Control valve system for the hydraulic work system of a work vehicle

Information

  • Patent Grant
  • 6644169
  • Patent Number
    6,644,169
  • Date Filed
    Tuesday, February 27, 2001
    23 years ago
  • Date Issued
    Tuesday, November 11, 2003
    20 years ago
Abstract
A valve system is provided for the hydraulic work system of a work vehicle, in particular of an industrial truck, with a elevating drive system for raising and lowering a load and a tilting drive system, each of which can be actuated by a control valve, in particular by an electrically actuated control valve, the opening width of which determines the speed of movement of the user. The elevating drive system is realized in the form of a single-action hydraulic cylinder and a check valve in the form of a seat valve that can be opened toward the hydraulic cylinder is located in a hydraulic line leading from the control valve to the hydraulic cylinder. The tilting drive system is realized in the form of a double-action hydraulic cylinder. The valve system has an improved function with low energy losses.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention relates generally to a valve system for the hydraulic work system of a work vehicle, in particular an industrial truck, with an elevating drive system to raise and lower a load and a tilting drive system, each of which can be actuated by respective control valves, in particular by electrically actuated control valves, the opening width of which determines the speed of movement of the respective users, wherein the elevating drive system is realized in the form of a single-action hydraulic cylinder and a check valve that is realized in the form of a seat valve and opens toward the hydraulic cylinder and is located in a hydraulic line that leads from the control valve to the hydraulic cylinder, and wherein the tilting drive system is realized in the form of a double-action hydraulic cylinder.




2. Description of the Currently Available Technology




Valve systems of the type described above are used in industrial trucks, for example, and in fork lift trucks in particular. The elevating drive system, in the form of one or more lifting cylinders connected in series, is used to raise and lower loads. To raise the load, the lifting cylinder, which is realized in the form of a single-action hydraulic cylinder, can be connected by means of a control valve to a pump line, and for lowering the load it can be connected to a return line that is connected to a reservoir. In such a case, the control valve is realized in the form of a proportional valve, the opening width of which determines the quantity of hydraulic fluid that is admitted into the lifting cylinder or is discharged from the lifting cylinder, and thus determines its speed of movement. A pilot-controlled check valve in the hydraulic line that leads from the control valve to the lifting cylinder blocks off the lifting cylinder with no leakage of hydraulic fluid. In systems of the prior art, during the lifting operation, the check valve is switched into the open position by the pressure of the hydraulic fluid flowing into the lifting cylinder. For lowering, the check valve is unblocked, whereby the check valve is opened by the pressure in the pump line. In that case, however, to open the check valve to lower the load, a pressure must first be built up in the pump line that at least equals the load pressure of the elevating drive system to switch the check valve into the open position. That results in energy losses which, on battery-operated fork lift trucks in particular, lead to a reduced operating time of a charged battery.




When electrically actuated control valves are used, such as control valves actuated by electromagnets, for example, it must also be taken into consideration that the control valve for the elevating drive system cannot be opened too wide when a load is being lowered to prevent an excessively rapid descending movement and to guarantee that there is a sufficient braking distance available for the deceleration of the load. For this purpose, on electrically actuated control valves of the prior art, the opening width of the control valve is limited in the “descent” position, which means that small loads are lowered at a slow speed of descent since, as the result of the presence of only a small pressure differential at the throttle point of the control valve, the speed of descent that can be used to lower a large load cannot be achieved.




The hydraulic cylinders of the tilting drive system are generally realized in the form of double-action hydraulic cylinders. To achieve a firm restraint of the hydraulic cylinders in tilting drive systems of the prior art, there is a pilot-controlled check valve in each of the hydraulic lines that leads to the hydraulic cylinders. The check valve located in the discharge line is thereby switched into the open position by the pressure in the respective admission line. However, such a system is susceptible to oscillations. To prevent oscillations, high restraining pressures of the check valves are set that must accordingly be overcome by the admission pressure to achieve a high stability. However, especially when the loads to be moved by the tilting drive system are small, there are large losses that lead to a shorter battery life in industrial trucks that are powered by rechargeable batteries.




Therefore, it is an object of the invention to make available a valve system of the type described above that has an improved function with low energy losses.




SUMMARY OF THE INVENTION




The invention provides a valve system in which the check valve has a control surface that acts toward the opening position, which control surface can be pressurized by the load pressure of the elevating drive system, and a control pressure chamber of the check valve that acts toward the closed position, which control pressure chamber can be pressurized with the load pressure of the elevating drive system and, when the control valve is actuated into the “descent” position, can be placed in communication with a reservoir, and/or that there are flow regulators located in both the admission line and in the discharge line respectively of the control valve of the tilting drive system, which flow regulators have an open and a closed position, whereby the flow regulators are respectively pressurized toward the closed position by the pressure upstream of the throttle point of the control valve, and toward the open position by the pressure downstream of the throttle point of the control valve and by a spring.




The control pressure chamber of the check valve that is pressurized by the load pressure of the elevating drive system and is active in the closed position can thus be relieved when a load is lowered. The check valve is thereby opened by the load pressure of the elevating drive system that is applied to the control surface that acts in the opening direction. When the user is idle, the hydraulic line that leads to the lifting cylinder is blocked off by the check valve without any leakage of hydraulic fluid. When the load is lowered, the control pressure chamber of the check valve pressurized by the load pressure is thereby relieved and the check valve is actuated by the load pressure applied to the control surface that acts in the opening direction. No pressure needs to be built up in the pump line to open the check valve, and consequently there are no energy losses.




The hydraulic cylinders of the tilting drive system are restrained by means of respective flow controllers in the admission and discharge lines of the tilting drive system, whereby the admission-side flow controller is controlled by the pressure decrease at the admission-side throttle point, and the discharge-side flow controller is controlled by the pressure decrease at the discharge-side throttle point of the control valve. The flow controllers thereby maintain the incoming and outgoing flow of hydraulic fluid, regardless of the load, at the value specified by the opening width of the control valve. The tilting drive system can thereby be operated at the speed of movement specified at the control valve, independent of the height of the load. The tilting drive system is thereby restrained in both directions of movement between the flow regulators, whereby the only loss is the pressure drop that is necessary for the control of the flow regulators at the throttle points of the control valve.




The switching systems of the invention for the elevating drive system and the tilting drive system can be used individually or in combination with one another. Their combined use increases the efficiency of the overall system.




It is particularly advantageous if the control pressure chamber of the check valve can be placed in communication with a relief valve that is realized in the form of a seat valve and can be connected to a reservoir, whereby the relief valve can be moved into a closed position by the load pressure of the elevating drive system, and into an open position when the control valve of the elevating drive system is actuated into the “descent” position, in which position the control pressure chamber of the check valve can be placed in communication with a reservoir. When the user is at idle, the hydraulic line leading to the lifting cylinder is therefore blocked off without any leakage of hydraulic fluid by the check valve and the relief valve which is realized in the form of a seat valve. During the descent, the control pressure chamber of the check valve, which is pressurized by the load pressure, can easily be placed in communication with the reservoir by means of the relief valve acting as a pilot valve, and the check valve can be actuated.




