of the vehicle air-conditioning system. The refrigerant circuit has a swash plate type variable displacement compressor and an external refrigerant circuit


30


. The external refrigerant circuit


30


connects the discharge chamber


22


to the suction chamber


21


. The external refrigerant circuit


30


includes, for example, a condenser


31


, an expansion valve


32


and an evaporator


33


. The opening of the expansion valve


32


is feedback-controlled based on the temperature detected by a heat sensitive tube


34


at the outlet of the evaporator


33


and the evaporating pressure. The expansion valve


32


supplies refrigerant, the amount of which corresponds to the thermal load, to the evaporator


33


to regulate the flow rate.




The evaporator


33


, the suction chamber


21


, the cylinder bores


1




a


, the discharge chamber


22


, and the condenser


31


form the main circuit of the refrigerant circuit. A section of the refrigerant circuit for controlling displacement, that is, the discharge chamber


22


, the supply passage


28


, the crank chamber


5


, the bleed passage


27


, and the suction chamber


21


, forms the sub-circuit of the refrigerant circuit.




As shown in

FIG. 2

, the control valve CV includes a bleed side valve portion and a solenoid portion


60


. The bleed side valve portion controls the opening size of the bleed passage


27


connecting the suction chamber


21


with the crank chamber


5


. The solenoid portion


60


as an external controlling means serves as an electromagnetic actuator for controlling an operation rod


40


provided in the control valve CV based on the level of an externally supplied current. The operation rod


40


has a valve body portion


43


at its one end, a guide portion


44


at its the other end, and a connecting portion


42


, which join the valve body portion


43


with the guide portion


44


.




A valve housing


45


of the control valve CV includes a cap


45




a


, an upper-half body


45




b


, and a lower-half body


45




c


. A valve chamber


46


and a communication passage


47


are defined in the upper-half body


45




b


. A pressure sensing chamber


48


is defined between the upper-half body


45




b


and the cap


45




a


. The valve chamber


46


and the communication passage


47


are connected through a valve hole


49


. The cross-sectional area of the valve hole


49


is smaller than that of the communication passage


47


.




The operation rod


40


is located in the valve chamber


46


, the valve hole


49


and the communication passage


47


such that the operation rod


40


moves in the axial direction of the control valve CV (vertical direction in FIG.


2


). The valve chamber


46


communicates with the communication passage


47


selectively in accordance with the position of the operation rod


40


. The communication passage


47


is isolated from the pressure sensing chamber


48


by the valve body portion


43


of the operation rod


40


.




The upper end face of a fixed iron core


62


serves as the bottom wall of the valve chamber


46


. A port


51


, which extends radially from the valve chamber


46


, connects the valve chamber


46


with the suction chamber


21


through a downstream part of the bleed passage


27


. A port


52


extending radially from the communication passage


47


connects the communication passage


47


with the crank chamber


5


through an upstream part of the bleed passage


27


. Thus, the port


51


, the valve chamber


46


the valve hole


49


, the communication passage


47


, and the port


52


serve as part of the bleed passage


27


, which connects the suction chamber


21


with the crank chamber


5


and serves as the control passage.




The valve body portion


43


of the operation rod


40


is located in the communication passage


47


. A step between the communication passage


47


and the valve hole


49


functions as a valve seat


53


. In the position shown in

FIG. 2

(the lowest position), the valve body portion


43


contacts the valve seat


53


so that the valve hole


49


is closed. When the operation rod


40


moves upward from the lowest position, the valve hole


49


opens and the valve chamber


46


and the communication passage


47


are connected. The valve body portion


43


of the operation rod


40


functions as a bleed side valve body, which selectively adjusts the opening size of the bleed passage


27


.




A tubular pressure sensing member


54


, which has a closed end, is accommodated in the pressure sensing chamber


48


. The pressure sensing member


54


is a bellows in this embodiment. The pressure sensing member


54


is made of metal material such as copper. The upper end portion of the pressure sensing member


54


is secured to the cap


45




a


of the valve housing


45


by, for example, welding. The pressure sensing member


54


defines a first pressure chamber


55


and a second pressure chamber


56


in the pressure sensing chamber


48


.




