This application claims the benefit of application Ser. No. 15/424,831 filed 4 Feb. 2017.
The subject invention relates to an apparatus for a controllable-pitch centrifugal fan.
Centrifugal fan construction is well known in the prior art which includes a stator system containing a prime mover that is responsible for generating a rotational force. The rotor system and stator system are axially affixed and angularly coupled by a rotor-system coupling. The prime mover is controlled by an Electronic Control Unit (ECU) also affixed to the stator system. The rotor system contains a fan-blade assembly that contains and constrains a plurality of fan blades.
The prior art also discloses a fan-blade assembly having a plurality of fan blades being free to rotate about varying angles of rotation. Included in the prior art are varying means of controlling the angular position of the plurality of rotating fan blades in order to control the pitch of the fan blades while the fan-blade assembly is rotating.
The invention provides for a pitch control base being affixed rigidly to a fan-blade assembly and consisting of a cylindrical exterior having a fixed-pitch thread. The pitch control base is mounted concentrically with the plurality of fan blades in the fan-blade assembly which are radially distributed an equal distance from the axis of rotation of the fan-blade assembly. A blade-pitch manipulating mechanism having a hole with a thread of fixed pitch permitting it to mate with the thread of the pitch control base which are threadedly affixed to one another. The blade-pitch manipulating mechanism is capable of rotating independently of the fan-blade assembly through a profile constrained by the thread of the pitch control base when rotational forces are applied to it.
A pitch-actuating mechanism, affixed to the stator system, is responsible for imparting rotational forces on the blade-pitch manipulating mechanism. A plurality of pitch-manipulation transmission mechanisms is responsible for pairing the angular motion of the blade-pitch manipulating mechanism, with other pitch-manipulation transmission mechanisms, and ultimately with the fan blades in the plurality of blades as the blade-pitch manipulating mechanism travels the altitude of the thread of the pitch control base.
A method for achieving a controllable-pitch centrifugal fan includes applying a rotational force to a fan-blade assembly containing a plurality of fan blades surrounding a cavity in which a suction force is generated as a result of the rotation of these fan blades. This suction force draws in fluids in its vicinity which the plurality of fan blades then accelerates radially outward.
A rotational force from the pitch-actuating mechanism is paired to the blade-pitch manipulating mechanism which then transfers the rotational force exerted on it to each fan blade in the plurality of fan blades through a plurality of pitch-manipulation transmission mechanisms whose angular motion is coupled. The rotational forced exerted by the pitch-actuating mechanism on the blade-pitch manipulating mechanism is varied in order to position each fan blade in said plurality of fan blades to a commanded angular position in order to control the pitch and curvature of the plurality of fan blades the circumference of each of which has a fixed but varied curvature.
The invention in its broadest aspect employs the benefits of mechanical advantage introduced by a thread-and-screw-like actuating mechanism to control the pitch of fan blades in a rotating centrifugal fan. More specific instantiations of the broadest claim employs electromagnets which are responsible for actuating the thread-and-screw-like actuating mechanism which allows the rotor and stator system to avoid mechanical coupling that would introduce undesirable drag-related inefficiencies. The proposed mechanism is very simple and will result in low manufacturing costs.
Beyond these advantages of the prior art, the benefits of controllable-pitch fan technology are achieved—foremost of which is the ability to achieve variable air volume (VAV).
Other advantages of the present invention will be readily appreciated, as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings wherein:
Referring to the Figures, wherein like numerals indicate corresponding parts throughout the several views, an apparatus for a controllable-pitch centrifugal fan constructed in accordance with the subject invention is shown in
The controllable-pitch centrifugal fan is comprised of a generalized stator system (20), containing a prime mover (30) responsible for generating a rotational force having a fixed axis of rotation as applied to a generalized rotor system. The stator system (20) also hosts an Electronic Control Unit (ECU (32)) which is responsible for controlling the forces generated by the prime mover (30) through wires connecting the two.
A rotor-system coupling (23) pairs the angular motion and affixes the axial positions of the prime mover (30) and the rotor system with respect to one another. The rotor system contains a fan-blade assembly containing and constraining a plurality of fan blades (26B). The complete fan-blade assembly consists of a lower fan assembly (27C), responsible for constraining the lower end of each fan blade (26B), and connectors joining the lower assembly with the rest of the fan assembly; this is shown in the figures as one possible means of manufacturing these details of the fan assembly not core to this invention. Another such detail is shown in the fan blade cap (26C) which aids the lower fan assembly (27C) to support the fan blades (26B).
Each blade in the plurality of fan blades (26B) has a convex curvature on one side and concave curvature on the other side both of which are fixed along the length of the fan blade's (26B) rotational axis. Each blade is free to rotate an arbitrary angle about its own independent axis of rotation. The blades are equally distributed with a radial measure about the axis of rotation of the prime mover (30).