In one embodiment of the invention, the control pressure chamber of the check valve can be pressurized by means of a fixed diaphragm with the load pressure of the elevating drive system. When the elevating drive system is not actuated, therefore, the load pressure of the elevating drive system is applied to the control surface and in the control pressure chamber, as a result of which the check valve is held in the closed position. When the control pressure chamber of the check valve is depressurized by opening the relief valve, a pressure drop occurs at the diaphragm, as a result of which the pressure in the control pressure chamber of the check valve is lower than the load pressure of the elevating drive system being applied to the control surface. It thereby becomes possible to ensure in a simple manner that the check valve is deflected into the open position at the beginning of the descent movement.




The invention teaches that it is particularly advantageous if a stepper motor is provided as the actuator device of the control valve of the elevating drive system, whereby the stepper motor is effectively connected to the relief valve, and when the control valve is actuated into the “descent” position, the stepper motor moves the relief valve into the open position. The stepper motor is actuated by means of a digital actuation signal, for example a number of control pulses, and converts the actuator signals into a position of the output shaft and thus a corresponding position of the control valve. As a result of the digital actuation, a precise gradation of the position of the output shaft of the stepper motor and a high accuracy of repetition can be achieved, as a result of which the control valve for the elevating drive can also be actuated with a high degree of precision and repeatability. As a result of the actuation of the relief valve into the open position by the stepper motor, when the control valve is actuated into a position to lower a load, the relief valve can be easily opened and thus the check valve can be actuated.




It is thereby particularly advantageous if the control valve of the elevating drive system is realized in the form of a longitudinal slide valve with a slide piston, and the stepper motor is connected to the valve slide of the control valve by means of a transmission, in particular a spindle-nut transmission, whereby the valve slide is secured to prevent rotation and is mounted so that it can move longitudinally in a housing boring, and whereby a spring device is provided that holds the valve slide in the middle position when the slide is not actuated. As a result of the presence of a spindle-nut transmission, it is easy to convert a rotational movement of the output shaft of the stepper motor into a translation motion for the deflection of the valve slide of the control valve. The spring device ensures that when the stepper motor is not actuated, the control valve is maintained in the middle position, and thus the elevating drive system is blocked off, with no leakage of hydraulic fluid, by the check valve and the relief valve.




The invention teaches that it is particularly advantageous if the relief valve has a valve body that is effectively connected by means of an actuator element to the valve slide of the control valve of the elevating drive system. The actuator element can be, for example, a pin located on the valve body of the relief valve, which pin is effectively connected with the valve slide. When the stepper motor is actuated and thus there is a deflection of the valve slide into the descent position, it thereby becomes possible to easily move the relief valve into the open position.




In one embodiment of the invention, in the return line that runs from the control valve to the tank line, there is a descent braking valve that can be pressurized toward an open position by a spring and by the pressure downstream of the control valve, and toward a closed position by the pressure upstream of the control valve. During the descent, a defined speed of descent is specified by the opening width of the control valve. The descent braking valve thereby controls the speed of descent regardless of the load being exerted on the elevating drive system. For this purpose, the descent braking valve is controlled by the pressure decrease that occurs at the discharge-side throttle point of the control valve. For a small load, there is a small decrease in pressure at the control valve, as a result of which the descent braking valve is held in the open position. For a large load, and thus a high load pressure upstream of the control valve, there is a large decrease in pressure at the control valve, as a result of which the descent braking valve is pressurized toward the closed position, thereby preventing an increase in the speed of descent.




It is particularly advantageous if the opening orifices exposed by the control valve of the tilting drive system in the admission line and the discharge line are realized so that they correspond to the ratio of the surface area of the piston rod and the surface area of the piston of the hydraulic cylinder of the tilting drive system. It thereby becomes possible in a simple manner to specify different hydraulic flows for the piston side and the piston rod side of the double-action hydraulic cylinder.




In one advantageous embodiment of the invention, in the delivery line downstream of the control valve of the elevating drive system and upstream of the control valve of the tilting drive system, there is a check valve that opens toward the control valve of the tilting drive system. When the elevating drive system is actuated to raise a load, with a simultaneous actuation of the tilting drive system, operating conditions can sometimes occur in which hydraulic fluid flows from the tilting drive system to the elevating drive system, if the elevating drive system is supporting a lower load than the tilting drive system. The result can be a direction of movement that is opposite to the desired direction of movement of the tilting drive system. During such operating conditions, the check valve in the delivery line of the pump prevents hydraulic fluid from flowing back to the elevating drive system, and thus has the function of a load maintenance valve for the tilting drive system.




In one embodiment of the invention, there is at least one additional drive system, in particular for the drive system of a side loader, which drive system is realized in the form of a double-action hydraulic cylinder and can be actuated by means of a control valve, in particular by means of an electrically actuated control valve that is connected downstream of the control valve of the tilting drive system to the pump line, whereby a load pressure signal line is connected downstream of the admission-side throttle cross section of the control valves, and the load pressure signal lines are connected by means of a system of shuttle valves to a common load pressure signal line which is connected to a pressure balance. The load pressure signal line of the elevating drive system can thereby be connected to the control pressure line that leads to the control surface of the descent braking valve that is active in the closed position, which control pressure line is connected between the control valve and the check valve to the hydraulic line that leads to the lifting cylinder. On the tilting drive system, the load pressure signal line can be connected to the control pressure line that leads to the control surface, i.e. the one that is active in the open position, of the flow regulator that is located in the admission line.




The pressure balance appropriately connects the delivery line with the tank line and has a closed position and an open position, whereby the pressure balance is pressurized toward the open position by the pump pressure and toward the closed position by the highest load pressure of the actuated users applied to the common load pressure signal line, as well as by a spring. The pressure balance thus ensures that only the hydraulic flow required by the users flows to the users, and the additional amount of hydraulic fluid delivered, e.g. by a constant velocity pump, can flow back to the reservoir. When the users are not actuated, the pressure balance ensures the unpressurized circulation of the hydraulic fluid delivered by the pump.




In one preferred embodiment, the actuator device of the control valve of the tilting drive system and the actuator device of the control valve of the additional drive system are realized in the form of a double-action proportional magnet, whereby the control valves are centered in their middle position by means of a spring device. Such double-action proportional magnets take up significantly less space than two separate proportional magnets for the deflection in both directions of a control valve of a double-action user.




In one particularly advantageous embodiment of the invention, the control valve of the elevating drive system and/or the control valve of the tilting drive system and/or the control valve of the additional user and/or the check valves and/or the pressure relief valve and/or the flow regulators and/or the shuttle valves and/or the pressure balance are located in a control block that has a multi-layered construction consisting of a plurality of segmental plates that are connected to one another in a laminated fashion and have recesses, the contours and location of which in relation to one another form hydraulic fluid channels and housing borings, as well as control chambers. The recesses in the segmental plates can be manufactured by a laser cutting process, for example, or by stamping. Such a control block consisting of a plurality of segmental plates, in which the individual segmental plates are soldered to one another, for example, is significantly faster, easier and cheaper to manufacture than a conventional control block manufactured using casting technology. In addition, the channels, borings and control chambers for the control valves can be created in a simple manner by the recesses in the segmental plates in the control block. For this purpose, only the valve seats of the seat valves and the housing borings that hold the control slides of the longitudinal slide valves in the control block need to be machined. On longitudinal slide valves, the machining activities can be limited to a single fabrication step, e.g. to a honing process. In addition, the control block takes up significantly less space than conventionally manufactured control blocks, because there is no need to leave room for the minimum orifices required for casting the channels and borings. As a result, there is also a significant reduction in the weight of the control block.