An accommodating portion


54




a


is formed at the bottom wall portion of the pressure sensing member


54


. The distal end of the valve body portion


43


of the operation rod


40


is inserted in the accommodating portion


54




a


. The pressure sensing member


54


is elastically deformed during its installation. The pressure sensing member


54


is pressed against the valve body portion


43


through the accommodating portion


54




a


by a force based on elasticity. The amount of initial elastic deformation of the pressure sensing member


54


during the installation can be changed according to the degree of press fitting of the cap


45




a


in the upper-half body


45




b.






The first pressure chamber


55


is connected to the discharge chamber


22


, in which a first pressure monitoring point P


1


is located, through a first port


57


formed in the cap


45




a


and a first pressure detecting passage


37


. The second pressure chamber


56


is connected to a crank chamber


5


, which is a second pressure monitoring point P


2


, through a second port


58


, which extends through the upper-half body


45




b


, and a second pressure detecting passage


38


. The pressure of the first pressure monitoring point P


1


, which is the discharge pressure Pd, is applied to the first pressure chamber


55


. The pressure of the second pressure monitoring point P


2


, which is the crank chamber pressure Pc, is applied to the second pressure chamber


56


.




The solenoid portion


60


includes an accommodating cylinder


61


having a closed end. A fixed iron core


62


is fitted in the accommodating cylinder


61


. A solenoid chamber


63


is defined in the accommodating cylinder


61


. A movable iron core


64


is located in the solenoid chamber


63


to be movable in the axial direction. A guide hole


65


, which extends in the axial direction, is formed at the center of the fixed iron core


62


. The guide portion


44


of the operation rod


40


is located in the guide hole


65


to be movable in the axial direction. The bottom end of the guide portion


44


is secured to the movable iron core


64


in the solenoid chamber


63


. Therefore, the movable iron core


64


and the operation rod


40


move vertically as a unit.




A return spring


66


, which is formed of a coil spring, is accommodated between the fixed iron core


62


and the movable iron core


64


in the solenoid chamber


63


. The return spring


66


urges the operation rod


40


downward in

FIG. 2

such that the movable iron core


64


is separated from the fixed iron core


62


.




A coil


67


is wound around the fixed iron core


62


and the movable iron core


64


. A drive signal is supplied to the coil


67


from a drive circuit


71


. The drive signal is supplied based on a command from a controller


70


in accordance with the external information from the external information detector


72


. The external information includes the temperature of the passenger compartment of the vehicle and a target temperature. The coil


67


generates the electromagnetic force between the movable iron core


64


and the fixed iron core


62


corresponding to the level of supplied current. The current value that is supplied to the coil


67


is controlled by adjusting the applied voltage to the coil


67


. The duty control is used for adjusting the applied voltage in this embodiment.




The opening size of the control valve CV of the first embodiment is determined by the position of the operation rod


40


.




When no current is supplied to the coil


67


, or when duty ratio is zero percent, the downward force of the pressure sensing member


54


and the return spring


66


position the rod


40


at the lowest position shown in FIG.


2


. Thus, the valve body portion


43


closes the valve hole


49


. Therefore, the crank chamber pressure Pc is the maximum, which increases the difference between the crank chamber pressure Pc and the pressure in the cylinder bore


1




a


. Accordingly, the inclination angle of the swash plate


12


is the minimum, which minimizes the discharge displacement of the compressor.




When a current having the minimum duty ratio is supplied to the coil


67


(the minimum duty ratio is greater than zero percent), the upward electromagnetic force exceeds the downward force of the pressure sensing member


54


and the return spring


66


. Thus, the operation rod


40


moves upward. The upward electromagnetic force, which is directed oppositely to the downward force of the return spring


66


, counters the downward force of the pressure difference between the two pressure monitoring points P


1


and P


2


(pressure difference ΔP=Pd−Pc) In this case, the downward force of the pressure difference acts in the same direction as the downward force of the pressure sensing member


54


. The valve body portion


43


of the operation rod


40


is positioned with respect to the valve seat


53


such that the upward force and the downward force are balanced.




