Controllable stabilizer

Information

  • Patent Grant
  • 6290003
  • Patent Number
    6,290,003
  • Date Filed
    Friday, January 28, 2000
    25 years ago
  • Date Issued
    Tuesday, September 18, 2001
    23 years ago
Abstract
A controllable stabilizer (16; 116) in which an outer sub-assembly (22) is rotatably mounted around an inner sub-assembly (20). An annulus (58; 158) is movably mounted around the outer sub-assembly (22) to be radially displaced in a predetermined direction by selective hydraulic energisation of individual pistons (52; 152) in a piston/cylinder array (48; 148). The piston(s) selected to be energised are determined by a directionally-sensitive control system (18). The outer sub-assembly (22) carries a hydraulic pump (38; 138) operated by a driving mechanism (28; 128) carried on the inner sub-assembly (20); this pump (38; 138) provides hydraulic power for the pistons (52; 152). An alternator (34+56; 134+156) is similarly mounted and driven to provide on-board electrical power for the control system (18). In use, the annulus (58; 158) functions as a well-bore-contacting stabilizer casing, and the controllable stabilizer (16; 116) provides a directionally controlled deviation to a drillstring (12; 112) so enabling directional drilling, and full control of changes in direction without interruption of drilling.
Description




BACKGROUND OF THE INVENTION




This invention relates to a controllable stabilizer, and relates more particularly but not exclusively to a controllable direction deviator for use in steering the direction in which a well is drilled, e.g. to produce a deviated oil well.




Modern drilling techniques for the creation of wells between a surface drilling station and oil-bearing geological strata horizontally remote from the surface drilling station require close control of the drilled well to a pre-planned trajectory. Known directional drilling techniques typically involve the use of a downhole drilling motor and a bent sub, with the drill pipe being non-rotating and the rotational position of the bent sub being used to determine the direction of deviation (i.e the direction and angular extent to which the currently projected drilling direction deviates from a straight-ahead projection of the most recently drilled section of the well; directional drilling may thus be considered as downhole steering of the drill).




Prior to the use of downhole motors with bent subs for directional drilling, whipstocks were used to deviate rotating drilling assemblies. The disadvantages of whipstocks were that they required orientation by drillstring movements initiated from the surface station, and that the whipstocks had to be reset (re-orientated) after the drilling of relatively short distances.




It is an object of the invention to provide a substitute for known directional drilling techniques, in the form of a controllable stabilizer for producing a radial load in a rotatable drillstring or drill shaft such as to control the deviation of a well being drilled. It is a further object of the invention to provide a directionally-controlled eccentric which is also applicable to producing directionally controlled eccentricity In circumstances which may not involve drilling.




BRIEF SUMMARY OF THE INVENTION




According to a first aspect of the present invention there is provided a controllable stabilizer in the form of a directionally-controlled eccentric comprising a first sub-assembly and a second sub-assembly, the first sub-assembly being adapted to be rotated in use by rotation of a rotatable shaft, the second sub-assembly being rotatably mounted with respect to the first sub-assembly, the second sub-assembly comprising eccentric thrust means controllably radially extensible in a predetermined direction to exert an eccentric sidethrust, the second sub-assembly being rotatably mounted with respect to the rotatable shaft such that eccentric sidethrust exerted by the eccentric thrust means is reacted in use by the rotatable shaft to tend to deviate the shaft in a direction opposite to the direction of the eccentric sidethrust, the directionally-controlled eccentric further comprising directionally-sensitive control means for sensing direction and for controllably radially extending the eccentric thrust means in a direction which tends to deviate the rotatable shaft in a requisite direction.




Preferably, mutually cooperating ports of the first and second sub-assemblies constitute hydraulic pump means functioning upon relative rotation of the first and second sub-assemblies to generate hydraulic power for use by the controllable stabilizer. Further mutually cooperating parts of the first and second sub-assemblies preferably constitute alternator means or other dynamo-electric generating means for generating electric power for use by the controllable stabilizer.




