Information
-
Patent Grant
-
6755279
-
Patent Number
6,755,279
-
Date Filed
Wednesday, September 12, 200124 years ago
-
Date Issued
Tuesday, June 29, 200421 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Lockett; Kimberly
- McCloud; Renata
Agents
-
CPC
-
US Classifications
Field of Search
US
- 181 232
- 181 254
- 181 272
- 181 251
- 181 275
- 181 212
- 181 227
- 181 237
- 181 250
- 181 268
-
International Classifications
-
Abstract
A controllable muffler system is sued for use with an engine that produces a power by burning fuel. The system comprises a first passage section extending from the engine for having an exhaust gas of the engine flow therethrough. The first passage section has a catalytic converter mounted thereon. The system further comprises a dual passage section including second and third passage sections which extend separately from an end of the first passage section. The second passage has a control valve for controlling the flow rate of the exhaust gas flowing therethrough. The system further comprises a fourth passage section extending from respective ends of the second and third passage sections to the open air. The fourth passage section has a rear muffler mounted thereon. The system further comprises a control unit which controls the control valve of the second passage section in accordance with an operation condition of the engine.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates in general to muffler systems of an automotive engines, and more particularly to the muffler systems of a controllable type that can control its sound muffling or dampening performance in accordance with engine speed or the like.
2. Description of Related Art
In order to clarify the task of the present invention, some known controllable muffler systems of the above-mentioned type will be briefly described with reference to the accompanying drawings.
In
FIG. 8
, there is shown one muffler system that is described in Japanese Patent First Provisional Publication 4-72408. The system of this publication generally comprises a chamber body
100
A, an inlet pipe (no numeral) led into the chamber body
100
A and two outlet pipes
101
and
102
extending to the outside from the interior of the chamber body
100
A. The outlet pipe
101
is equipped with a control valve
103
that is controlled in accordance with an operation condition (e.g. engine speed) of an associated engine.
In
FIG. 9
, there is shown another known muffler system that is described in Japanese Utility Model First Provisional Publication 4-54917. The system of this publication generally comprises a chamber body
100
B and two inlet pipes
104
and
105
of which upstream ends are mated. The inlet pipe
104
passes through the chamber body
100
B, having small openings thereof exposed to the interior of the chamber body
100
B, while the other inlet pipe
105
is led into a middle position of the chamber body
100
B. The inlet pipe
104
is equipped with a control valve
106
that is controlled in accordance with an operation condition (e.g. engine speed) of an associated engine.
Due to provision of the control valves
103
and
106
, the above-mentioned known muffler systems can exhibit optimum performance in accordance with the engine operation condition. However, increase in cost can not be avoided because of employment of the control valves
103
and
106
which are actuated by complicated electronic control systems.
In
FIG. 10
, there is shown still another known muffler system that is described in Japanese Patent First Provisional Publication 10-131738, which can be produced at relatively low cost. The system generally comprises a chamber body
100
C, an inlet pipe, an outlet pipe and an inner pipe
107
. The inner pipe
107
is equipped at its downstream end with an exhaust pressure sensible valve
108
. That is, the valve
108
is controlled to open/close the inner pipe
107
in accordance with a pressure difference created in the chamber body
100
C.
SUMMARY OF THE INVENTION
However, even the system of
FIG. 10
tends to fail to exhibit at
20
a satisfied performance because of the nature of the exhaust pressure sensible valve
108
. In particular, adjustment of the valve
108
for obtaining a desired muffling performance is difficult.
Accordingly, an object of the present invention is to provide a controllable muffler system which is free of the above-mentioned drawbacks.
According to the present invention, there is provided a controllable muffler system which can be arranged entirely below a vehicle floor to obtain an optimum controllable muffling performance thereof.
