Information
-
Patent Grant
-
6663356
-
Patent Number
6,663,356
-
Date Filed
Friday, September 7, 200123 years ago
-
Date Issued
Tuesday, December 16, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Tyler; Cheryl J.
- Rodriguez; William H.
Agents
-
CPC
-
US Classifications
Field of Search
US
- 417 2222
- 062 2285
- 062 2283
-
International Classifications
-
Abstract
A control valve is used for a variable displacement compressor. The compressor has a crank chamber and a bleed passage. The control valve includes a valve housing. A valve chamber is defined in the valve housing. A valve body is accommodated in the valve chamber for adjusting the opening size of the bleed passage. A pressure sensing chamber is defined in the valve housing. A pressure sensing member separates the pressure sensing chamber into a first pressure chamber and a second pressure chamber. The pressure at a first pressure monitoring point is applied to the first pressure chamber. The pressure at a second pressure monitoring point located is applied to the second pressure chamber. The pressure sensing member moves the valve body in accordance with the pressure difference between the first pressure chamber and the second pressure chamber such that the displacement of the compressor is varied to counter changes of the pressure difference. The pressure sensing member is a bellows or a diaphragm.
Description
BACKGROUND OF THE INVENTION
The present invention relates to a control valve used for a displacement variable compressor incorporated in a refrigerant circuit of an air-conditioning system for controlling the discharge displacement of the variable displacement type compressor, which can change the discharge displacement in accordance with the pressure in the crank chamber.
Japanese Unexamined Patent Publication No. 6-341378 discloses such a control. This control valve mechanically detects the pressure difference between two pressure monitoring points, which are located in a refrigerant circuit, and adjusts the pressure in a crank chamber by determining the position of a valve body in accordance with a force that acts on the spool, based on the pressure difference.
In the control valve, the spool is displaced by sliding along the inner wall of a pressure sensing chamber according to the fluctuations of the pressure difference. Therefore, the sliding resistance between the spool and the inner wall of the pressure sensing chamber or a foreign particle caught in the sliding portion hinders the smooth movement of the spool. Accordingly, the fluctuations of the pressure difference is not promptly reflected on the opening size of the valve and the discharge displacement of the compressor. As a result, the cooling performance of the associated air-conditioning system deteriorates.
Accordingly, it is required to perform surface treatment such as smooth grinding and to form a low-friction coating to reduce the sliding resistance between the spool and the inner wall of the pressure sensing chamber. Alternatively, a filter must be provided in the control valve to remove foreign particles. As a result, the cost of the control valve increases.
SUMMARY OF THE INVENTION
The objective of the present invention is to provide an inexpensive control valve for a variable displacement type compressor that can promptly change the opening size of a valve according to the fluctuations of the pressure difference between two pressure monitoring points.
To achieve the foregoing objective, the present invention provides a control valve used for a variable displacement compressor installed in a refrigerant circuit of a vehicle air conditioner. The refrigerant circuit has a suction pressure zone. The compressor varies the displacement in accordance with the pressure in a crank chamber. The compressor has a bleed passage, which connects the crank chamber to the suction pressure zone. The control valve comprises a valve housing. A valve chamber is defined in the valve housing to form a part of the bleed passage. A valve body is accommodated in the valve chamber for adjusting the opening size of the bleed passage. A pressure sensing chamber is defined in the valve housing. A pressure sensing member separates the pressure sensing chamber into a first pressure chamber and a second pressure chamber. The pressure at a first pressure monitoring point located in the refrigerant circuit is applied to the first pressure chamber. The pressure at a second pressure monitoring point located in the refrigerant circuit is applied to the second pressure chamber. The pressure sensing member moves the valve body in accordance with the pressure difference between the first pressure chamber and the second pressure chamber such that the displacement of the compressor is varied to counter changes of the pressure difference. The pressure sensing member is a bellows or a diaphragm.
Other aspects and advantages of the invention will become apparent from the following description, taken in conjunction with the accompanying drawings, illustrating by way of example the principles of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
The invention, together with objects and advantages thereof, may best be understood by reference to the following description of the presently preferred embodiments together with the accompanying drawings in which:
FIG. 1
is a cross-sectional view of a swash plate type variable displacement compressor according to a first embodiment.