Preferably also, the eccentric thrust means are radially extensible by hydraulic linear motor means.




Preferably also, said control means controls hydraulic power from the hydraulic pump means to the hydraulic means in a manner which controllably radially extends the eccentric thrust means in a direction which tends to deviate the rotatable shaft in a requisite direction.




Said second sub-assembly is preferably rotatably mounted on said first sub-assembly.




Said hydraulic pump means is preferably a positive-displacement hydraulic pump. The hydraulic power output of the hydraulic pump means is preferably comprised in said second subassembly. Said control means is preferably comprised in said first sub-assembly. Said control means may comprise a controllable drain valve hydraulically coupled to said hydraulic means, said drain valve being controllably openable to drain hydraulic power from said hydraulic means and thereby cause or allow said eccentric thrust means to retract radially, said drain valve being controllably closable to prevent hydraulic power being drained from said hydraulic means and thereby tend to cause said eccentric thrust means to be radially extended.




Said eccentric thrust means and said hydraulic means preferably comprise a circumferentially distributed plurality of radially displaceable pistons each slidably mounted in and slidably sealed to a respective cylinder formed in the periphery of said second sub-assembly. The hydraulic power output of said hydraulic pump means is preferably commutated to successive individual ones of said cylinders in synchronism with rotation of said second sub-assembly with respect to said first sub-assembly, and said controllable drain valve is controlled to be closed only when said hydraulic power output is commutated to a given cylinder whose piston is intended to be extended. The radially outer ends of the radially displaceable pistons comprised in said eccentric thrust means and hydraulic means are preferably circumscribed by a unitary ring or tyre which is preferably substantially rigid and serves in use to transfer the eccentric sidethrust to the wall of drilled hole in which the stabilizer is operating.




The first and second sub-assemblies are preferably mutually coupled by a coupling mechanism which constrains relative longitudinal movement between the two sub-assemblies while permitting a range of relative radial movements between the two sub-assemblies sufficient to encompass requisite deviation of the shaft, the coupling mechanism preferably also limiting relative rotational movement between the two sub-assemblies. The coupling mechanism may comprise a plurality of part-annular segments secured to or integral with the second sub-assembly and further comprise a circumferentially extending slot in the first sub-assembly, the segments radially depending into the slot to permit relative radial movement of the second sub-assembly with respect to the first sub-assembly while preventing substantial relative longitudinal movement between the two sub-assemblies. The slot is preferably circumferentially interrupted by radially extending key means secured to or integral with the first sub-assembly, the key means being disposed in inter-segment gaps to prevent substantial rotational movement of the second sub-assembly with respect to the first sub-assembly.




According to a second aspect of the present invention there is provided a directional drilling assembly for controllable deviation of a well or other hole being drilled by said drilling assembly, said drilling assembly comprising a rotatable drillstring and a controllable stabilizer according to the first aspect of the present invention, said first sub-assembly being mounted around and secured to said drillstring, said second sub-assembly being rotatably mounted around said drillstring and/or said first sub-assembly.




The directionally-sensitive control means of the controllable stabilizer is preferably responsive to resolved vectors of the geomagnetic field.











BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS




Embodiments of the invention will now be described by way of example with reference to the accompanying drawings wherein:





FIG. 1

is a schematic diagram of the overall arrangement of a directional drilling assembly;





FIG. 2

is a diagram demonstrating the operating principle of the invention;





FIG. 3

is a diametral cross-section of a first form of directionally-controllable eccentric stabilizer forming part of the directional drilling assembly of

FIG. 1

;





FIG. 4

is a transverse cross-section (in simplified form) of the stabilizer of

FIG. 3

;





FIG. 5

is a diametral cross-section of a second form of directionally-controllable eccentric stabilizer;





FIG. 6

is a transverse cross-section (in simplified form) of the stabilizer of

FIG. 5

;





FIG. 7

is a simplified section of the

FIG. 5

stabilizer corresponding to the view of

FIG. 4

;





FIG. 8

is a part-view, to an enlarged scale, of a motion-restraining coupling mechanism of the

FIG. 5

stabilizer; and





FIG. 9

is a cross-section of the coupling mechanism taken on the line IX—IX in FIG.