According to a first aspect of the present invention, there is provided a controllable muffler system for use with an engine that produces a power by burning fuel, which comprises a first passage section extending from the engine for having an exhaust gas of the engine flow therethrough, the first passage section having a catalytic converter mounted thereon; a dual passage section including second and third passage sections which extend separately from an end of the first passage section, the second passage having a control valve for controlling the flow rate of the exhaust gas flowing therethrough; a fourth passage section extending from respective ends of the second and third passage sections to the open air, the fourth passage section having a rear muffler mounted thereon; and a control unit which controls the control valve of the second passage section in accordance with an operation condition of the engine.
According to a second aspect of the present invention, there is provided a controllable muffler system for use with an internal combustion engine, which comprises a first passage section extending from the engine for having an exhaust gas of the engine flow therethrough, the first passage section having a catalytic converter and a front muffler mounted thereon; a dual passage section including second and third passage sections which extend separately from an end of the first passage section, the second passage having a control valve for controlling the flow rate of the exhaust gas flowing therethrough; a fourth passage section extending from respective ends of the second and third passage sections to the open air, the fourth passage section having a rear muffler mounted thereon; and a control unit which controls the control valve of the second passage section in accordance with an operation condition of the engine.
BRIEF DESCRIPTION OF THE DRAWINGS
Other objects and advantages of the present invention will become apparent from the following description when taken in conjunction with the accompanying drawings, in which:
FIG. 1
is a diagram showing a controllable muffler system of a first embodiment of the present invention;
FIG. 2
is an enlarged sectional view of an essential portion of the controllable muffler system of the first embodiment;
FIG. 3
is a view similar to
FIG. 1
, but showing a second embodiment of the present invention;
FIG. 4
is a view similar to
FIG. 1
, but showing a third embodiment of the present invention;
FIG. 5
is a view similar to
FIG. 1
, but showing a fourth embodiment of the present invention;
FIG. 6
is a view similar to
FIG. 1
, but showing a fifth embodiment of the present invention;
FIG. 7
is a view similar to
FIG. 1
, but showing a sixth embodiment of the present invention;
FIG. 8
is a sectional view of a first known controllable muffler system;
FIG. 9
is a sectional view of a second known controllable muffler system; and
FIG. 10
is a sectional view of a third known controllable muffler system.
DETAILED DESCRIPTION OF THE EMBODIMENTS
In the following, the present invention will be described in detail with reference to the accompanying drawings.
For ease of understanding, various directional terms such as right, left, upper, lower, rightward and the like are used in the description. However, such terms are to be understood with respect to only a drawing or drawings on which the corresponding part or portion is shown.
Referring to
FIGS. 1 and 2
, particularly
FIG. 1
, there is shown a controllable muffler system
100
which is a first embodiment of the present invention.
In the drawing, denoted by reference “E” is a V-type internal combustion engine having two cylinder banks. As shown, from the two cylinder banks of the engine“E”, there extend respective exhaust systems each generally comprising an exhaust manifold
1
a
or
1
b
which directly extends from the cylinder bank, a front tube
2
a
or
2
b
which extends from the exhaust manifold
1
a
or
1
b
and a catalytic converter
3
a
or
3
b
which is disposed on the front tube
2
a
or
2
b
. This system is called“dual exhaust system” and brings about a high engine performance because of a satisfied lowering of exhaust interference.
As shown, downstream ends of the front tubes
2
a
and
2
b
are united and led to an inlet of a front muffler
4
. From an outlet of the front muffler
4
, there extends a rear tube
5
. The rear tube
5
has a branched rear end
8
from which two tubes
6
and
7
extend separately. The tubes
6
and
7
have first and second center mufflers
9
and
10
mounted thereon respectively. Rear ends of the tubes
6
and
7
are led to a rear muffler
11
. As will be described in detail hereinafter, the rear ends of the tubes
6
and
7
are respectively connected to respective inlet pipes
13
and
14
of the rear muffler
11
and the rear muffler
11
has two tail pipes
45
and
46
.