The invention teaches that it is particularly advantageous to locate the connections for the pump line and the tank line as well as the connections for the hydraulic lines leading to the users on one surface of a segmental plate that forms a lateral surface of the control block, and to locate the electrical actuator devices of the control valves on the opposite lateral surface of the control block that is formed by a surface of an additional segmental plate. The user connections as well as the actuator devices are thus formed on opposites sides of the control block, each of which is formed by a surface of a segmental plate. Consequently, the control block takes up a particularly small amount of space, because it is no longer necessary to machine the edges of the segmental plates and likewise it is no longer necessary to machine the edges of the lateral surfaces of the laminated control block that is formed by the edges of the segmental plates.




In one embodiment of the control block, the connections for a pump connection and a tank connection as well as the connection sockets for the user connections are soldered into the control block. The connection sockets, which have threaded sections to receive lines or hoses, can be realized in the form of prefabricated parts that can easily be soldered into corresponding borings of the segmental plates.




It is also particularly appropriate if the actuator devices of the control valves are fastened in housing components that are soldered into the control block. The housing components, which have corresponding threaded connections for the fastening of the electrical actuator devices, can therefore also be manufactured separately, and can be easily soldered into borings in the segmental plates.




It is also particularly advantageous if the housing borings of the control valves and/or the housing boring of the pressure balance and/or the housing boring of the pressure relief valve and/or the housing borings of the check valves and/or the housing borings of the flow regulators and/or the housing boring of the descent braking valve and/or the housing boring of the shuttle valves, all of which are located in the control block, can be closed by means of housing components that are soldered into the control block. The housing borings, which also form control pressure chambers for the corresponding valves, can thus be closed in a simple manner.




The result is that the control block can be manufactured more easily and more economically, because no covers or plugs are necessary for the control pressure chambers or to close the housing borings, which covers or plugs would have to be fastened to the control block by means of corresponding threaded connections.











BRIEF DESCRIPTION OF THE DRAWINGS




Additional advantages and features of the invention are explained in greater detail below with reference to the exemplary embodiments illustrated in the accompanying schematic figures, in which:





FIG. 1

is a hydraulic circuit diagram of a valve system of the invention;





FIG. 2

is a view of the lateral surface of a control block of the invention;





FIG. 3

is a view of the lateral surface of the control block opposite the lateral surface illustrated in

FIG. 2

;





FIG. 4

is a sectional view taken along Line IV—IV in

FIG. 3

;





FIG. 5

is a sectional view taken along Line V—V in

FIG. 3

;





FIG. 6

is a sectional view taken along Line VI—VI in

FIG. 3

;





FIG. 7

is a sectional view taken along Line VII—VII in

FIG. 3

;





FIG. 8

is a sectional view taken along Line VIII—VIII in

FIG. 2

;





FIG. 9

is a sectional view taken along Line IX—IX in

FIG. 3

; and





FIG. 10

is a sectional view taken along Line X—X in FIG.


3


.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




For purposes of the description hereinafter, the terms “left”, “right”, “above”, “below” and similar terms relate to the invention as it is oriented in the drawings. However, it is to be understood that the invention may assume various alternative orientations, except where expressly specified to the contrary. It is also to be understood that the specific devices and processes illustrated in the drawings and described in the specification are simply exemplary embodiments of the invention and hence are not to be considered as limiting to the scope of the invention.





FIG. 1

shows the hydraulic circuit diagram


1


of the valve system claimed by the invention for the hydraulic work system of an industrial truck such as a fork lift truck, for example, with an elevating drive system


2


, a tilting drive system


3


and an additional drive system


4


, e.g. to drive a side loader.




The elevating drive system


2


includes two lifting cylinders


5


that are realized in the form of single-action hydraulic cylinders


5


, and are connected by means of a hydraulic line


6


to the output of a control valve


7


. The elevating drive system control valve


7


is connected on the input side to an admission line


8


which branches off from a delivery line


9


that is connected to a pump (not shown), and to a return line


10


which leads to a tank line


11


that is connected to a reservoir. The control valve


7


is realized in the form of a proportional valve and has a middle position in which the connection of the hydraulic line


6


to the inlet line


8


and to the return line


10


is closed. In a first switching position I for lifting a load located on load-holding means, the admission line


8


is connected to the hydraulic line


6


and the return line


10


is blocked. In a second switching position II for lowering a load, the admission line


8


is blocked and the hydraulic line


6


is connected to the return line


10


.




The control valve


7


can be actuated electrically, whereby the control slide of the control valve


7


is driven by a stepper motor


12


. In the hydraulic line


6


, there is a check valve


13


that opens toward the hydraulic cylinders


5


, and when the elevating drive system is not actuated blocks the hydraulic line


6


to prevent the leakage of any hydraulic fluid. The check valve


13


is pressurized in the closing direction by the load pressure of the elevating drive system


2


and by a spring, and can be opened by a pressure relief valve


14


that is realized in the form of a seat valve. For this purpose, a control line


15


runs from the spring side of the check valve


13


to the relief valve


14


, which can be connected on its back side by means of a line


16


to the tank line


11


. The actuation of the relief valve


14


in the opening direction is effected by the stepper motor


12


, whereby for this purpose the valve body of the pressure relief valve


14


is actuated by the control slide of the control valve


7


such that when there is a deflection of the control slide toward the second switching position II to lower a load, the pressure relief valve


14


is opened and thus the spring side of the check valve


13


is depressurized by means of the control line


15


and the line


16


to the tank.




Connected in the hydraulic line


6


between the control valve


7


and the check valve


13


there is a load pressure signal line


17


that runs to the input of a shuttle valve


18


.




In the return line


10


, there is a descent braking valve


19


that acts as a throttle in intermediate positions, and can be actuated toward an open position by a spring


20


and the pressure in the return line


10


upstream of the descent braking valve


19


, and toward a closed position by the load pressure of the lifting cylinder


5


available in the load pressure signal line


17


. For this purpose, there is a control pressure line


21


that runs from the return line


10


downstream of the control valve


7


to a control surface of the control valve


7


that acts toward the open position. A control pressure line


22


is connected to a control surface of the descent braking valve


19


that acts toward the closed direction as well as to the load pressure signal line


17


. The descent braking valve


19


controlled by the load pressure of the elevating drive system


2


therefore maintains the speed of descent, regardless of the weight of the load, at a value specified by the opening width of the control valve


7


.