8


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS OF THE INVENTION




Referring first to

FIG. 1

, this Is an overall schematic of a directional drilling assembly


10


for controllable deviation of a well (not shown) or other hole being drilled by the assembly


10


. The directional drilling assembly


10


comprises a rotatable drillstring


12


having a drill bit


14


at the downhole end of the drillstring


12


(i.e. the left end as viewed in FIG.


1


). At a suitable distance uphole from the downhole end of the drillstring


12


, a directionally-controlled eccentric stabilizer


16


is mounted around the drillstring


12


. (The operating principles of the eccentric


16


will subsequently be described with reference to FIG.


2


). Adjacent the eccentric


16


, the drillstring


12


contains a directionally-sensitive control system


18


comprising direction sensors and a suitably programmed computer (nor shown separately). The control system


18


is responsive to resolved vectors of the geomagnetic and gravitational field, i.e. the assembly


10


can navigate in three dimensions by means of on-board sensing of the planetary magnetic and gravitational fields resolved into orthogonal vectors in a known manner, with appropriate computation being performed on the basis of the vector values.




Referring now to

FIG. 2

, the function of the eccentric


16


is to radially offset the periphery of the eccentric


16


from concentricity with the drillstring


12


, this radial offset being controllably directed in the direction opposite to the intended direction of deviation of the drilling assembly


10


(i.e. the direction towards which further drilling is intended to proceed with a deviation from straight-ahead drilling). As schematically depicted in

FIG. 2

(which is a cross-section of the

FIG. 1

arrangement in a plane orthogonally transverse to the longitudinal axis of the assembly


10


), the drillstring


12


is horizontal, and the eccentric


16


is displaced vertically downwards from the a diametrically central rotational axis of the drillstring


12


. Since the periphery of the eccentric


16


will normally be in contact with the wall of the drilled hole shortly uphole of the drill bit


14


(whose diameter will be equal to or marginally greater than the peripheral diameter of the eccentric


16


), the downward offset of the eccentric


16


with respect to the rotational axis of the drillstring


12


lifts the drillstring


12


with respect to the centreline of the drilled hole. Consequently, further drilling will be deviated in an upwards direction.




Details of the internal mechanisms of the eccentric


16


will now be described with reference to

FIGS. 3 and 4

.





FIG. 3

is a diametral cross-section of the directionally-controlled eccentric


16


, taken in a plane including the longitudinal axis of the eccentric


16


which is coincident with the rotational axis of the drillstring


12


around which the eccentric


16


is mounted.

FIG. 3

is diagrammatic, and parts of the eccentric


16


are omitted for clarity.




The eccentric


16


comprises a first sub-assembly


20


and a second sub-assembly


22


. The first sub-assembly


20


is mounted on and secured to the drillstring


12


. The second sub-assembly


22


is rotatably mounted around the first sub-assembly


20


such that the first (inner) sub-assembly


20


is rotated by the rotating drillstring


12


while the second (outer) sub-assembly


22


remains stationary.




The first sub-assembly


20


comprises a hydraulic commutating valve


24


in the form of a sleeve secured to the periphery of the drillstring


12


. Part of the outer circumference of the valve sleeve


24


is relieved to form a longitudinal channel


26


whose function will be subsequently explained. The first sub-assembly


20


further comprises a swash plate


28


rigidly secured to the drillstring


12


and presenting an inclined surface towards the adjacent end of the second sub-assembly


22


for reciprocating the pistons of a hydraulic pump as will be detailed below. The first sub-assembly


20


further comprises a hydraulic drain valve


30


having an actuating solenoid


32


and a spring (not shown) by which the valve


30


is normally held open,.for a purpose to be explained subsequently. The first sub-assembly


20


additionally comprises an alternator armature


34


for local generation of electric power. The armature


34


and the solenoid


32


are connected by cables


36


to the control system


18


(

FIG. 1

; omitted from FIG.