FIG. 2
is a cross-sectional view of the control valve provided in the compressor of FIG.
1
.
FIG. 3
is an enlarged partial cross-sectional view illustrating a control valve according to a second embodiment of the present invention.
FIG. 4
is an enlarged partial cross-sectional view illustrating a control valve according to a third embodiment of the present invention.
FIG. 5
is an enlarged partial cross-sectional view illustrating a control valve according to a fourth embodiment of the present invention.
FIG. 6
is an enlarged partial cross-sectional view illustrating a control valve according to a fifth embodiment of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
A control valve CV of a swash plate type variable displacement compressor that is provided in a vehicle air-conditioning system according to a first embodiment of the present invention will now be described with reference to
FIGS. 1 and 2
.
The compressor shown in
FIG. 1
includes a cylinder block
1
, a front housing member
2
connected to the front end of the cylinder block
1
, and a rear housing member
4
connected to the rear end of the cylinder block
1
. A valve plate
3
is located between the rear housing member
4
and the cylinder block
1
. The front housing member
2
, the cylinder block
1
and the rear housing member
4
form a housing of the compressor.
A crank chamber
5
is defined between the cylinder block
1
and the front housing member
2
. A drive shaft
6
extends through the crank chamber
5
, rotatably supported. The drive shaft extends the swash plate
12
and supports the swash plate
12
. The drive shaft
6
is connected to an engine E of the vehicle. A lug plate
11
is fixed to the drive shaft
6
in the crank chamber
5
to rotate integrally with the drive shaft
6
.
A drive plate, which is a swash plate
12
in this embodiment, is accommodated in the crank chamber
5
. The swash plate
12
slides along the drive shaft
6
and inclines with respect to the axis of the drive shaft
6
. A hinge mechanism
13
is provided between the lug plate
11
and the swash plate
12
. The swash plate
12
is coupled to the lug plate
11
and the drive shaft
6
through the hinge mechanism
13
. The swash plate
12
rotates synchronously with the lug plate
11
and the drive shaft
6
.
Formed in the cylinder block
1
are cylinder bores
1
a
(only one is shown in
FIG. 1
) at constant angular intervals around the drive shaft
6
. Each cylinder bore
1
a
accommodates a single headed piston
20
such that the piston can reciprocate in the bore
1
a
. In each bore
1
a
is defined a compression chamber, the volume of which varies in accordance with the reciprocation of the piston
20
. The front end of each piston
20
is connected to the periphery of the swash plate
12
through a pair of shoes
19
. As a result, the rotation of the swash plate
12
is converted into reciprocation of the pistons
20
, and the strokes of the pistons
20
depend on the inclination angle of the swash plate
12
.
The valve plate
3
and the rear housing member
4
define, between them, a suction chamber
21
and a discharge chamber
22
, which surrounds the suction chamber
21
. The valve plate
3
forms, for each cylinder bore
1
a
, a suction port
23
, a suction valve
24
for opening and closing the suction port
23
, a discharge port
25
, and a discharge valve
26
for opening and closing the discharge port
25
. The suction chamber
21
communicates with each cylinder bore
1
a
through the corresponding suction port
23
, and each cylinder bore
1
a
communicates with the discharge chamber
22
through the corresponding discharge port
25
.
When the piston
20
in a cylinder bore
1
a
moves from its top dead center position to its bottom dead center position, the refrigerant gas in the suction chamber
21
flows into the cylinder bore
1
a
through the corresponding suction port
23
and the corresponding suction valve
24
. When the piston
20
moves from its bottom dead center position toward its top dead center position, the refrigerant gas in the cylinder bore
1
a
is compressed to a predetermined pressure, and it forces the corresponding discharge valve
26
to open. The refrigerant gas is then discharged through the corresponding discharge port
25
and the corresponding discharge valve
26
into the discharge chamber
22
.
A mechanism for controlling the pressure of the crank chamber
5
(a crank chamber pressure Pc) includes a bleed passage
27
, a supply passage
28
and the control valve CV as shown in
FIGS. 1 and 2
. The passages
27
,
28
are formed in the housing. The bleed passage
27
connects the suction chamber
21
as a suction pressure zone with the crank chamber
5
. The control valve CV is located in the bleed passage
27
. The supply passage
28
connects the discharge chamber
22
as a discharge pressure zone with the crank chamber
5
. A fixed restrictor
28
a
is located in the supply passage
28
.