When the rotational speed of the engine E decreases, which decreases the discharge displacement of the compressor per unit of time, the discharge pressure Pd drops, which causes the downward force based on the pressure difference ΔP to decrease. Accordingly, the forces applied to the operation rod


40


are not balanced. Therefore, the operation rod


40


moves upward, thus compressing the pressure sensing member


54


and the return spring


66


. The valve body portion


43


of the operation rod


40


is positioned such that the resulting increase in the downward forces of the pressure sensing member


54


and the spring


66


compensates for the reduction in the downward force based on the lower pressure difference ΔP. As a result, the opening size of the valve hole


49


, that is, the opening size of the control valve CV, increases, which decreases the crank chamber pressure Pc. Accordingly, the difference between the crank chamber pressure Pc and the pressure in each cylinder bore


1




a


decreases. Thus, the inclination angle of the swash plate


12


increases, which increases the discharge displacement of the compressor. When the discharge displacement of the compressor increases, the discharge pressure Pd increases, which increases the pressure difference ΔP.




On the other hand, when the rotational speed of the engine E increases, which increases the discharge displacement per unit of time of the compressor, the discharge pressure Pd increases, which increases the downward force based on the pressure difference ΔP. Accordingly, the forces applied to the operation rod


40


are not balanced. Therefore, the operation rod


40


moves downward, and the pressure sensing member


54


and the return spring


66


expand. The valve body portion


43


of the operation rod


40


is positioned such that the resulting decrease in the downward forces of the pressure sensing member


54


and the return spring


66


compensates for the increase in the downward force based on the greater pressure difference ΔP. As a result, the opening size of the valve hole


49


decreases, which increases the crank chamber pressure Pc. Accordingly, the difference between the crank chamber pressure Pc and the pressure in each cylinder bore


1




a


increases. Thus, the inclination angle of the swash plate


12


decreases, which decreases the discharge displacement of the compressor. When the discharge displacement of the compressor decreases, the discharge pressure Pd decreases, which decreases the pressure difference ΔP.




When the duty ratio of the current that is supplied to the coil


67


increases, which increases the electromagnetic force, balance of the various forces is not achieved by the pressure difference ΔP. Therefore, the operation rod


40


moves upward so that the pressure sensing member


54


and the return spring


66


are compressed. The valve body portion


43


is positioned such that the resulting increase in the downward forces of the pressure sensing member


54


and the spring


66


compensates for the increase in the upward electromagnetic force. Therefore, the opening size of the valve hole


49


is increased, which increases the discharge displacement of the compressor. As a result, the discharge pressure Pd increases, which also increases the pressure difference ΔP.




When the duty ratio of the current that is supplied to the coil


67


decreases, which decreases the electromagnetic force, balance of the various forces is not achieved by the pressure difference ΔP at the time. Therefore, the operation rod


40


moves downward, and the pressure sensing member


54


and the return spring


66


expand. The valve body portion


43


is positioned such that the decrease in the downward force of the pressure sensing member


54


and the spring


66


compensates for the decrease in the upward electromagnetic force. Therefore, the opening size of the valve hole


49


is decreased, which decreases the discharge displacement of the compressor. As a result, the discharge pressure Pd decreases, which also decreases the pressure difference ΔP.




As described above, the control valve CV of this embodiment positions the operation rod


40


according to the fluctuations of the pressure difference ΔP at the time. The control valve CV maintains the target value of the pressure difference ΔP, which is determined by the duty ratio of the current that is supplied to the coil


67


. The target value of the pressure difference ΔP is changed by adjusting the duty ratio of the current that is supplied to the coil


67


. The pressure difference ΔP fluctuates if the crank chamber pressure Pc varies even when the discharge pressure Pd is constant. However, the crank chamber pressure Pc is far smaller than the discharge pressure Pd. Thus, the crank chamber pressure Pc is deemed to be substantially constant.




The first embodiment provides the following advantages.




The pressure sensing member


54


is displaced according to the fluctuations of the pressure difference ΔP without sliding along the inner wall of the pressure sensing chamber


48


. Therefore, the operation rod


40


is displaced promptly and accurately in accordance with the fluctuations of the pressure difference ΔP. Accordingly, there is no need to perform surface treatment, as in the prior art, to reduce the sliding resistance between a spool and the inner wall of the pressure sensing chamber


48


. It is also not necessary to provide a filter on each pressure detecting passage


37


and


38


to remove foreign particles. Thus, the cost of the control valve CV is reduced.