3


).




The second sub-assembly


22


comprises an axial-piston pump


38


having a circumferentially distributed array of axially aligned cylinders


40


in each of which is a respective piston


42


axially urged (leftwards as viewed in

FIG. 3

) by suitable means (e.g. a Urinal not shown) against the inclined face of the swash plate


28


. One-way inlet valves (not shown) admit hydraulic oil under suction into each cylinder


40


as the respective piston


42


withdraws from it, and one-way outlet valves


44


discharge oil under pressure from each cylinder


40


as the respective piston


42


is driven into that cylinder by the inclined face of the swash plate


28


which reciprocates relative to individual ones of the cylinders


40


as the first and second sub-assemblies undergo mutual rotation. The outputs of the cylinders


40


collectively feed into an annular manifold


46


which in turn feeds the channel


26


in the commutating valve


24


. The annular manifold


46


is formed in the second sub-assembly


22


and serves an a hydraulic slipring to transfer hydraulic power to the channel


26


in the valve


24


forming part of the first sub-assembly


20


.




The end of the channel remote from the pump


38


and the manifold


46


is hydraulically coupled to the drain valve


30


. A large-diameter rotary seal


47


(schematically depicted as an O-ring coaxial with the centreline of the drillstring


12


) provides the requisite sliding seal a between the relatively rotating first and second sub-assemblies


20


and


22


. While the drain valve


30


is open, pressure cannot build up in the channel


26


, despite the non-stop operation of the pump


38


. When the drain valve


30


is closed, hydraulic pressure builds up in the channel


26


and is utilised in a manner described below. (The interior of the eccentric


16


is pealed and filled with hydraulic oil which serves as a reservoir for the pump


38


and other parts of the hydraulic circuit).




A major component of the second sub-assembly


22


is a body


48


providing six radially outwardly directed opened-ended cylinders


50


in each of which a respective piston


52


is slidingly sealed. The cylinders


50


and the pistons


52


are equi-angularly distributed around the body


48


, only two of those pistons and cylinders being visible in the cross-section of

FIG. 3

while all but one piston and cylinder are omitted from

FIG. 4

for clarity. Each of the radial cylinders


50


is individually hydraulically coupled by a respective radial passage


54


to the inside diameter of the body


48


, but none of the cylinders


50


is hydraulically directly coupled to any of the of the cylinders


50


and the significance of this mutual isolation (in hydraulic terms) of the cylinders


50


will be explained below with reference to FIG.


4


.




An additional part of the second sub-assembly


22


is a magnetic field system


56


which functionally cooperates with the armature


34


to generate electric power when the sub-assemblies


20


and


22


undergo relative rotation in operation of the eccentric


16


.




The eccentric


16


is circumscribed by a rigid steel annulus


58


is normally non-rotating and serves to contact the wall of the drilled hole (not shown) while serving as a protective enclosure for the interior of the eccentric


16


as a whole, and as a particular protection for the outer ends of the radial pistons


52


. The annulus


58


thus acts as a form of rim or tyre for spokes constituted by the array of six radially extending pistons


52


. The annulus


58


is axially restrained but allowed radial freedom within adequate limits by means of inturned end rims


60


which slidingly cooperate with flanges


62


secured to the drillstring


12


at each end of the eccentric


16


(only the flange


62


at the left end being shown in

FIG. 3

, the corresponding flange


62


at the right end of the eccentric


16


being omitted from FIG.


3


). The incorporation of suitable fluid seals (not shown) between the cooperating faces of the annulus rims


60


and the flanges


62


allows the interior of the eccentric


16


(bounded by the annulus


58


) to serve as the aforementioned reservoir of hydraulic oil.