The control valve CV changes the opening size of the bleed passage
27
to adjust the flow rate of refrigerant gas from the crank chamber
5
to the suction chamber
21
. The crank pressure Pc is changed in accordance with the relationship between the flow rate of refrigerant gas from the discharge chamber
22
to the crank chamber
5
and the flow rate of refrigerant gas flowing out from the crank chamber
5
to the suction chamber
21
through the bleed passage
27
. The difference between the crank chamber pressure Pc and the pressure in the cylinder bores
1
a
is changed in accordance with the crank chamber pressure Pc, which varies the inclination angle of the swash plate
12
. This alters the stroke of each piston
20
and the compressor displacement.
FIG. 1
illustrates a refrigerant circuit of the vehicle air-conditioning system. The refrigerant circuit has a swash plate type variable displacement compressor and an external refrigerant circuit
30
. The external refrigerant circuit
30
connects the discharge chamber
22
to the suction chamber
21
. The external refrigerant circuit
30
includes, for example, a condenser
31
, an expansion valve
32
and an evaporator
33
. The opening of the expansion valve
32
is feedback-controlled based on the temperature detected by a heat sensitive tube
34
at the outlet of the evaporator
33
and the evaporating pressure. The expansion valve
32
supplies refrigerant, the amount of which corresponds to the thermal load, to the evaporator
33
to regulate the flow rate.
The evaporator
33
, the suction chamber
21
, the cylinder bores
1
a
, the discharge chamber
22
, and the condenser
31
form the main circuit of the refrigerant circuit. A section of the refrigerant circuit for controlling displacement, that is, the discharge chamber
22
, the supply passage
28
, the crank chamber
5
, the bleed passage
27
, and the suction chamber
21
, forms the sub-circuit of the refrigerant circuit.
As shown in
FIG. 2
, the control valve CV includes a bleed side valve portion and a solenoid portion
60
. The bleed side valve portion controls the opening size of the bleed passage
27
connecting the suction chamber
21
with the crank chamber
5
. The solenoid portion
60
as an external controlling means serves as an electromagnetic actuator for controlling an operation rod
40
provided in the control valve CV based on the level of an externally supplied current. The operation rod
40
has a valve body portion
43
at its one end, a guide portion
44
at its the other end, and a connecting portion
42
, which join the valve body portion
43
with the guide portion
44
.
A valve housing
45
of the control valve CV includes a cap
45
a
, an upper-half body
45
b
, and a lower-half body
45
c
. A valve chamber
46
and a communication passage
47
are defined in the upper-half body
45
b
. A pressure sensing chamber
48
is defined between the upper-half body
45
b
and the cap
45
a
. The valve chamber
46
and the communication passage
47
are connected through a valve hole
49
. The cross-sectional area of the valve hole
49
is smaller than that of the communication passage
47
.
The operation rod
40
is located in the valve chamber
46
, the valve hole
49
and the communication passage
47
such that the operation rod
40
moves in the axial direction of the control valve CV (vertical direction in FIG.
2
). The valve chamber
46
communicates with the communication passage
47
selectively in accordance with the position of the operation rod
40
. The communication passage
47
is isolated from the pressure sensing chamber
48
by the valve body portion
43
of the operation rod
40
.
The upper end face of a fixed iron core
62
serves as the bottom wall of the valve chamber
46
. A port
51
, which extends radially from the valve chamber
46
, connects the valve chamber
46
with the suction chamber
21
through a downstream part of the bleed passage
27
. A port
52
extending radially from the communication passage
47
connects the communication passage
47
with the crank chamber
5
through an upstream part of the bleed passage
27
. Thus, the port
51
, the valve chamber
46
the valve hole
49
, the communication passage
47
, and the port
52
serve as part of the bleed passage
27
, which connects the suction chamber
21
with the crank chamber
5
and serves as the control passage.