The tilting drive system


3


has two tilting cylinders that are realized in the form of double-action hydraulic cylinders


25


that can be actuated by means of a control valve


26


. The tilting drive system control valve


26


is realized in the form of a proportional valve and can be actuated electrically. For this purpose, there is a double-action proportional magnet


27


that has two magnet systems, by means of which the control valve


26


can be deflected from a middle position in which it is centered between two springs


28


,


29


, and in which the connections of the control valve


26


are closed, into respective switched positions, for example for tilting the lifting mast forward or backward. In the first switching position I, an admission line


30


that branches off from the delivery line


9


is connected to a hydraulic line


31


that is in communication with the connection A


2


. A hydraulic line


32


that is connected to the connection B


2


is in communication with a return line


33


that runs to the tank line


11


. In the second switching position II, the admission line


30


correspondingly is connected to the hydraulic line


32


and the hydraulic line


31


to the discharge line


33


. In the admission line


30


, there is an inlet-side flow regulator


34


, which is controlled by the pressure differential that occurs at the inlet-side throttle point of the control valve. The flow regulator


34


is thereby actuated toward an open position by the pressure downstream of the inlet-side throttle point and by a spring


35


, and toward a closed position by the pressure upstream of the inlet-side throttle point of the control valve


26


. For this purpose, a control pressure line


36


that is connected to a connection of the control valve


26


, at which the pressure downstream of the inlet-side throttle point is applied in switching positions I and II, runs to a control surface of the flow regulator


34


that is active toward the open position. A control surface of the flow regulator


34


that is active in the closed position is in communication with a control pressure line


37


, which is connected to the supply line


30


upstream of the control valve


26


and therefore upstream of the inlet-side throttle point. In the discharge line


33


there is a discharge-side flow regulator


38


which is controlled by the pressure differential at the discharge-side throttle point of the control valve


26


. For this purpose, a control pressure line


39


runs to a control surface of the flow regulator


38


that acts in the opening direction, and the control pressure line


39


is connected to the discharge line


33


downstream of the control valve


26


. The force of a spring


40


also applies pressure in the opening direction. The control pressure line


39


is therefore pressurized in the switching position I and II of the control valve


26


by the pressure downstream of the discharge-side throttle point. The flow regulator


38


can be actuated toward the closed position by the pressure upstream of the discharge-side throttle point of the control valve


26


, whereby a control pressure line


41


runs to a connection of the control valve


26


, which is pressurized in the switched position I and II with the pressure upstream of the discharge-side throttle point. The flow regulators


34


and


38


therefore maintain the incoming and outgoing flow of hydraulic fluid regardless of the load on the value specified by the opening width of the control valve


26


, and thus maintain the position of the tilting drive system


3


. The different hydraulic flows for the piston side and the piston rod side of the hydraulic cylinders


25


can easily be specified by the magnitude of the opening widths of the admission and discharge orifices in the control valve


26


.




Branching off from the control pressure line


36


is a load pressure signal line


42


, which runs to the input of a shuttle valve


43


, which is in communication on the output side with the second input of the shuttle valve


18


.




Downstream of the branched connection of the admission line


8


that leads to the elevating drive system


2


and upstream of the branched connection of the inlet line


30


that leads to the tilting drive system


3


, a check valve


45


that opens toward the inclination drive system


3


and the additional drive system


4


is located in the delivery line


9


. In operating conditions in which the tilting drive system


3


and/or the additional drive system


4


are actuated, and simultaneously the control valve


7


of the elevating drive system


2


is actuated into the switching position to lift a load, the check valve


45


prevents hydraulic fluid from flowing out of the tilting drive system or the additional drive system and into the lifting cylinder


5


, and thus the tilting drive system or the additional drive system cannot execute an uncontrolled movement if the elevating drive system is pressurized by a small load.




The additional drive system


4


also has a double-action hydraulic cylinder


46


which can be actuated by a control valve


47


realized in the form of a proportional valve, and which is connected to the delivery line


9


and to the tank line


11


. The control valve


47


can be actuated by means of a double-action proportional magnet


48


. In a middle position centered by springs


49


,


50


, the connection of the delivery line


9


and of the tank line


11


to the hydraulic lines


51


,


52


connected to the hydraulic cylinder


46


is closed. In a first switched position I, the delivery line


9


is connected to the hydraulic line


51


and the hydraulic line


52


is connected to the return tank line


11


. In the second switched position II, a connection is created between the delivery line


9


and the hydraulic line


52


, as well as a connection between the hydraulic line


51


and the return tank line


11


. In addition, connected to the control valve


47


is a load pressure signal line


53


which, in the switched positions I and II, can be pressurized with the load pressure of the user downstream of the inlet-side throttle point of the control valve


47


. The load pressure signal line


53


is connected to the input of an additional shuttle valve


54


, which is connected on the output side with the additional input of the shuttle valve


43


.




The shuttle valves


18


,


43


and


54


thus form a system of shuttle valves, so that when more than one user is actuated simultaneously, the highest load pressure present at the users


6


,


25


,


46


is present in a common load pressure signal line


55


that is connected to the output of the shuttle valve


18


. The load pressure signal line


55


extends to a control surface of a pressure balance


56


that acts in the closing direction, and the pressure balance


56


is connected on the input side with the delivery line


9


and on the output side with the tank line


11


. In the opening direction, the pressure balance


56


is pressurized by the delivery pressure of the pump present in the delivery line


11


. In the load pressure signal line


55


, there is also a pressure limiting valve


57


that is provided to limit the maximum allowable pump pressure.




The control valves


7


,


26


and


47


described above, as well as the check valves


13


,


45


, the pressure relief valve


14


, the descent braking valve


19


, the flow regulators


34


,


38


, the shuttle valves


18


,


43


,


54


and the pressure balance


56


as well as the pressure limiting valve


57


are located in a control block


58


, which has a pump connection P that connects the delivery line


9


with the pump, and a tank connection T that connects the tank line


11


with a reservoir. By means of a user connection A


1


, the hydraulic line


6


can be connected to the lifting cylinder


5


. The hydraulic cylinder


25


of the tilting drive system


3


and the hydraulic cylinder


41


of the additional drive system


4


can be connected to the hydraulic lines


31


,


32


and


51


,


52


by means of user connections A


2


, B


2


, and A


3


, B


3


respectively.





FIG. 2

shows a side surface of the control block


58


. Located on this side surface, in addition to the stepper motor


12


that actuates the control valve


7


, are the double-action proportional magnets


27


and


48


for the actuation of the control valves


26


and


47


. Also located on this side surface are the pressure limiting valve


57


, the flow regulators


34


and


38


and the check valve


45


.





FIG. 3

shows a side surface of the control block


58


that is on the side opposite the side surface illustrated in FIG.


2


. On this side surface are the connection P and the connection T, as well as the connection A


1


of the elevating drive system, the connections A


2


, B


2


of the tilting drive system and the connections A


3


, B


3


of the additional drive system. This figure also illustrates the location of the pressure balance


56


and of the control valves


7


and


26


in the control block


58


.

FIG. 3

also shows the location of the check valve


13


, of the descent braking valve


19


and of the shuttle valves


18


,


43


and


54


.





FIGS. 4

to


10


illustrate the construction of the control block


58


and of the valves located in the control block


58


.





FIG. 4

shows that the control block


58


has a laminated construction consisting of a plurality of segmental plates


60


located next to one another, which can be soldered to one another, for example. The segmental plates


60


have recesses and borings that, depending on their coaxial arrangement and their contours, form hydraulic channels and housing borings and valve seats for the valves. The recesses in the respective segmental plates


60


can be stamped, for example, or can be manufactured by a laser cutting process.