The directional functionality of the centric


16


will now be explained with reference to

FIG. 4

wherein only a single one of the six radial cylinders


50


and associated pistons


52


is illustrated, the others being omitted for clarity. When observing

FIG. 4

, it is to be remembered that the central components, namely the drillstring


12


and thy valve sleeve are rotating. In contrast, the body


48


carrying the radial cylinder


50


and radially extensible piston


52


is non-rotating, while the surrounding annulus


58


is also normally non-rotating although some rotational slippage will not affect the functioning of the eccentric


16


. Because each of the passages


54


(only one being shown in

FIG. 4

) links only a respective one of the cylinders


50


to the interior of the body


48


where it is in close sliding contact with the periphery of the valve


24


, the shape and dimensions of the channel


26


ensure that only a single one at a time of the cylinders


50


is hydraulically communicated through the channel


26


to the pump output manifold


46


and the hydraulic power output of the pump


38


. The valve


24


and its channel


26


therefore constitute a hydraulic commutator, switching one radial cylinder


50


at time to the output of the pump


38


.




As long as the drain valve


30


is allowed to remain open, none of the six cylinders


50


will pressurised. However, when the direction sensors in be the control system


18


determine that the channel


26


is rotationally aligned in an appropriate direction, the drain valve


30


is momentarily closed. This momentary closure of the valve


30


allows hydraulic pressure to build up, which pressure increase is transferred, via the passage


54


currently aligned with the channel


26


, to the respective cylinder


50


and to the underside of the piston


52


in that cylinder. This momentary pressurisation causes that piston


52


to move radially outwards and thus produce an eccentric sidethrust on the annulus


58


which displaces the drillstring


12


in the manner illustrated in FIG.


2


and so deviates the drilling in a predetermined direction (The intended direction of deviation and/or the timing of the momentary closure of the drain valve


30


may be such that two (or more) adjacent cylinders


50


are pressurised and consequently two (or more) adjacent pistons


52


are radially extended, but this does not alter the principles of operation).




Once the channel


26


has rotated past the intended direction of deviation, the drain valve


30


in caused or allowed to reopen, thus preventing unwanted pressurisation of cylinders not aligned in the intended direction. The cylinder


50


(or two adjacent cylinders


50


) which was (were) previously pressurized to radially extend the respective piston(s)


52


will have its (or their) pressurisation retained by the closing off of the radially inner end(s) of the respective passage(s)


54


by the periphery of the valve


24


where it is not relieved by the channel


26


. When the channel


26


next again rotates under a previously pressurised cylinder


50


, the drain valve


30


is again momentarily closed to maintain the pressurisation and radial extension, and consequent deviation of the drillstring


12


. The momentary drain valve closures and cylinder pressurisations will be repeated until ouch time as deviation in the particular direction is no longer required, whereafter sustained opening of the drain valve will depressurise the previously pressurised cylinder and thus cause or allow the respective piston to retract radially so to cease providing eccentric sidethrust.




The annulus


58


may have its periphery formed similarly to the periphery of a known form of drillstring stabilizer (not shown) intended to be rotatably mounted on a rotary drillstring, with the conventional longitudinal slots serving to permit normal circulation of drilling mud.




If the direction sensors built-in to the control system is operate by sensing vector components of the terrestrial magnetic field, at least the adjacent components of the assembly


10


should be non-magnetic.




The arrangement shown the drawings can be adapted to providing eccentric sidethrust on a rotatable shaft in circumstances other than the drilling of a well.




Other modifications and variations in the above-described embodiments can be adopted without departing from the scope of the invention. For example, more than one set of radial cylinder/piston arrangements


50


,


52


may be provided, axially spaced along the sub-assembly


22


. Further, rotating seals may be provided between the first sub-assembly


20


and the second sub-assembly


22


, with non-rotating seals being fitted between the second sub-assembly


22


and the annulus


58


.