The valve body portion
43
of the operation rod
40
is located in the communication passage
47
. A step between the communication passage
47
and the valve hole
49
functions as a valve seat
53
. In the position shown in
FIG. 2
(the lowest position), the valve body portion
43
contacts the valve seat
53
so that the valve hole
49
is closed. When the operation rod
40
moves upward from the lowest position, the valve hole
49
opens and the valve chamber
46
and the communication passage
47
are connected. The valve body portion
43
of the operation rod
40
functions as a bleed side valve body, which selectively adjusts the opening size of the bleed passage
27
.
A tubular pressure sensing member
54
, which has a closed end, is accommodated in the pressure sensing chamber
48
. The pressure sensing member
54
is a bellows in this embodiment. The pressure sensing member
54
is made of metal material such as copper. The upper end portion of the pressure sensing member
54
is secured to the cap
45
a
of the valve housing
45
by, for example, welding. The pressure sensing member
54
defines a first pressure chamber
55
and a second pressure chamber
56
in the pressure sensing chamber
48
.
An accommodating portion
54
a
is formed at the bottom wall portion of the pressure sensing member
54
. The distal end of the valve body portion
43
of the operation rod
40
is inserted in the accommodating portion
54
a
. The pressure sensing member
54
is elastically deformed during its installation. The pressure sensing member
54
is pressed against the valve body portion
43
through the accommodating portion
54
a
by a force based on elasticity. The amount of initial elastic deformation of the pressure sensing member
54
during the installation can be changed according to the degree of press fitting of the cap
45
a
in the upper-half body
45
b.
The first pressure chamber
55
is connected to the discharge chamber
22
, in which a first pressure monitoring point P
1
is located, through a first port
57
formed in the cap
45
a
and a first pressure detecting passage
37
. The second pressure chamber
56
is connected to a crank chamber
5
, which is a second pressure monitoring point P
2
, through a second port
58
, which extends through the upper-half body
45
b
, and a second pressure detecting passage
38
. The pressure of the first pressure monitoring point P
1
, which is the discharge pressure Pd, is applied to the first pressure chamber
55
. The pressure of the second pressure monitoring point P
2
, which is the crank chamber pressure Pc, is applied to the second pressure chamber
56
.
The solenoid portion
60
includes an accommodating cylinder
61
having a closed end. A fixed iron core
62
is fitted in the accommodating cylinder
61
. A solenoid chamber
63
is defined in the accommodating cylinder
61
. A movable iron core
64
is located in the solenoid chamber
63
to be movable in the axial direction. A guide hole
65
, which extends in the axial direction, is formed at the center of the fixed iron core
62
. The guide portion
44
of the operation rod
40
is located in the guide hole
65
to be movable in the axial direction. The bottom end of the guide portion
44
is secured to the movable iron core
64
in the solenoid chamber
63
. Therefore, the movable iron core
64
and the operation rod
40
move vertically as a unit.
A return spring
66
, which is formed of a coil spring, is accommodated between the fixed iron core
62
and the movable iron core
64
in the solenoid chamber
63
. The return spring
66
urges the operation rod
40
downward in
FIG. 2
such that the movable iron core
64
is separated from the fixed iron core
62
.
A coil
67
is wound around the fixed iron core
62
and the movable iron core
64
. A drive signal is supplied to the coil
67
from a drive circuit
71
. The drive signal is supplied based on a command from a controller
70
in accordance with the external information from the external information detector
72
. The external information includes the temperature of the passenger compartment of the vehicle and a target temperature. The coil
67
generates the electromagnetic force between the movable iron core
64
and the fixed iron core
62
corresponding to the level of supplied current. The current value that is supplied to the coil
67
is controlled by adjusting the applied voltage to the coil
67
. The duty control is used for adjusting the applied voltage in this embodiment.
The opening size of the control valve CV of the first embodiment is determined by the position of the operation rod
40
.
When no current is supplied to the coil
67
, or when duty ratio is zero percent, the downward force of the pressure sensing member
54
and the return spring
66
position the rod
40
at the lowest position shown in FIG.
2
. Thus, the valve body portion
43
closes the valve hole
49
. Therefore, the crank chamber pressure Pc is the maximum, which increases the difference between the crank chamber pressure Pc and the pressure in the cylinder bore
1
a
. Accordingly, the inclination angle of the swash plate
12
is the minimum, which minimizes the discharge displacement of the compressor.