On the tube
6
downstream of the first center muffler
9
, there is mounted a butterfly valve
15
which is controlled by a control unit
16
. That is, the control unit
16
controls the butterfly valve
15
in accordance with an engine speed. For this controlling, the measures disclosed by Japanese Patent First Provisional Publication 9-79051 or 7-91246 may be used. That is, in the measure of the 9-79051 publication, an electric actuator driven by a control signal is used for actuating the valve, while in the measure of the 7-91246, a vacuum type actuator is used for actuating the valve. That is, in the latter measure, by selectively introducing a vacuum into the actuator from a vacuum tank which is communicated with an intake manifold of the engine, the actuator drives the valve.
Referring to
FIG. 2
, there is shown the detail of the first and second center mufflers
9
and
10
, the rear muffler
11
and the connection therebetween.
As shown, the first center muffler
9
incorporated with the butterfly valve
15
comprises a cylindrical shell
17
. Front and rear open ends of the shell
17
are closed by front and rear plates
18
and
19
. Three apertured panels
23
are arranged in the shell
17
to form a noise damping expansion chamber
20
in the shell
17
. As shown, an inlet pipe
21
extending from an upstream part of the tube
6
is inserted into the shell
17
from the front plate
18
and led to the rightmost area exposed to the rear plate
19
. While, an outlet pipe
22
connected to a downstream part of the tube
6
is inserted into the shell
17
from the rear plate
19
and led to the leftmost area exposed to the front plate
18
. The outlet pipe
22
is formed with a plurality of small openings
22
a
exposed to a center area of the noise damping expansion chamber
20
. The inlet and outlet pipes
21
and
22
are held by the apertured panels
23
.
The second center muffler
10
comprises a cylindrical shell
24
of which front and rear open ends are closed by front and rear plates
25
and
26
. A partition wall
27
is arranged in the shell
24
to define therein smaller and larger chambers which are an expansion chamber
28
and a resonance chamber
29
respectively. Within the larger resonance chamber
29
, there are arranged two apertured panels
23
. As shown, an inlet pipe
30
extending from an upstream part of the tube
7
is inserted into the shell
24
from the front plate
25
and led to the resonance chamber
29
. The inlet pipe
30
is formed with a plurality of small openings
30
a
exposed to the expansion chamber
28
. While, an outlet pipe
31
extending from a downstream part of the tube
7
is inserted into the shell
24
from the rear plate
26
and led to the expansion chamber
28
. The outlet pipe
31
is formed with a plurality of small openings at a portion exposed to the resonance chamber
29
, and the portion where the small openings are formed is wrapped with a sound absorbing material to constitute a sound absorbing chamber
32
.
The rear muffler
11
comprises a cylindrical shell
33
of which front and rear open ends are closed by respective plates
34
and
35
. Three partition panels
36
,
37
and
38
are arranged in the shell
33
to define four chambers
39
,
40
,
41
and
42
, which are a first expansion chamber
39
, a sound absorbing chamber
40
, a second expansion chamber
41
and a resonance chamber
42
. The sound absorbing chamber
40
has a sound absorbing material packed therein. The two inlet pipes
13
and
14
extending from the tubes
6
and
7
are inserted into the shell
33
from the front plate
34
and led to the second expansion chamber
41
. The inlet pipes
13
and
14
are formed with a plurality of small openings
13
a
and
14
a
which are exposed to the sound absorbing chamber
40
, as shown.
Two outlet pipes
47
and
48
extending from the two tail pipes
45
and
46
are inserted into the shell
33
from the rear plate
35
and led to the first expansion chamber
39
. The outlet pipes
47
and
48
are formed with a plurality of small openings
47
a
and
48
a
which are exposed to the sound absorbing chamber
40
. Each of the outlet pipes
47
and
48
is formed, at a part thereof extending between the second expansion chamber
41
and the resonance chamber
42
, with a plurality of small openings, and the portion where these openings are provided is wrapped with a sound absorbing material to constitute a sound absorbing chamber
49
or
50
.