Some of the segmental plates are provided with recesses that are aligned with one another and form a channel


61


. The channel


61


is realized in a large-diameter area in an area facing the right side surface in the figure, in which a connection socket


62


for the pump connection P has been soldered. The connection socket


62


is provided with a thread for the connection of the hydraulic line that is connected to the pump. The channel


61


thereby forms the delivery line


9


. The channel


61


emerges into a channel


63


that runs at substantially right angles to the channel


61


, and is in communication with a housing boring


64


that is formed from concentrically located recesses in the segmental plates


60


. A control slide


65


of the pressure balance


56


is located in a sealed manner so that it can move longitudinally in the housing boring


64


. Connected to the housing boring


64


at some axial distance from the channel


63


is an additional channel


66


that is formed by recesses in a plurality of segmental plates and emerges into a hydraulic channel


67


which is formed by a plurality of borings in the segmental plates


60


, which borings are in communication with one another, and the connection socket


68


for the tank connection T is soldered in the external portion of the segmental plates


60


.




The channel


63


thereby forms an annular groove


70


that encircles the housing boring


64


. In the vicinity of the hydraulic channel


63


, the control slide


65


has a flange


69


which forms a control edge together with the housing boring


64


and the annular groove


70


. In the vicinity of the flange


69


, located in the control slide


65


, is a transverse boring


71


that is in communication with the channel


63


and emerges into a longitudinal boring


72


located in the control slide


65


, and is in communication with the end surface


73


of the control slide


65


located in the housing boring


64


. The end surface


73


forms a control surface that actuates the control slide


65


toward an open position. The opposite end surface of the slide piston


65


, together with borings of the segmental plates


60


, forms a control pressure chamber


74


that acts in the closing direction of the pressure balance


56


and is connected to the common load pressure signal line in a manner not illustrated in any further detail. The control pressure chamber


74


is closed by a housing component


75


that is soldered into the segmental plates


60


. Also provided in the housing component


75


is an adjusting screw


76


for a spring


77


.




An additional housing boring


78


that is formed by borings in the segmental plates and is oriented parallel to the housing boring


64


is used to hold the pressure limiting valve


57


. The housing boring


78


is thereby in communication with the hydraulic channel


67


connected to the tank line


11


. The valve body


79


of the pressure limiting valve


57


actuates a valve seat which is formed by a boring


80


in a segmental plate, which boring


80


is oriented coaxially to the housing boring


78


, whereby the boring


80


is in communication with the control pressure chamber


74


by means of a channel


81


formed in a neighboring segmental plate. The valve body


70


can be actuated in the closing direction by a spring


82


which is located in the housing boring


78


and the bias of which can be adjusted by means of a threaded spindle


84


and a nut


85


that is soldered into a boring


86


formed by recesses in the segmental plates


60


, which recesses are oriented concentric to the housing boring


78


.





FIG. 5

illustrates the construction of the control valve


7


for the elevating drive system


2


, the control slide


90


of which is mounted so that it can move longitudinally in a housing boring


91


formed from concentric recesses in the segmental plates


60


.




The check valve


45


is located in a housing boring


92


that is oriented parallel to the housing boring


91


. The housing boring


92


thereby consists of a plurality of borings located in the segmental plates that form a pump channel


94


which—as illustrated in FIGS.


5


and


4


—is in communication with the boring


61


connected to the P-connection and is therefore in communication with the delivery line


9


. An annular groove


95


that is formed by recesses in a plurality of segmental plates


60


and radially surrounds the housing boring


92


, is in communication with a pump channel


96


and leads to the control valves of the tilting drive system


3


and of the additional drive system


4


. At the transition between the channel


94


and the annular groove


95


there is a valve seat


93


formed for the check valve


45


. Also soldered into the housing boring


92


is a housing component


97


into which a screw plug


98


is screwed. The screw plug


98


is in communication with a spring


99


, which applies pressure to the valve body


100


of the check valve


45


toward the valve seat


93


and thus the closed position. The housing component


97


and the screw plug


98


also form a control pressure chamber


101


that acts in the closing direction of the check valve


45


and is pressurized by the pressure in the pump channel


96


and thus by the pressure downstream of the check valve


45


. For this purpose, located in the vicinity of the annular groove


95


is a transverse boring


102


in the valve body


100


which is in communication by means of a diaphragm with the control pressure chamber


101


.




In the housing boring


91


of the control valve


7


there is an annular groove


110


which is in communication with the pump channel


94


in a manner not illustrated in any further detail. An additional annular groove


111


formed in the housing boring


91


is in communication with a channel


112


formed in a plurality of segmental plates, which channel


112


emerges into a housing boring


113


that is also oriented parallel to the housing boring


91


and is formed by a plurality of circular recesses in the segmental plates. The housing boring


113


holds the check valve


13


. An additional annular groove


114


formed in the housing boring


91


is in communication with the tank line


11


in a manner not illustrated in any further detail and is formed by recesses in a plurality of segmental plates. The tank line


11


is thereby in communication with the channel


67


as illustrated in FIG.


4


.




The control slide


90


of the control valve


7


has grooves


115


and


116


as well as piston flanges


117


,


118


,


119


, whereby in the event of a deflection of the control slide


90


to the left in the figure, a communication is created between the annular groove


110


and the annular groove


111


by means of the groove


115


, and in the event of a deflection toward the right in the figure, a connection is created between the annular groove


111


and the annular groove


114


by means of the groove


116


. For the actuation of the control slide


90


, there is a spindle-nut transmission that consists of a threaded spindle


120


that is connected to the output shaft of the stepper motor


12


and is engaged with the nut


121


which is in turn non-rotationally connected with the valve body


90


. To prevent the rotation of the valve body


90


, the nut


120


is connected to a groove


112


which is formed in a housing component


123


which is soldered into the outer area of the housing boring


91


and is also provided for the fastening of the stepper motor


12


. The compartment


124


that holds the spindle-nut transmission is in communication with the tank line


11


by means of a transverse boring in the housing


123


and a channel


125


formed by a recesses in a segmental plate. Also provided on the stepper motor


12


is a spring device


126


which, when the stepper motor


12


is not actuated, moves the control slide


90


into the illustrated middle position.




The housing boring


113


that is in communication with the channel


112


has an annular groove


130


that is in communication with a channel


131


that is connected to a housing boring


132


, in which is soldered a connection socket


133


for the user connection A


1


. At the transition from the housing boring


113


to the annular groove


130


there is a valve seat


134


that is actuated by the valve body


135


of the check valve


13


. On the end surface, the valve body


135


has a first control surface


135




a


which can be pressurized with the pressure in the hydraulic channel


112


, and a second control surface


135




b


at which the pressure in the annular groove


130


and thus the load pressure of the elevating drive system is present. The control surface


135




b


that acts in the opening direction is thereby formed by an ring-shaped area on the end surface of the valve body


135


, which ring-shaped area extends from the valve seat


134


to the outside diameter of the valve body


135


. Soldered into the housing boring


113


is a housing component


136


that is closed with a screw plug


137


. The valve body


135


, the closing element


136


and the screw plug


137


form a control pressure chamber


138


in which there is a spring


139


which pushes the valve body


135


toward the valve seat


134


and thus toward the closed position. The valve body


135


is also pressurized toward the closed position by the load pressure of the elevating drive system that is present in the control pressure chamber


138


. For this purpose, there is a transverse boring


129


with a diaphragm in the valve body


135


in the vicinity of the annular groove


130


.