When a current having the minimum duty ratio is supplied to the coil
67
(the minimum duty ratio is greater than zero percent), the upward electromagnetic force exceeds the downward force of the pressure sensing member
54
and the return spring
66
. Thus, the operation rod
40
moves upward. The upward electromagnetic force, which is directed oppositely to the downward force of the return spring
66
, counters the downward force of the pressure difference between the two pressure monitoring points P
1
and P
2
(pressure difference ΔP=Pd−Pc) In this case, the downward force of the pressure difference acts in the same direction as the downward force of the pressure sensing member
54
. The valve body portion
43
of the operation rod
40
is positioned with respect to the valve seat
53
such that the upward force and the downward force are balanced.
When the rotational speed of the engine E decreases, which decreases the discharge displacement of the compressor per unit of time, the discharge pressure Pd drops, which causes the downward force based on the pressure difference ΔP to decrease. Accordingly, the forces applied to the operation rod
40
are not balanced. Therefore, the operation rod
40
moves upward, thus compressing the pressure sensing member
54
and the return spring
66
. The valve body portion
43
of the operation rod
40
is positioned such that the resulting increase in the downward forces of the pressure sensing member
54
and the spring
66
compensates for the reduction in the downward force based on the lower pressure difference ΔP. As a result, the opening size of the valve hole
49
, that is, the opening size of the control valve CV, increases, which decreases the crank chamber pressure Pc. Accordingly, the difference between the crank chamber pressure Pc and the pressure in each cylinder bore
1
a
decreases. Thus, the inclination angle of the swash plate
12
increases, which increases the discharge displacement of the compressor. When the discharge displacement of the compressor increases, the discharge pressure Pd increases, which increases the pressure difference ΔP.
On the other hand, when the rotational speed of the engine E increases, which increases the discharge displacement per unit of time of the compressor, the discharge pressure Pd increases, which increases the downward force based on the pressure difference ΔP. Accordingly, the forces applied to the operation rod
40
are not balanced. Therefore, the operation rod
40
moves downward, and the pressure sensing member
54
and the return spring
66
expand. The valve body portion
43
of the operation rod
40
is positioned such that the resulting decrease in the downward forces of the pressure sensing member
54
and the return spring
66
compensates for the increase in the downward force based on the greater pressure difference ΔP. As a result, the opening size of the valve hole
49
decreases, which increases the crank chamber pressure Pc. Accordingly, the difference between the crank chamber pressure Pc and the pressure in each cylinder bore
1
a
increases. Thus, the inclination angle of the swash plate
12
decreases, which decreases the discharge displacement of the compressor. When the discharge displacement of the compressor decreases, the discharge pressure Pd decreases, which decreases the pressure difference ΔP.
When the duty ratio of the current that is supplied to the coil
67
increases, which increases the electromagnetic force, balance of the various forces is not achieved by the pressure difference ΔP. Therefore, the operation rod
40
moves upward so that the pressure sensing member
54
and the return spring
66
are compressed. The valve body portion
43
is positioned such that the resulting increase in the downward forces of the pressure sensing member
54
and the spring
66
compensates for the increase in the upward electromagnetic force. Therefore, the opening size of the valve hole
49
is increased, which increases the discharge displacement of the compressor. As a result, the discharge pressure Pd increases, which also increases the pressure difference ΔP.
When the duty ratio of the current that is supplied to the coil
67
decreases, which decreases the electromagnetic force, balance of the various forces is not achieved by the pressure difference ΔP at the time. Therefore, the operation rod
40
moves downward, and the pressure sensing member
54
and the return spring
66
expand. The valve body portion
43
is positioned such that the decrease in the downward force of the pressure sensing member
54
and the spring
66
compensates for the decrease in the upward electromagnetic force. Therefore, the opening size of the valve hole
49
is decreased, which decreases the discharge displacement of the compressor. As a result, the discharge pressure Pd decreases, which also decreases the pressure difference ΔP.