Within the rear muffler
11
, there are further installed two inner pipes
51
and
52
each extending between the first expansion chamber
39
and the second expansion chamber
41
while passing through the sound absorbing chamber
40
. These inner pipes
51
and
52
are formed with a plurality of small openings
51
a
and
52
a
which are exposed to the sound absorbing chamber
40
. Furthermore, there is installed another inner pipe
52
which is held by the partition panel
38
and extends between the second expansion chamber
41
and the resonance chamber
42
. The partition panel
38
is formed with an opening
54
through which the second expansion chamber
41
and the resonance chamber
42
are connected.
In the rear muffler
11
, the following dimensional relation is established between the two inlet pipes
13
and
14
and the second expansion chamber
41
:
Expansion ratio=
S
41
/(
S
13
+
S
14
) (1)
Wherein: S
41
: sectional area of second expansion chamber
41
,
S
13
: sectional area of first inlet pipe
13
,
S
14
: sectional area of second inlet pipe
14
.
In the following, operation of the above-mentioned controllable muffler system
100
of the first embodiment will be described.
As is described hereinabove, based on the engine speed, the control unit
16
issues a control signal to control operation of the butterfly valve
15
.
Under Middle/High Speed Operation
When the engine speed increases to a middle or high level thereby to increase the amount of exhaust gas, the control unit
16
controls the butterfly valve
15
to open the tube
6
. With this, as is seen from
FIG. 1
, the first center muffler
9
becomes communicated with the rear muffler
11
through the tube
6
.
Under this condition, the exhaust gas passing through the catalytic converters
3
a
and
3
b
and the front muffler
4
is separated into two streams at the rear end
8
of the rear tube
5
, one being directed toward the first center muffler
9
and the other being directed toward the second center muffler
10
. Due to the muffling effect of the front muffler
4
, first and second center mufflers
9
and
10
and rear muffler
11
, noises of the exhaust gas from the engine“E” are sufficiently dampened and the exhaust gas is discharged to the open air from the tall pipes
45
and
46
of the rear muffler
11
.
As is described above, when the butterfly valve
15
is opened, the exhaust gas from the front muffler
4
are permitted to flow through two mutually independent exhaust passages each having the first or second center muffler
9
or
10
. That is, under this condition, the exhaust flow passage extending from the front muffler
4
increases its sectional area and thus induces reduction in exhaust resistance. Thus, under the middle or high speed operation, the engine“E” can exhibit a satisfied output performance thereof. Furthermore, due to parallel usage of the two center mufflers
9
and
10
, the exhaust flow passage can exhibit a satisfied muffling effect against the exhaust gas flowing therethrough.
In the following, the detail of muffling effect of each muffler
9
,
10
or
11
will be described with reference to FIG.
2
.
In the first center muffler
9
, the exhaust gas passing through the inlet pipe
21
is led into the expansion chamber
20
to expand thereby to reduce or dampen the noises thereof.
In the second center muffler
10
, the exhaust gas passing through the inlet pipe
30
is led through the small openings
30
a into the expansion chamber
28
to reduce or dampen the noises thereof, the exhaust gas passing through the inlet pipe
30
is led into the resonance chamber
29
to reduce or dampen the noises thereof, and at the same time, the exhaust gas from the expansion chamber
28
is permitted to reduce or dampen the noises thereof during passage of the sound absorbing chamber
32
.
In the rear muffler
11
, the exhaust gases passing through the inlet pipes
13
and
14
are led into the second expansion chamber
41
to reduce or dampen the noises thereof.
Due to provision of the resonance chamber
42
, the noises of the exhaust gas led into the second expansion chamber
41
are dampened. The exhaust gas is then led into the first expansion chamber
39
through the two inner pipes
51
and
52
to further reduce or dampen the noises thereof. During this, due to provision of the small openings
51
a
and
52
a
of the pipes
51
and
52
, the noises of the exhaust gas are further dampened. The exhaust gas is then led into the outlet pipes
47
and
48
to be discharged to the open air through the tail pipes
45
and
46
. During this, due to provision of the small openings
47
a
and
48
a
and the sound absorbing chambers
49
and
50
, the noise dampening of the exhaust gas is further developed.
