Information
-
Patent Grant
-
6290003
-
Patent Number
6,290,003
-
Date Filed
Friday, January 28, 200025 years ago
-
Date Issued
Tuesday, September 18, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 175 45
- 175 61
- 175 73
- 175 74
- 175 76
- 175 3251
- 175 3252
- 175 3255
-
International Classifications
-
Abstract
A controllable stabilizer (16; 116) in which an outer sub-assembly (22) is rotatably mounted around an inner sub-assembly (20). An annulus (58; 158) is movably mounted around the outer sub-assembly (22) to be radially displaced in a predetermined direction by selective hydraulic energisation of individual pistons (52; 152) in a piston/cylinder array (48; 148). The piston(s) selected to be energised are determined by a directionally-sensitive control system (18). The outer sub-assembly (22) carries a hydraulic pump (38; 138) operated by a driving mechanism (28; 128) carried on the inner sub-assembly (20); this pump (38; 138) provides hydraulic power for the pistons (52; 152). An alternator (34+56; 134+156) is similarly mounted and driven to provide on-board electrical power for the control system (18). In use, the annulus (58; 158) functions as a well-bore-contacting stabilizer casing, and the controllable stabilizer (16; 116) provides a directionally controlled deviation to a drillstring (12; 112) so enabling directional drilling, and full control of changes in direction without interruption of drilling.
Description
BACKGROUND OF THE INVENTION
This invention relates to a controllable stabilizer, and relates more particularly but not exclusively to a controllable direction deviator for use in steering the direction in which a well is drilled, e.g. to produce a deviated oil well.
Modern drilling techniques for the creation of wells between a surface drilling station and oil-bearing geological strata horizontally remote from the surface drilling station require close control of the drilled well to a pre-planned trajectory. Known directional drilling techniques typically involve the use of a downhole drilling motor and a bent sub, with the drill pipe being non-rotating and the rotational position of the bent sub being used to determine the direction of deviation (i.e the direction and angular extent to which the currently projected drilling direction deviates from a straight-ahead projection of the most recently drilled section of the well; directional drilling may thus be considered as downhole steering of the drill).
Prior to the use of downhole motors with bent subs for directional drilling, whipstocks were used to deviate rotating drilling assemblies. The disadvantages of whipstocks were that they required orientation by drillstring movements initiated from the surface station, and that the whipstocks had to be reset (re-orientated) after the drilling of relatively short distances.
It is an object of the invention to provide a substitute for known directional drilling techniques, in the form of a controllable stabilizer for producing a radial load in a rotatable drillstring or drill shaft such as to control the deviation of a well being drilled. It is a further object of the invention to provide a directionally-controlled eccentric which is also applicable to producing directionally controlled eccentricity In circumstances which may not involve drilling.
BRIEF SUMMARY OF THE INVENTION
According to a first aspect of the present invention there is provided a controllable stabilizer in the form of a directionally-controlled eccentric comprising a first sub-assembly and a second sub-assembly, the first sub-assembly being adapted to be rotated in use by rotation of a rotatable shaft, the second sub-assembly being rotatably mounted with respect to the first sub-assembly, the second sub-assembly comprising eccentric thrust means controllably radially extensible in a predetermined direction to exert an eccentric sidethrust, the second sub-assembly being rotatably mounted with respect to the rotatable shaft such that eccentric sidethrust exerted by the eccentric thrust means is reacted in use by the rotatable shaft to tend to deviate the shaft in a direction opposite to the direction of the eccentric sidethrust, the directionally-controlled eccentric further comprising directionally-sensitive control means for sensing direction and for controllably radially extending the eccentric thrust means in a direction which tends to deviate the rotatable shaft in a requisite direction.
Preferably, mutually cooperating ports of the first and second sub-assemblies constitute hydraulic pump means functioning upon relative rotation of the first and second sub-assemblies to generate hydraulic power for use by the controllable stabilizer. Further mutually cooperating parts of the first and second sub-assemblies preferably constitute alternator means or other dynamo-electric generating means for generating electric power for use by the controllable stabilizer.
Preferably also, the eccentric thrust means are radially extensible by hydraulic linear motor means.
Preferably also, said control means controls hydraulic power from the hydraulic pump means to the hydraulic means in a manner which controllably radially extends the eccentric thrust means in a direction which tends to deviate the rotatable shaft in a requisite direction.