The control pressure chamber


138


can also be placed in communication with a tank chamber


140


that is in communication with the tank line


11


, which tank chamber


140


is formed by the housing boring


91


and the control slide


90


and a housing component


141


that is soldered into the housing boring


90


. The pressure relief valve


14


is also located in the housing component


141


. For this purpose, a valve seat element


142


is screwed into the housing component


141


for the pressure relief valve


14


, whereby the valve seat element


142


forms a control pressure chamber


143


to hold the valve body


144


of the pressure relief valve


14


. The control pressure valve


143


is thereby in communication with the tank chamber


140


by means of an axial boring


145


, whereby the valve seat for the pressure relief valve


14


is formed at the transition from the control pressure chamber


143


into the axial boring


145


. The control pressure chamber


143


is also closed by means of a screw plug


146


that is screwed into the valve seat element


142


. Also located in the control pressure chamber


143


is a spring that pushes the valve body


142


into the closed position. To connect the control pressure chamber


138


of the check valve


13


with the control pressure chamber


143


of the pressure relief valve, there is a channel


148


that consists of a boring in the closing element


136


and in the closing element


141


as well as the valve seat element


142


, which are connected to one another by means of a recess formed in a segmental plate. The valve body


144


of the pressure relief valve


14


is in communication with an actuator element


149


that is realized in the form of a pin


149


that extends through the axial boring


145


, which pin is in communication with the end surface of the control piston


91


formed on the flange


117


.




When there is a deflection of the control piston


91


of the elevating drive system to the right in the figure, to lower a load, and thus in the event of communication between the annular groove


111


by means of the groove


116


with the annular groove


114


, the valve body


144


is simultaneously moved to the right in the figure by means of the pin


149


, and thus the pressure relief valve


14


is opened. The control pressure chamber


138


of the check valve


13


that is pressurized by the load pressure of the elevating drive system present in the transverse boring


129


is thus connected to the tank chamber


140


by means of the channel


148


and the control pressure chamber


143


and the axial boring


145


exposed by the valve element


144


, as a result of which the valve body


135


of the check valve


13


is moved into the open position by the load pressure of the elevating drive system applied to the second control surface


135




b,


against the force of the spring


139


. Hydraulic fluid can thus flow from the connection A


1


via the channel


131


into the annular groove


130


, the opened check valve


13


into the channel


112


, and thus into the annular groove


111


, and from there via the groove


116


into the annular groove


114


that is in communication with the tank line


11


. The control edge exposed by the groove


116


of the control slide


90


between the annular groove


111


and the annular groove


114


thereby determines the speed of descent of the elevating drive system.





FIG. 6

shows the location of the descent braking valve


19


, which is mounted so that it can move longitudinally in a housing boring


150


formed by coaxial borings in a plurality of segmental plates. An annular groove


151


located in the housing boring


150


—as can be seen by observing

FIGS. 6 and 5

together—is in communication with the annular groove


114


. An additional annular groove


152


of the housing boring


150


is connected to the tank line


11


by means of a channel


153


formed by recesses in the segmental plates. The valve body


154


of the descent braking valve


19


has a groove


155


which, in the illustrated position of the valve body


154


, opens the connection between the annular grooves


151


and


152


. The valve body


154


can be pushed toward this position by the force of the spring


20


which is located in a control pressure chamber


156


which is formed by the housing boring


150


and a housing component


157


soldered in it, as well as a screw plug


158


located in a housing component


157


. The control pressure chamber


156


can thereby be pressurized with the pressure in the annular groove


151


and thus with the pressure downstream of the control valve


7


, whereby for example a transverse boring


159


in the valve body


154


that is in communication with the annular groove


151


is formed which emerges into a longitudinal boring


160


to which is connected a transverse boring


161


that is in communication with the annular groove


151


. The end surface


162


of the valve body


154


that faces the control pressure chamber


156


can be pressurized in a manner not illustrated in any further detail with the pressure in the annular groove


111


or the channel


91


, and thus during the descent by the pressure upstream of the control valve


7


toward a throttle position.





FIG. 7

illustrates the location of the control valve and the location of the admission-side flow regulator


34


of the inclination drive system


3


. The valve body


170


of the flow regulator


34


is mounted so that it can move longitudinally in a housing boring


171


which has an annular groove


172


that is in communication in a manner not illustrated in any further detail with the pump channel


94


. An annular groove


173


at some axial distance from the annular groove


172


forms the admission for the control valve


26


. The valve body


170


of the flow regulator


34


has a groove


175


which, in the illustrated position, creates a connection between the annular groove


172


and the annular groove


173


. The valve body


170


can be pushed toward this switching position by a spring


35


which is located in the housing boring


171


, and the bias of which spring can be adjusted by means of an adjusting screw


176


which is screwed into a housing component


177


that is soldered into the housing boring


171


. The end surface of the valve body


170


opposite the spring side forms, in the housing boring


171


, a control pressure chamber


178


which—as illustrated in FIG.


1


—is pressurized by the pressure upstream of the control valve


26


. For this purpose, in the valve body


170


there is a transverse boring


179


that is in communication with an annular groove


173


, which transverse boring


179


is in communication with a longitudinal boring that leads to the end surface.




The control slide


180


of the control valve


26


is mounted so that it can move longitudinally in a housing boring


181


that is formed from a plurality of circular recesses that are aligned with one another in the segmental plates, and can be actuated by means of the double-action proportional magnet


27


. The proportional magnet


27


is thereby fastened to a housing component


182


that is soldered in an outer area of the boring


181


.




Located in the housing boring


181


is an annular groove


183


which is in communication in a manner not illustrated in any further detail with the annular groove


173


located on the housing boring


171


. An annular groove


184


is connected to a channel


185


which emerges into a boring


186


in which a connection socket


187


of the connection B


2


of the tilting drive system is soldered. An additional annular groove


188


can be connected to the tank line


11


. To measure the pressure upstream of the discharge-side throttle point of the control valve


26


there is an annular groove


189


. An additional annular groove


190


is connected in a manner not illustrated in any further detail to a channel


191


, in which is located the connecting socket


192


of the connection A


2


of the tilting drive system. An additional annular groove


193


is connected to the tank line


11


. To measure the pressure downstream of the admission-side throttle point there is an additional annular groove


194


which is connected to a channel


195


which emerges into the housing boring


171


, as a result of which the spring side of the inlet-side flow regulator


34


can be pressurized with the pressure downstream of the admission-side throttle point.




The control slide


180


has a groove


260


which, in the illustrated neutral position of the control valve


26


, is in communication with the annular groove


184


. In the neutral position, an additional groove


261


is connected to the annular groove


190


. On each of the outer ends of the control slide


180


are two grooves


262




a,




262




b


and


263




a,




263




b


respectively which, in the event of a deflection of the control slide


180


, can be connected to the annular grooves


194


and


189


respectively.