Under Low Speed Operation
When the engine speed reduces to a low level thereby to decrease the amount of exhaust gas, the control unit
16
controls the butterfly valve
15
to close the tube
6
. With this, as is seen from
FIG. 1
, the communication between the first center muffler
9
and the rear muffler
11
is blocked.
Under this condition, the exhaust gas from the front muffler
4
is permitted to flow through only the lower exhaust passage including the tube
7
and the second center muffler
10
. As shown in
FIG. 2
, the exhaust gas from the tube
7
is led into the second expansion chamber
41
through the second inlet pipe
14
and subjected to the above-mentioned noise dampening. In addition to this, the following additional effects are obtained.
Improved Noise Dampening
When the butterfly valve
15
is closed, the downstream part of the tube
6
can act as an additional tubular branch of the rear muffler
11
. Thus, under this condition, due to addition of such tubular branch, the rear muffler
11
can exhibit a noise dampening effect against noises having specified frequencies. Furthermore, under this condition, the chamber
20
of the first center muffler
9
can serve as a resonance chamber to dampen the noises of the exhaust gas led toward the second center muffler
10
. If the tube
6
is constructed to have a larger sectional area, low frequency components of the noise of the exhaust gas can be effectively dampened, which suppresses generation of undesired moaning effect in the passenger cabin. Furthermore, the noise dampening effect is much enhanced because of the addition of the resonance chamber
20
at a position remote from the rear muffler
11
.
When practically used, the controllable muffler system
100
is entirely arranged below a floor panel of an associated motor vehicle. Since the mufflers
9
,
10
and
11
are each constructed simple as is described hereinabove, they can be made compact and thus, the layout of them under the floor panel can have a high freedom.
When the butterfly valve
15
is closed, the following advantageous phenomena are further obtained.
That is, under such condition, in the rear muffler
11
, the exhaust gas from the engine“E” is forced to flow through only the inlet pipe
14
before reaching the second expansion chamber
41
. That is, under this condition, the Expansion ratio between the chamber
41
and an exhaust gas inlet passage (viz., the inlet pipe
14
) is twice as much as that between the chamber
41
and an exhaust gas inlet passage (viz., both the inlet pipes
13
and
14
), which improves the noise dampening effect of the system
100
.
In the first embodiment
100
, the following modifications are usable.
In the above description, the control unit
16
is described to control the butterfly valve
15
in accordance with the engine speed. However, if desired, the control of the butterfly valve
15
may be made in accordance with an accelerator angle of the vehicle, or exhaust or intake pressure of the engine. That is, when the accelerator angle, exhaust pressure or intake pressure (viz., absolute value of intake pressure) is large, the butterfly valve
15
is controlled to open, while when such factor is small, the butterfly valve
15
is controlled to close.
Furthermore, if desired, the butterfly valve
15
may be controlled like in the measures disclosed by Japanese Patent First Provisional Publication 9-228819. That is, the open/close operation of the valve
15
is controlled in accordance with an exhaust pressure exerted in an upstream area of an exhaust pipe or a negative pressure exerted in an intake manifold of the engine. Furthermore, if desired, the butterfly valve
15
may be controlled like in the measures disclosed by Japanese Patent First Provisional Publication 10-131738. That is, for open/close operation, the butterfly valve
15
is directly applied with an exhaust pressure from the engine.
In the following, other embodiments of the present invention will be described, in which substantially same parts as those of the above-mentioned first embodiment
100
are denoted by the same numerals, and detailed explanation of them will be omitted. That is, only parts or portions which are different from those of the first embodiment
100
will be described in detail for ease of description.
Referring to
FIG. 3
, there is shown a controllable muffler system
200
which is a second embodiment of the present invention.
That is, in the second embodiment
200
, there is no means that corresponds to the first center muffler
9
used in the first embodiment
100
.