Turning now to

FIG. 5

, this is a diametral cross-section of a second form of directionally-controllable eccentric stabilizer in accordance with the invention, the view in

FIG. 5

corresponding to the

FIG. 3

view of the first embodiment Since the

FIG. 5

eccentric stabilizer is generally similar to the

FIG. 3

eccentric stabilizer, those components and sub-assemblies of the

FIG. 5

stabilizer that correspond to identical or analogous components and sub-assemblies in the

FIG. 3

stabilizer are given the same reference numeral but preceded by a leading “1”; for a description of these components and sub-assemblies, reference should be made to the fore-going description of the

FIG. 3

stabilizer.




The following description of the

FIG. 5

stabilizer will concentrate principally on those parts which differ significantly from the

FIG. 3

stabilizer.




In the

FIG. 5

stabilizer


116


, the drillstring or driveshaft


112


is hollow (see also FIG.


6


), and the outer annulus


158


is provided with six longitudinally extending fins


170


which define intervening junk slots


172


for the passage of debris-laden drilling mud in an uphole direction. In place of the sliding seals provided by the rims


60


and flanges


62


of the

FIG. 3

stabilizer


16


, the

FIG. 5

stabilizer


116


has conventional shaft seals


162


which bear directly on seal sleeves


174


mounted directly on the shaft


112


at is each end of the stabilizer


116


. Since the seals


162


are concentric with the shaft


112


but the annulus


158


is variably eccentric with respect to the shaft


112


, relative displacements between the seals


162


and the annulus


158


are accommodated by elastomeric linking rings


176


.




The cylinder body


148


takes the form of two longitudinally spaced banks of cylinders


150


at 30° spacings in triple rows of twelve, to make a total of seventy-two cylinders.




The rotational position of the stabilizer


116


with respect to the shaft


112


is determined by a shaft-mounted coil transducer


178


cooperating with twenty-four equi-angularly spaced armatures


180


mounted inside one end of the annulus


158


.




As shown in

FIG. 7

, the pistons


152


(only one of which is shown in

FIG. 7

for simplicity) are modified for spring-return to their radially half-extended positions as shown in FIG.


7


. The modification takes the form of a coaxially mounted inner piston


182


which is radially slidable on a fixed bush


184


under the influence of a coiled compression spring


186


, but whose radially outward movement is limited by a central cap-screw


188


screw-threaded into the base of the cylinder


150


such that the inner piston


182


can move radially outwards no more than half-way. Thus the inner piston


182


bears against the underside of the head of the annulus-displacing photon


152


so long as the latter is no more than radially half-extended. The piston


152


moves between radially half-extended and radially fully extended positions solely under the influence of hydraulic pressure selectively admitted into the cylinder


150


through the commutating valve


126


. When all pistons


152


are fully relieved of hydraulic pressure at the end of eccentric operation of the stabilizer


116


, the springs


186


in each piston assembly bias the respective piston


152


to its half-extended position and so tend to radially centralise the annulus


158


.




Whereas in the

FIG. 3

stabilizer


16


, axial restraint and radial freedom of the annulus


58


with respect to the remainder of its stabilizer


16


was provided by the interaction of the end rims


60


with the flanges


62


, in the

FIG. 5

stabilizer


116


equivalent motional restraints are provided by a motion-restraining coupling mechanism


190


which will now be detailed with reference to

FIGS. 8 & 9

. For the sake of clarity,

FIGS. 8 & 9

are simplified schematic drawings rather than mechanically exact diagrams.




The coupling mechanism


190


comprises two part-annular segments


192


secured to the interior of the annulus


158


in a common diametral plane, The segments


192


radially depend into a circumferential groove


194


formed in the body


148


. The groove


194


is radially deeper than the innermost extent of the segments


192


by at least the maximum radial displacement or eccentricity of the annulus


158


with respect to the body


148


. The groove


194


is longitudinally wider than the longitudinal thickness of the segments


192


by a margin sufficient to prevent binding of the segments


192


in the groove


194


during relative movement of the annulus


158


with respect to the body


148


.