The pressure difference, which is the base for the adjusting operation of the opening size of the control valve CV, can be adjusted by changing the duty ratio of the current that is supplied to the coil


67


. Therefore, compared with a control valve that has no electromagnetic structure (an external control means) or a control valve that only allows a single target pressure difference, the control valve CV of the present invention can be more finely controlled.




The control valve CV adjusts the pressure in the crank chamber


5


by regulating the bleed passage


27


. The control valve CV changes the opening size of the bleed passage


27


. Therefore, the amount of refrigerant gas that is supplied to the crank chamber


5


from the discharge chamber


22


can always be minimized by the fixed restrictor


28




a


in the supply passage


28


. In other words, the amount of compressed refrigerant gas that leaks into the crank chamber


5


can be minimized. Compared with a control valve that regulates the supply passage


28


, the invention reduces the deterioration of the efficiency of the refrigerant cycle caused by re-expansion of the compressed refrigerant gas in the compressor. This leads to low fuel consumption of the engine E.




The control valve CV does not directly receive the discharge pressure Pd for adjusting the pressure in the crank chamber


5


. Therefore, the pressure-resistant structures and the sealing structures at the passages


52


,


47


,


49


,


46


, and


51


in the housing


45


of the control valve CV are simplified.




The present invention may be modified as follows.




According to a second embodiment as shown in

FIG. 3

, a diaphragm may be used as the pressure sensing member


54


. In the second embodiment, the pressure sensing member


54


and a separate spring


81


, which function as the pressure sensing member


54


in

FIG. 2

, are located between the cap


45




a


and the pressure sensing member


54


.




According to a third embodiment shown in

FIG. 4

, a ball


82


may be provided in the accommodating portion


54




a


of the pressure sensing member


54


in the embodiments shown in

FIG. 2

or


3


. In this case, the pressure sensing member


54


and the valve body portion


43


of the operation rod


40


contact each other through the ball


82


. Even when the pressure sensing member


54


is tilted with respect to the axial direction of the operation rod


40


, the ball


82


aligns the load to be transmitted in the axial direction of the operation rod


40


from the pressure sensing member


54


to the operation rod


40


. Thus, the invention prevents the opening size of the control valve CV from being different from the desired value due to tilting of the valve body portion


43


of the operation rod


40


.




According to a fourth embodiment shown in

FIG. 5

, the first pressure monitoring point P


1


may be located in the discharge pressure zone (the discharge chamber


22


in

FIG. 5

) between the discharge chamber


22


and the condenser


31


of the refrigerant circuit. The second pressure monitoring point P


2


may be located in the suction pressure zone (the suction chamber


21


in

FIG. 5

) between the evaporator


33


and the suction chamber


21


of the refrigerant circuit.




According to a fifth embodiment shown in

FIG. 6

, the first pressure monitoring point P


1


may be located in the crank chamber


5


. The second pressure monitoring point P


2


may be located in the suction pressure zone (the suction chamber


21


in

FIG. 6

) between the evaporator


33


and the suction chamber


21


of the refrigerant circuit. In the fifth embodiment, the internal space of the pressure sensing member


54


is equivalent to the second pressure chamber


56


. The space between the inner wall of the pressure sensing chamber


48


and the pressure sensing member


54


is equivalent to the first pressure chamber


55


. Therefore, in the fifth embodiment, the operating direction of the force based on the pressure difference ΔP is reversed compared with the embodiments shown in

FIGS. 1

to


5


. For example, the increased duty ratio (electromagnetic force) of the current that is supplied to the coil


67


decreases the target pressure difference.




It should be apparent to those skilled in the art that the present invention may be embodied in many other specific forms without departing from the spirit or scope of the invention. Particularly, it should be understood that the invention may be embodied in the following forms.




The first pressure monitoring point P


1


may be located in the discharge pressure zone between the discharge chamber


22


and the condenser


31


of the refrigerant circuit. The second pressure monitoring point P


2


may be located downstream of the first pressure monitoring point P


1


at the same discharge pressure zone.




The first monitoring point P


1


may be located in the suction pressure zone between the evaporator


33


and the suction chamber


21


. The second pressure monitoring point P


2


may be located downstream of the first pressure monitoring point P


1


at the same suction pressure zone.




The present invention may be embodied in an air-conditioning system that has a wobble plate type variable discharge compressor.