In the event of a deflection to the right in the figure, the groove


261


connects the annular groove


183


to the annular groove


190


. The annular groove


184


is connected to the annular groove


188


via the groove


260


. The groove


261


therefore forms the admission-side throttle point and the groove


260


the discharge-side throttle point of the control valve


26


. The annular groove


194


is thereby in communication with the groove


262




a


for the measurement of the pressure downstream of the admission-side throttle point, whereby a connection is established from the annular groove


262




a


by means of transverse and longitudinal borings located in the control slide to the groove


261


. The pressure upstream of the discharge-side throttle point is reported via the groove


263




b


into the annular groove


189


, whereby corresponding longitudinal and transverse borings from the groove


260


to the groove


263




b


are located in the control slide


180


.




In a corresponding manner, when there is a deflection to the left in the figure, the groove


261


forms the discharge-side throttle point and the groove


260


forms the admission-side throttle point. The annular groove


194


is thereby connected with the groove


262




b


and the annular groove


189


with the groove


263




a.


To measure the pressure downstream of the admission-side throttle point, the groove


260


is thereby in communication with the groove


262




b


by means of transverse and longitudinal borings in the control slide


180


. Accordingly, the pressure upstream of the discharge-side throttle point is reported to the annular groove


189


by means of a connection of the groove


261


with the groove


263




a


by means of a communication formed by longitudinal and transverse borings in the control slide


180


.





FIG. 8

illustrates the construction of the discharge-side flow regulator


38


. In a housing boring


200


formed from borings in a plurality of segmental plates, there is an annular groove


201


which is connected to the annular grooves


188


and


193


of the control valve


26


. An annular groove


206


located on the housing boring


200


and at some distance from the annular groove


201


is connected to a channel


207


, which is in communication with the tank line


11


. The valve body


204


has a groove


208


which, in the illustrated position, connects the annular groove


201


with the annular groove


206


. The flow regulator


38


can be pressurized in the opening direction by the spring


40


which is located in the housing boring


200


. At the same time, the pressure in the annular groove


201


and thus the pressure downstream of the discharge-side throttle point of the control valve


26


is present via a transverse boring


202


and a longitudinal boring


203


in the valve body


204


on the spring side of the flow regulator


38


, and thus pressurizes the flow regulator


38


into the open position. The end surface of the valve body


204


opposite the spring side, together with the boring


200


, forms a control pressure chamber


205


which is connected to the annular groove


189


of the control valve


26


, as a result of which the flow regulator can be pressurized toward a throttle position by the pressure upstream of the discharge-side throttle point of the control valve


26


. The bias of the spring


40


can be adjusted by means of an adjustment screw


210


which is screwed into a housing component


211


which is in turn soldered into the housing boring


200


.





FIG. 9

shows the construction of the control valve


47


, which is realized in the form of a longitudinal slide valve and is part of the additional drive system


4


that can be actuated by means of the double-action proportional magnet


48


. In this case, the proportional magnet


48


is fastened to a housing component


220


which is soldered into the outer area of a housing boring


221


which is formed by a plurality of concentrically oriented circular recesses in the segmental plates


60


and holds the control slide


234


of the control valve


47


. An annular groove


222


located on the housing boring


221


is in communication, in a manner not illustrated in any further detail, with the pump channel


94


. An additional annular groove


223


is connected to a channel


224


that emerges into a boring


225


, in which is soldered the connection socket


226


for the connection B


3


. An additional annular groove


227


is in communication with the tank line


11


. There is also an annular groove


228


which emerges into a channel


229


. The channel


229


is in communication with a boring


230


, into which is soldered a connection socket


231


for the user connection A


3


. An annular groove


232


is connected to the tank line


11


. There is an annular groove


233


for the measurement of the load pressure of the user. On the control slide


234


there are two grooves


235


,


236


for the actuation of the annular grooves


222


,


223


and


227


, as well as the annular grooves


222


,


228


and


232


. Two additional annular grooves


237


,


238


in the valve body


234


are each connected to the annular groove


233


, as a function of the deflection of the valve body, and conduct the load pressure present downstream of the control valve


47


in the connections A


3


and B


3


respectively into the load pressure signal line. The annular groove


238


is thereby in communication, for example, via borings in the valve body


234


with the annular groove


235


. The annular groove


237


is in communication with the annular groove


236


via corresponding transverse and longitudinal borings.





FIG. 10

illustrates the configuration of the shuttle valve


18


,


43


,


54


in the load pressure signal line. The shuttle valve has a valve element


240


, for example a ball, which is located in a boring


241


and has a first valve seat which is formed at the transition of a boring


242


located coaxially to the boring


241


in a segmental plate with a smaller diameter. A channel


243


located in a segmental plate is in communication with the boring


242


and forms the first input of the shuttle valve. Soldered onto the side of the boring


241


opposite the first valve seat is a housing component


244


which by means of a screw plug


245


keeps a valve element


246


in contact with one shoulder of the boring


241


. The valve element


246


thereby forms a second valve seat of the shuttle valve. In the valve element


246


there is a longitudinal boring


247


which is in communication with the boring


241


, from which longitudinal boring


247


a transverse boring


248


branches off and is in communication with a channel


249


in a segmental plate, and forms a second input of the shuttle valve. The output of the shuttle valve forms a channel


250


that is made up of recesses in several segmental plates, which channel


250


is connected between the valve seats to the boring


241


, and runs to the input of an additional shuttle valve or the control pressure chamber


74


of the pressure balance


56


.