Thus, when the butterfly valve
15
is closed, the upstream and downstream portions of the tube
6
with respect to the butterfly valve
15
can serves as the above-mentioned side branches thereby to effectively dampen the noises having specified frequencies. While, when the butterfly valve
15
is opened, the tube
6
can serve as a bypass passage for the center muffler
10
thereby to permitting the engine“E” to produce a higher output power.
Due to removal of the first center muffler
9
, the freedom in positioning the butterfly valve
15
is improved thereby to much more effectively dampen the low frequency components of noises of the exhaust gas. Furthermore, due to removal of the muffler
9
, the entire arrangement of the system
200
can be compact in size and thus mounting of the system
200
under the vehicle floor panel is easily made.
Referring to
FIG. 4
, there is shown a controllable muffler system
300
which is a third embodiment of the present invention.
In the third embodiment
300
, the butterfly valve
15
is mounted on the tube upstream of the first center muffler
9
.
That is, similar to the above-mentioned second embodiment
200
, when the butterfly valve
15
is closed, the upstream and downstream portions of the tube
6
with respect to the butterfly valve
15
can serve as the above-mentioned side branches thereby to effectively dampen the noises having specified frequencies. In this third embodiment
300
, substantially same advantages as those of the first embodiment
100
are obtained. In addition, due to position change of butterfly valve
15
relative to the first center muffler
9
, the frequency of the noise effectively damped by the system
300
is changed.
Referring to
FIG. 5
, there is shown a controllable muffler system
400
which is a fourth embodiment of the present invention.
In this fourth embodiment
400
, there is no means that corresponds to the second center muffler
10
used in the first embodiment
100
.
Thus, when the butterfly valve
15
is closed due to low speed running of the engine“E”, the exhaust passage including the tube
7
can exhibit a sufficiently low exhaust pressure due to removal of the center muffler
10
which would cause a certain resistance against the exhaust flow therethrough. Thus, acceleration performance of the engine“E” at the range of low and middle engine speed is improved.
While, when the butterfly valve
15
is opened, the exhaust passage including the tube
7
can serve as a bypass passage of the other passage including the tube
6
, the center muffler
9
and the valve
15
, which permits the engine“E” to produce a higher output power.
Referring to
FIG. 6
, there is shown a controllable muffler system
500
which is a fifth embodiment of the present invention.
As is seen from the drawing, this fifth embodiment
500
is substantially the same as the fourth embodiment
400
except that, in the fifth embodiment
500
, the throttle valve
15
is positioned upstream of the center muffler
9
. Thus, substantially same advantages as those of the fourth embodiment
400
are obtained in the fifth embodiment
500
.
Referring to
FIG. 7
, there is shown a controllable muffler system
600
which is a sixth embodiment of the present invention.
In this sixth embodiment
600
, there are no means that correspond to the first and second center mufflers
9
and
10
used in the first embodiment
100
. That is, as is seen from the drawing, on the tube
6
, there is disposed only the butterfly valve
15
, and on the other tube
7
, there is no device mounted thereon.
However, as is seen from the drawing, in this sixth embodiment
600
, the tube
6
has a sectional area larger than that of the other tube
7
.
Thus, when the butterfly valve
15
is closed due to low speed running of the engine“E”, the exhaust passage including the tube
7
can exhibit a sufficiently low exhaust pressure due to removal of the center muffler
10
which would cause a certain resistance against the exhaust flow therethrough. Thus, acceleration performance of the engine“E” at the range of low and middle engine speed is improved.
While, when the butterfly valve
15
is opened, the exhaust passage including the tube
7
can serve as a bypass passage of the other passage including the tube
61
and the valve
15
, which permits the engine“E” to produce a higher output power.
Furthermore, since the sectional area of the tube
7
is smaller than that of the other tube
6
, the tube
7
can have a much effective noise dampening effect. That is, in system
600
of the sixth embodiment, the difference between the pressure exerted when the butterfly valve
15
is opened and the pressure exerted when the valve
15
is closed can be set relatively high.