As described above, the control valve CV of this embodiment positions the operation rod
40
according to the fluctuations of the pressure difference ΔP at the time. The control valve CV maintains the target value of the pressure difference ΔP, which is determined by the duty ratio of the current that is supplied to the coil
67
. The target value of the pressure difference ΔP is changed by adjusting the duty ratio of the current that is supplied to the coil
67
. The pressure difference ΔP fluctuates if the crank chamber pressure Pc varies even when the discharge pressure Pd is constant. However, the crank chamber pressure Pc is far smaller than the discharge pressure Pd. Thus, the crank chamber pressure Pc is deemed to be substantially constant.
The first embodiment provides the following advantages.
The pressure sensing member
54
is displaced according to the fluctuations of the pressure difference ΔP without sliding along the inner wall of the pressure sensing chamber
48
. Therefore, the operation rod
40
is displaced promptly and accurately in accordance with the fluctuations of the pressure difference ΔP. Accordingly, there is no need to perform surface treatment, as in the prior art, to reduce the sliding resistance between a spool and the inner wall of the pressure sensing chamber
48
. It is also not necessary to provide a filter on each pressure detecting passage
37
and
38
to remove foreign particles. Thus, the cost of the control valve CV is reduced.
The pressure difference, which is the base for the adjusting operation of the opening size of the control valve CV, can be adjusted by changing the duty ratio of the current that is supplied to the coil
67
. Therefore, compared with a control valve that has no electromagnetic structure (an external control means) or a control valve that only allows a single target pressure difference, the control valve CV of the present invention can be more finely controlled.
The control valve CV adjusts the pressure in the crank chamber
5
by regulating the bleed passage
27
. The control valve CV changes the opening size of the bleed passage
27
. Therefore, the amount of refrigerant gas that is supplied to the crank chamber
5
from the discharge chamber
22
can always be minimized by the fixed restrictor
28
a
in the supply passage
28
. In other words, the amount of compressed refrigerant gas that leaks into the crank chamber
5
can be minimized. Compared with a control valve that regulates the supply passage
28
, the invention reduces the deterioration of the efficiency of the refrigerant cycle caused by re-expansion of the compressed refrigerant gas in the compressor. This leads to low fuel consumption of the engine E.
The control valve CV does not directly receive the discharge pressure Pd for adjusting the pressure in the crank chamber
5
. Therefore, the pressure-resistant structures and the sealing structures at the passages
52
,
47
,
49
,
46
, and
51
in the housing
45
of the control valve CV are simplified.
The present invention may be modified as follows.
According to a second embodiment as shown in
FIG. 3
, a diaphragm may be used as the pressure sensing member
54
. In the second embodiment, the pressure sensing member
54
and a separate spring
81
, which function as the pressure sensing member
54
in
FIG. 2
, are located between the cap
45
a
and the pressure sensing member
54
.
According to a third embodiment shown in
FIG. 4
, a ball
82
may be provided in the accommodating portion
54
a
of the pressure sensing member
54
in the embodiments shown in
FIG. 2
or
3
. In this case, the pressure sensing member
54
and the valve body portion
43
of the operation rod
40
contact each other through the ball
82
. Even when the pressure sensing member
54
is tilted with respect to the axial direction of the operation rod
40
, the ball
82
aligns the load to be transmitted in the axial direction of the operation rod
40
from the pressure sensing member
54
to the operation rod
40
. Thus, the invention prevents the opening size of the control valve CV from being different from the desired value due to tilting of the valve body portion
43
of the operation rod
40
.
According to a fourth embodiment shown in
FIG. 5
, the first pressure monitoring point P
1
may be located in the discharge pressure zone (the discharge chamber
22
in
FIG. 5
) between the discharge chamber
22
and the condenser
31
of the refrigerant circuit. The second pressure monitoring point P
2
may be located in the suction pressure zone (the suction chamber
21
in
FIG. 5
) between the evaporator
33
and the suction chamber
21
of the refrigerant circuit.