Claims
  • 1. A valve system for the hydraulic work system of a work vehicle, comprising:an elevating drive system for raising and lowering a load, the elevating drive system including a control valve, a hydraulic cylinder and a hydraulic line extending between the control valve and the hydraulic cylinder; a tilting drive system having a hydraulic cylinder and a control valve, with admission and discharge lines in flow communication with the tilting drive system control valve; and a check valve located in the hydraulic line extending between the elevating drive system control valve and hydraulic cylinder, the check valve including a control surface that acts in a direction of an opening position, which control surface is pressurizable by a load pressure of the elevating drive system, and a control pressure chamber that acts in the direction of a closing position, which control pressure chamber is pressurizable by the load pressure of the elevating drive system and is in flow communication with a reservoir when the elevating drive system control valve is actuated to a descent position.
  • 2. The valve system as claimed in claim 1, including flow regulators having open and closed positions located in the tilting drive system admission and discharge lines, wherein the flow regulators are pressurized toward the closed position by a pressure upstream of a throttle point of the tilting drive system control valve and toward an open position by a pressure downstream of the throttle point of the tilting drive system control valve and a spring, and wherein the flow regulator in the admission line is controlled by a pressure decrease at an admission-side throttle point of the control valve and the flow regulator in the discharge line is controlled by a pressure decrease at a discharge-side throttle point of the control valve.
  • 3. The valve system as claimed in claim 2, wherein an opening orifice of throttle points in the admission line and in the discharge line exposed by the control valve of the tilting drive system are dimensioned as a function of a ratio of a surface area of a piston and a surface area of a piston rod of the hydraulic cylinder of the tilting drive system.
  • 4. The valve system as claimed in claim 2, including at least one additional drive system which includes a double-action hydraulic cylinder and which is actuated by an additional control valve, the additional control valve connected to a delivery line downstream of the control valve of the tilting drive system, wherein downstream of an admission-side throttle orifice of the control valves, respective load pressure lines are connected and the load pressure signal lines are connected by a system of shuttle valves formed from a plurality of shuttle valves to a common load pressure signal line that is connected to a pressure balance.
  • 5. The valve system as claimed in claim 4, wherein the pressure balance connects the delivery line to the tank line and has a closed position and an open position, and wherein the pressure balance is pressurized toward the open position by pump pressure and toward the closed position by the highest load pressure of the actuated users present in the common load pressure line and by a spring.
  • 6. The valve system as claimed in claim 4, wherein an actuator device of the control valve of the tilting drive system and of the control valve of the additional drive system is configured as a double-action proportional magnet, whereby the tilting drive system and additional drive system control valves are centered in a middle position by a spring device.
  • 7. The valve system as claimed in claim 4, wherein at least one of the elevating drive system control valve, the tilting drive system control valve, the additional drive system control valve, the check valves, a relief valve, the flow regulators, the shuttle valves and the pressure balance are located in a control block that has a laminated construction including a plurality of segmental plates that are laminated to one another and have recesses, the contours and orientation of which in relation to one another form hydraulic channels and housing borings as well as control pressure chambers.
  • 8. The valve system as claimed in claim 7, wherein on one surface of a segmental plate that forms one lateral surface of the control block are located a connection socket for a pump connection and a connection socket for a tank connection with connection sockets for user connections and electrical actuator devices of the control valves located on an opposite lateral surface of the control block which is formed by a surface of an additional segmental plate.
  • 9. The valve system as claimed in claim 8, wherein the connection sockets for the pump connection and the tank connection as well as the connection sockets for the user connections are soldered into the control block.
  • 10. The valve system as claimed in claim 7, wherein the actuator devices of the control valves are fastened in housing components that are soldered into the control block.
  • 11. The valve system as claimed in claim 1, wherein the control pressure chamber is in flow communication with a pressure relief valve which is realized in the form of a seat valve and is in flow communication with a reservoir, wherein the relief valve is movable into a closed position by a load pressure of the elevating drive system, and into an open position when the control valve of the elevating drive system is actuated into the descent position in which the control pressure chamber of the check valve is in communication with the reservoir.
  • 12. The valve system as claimed in claim 11, including a stepper motor generally connected to the control valve of the elevating drive system, wherein the stepper motor is effectively connected with the relief valve and moves the relief valve into the open position when the elevating drive system control valve is actuated into the descent position.
  • 13. The valve system as claimed in claim 12, wherein the control valve of the elevating drive system is realized as a longitudinal slide valve with a valve slide, and the stepper motor is connected to a control piston of the elevating drive system control valve by a transmission, wherein the valve slide is mounted non-rotationally but so that it is movable longitudinally in a housing boring and wherein a spring device holds the valve slide in a middle position in a non-actuated status.
  • 14. The valve system as claimed in claim 13, wherein the transmission is a spindle-nut transmission.
  • 15. The valve system as claimed in claim 1, wherein the control pressure chamber of the check valve is pressurized by a fixed diaphragm with a load pressure of the elevating drive system.
  • 16. The valve system as claimed in claim 1, including a return line extending from the control valve of the elevating drive system to a tank line, with a descent braking valve located in the return line and which descent braking valve is pressurized toward an open position by a spring and the pressure downstream of the throttle point of the elevating drive system control valve and toward a closed position by the pressure upstream of the throttle point of the elevating drive system control valve.
  • 17. The valve system as claimed in claim 1, including an additional check valve located in a delivery line downstream of the control valve of the elevating drive system and upstream of the control valve of the tilting drive system, the additional check valve openable toward the control valve of the tilting drive system.
  • 18. The valve system as claimed in claim 1, wherein the elevating drive system includes a single-action hydraulic cylinder and the tilting drive system includes a double-action hydraulic cylinder.
  • 19. A valve system for the hydraulic work system of a work vehicle, comprising:an elevating drive system for raising and lowering a load, the elevating drive system including a control valve, a hydraulic cylinder and a hydraulic line extending between the control valve and the hydraulic cylinder; a tilting drive system having a hydraulic cylinder and a control valve, with admission and discharge lines in flow communication with the tilting drive system control valve; a check valve located in the hydraulic line extending between the elevating drive system control valve and hydraulic cylinder, the check valve including a control surface that acts in a direction of an opening position, which control surface is pressurizable by a load pressure of the elevating drive system, and a control pressure chamber that acts in the direction of a closing position, which control pressure chamber is pressurizable by the load pressure of the elevating drive system and is in flow communication with a reservoir when the elevating drive system control valve is actuated to a descent position: a pressure relief valve, wherein the control pressure chamber is in flow communication with the pressure relief valve which is a seat valve and is in flow communication with a reservoir, wherein the relief valve is movable into a closed position by a load pressure of the elevating drive system, and into an open position when the control valve of the elevating drive system is actuated into the descent position in which the control pressure chamber of the check valve is in communication with the reservoir; and a stepper motor connected to the control valve of the elevating drive system, wherein the stepper motor is connected with the relief valve and moves the relief valve into the open position when the elevating drive system control valve is actuated into the descent position; wherein the control valve of the elevating drive system is a longitudinal slide valve with a valve slide, and the stepper motor is connected to a control piston of the elevating drive system control valve by a transmission, wherein the valve slide is mounted non-rotationally but so that it is movable longitudinally in a housing boring, and wherein a spring device holds the valve slide in a middle position in a non-actuated status, and wherein the relief valve has a valve body which is effectively connected with the valve slide of the control valve of the elevating drive system by an actuator element.
  • 20. A valve system for the hydraulic work system of a work vehicle, comprising:an elevating drive system for raising and lowering a load, the elevating drive system including a control valve, a hydraulic cylinder and a hydraulic line extending between the control valve and the hydraulic cylinder; a tilting drive system having a hydraulic cylinder and a control valve, with admission and discharge lines in flow communication with the tilting drive system control valve; and flow regulators having open and closed positions located in the tilting drive system admission and discharge lines, wherein the flow regulators are pressurized toward the closed position by a pressure upstream of a throttle point of the tilting drive system control valve and toward an open position by a pressure downstream of the throttle point of the tilting drive system control valve and a spring, and wherein the flow regulator in the admission line is controlled by a pressure decrease at an admission-side throttle point of the control valve and the flow regulator in the discharge line is controlled by a pressure decrease at a discharge-side throttle point of the control valve.
Priority Claims (1)
Number Date Country Kind
198 04 398 Feb 1998 DE
CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. patent application Ser. No. 09/229,423, filed Jan. 13, 1999, entitled “Control Valve System for the Hydraulic Work System of a Work Vehicle,” now abandoned.

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Continuations (1)
Number Date Country
Parent 09/229423 Jan 1999 US
Child 09/794966 US