Therefore, the present examples and embodiments are to be considered as illustrative and not restrictive and the invention is not to be limited to the details given herein, but may be modified within the scope and equivalence of the appended claims.



Claims
  • 1. A control valve used for a variable displacement compressor installed in a refrigerant circuit of a vehicle air conditioner, wherein the refrigerant circuit has a suction pressure zone, wherein the compressor varies the displacement in accordance with the pressure in a crank chamber, and the compressor has a bleed passage, which connects the crank chamber to the suction pressure zone, the control valve comprising:a valve housing; a valve chamber defined in the valve housing to form a part of the bleed passage; a valve body, which is accommodated in the valve chamber for adjusting the opening size of the bleed passage; a pressure sensing chamber defined in the valve housing; and a pressure sensing member, which separates the pressure sensing chamber into a first pressure chamber and a second pressure chamber, wherein the pressure at a first pressure monitoring point located in the refrigerant circuit is applied to the first pressure chamber, and the pressure at a second pressure monitoring point located in the refrigerant circuit is applied to the second pressure chamber, wherein the pressure sensing member moves the valve body in accordance with the pressure difference between the first pressure chamber and the second pressure chamber such that the displacement of the compressor is varied to counter changes of the pressure difference, and wherein the pressure sensing member is a bellows or a diaphragm.
  • 2. The control valve according to claim 1 further comprising an actuator for applying force to the pressure sensing member in accordance with external commands, wherein the force applied by the actuator corresponds to a target value of the pressure difference, wherein the pressure sensing member moves the valve body such that the pressure difference seeks the target value.
  • 3. The control valve according to claim 2, wherein the actuator is a solenoid, which applies force in accordance with a supplied electrical current.
  • 4. The control valve according to claim 1, wherein the refrigerant circuit has a discharge pressure zone, wherein the first pressure monitoring point is located in the discharge pressure zone, and wherein the second pressure monitoring point is located in the suction pressure zone or the crank chamber.
  • 5. The control valve according to claim 1, wherein the first pressure monitoring point is located in the crank chamber, and wherein the second pressure monitoring point is located in the suction pressure zone.
  • 6. The control valve according to claim 1, wherein a ball is located between the pressure sensing member and the valve body.
  • 7. The control valve according to claim 1, wherein the refrigerant circuit has a discharge pressure zone, wherein the first and second pressure monitoring points are located in the discharge or suction pressure zone.
  • 8. The control valve according to claim 1, wherein the pressure sensing member separates and seals the first and second pressure chambers from each other.
  • 9. The control valve according to claim 1, wherein a part of the pressure sensing member is fixed to the valve housing, and wherein the pressure sensing member separates the first and second pressure chambers from each other.
Priority Claims (1)
Number Date Country Kind
2000-273823 Sep 2000 JP
US Referenced Citations (22)
Number Name Date Kind
4570451 Langouet Feb 1986 A
5205718 Fujisawa et al. Apr 1993 A
6164925 Yokomachi et al. Dec 2000 A
6336335 Ota et al. Jan 2002 B2
6371734 Ota et al. Apr 2002 B1
6382926 Ota et al. May 2002 B2
6385979 Ota et al. May 2002 B2
6386834 Kimura et al. May 2002 B1
20010002237 Ota et al. May 2001 A1
20010008131 Ota et al. Jul 2001 A1
20010013225 Ota et al. Aug 2001 A1
20010014287 Ota et al. Aug 2001 A1
20010027658 Ota et al. Oct 2001 A1
20010027659 Ota et al. Oct 2001 A1
20010052236 Ota et al. Dec 2001 A1
20010055531 Ota et al. Dec 2001 A1
20020004011 Suitou et al. Jan 2002 A1
20020011074 Suitou et al. Jan 2002 A1
20020031432 Ota et al. Mar 2002 A1
20020035842 Suitou et al. Mar 2002 A1
20020037223 Suitou et al. Mar 2002 A1
20020064467 Ota et al. May 2002 A1
Foreign Referenced Citations (5)
Number Date Country
4-350372 Dec 1992 JP
5-133326 May 1993 JP
6-341378 Dec 1994 JP
11-324930 Nov 1999 JP
2000-9044 Jan 2000 JP