A pitch control base (27A) is rigidly affixed to the fan-blade assembly and consists of a cylindrical exterior surface, concentric with the plurality of fan blades (26B), with a fixed-pitch thread. The pitch control base (27A) has a blade-pitch manipulating ring (25) mounted on its thread via an inner cylindrical cavity in the blade-pitch manipulating ring (25) having a diameter and fixed thread permitting this mating. The blade-pitch manipulating ring (25) has a magnetic composition (24) as a result of a constituent material onto which a magnetic field can impart a motion-inducing force. The exterior curved surface of the blade-pitch manipulating ring (25) has a helical gear pattern affixed thereto with the axis of the helix being coaxial with that of the blade-pitch manipulating ring (25).
A fan-blade pinion (26A) is axially affixed to each fan blade (26B) in the plurality of fan blades (26B). The fan-blade pinions (26A) have a diameter and gear-tooth profile capable of mating with the rotational and axial motion of the helical gear arrangement of the blade-pitch manipulating ring (25). Each fan-blade pinion (26A) is tangentially mated to the blade-pitch manipulating ring (25) in order to tie the rotational motion of each. Also, each fan-blade pinion (26A) is angularly coupled with the fan blade (26B) onto which they are affixed.
An advancing electromagnet (22) generates an electromagnetic force applied to the blade-pitch manipulating ring (25) to cause it to accelerate in the direction of rotation of the fan-blade assembly. This electromagnet has physical dimensions and is affixed to the stator system (20) such that its electromagnetic field is capable of applying a force on the magnetic composition (24) of the blade-pitch manipulating ring (25) throughout the entire travel of the blade-pitch manipulating ring (25) as the blade-pitch manipulating ring (25) traverses the altitude of the pitch control base (27A). It is disposed so as not to impede the rotation of the fan-blade assembly and is wired to the ECU (32).
Similarly, a retarding electromagnet (28) generates an electromagnetic force applied to the blade-pitch manipulating ring (25) to cause it to accelerate in the direction of rotation opposite to that of the fan-blade assembly. This electromagnet has physical dimensions and is affixed to the stator system (20) such that the electromagnetic field from the retarding electromagnet (28) is capable of applying a force on the magnetic composition (24) of the blade-pitch manipulating ring (25) throughout the entire travel of the blade-pitch manipulating ring (25) as the blade-pitch manipulating ring (25) traverses the altitude of the pitch control base (27A). It is disposed so as not to impede the rotation of the fan-blade assembly and is wired to the ECU (32).
A position sensor (21), capable of measuring the position of the blade-pitch manipulating ring (25), transfers measured position values to the ECU (32) via wires joining the ECU (32) and the position sensor (21).
A method for a controllable-pitch centrifugal fan involving the application of a rotational force to a fan-blade assembly containing a plurality of fan blades surrounding a cavity in which a suction force is generated as a result of the rotation of these fan blades. This suction force draws in fluids in its vicinity which the plurality of fan blades then accelerates radially outward.
The method involves applying magnetic forces generated by a plurality of electromagnets to the blade-pitch manipulating ring (25) that is constituted of materials lacking magnetic polarization but which are attracted to these magnetic forces. The rotation induced by the magnetic forces on the blade-pitch manipulating ring is transferred to the plurality of fan blades through mating gears of the blade-pitch manipulating ring and fan-blade pinions.
The method involves applying magnetic forces to accelerate the rotation of the blade-pitch manipulating ring relative to and in the direction of rotation of the fan-blade assembly with an advancing electromagnet. Conversely, forces to accelerate the rotation of the blade-pitch manipulating ring relative to and in the opposing direction of rotation of the fan-blade assembly are accomplished by a retarding electromagnet.
The magnitude of the magnetic forces generated by the advancing and retarding electromagnets is varied in accordance with the well-known proportional-integral-derivative (PID) control algorithm in order to control the pitch and curvature of the plurality of fan blades by manipulating the angular position of each fan blade by using the known relation between fan blade angle and the position of the blade-pitch manipulating ring (25) along the altitude of the pitch control base (27A) as measured by a position sensor. Current is limited to the advancing and retarding electromagnets so as to only apply current to one of the electromagnets using a dead-band strategy having a range about the commanded fan-blade-pitch setpoint in which current is not applied to the electromagnets when the pitch of said plurality of fan blades is within this range.
Obviously, many modifications and variations of the present invention are possible in light of the above teachings and may be practiced otherwise than as specifically described while within the scope of the appended claims. That which is prior art in the claims precedes the novelty set forth in the “characterized by” clause. The novelty is meant to be particularly and distinctly recited in the “characterized by” clause whereas the antecedent recitations merely set forth the old and well-known combination in which the invention resides. These antecedent recitations should be interpreted to cover any combination in which the inventive novelty exercises its utility. The use of the word “said” in the apparatus claims refers to an antecedent that is a positive recitation meant to be included in the coverage of the claims whereas the word “the” precedes a word not meant to be included in the coverage of the claims. In addition, the reference numerals in the claims are merely for convenience and are not to be read in any way as limiting.
Number | Date | Country | |
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Parent | 15424831 | Feb 2017 | US |
Child | 15424836 | US |