In the foregoing description, the muffler system of the invention has been described with respect to a V-type internal combustion engine“E” having two cylinder banks. However, the present invention is also applicable to an in-line type internal combustion engine. That is, in this case, one of the two exhaust lines from the engine“E” to the front muffler
4
is removed.
Furthermore, if desired, the front muffler
4
may be removed.
Furthermore, if desired, the tubes
6
and
7
may be united at their downstream portions. In this case, the rear muffler
11
(see
FIG. 2
) needs only one inlet pipe led thereinto.
The entire contents of Japanese Patent Applications 2000-275072 (filed Sep. 11, 2000) and 2000-401412 (filed Dec. 28, 2000) are incorporated herein by reference.
Although the invention has been described above with reference to the embodiments of the invention, the invention is not limited to such embodiments as described above. Various modifications and variations of such embodiments may be carried out by those skilled in the art, in light of the above descriptions.
Claims
- 1. A controllable muffler system for use with an engine that produces a power by burning fuel, comprising:a first passage section extending from said engine for having an exhaust gas of the engine flow therethrough, said first passage section having a catalytic converter mounted thereon; a dual passage section including second and third passage sections which extend separately from an end of said first passage section, said second passage having a control valve for controlling the flow rate of the exhaust gas flowing therethrough; a fourth passage section extending from respective ends of said second and third passage sections to the open air, said fourth passage section having a rear muffler mounted thereon; and a control unit which controls said control valve of the second passage section in accordance with an operation condition of the engine, wherein the dual passage section is arranged downstream of the first passage in a direction of flow of the exhaust gas.
- 2. A controllable muffler system as claimed in claim 1, in which at least one of said second and third passage sections has a center muffler mounted thereon.
- 3. A controllable muffler system as claimed in claim 2, in which said center muffler is mounted on said second passage section, and in which said control valve is positioned upstream of said center muffler.
- 4. A controllable muffler system as claimed in claim 2, in which said center muffler is mounted on said second passage section, and in which said control valve is positioned downstream of said center muffler.
- 5. A controllable muffler system as claimed in claim 2, in which said center muffler is mounted on said third passage section.
- 6. A controllable muffler system as claimed in claim 1, in which said second passage section is constructed to have a gas flow resistance which is smaller than that of said third passage section.
- 7. A controllable muffler system as claimed in claim 1, in which said control unit controls said control valve in accordance with an operation speed of said engine.
- 8. A controllable muffler system as claimed in claim 7, in which said control unit closes said control valve when the engine is under a low speed operation and opens said control valve when the engine is under a middle/high speed operation.
- 9. A controllable muffler system as claimed in claim 2, in which said second and third passage sections have respective center mufflers mounted thereon, and in which said control valve is positioned downstream of the center muffler of said second passage section.
- 10. A controllable muffler system as claimed in claim 9, in which the center muffler mounted on said second passage section comprises:a cylindrical shell having front and rear ends closed; apertured panels arranged in said shell; an inlet pipe extending from the end of said first passage section, said inlet pipe being inserted into the cylindrical shell from said front end and led to a rear portion of the interior of said cylindrical shell to constitute an expansion chamber therein; and an outlet pipe which extends in the cylindrical shell from a front portion of the interior of said cylindrical shell and is led to an upstream end of said fourth passage section, said outlet pipe having an exposed portion on which said control valve is mounted.
- 11. A controllable muffler system as claimed in claim 10, in which said outlet pipe has a plurality of small openings at a given portion exposed to a generally middle part of the interior of said cylindrical shell.
- 12. A controllable muffler system as claimed in claim 11, in which the center muffler mounted on said third passage section comprises:a cylindrical shell having front and rear ends closed; a partition panel installed in said cylindrical shell to define therein an expansion chamber and a resonance chamber; apertured panels arranged in said resonance chamber; an inlet pipe extending from the end of said first passage section, said inlet pipe being inserted into the cylindrical shell from said front end and led to a rear portion of the interior of the cylindrical shell; and an outlet pipe which extends in the cylindrical shell from a front portion of said interior of the cylindrical shell and is led to the upstream end of said fourth passage section.