Circumferential continuity of the groove


194


is interrupted by a diametrically opposed pair of radially extending keys


196


which fit between adjacent ends of the segments


192


with anti-binding clearance. The keys


196


prevent more than minimal relative rotation of the annulus


158


with respect to the body


148


, and thus prevent the annulus


158


spinning freely with respect to the body


148


.




The coupling mechanism


190


allows the annulus


158


to be radially displaced with respect to the body


148


during operation of the stabilizer


116


while simultaneously preventing any significant longitudinal or rotational movement of the annulus


158


with respect to the body


148


, thereby ensuring correct limits on relative movements between the first and second sub-assemblies of the stabilizer


116


during its operation.




While certain preferred embodiments of the invention have been described above together with some possible modifications and variations thereof, the invention is not restricted thereto, and other modifications and variations can be adopted without departing from the scope of the invention as defined in the appended claims,



Claims
  • 1. A controllable stabilizer in the form of a directionally-controlled eccentric comprising a first sub-assembly and a second-sub-assembly, the first sub-assembly being adapted to be rotated in use by rotation of a rotatable shaft, the second sub-assembly being rotatably mounted with respect to the first sub-assembly, the second sub-assembly comprising eccentric thrust means controllably radially extensible in a predetermined direction to exert an eccentric sidethrust, the second sub-assembly being rotatably mounted with respect to the rotatable shaft such that eccentric sidethrust exerted by the eccentric thrust means is reacted in use by the rotatable shaft to tend to deviate the shaft in a direction opposite to the direction of the eccentric sidethrust, the directionally-controlled eccentric further comprising directionally-sensitive control means for sensing direction and for controllably radially extending the eccentric thrust means in a direction which tends to deviate the rotatable shaft in a requisite direction.
  • 2. A controllable stabilizer as claimed in claim 1, including hydraulic pump means, said hydraulic pump means comprising a first part forming part of said first sub-assembly and a second part forming part of said second sub-assembly, said first and second parts cooperating upon relative rotation of the first and second sub-assemblies to generate hydraulic power for use by the controllable stabilizer.
  • 3. A controllable stabilizer as claimed in claim 2, wherein the eccentric thrust means are radially extensible by hydraulic linear motor means.
  • 4. A controllable stabilizer as claimed in claim 3, wherein said control means controls hydraulic power from the hydraulic pump means to the hydraulic linear motor means in a manner which controllably radially extends the eccentric thrust means in a direction which tends to deviate the rotatable shaft in a requisite direction.
  • 5. A controllable stabilizer as claimed in claim 3, wherein the control means comprises a controllable drain valve hydraulically coupled to the hydraulic linear motor means, said drain valve being controllably openable to drain hydraulic power from the hydraulic linear motor means and thereby cause or allow the eccentric thrust means to retract radially, said drain valve being controllable closable to prevent hydraulic power being drained from the hydraulic linear motor means and thereby tend to cause the eccentric thrust means to be radially extended.
  • 6. A controllable stabilizer as claimed in claim 5, wherein the eccentric thrust means and the hydraulic linear motor means comprise a circumferentially distributed plurality of radially displaceable pistons each slidably mounted in and slidably sealed to a respective cylinder formed in the periphery of the second sub-assembly.
  • 7. A controllable stabilizer as claimed in claim 6, wherein the hydraulic power output of the hydraulic pump means is commutated to successive individual ones of the cylinders in synchronism with rotation of the second sub-assembly with respect to the first sub-assembly, and the controllable drain valve is controlled to be closed only when said hydraulic power output is commutated to a given cylinder whose piston is intended to be extended.