According to a fifth embodiment shown in
FIG. 6
, the first pressure monitoring point P
1
may be located in the crank chamber
5
. The second pressure monitoring point P
2
may be located in the suction pressure zone (the suction chamber
21
in
FIG. 6
) between the evaporator
33
and the suction chamber
21
of the refrigerant circuit. In the fifth embodiment, the internal space of the pressure sensing member
54
is equivalent to the second pressure chamber
56
. The space between the inner wall of the pressure sensing chamber
48
and the pressure sensing member
54
is equivalent to the first pressure chamber
55
. Therefore, in the fifth embodiment, the operating direction of the force based on the pressure difference ΔP is reversed compared with the embodiments shown in
FIGS. 1
to
5
. For example, the increased duty ratio (electromagnetic force) of the current that is supplied to the coil
67
decreases the target pressure difference.
It should be apparent to those skilled in the art that the present invention may be embodied in many other specific forms without departing from the spirit or scope of the invention. Particularly, it should be understood that the invention may be embodied in the following forms.
The first pressure monitoring point P
1
may be located in the discharge pressure zone between the discharge chamber
22
and the condenser
31
of the refrigerant circuit. The second pressure monitoring point P
2
may be located downstream of the first pressure monitoring point P
1
at the same discharge pressure zone.
The first monitoring point P
1
may be located in the suction pressure zone between the evaporator
33
and the suction chamber
21
. The second pressure monitoring point P
2
may be located downstream of the first pressure monitoring point P
1
at the same suction pressure zone.
The present invention may be embodied in an air-conditioning system that has a wobble plate type variable discharge compressor.
Therefore, the present examples and embodiments are to be considered as illustrative and not restrictive and the invention is not to be limited to the details given herein, but may be modified within the scope and equivalence of the appended claims.
Claims
- 1. A control valve used for a variable displacement compressor installed in a refrigerant circuit of a vehicle air conditioner, wherein the refrigerant circuit has a suction pressure zone, wherein the compressor varies the displacement in accordance with the pressure in a crank chamber, and the compressor has a bleed passage, which connects the crank chamber to the suction pressure zone, the control valve comprising:a valve housing; a valve chamber defined in the valve housing to form a part of the bleed passage; a valve body, which is accommodated in the valve chamber for adjusting the opening size of the bleed passage; a pressure sensing chamber defined in the valve housing; and a pressure sensing member, which separates the pressure sensing chamber into a first pressure chamber and a second pressure chamber, wherein the pressure at a first pressure monitoring point located in the refrigerant circuit is applied to the first pressure chamber, and the pressure at a second pressure monitoring point located in the refrigerant circuit is applied to the second pressure chamber, wherein the pressure sensing member moves the valve body in accordance with the pressure difference between the first pressure chamber and the second pressure chamber such that the displacement of the compressor is varied to counter changes of the pressure difference, and wherein the pressure sensing member is a bellows or a diaphragm.
- 2. The control valve according to claim 1 further comprising an actuator for applying force to the pressure sensing member in accordance with external commands, wherein the force applied by the actuator corresponds to a target value of the pressure difference, wherein the pressure sensing member moves the valve body such that the pressure difference seeks the target value.
- 3. The control valve according to claim 2, wherein the actuator is a solenoid, which applies force in accordance with a supplied electrical current.
- 4. The control valve according to claim 1, wherein the refrigerant circuit has a discharge pressure zone, wherein the first pressure monitoring point is located in the discharge pressure zone, and wherein the second pressure monitoring point is located in the suction pressure zone or the crank chamber.
- 5. The control valve according to claim 1, wherein the first pressure monitoring point is located in the crank chamber, and wherein the second pressure monitoring point is located in the suction pressure zone.
- 6. The control valve according to claim 1, wherein a ball is located between the pressure sensing member and the valve body.
- 7. The control valve according to claim 1, wherein the refrigerant circuit has a discharge pressure zone, wherein the first and second pressure monitoring points are located in the discharge or suction pressure zone.
- 8. The control valve according to claim 1, wherein the pressure sensing member separates and seals the first and second pressure chambers from each other.
- 9. The control valve according to claim 1, wherein a part of the pressure sensing member is fixed to the valve housing, and wherein the pressure sensing member separates the first and second pressure chambers from each other.
Priority Claims (1)
Number |
Date |
Country |
Kind |
2000-273823 |
Sep 2000 |
JP |
|
US Referenced Citations (22)
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JP |
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JP |
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Dec 1994 |
JP |
11-324930 |
Nov 1999 |
JP |
2000-9044 |
Jan 2000 |
JP |