- 13. A controllable muffler system as claimed in claim 12, in which said inlet pipe has a plurality of small openings at a portion exposed to said expansion chamber, and in which said outlet pipe is formed at a given portion thereof with a plurality of openings exposed to said resonance chamber, said given portion being wrapped with a sound absorbing material, so that the given portion of the outlet pipe serves as a sound absorbing chamber.
- 14. A controllable muffler system according to claim 2, wherein one end of the first passage section is directly connected to the engine and another end of the first passage section is connected to the dual passage section.
- 15. A controllable muffler system for use with an engine that produces a power by burning fuel, comprising:a first passage section extending from said engine for having an exhaust gas of the engine flow therethrough, said first passage section having a catalytic converter mounted thereon; a dual passage section including second and third passage sections which extend separately from an end of said first passage section, said second passage having a control valve for controlling the flow rate of the exhaust gas flowing therethrough; a fourth passage section extending from respective ends of said second and third passage sections to the open air, said fourth passage section having a rear muffler mounted thereon; a control unit which controls said control valve of the second passage section in accordance with an operation condition of the engine; and a front muffler which is mounted on the passage section between said catalytic converter and an upstream end of said dual passage section.
- 16. A controllable muffler system for use with an engine that produces a power by burning fuel, comprising:a first passage section extending from said engine for having an exhaust gas of the engine flow therethrough, said first passage section having a catalytic converter mounted thereon; a dual passage section including second and third passage sections which extend separately from an end of said first passage section, said second passage having a control valve for controlling the flow rate of the exhaust gas flowing therethrough; a fourth passage section extending from respective ends of said second and third passage sections to the open air, said fourth passage section having a rear muffler mounted thereon; and a control unit which controls said control valve of the second passage section in accordance with an operation condition of the engine, wherein at least one of said second and third passage sections has a center muffler mounted thereon, and wherein said rear muffler of said fourth passage section comprises: a cylindrical shell having front and rear ends closed; three partition panels arranged in said cylindrical shell to define first, second, third and fourth chambers in the same; two inlet pipes each being inserted into the cylindrical shell and led to said third chamber, the two inlet pipes being connected to the ends of said second and third passages sections respectively; two outlet pipes each extending through the cylindrical shell from said first chamber to the open air; two inner pipes each extending between said first and third chambers through said second chamber; and a restricted opening formed in one of the partition panels to communicate a restricted communication between said third arid fourth chambers.
- 17. A controllable muffler system as claimed in claim 16, further comprising a plurality of small openings formed in given portions of the two inlet pipes, two outlet pipes and two inner pipes, said given portions being exposed to said second chamber thereby to cause said second chamber to serve as a resonance chamber.
- 18. A controllable muffler system as claimed in claim 17, in which said two outlet pipes have each a given portion wrapped with a sound absorbing material, so that the given portions of the outlet pipes serve as sound absorbing chambers.
- 19. A controllable muffler system for use with an internal combustion engine, comprising:a first passage section extending from said engine for having an exhaust gas of the engine flow therethrough, said first passage section having a catalytic converter and a front muffler mounted thereon; a dual passage section including second and third passage sections which extend separately from an end of said first passage section, said second passage having a control valve for controlling the flow rate of the exhaust gas flowing therethrough; a fourth passage section extending from respective ends of said second and third passage sections to the open air, said fourth passage section having a rear muffler mounted thereon; and a control unit which controls said control valve of the second passage section in accordance with an operation condition of the engine.
- 20. A controllable muffler system as claimed in claim 19, wherein the dual passage section is arranged downstream of the first passage in a direction of flow of the exhaust gas.
- 21. A controllable muffler system according to claim 19, wherein one end of the first passage section is directly connected to the engine and another end of the first passage section is connected to the dual passage section.
Priority Claims (2)
| Number |
Date |
Country |
Kind |
| 2000-275072 |
Sep 2000 |
JP |
|
| 2000-401412 |
Dec 2000 |
JP |
|
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