  • 8. A controllable stabilizer as claimed in claim 6, wherein the radially outer ends of the radially displaceable pistons comprised in the eccentric thrust means and in the hydraulic linear motor means are circumscribed by a unitary ring or type which is substantially rigid and serves in use to transfer the eccentric sidethrust to the wall of a drilled hole in which the stabilizer is operating.
  • 9. A controllable stabilizer as claimed in claim 2, wherein the hydraulic pump means is a positive-displacement hydraulic pump.
  • 10. A controllable stabilizer as claimed in claim 2, wherein the hydraulic power output of the hydraulic pump means is comprised in the second sub-assembly.
  • 11. A controllable stabilizer as claimed in claim 1, including dynamo-electric generating means for generating electric power for use by the controllable stabilizer, said dynamo-electric generating means comprising a rotor forming part of said first sub-assembly and a stator forming part of said second sub-assembly.
  • 12. A controllable stabilizer as claimed in claim 1, wherein the second sub-assembly is rotatably counted on the first sub-assembly.
  • 13. A controllable stabilizer as claimed in claim 12, wherein the first and second sub-assemblies are mutually coupled by a coupling mechanism which constrains relative longitudinal movement between the two sub-assemblies while permitting a range of relative radial movements between the two sub-assemblies sufficient to encompass requisite deviation of the shaft.
  • 14. A controllable stabilizer as claimed in claim 13, wherein the coupling mechanism limits relative rotational movement between the two sub-assemblies.
  • 15. A controllable stabilizer as claimed in claim 13, wherein the coupling mechanism comprises a plurality of part-annular segments secured to or integral with the second sub-assembly and further comprises a circumferentially extending slot in the first sub-assembly, the segments radially depending into the slot to permit relative radial movement of the second sub-assembly with respect to the first sub-assembly while preventing substantial relative logitudinal movement between the two sub-assemblies.
  • 16. A controllable stabilizer as claimed in claim 15, wherein the slot is circumferentially interrupted by radially extending key means secured to or integral with the first sub-assembly, the key means being disposed in inter-segment gaps to prevent substantial rotational movement of the second sub-assembly with respect to the first sub-assembly.
  • 17. A controllable stabilizer as claimed in claim 1, wherein the control means is comprised in the first sub-assembly.
  • 18. A directional drilling assembly for controllable deviation of a well or other hole being drilled by said drilling assembly, said drilling assembly comprising a rotatable drillstring and a controllable stabilizer in the form of a directionally-controlled eccentric comprising a first sub-assembly and second sub-assembly, the first sub-assembly being adapted to be rotated in use by rotation of a rotatable shaft, the second sub-assembly being rotatably mounted with respect to the first sub-assembly, the second sub-assembly comprising eccentric thrust means controllably radially extensible in a predetermined direction to exert an eccentric sidethurst, the second sub-assembly being rotatably mounted with respect to the rotatable shaft such that eccentric sidethurst exerted by the eccentric thrust means is reacted in use by the rotatable shart to tend to deviate the shaft in a direction opposite to the direction of the eccentric sidethrust, the directionally-controlled eccentric further comprising directionally-sensitive control means for sensing direction and for controllably radially extending the eccentric thrust means in a direction which tends to deviate the rotatable shaft in a requisite direction, wherein the first sub-assembly is mounted around and secured to said drillstring, the second sub-assembly being rotatably mounted around said drillstring and/or around the first sub-assembly.
  • 19. A directional drilling assembly as claimed in claim 18, wherein the directionally-sensitive control means of the controllable stabilizer is responsive to resolved vectors of the geomagnetic ore gravitational field.
Priority Claims (1)
Number Date Country Kind
9902023 Jan 1999 GB
US Referenced Citations (7)
Number Name Date Kind
4394881 Shirley Jul 1983
5000272 Wiebe et al. Mar 1991
5220963 Patton Jun 1993
5311953 Walker May 1994
5318138 Dewey et al. Jun 1994
5603386 Webster Feb 1997
6092610 Kosmala et al. Jul 2000
Foreign Referenced Citations (3)
Number Date Country
0 209 318 A2 Jan 1987 EP
0 497 422 A1 Aug 1992 EP
0 685 623 A3 Dec 1995 EP