Said second sub-assembly is preferably rotatably mounted on said first sub-assembly.
Said hydraulic pump means is preferably a positive-displacement hydraulic pump. The hydraulic power output of the hydraulic pump means is preferably comprised in said second subassembly. Said control means is preferably comprised in said first sub-assembly. Said control means may comprise a controllable drain valve hydraulically coupled to said hydraulic means, said drain valve being controllably openable to drain hydraulic power from said hydraulic means and thereby cause or allow said eccentric thrust means to retract radially, said drain valve being controllably closable to prevent hydraulic power being drained from said hydraulic means and thereby tend to cause said eccentric thrust means to be radially extended.
Said eccentric thrust means and said hydraulic means preferably comprise a circumferentially distributed plurality of radially displaceable pistons each slidably mounted in and slidably sealed to a respective cylinder formed in the periphery of said second sub-assembly. The hydraulic power output of said hydraulic pump means is preferably commutated to successive individual ones of said cylinders in synchronism with rotation of said second sub-assembly with respect to said first sub-assembly, and said controllable drain valve is controlled to be closed only when said hydraulic power output is commutated to a given cylinder whose piston is intended to be extended. The radially outer ends of the radially displaceable pistons comprised in said eccentric thrust means and hydraulic means are preferably circumscribed by a unitary ring or tyre which is preferably substantially rigid and serves in use to transfer the eccentric sidethrust to the wall of drilled hole in which the stabilizer is operating.
The first and second sub-assemblies are preferably mutually coupled by a coupling mechanism which constrains relative longitudinal movement between the two sub-assemblies while permitting a range of relative radial movements between the two sub-assemblies sufficient to encompass requisite deviation of the shaft, the coupling mechanism preferably also limiting relative rotational movement between the two sub-assemblies. The coupling mechanism may comprise a plurality of part-annular segments secured to or integral with the second sub-assembly and further comprise a circumferentially extending slot in the first sub-assembly, the segments radially depending into the slot to permit relative radial movement of the second sub-assembly with respect to the first sub-assembly while preventing substantial relative longitudinal movement between the two sub-assemblies. The slot is preferably circumferentially interrupted by radially extending key means secured to or integral with the first sub-assembly, the key means being disposed in inter-segment gaps to prevent substantial rotational movement of the second sub-assembly with respect to the first sub-assembly.
According to a second aspect of the present invention there is provided a directional drilling assembly for controllable deviation of a well or other hole being drilled by said drilling assembly, said drilling assembly comprising a rotatable drillstring and a controllable stabilizer according to the first aspect of the present invention, said first sub-assembly being mounted around and secured to said drillstring, said second sub-assembly being rotatably mounted around said drillstring and/or said first sub-assembly.
The directionally-sensitive control means of the controllable stabilizer is preferably responsive to resolved vectors of the geomagnetic field.
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
Embodiments of the invention will now be described by way of example with reference to the accompanying drawings wherein:
FIG. 1
is a schematic diagram of the overall arrangement of a directional drilling assembly;
FIG. 2
is a diagram demonstrating the operating principle of the invention;
FIG. 3
is a diametral cross-section of a first form of directionally-controllable eccentric stabilizer forming part of the directional drilling assembly of
FIG. 1
;
FIG. 4
is a transverse cross-section (in simplified form) of the stabilizer of
FIG. 3
;
FIG. 5
is a diametral cross-section of a second form of directionally-controllable eccentric stabilizer;
FIG. 6
is a transverse cross-section (in simplified form) of the stabilizer of
FIG. 5
;
FIG. 7
is a simplified section of the
FIG. 5
stabilizer corresponding to the view of
FIG. 4
;
FIG. 8
is a part-view, to an enlarged scale, of a motion-restraining coupling mechanism of the
FIG. 5
stabilizer; and
FIG. 9
is a cross-section of the coupling mechanism taken on the line IX—IX in FIG.
8
.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS OF THE INVENTION
Referring first to
FIG. 1
, this Is an overall schematic of a directional drilling assembly
10
for controllable deviation of a well (not shown) or other hole being drilled by the assembly
10
. The directional drilling assembly
10
comprises a rotatable drillstring
12
having a drill bit
14
at the downhole end of the drillstring
12
(i.e. the left end as viewed in FIG.
1
). At a suitable distance uphole from the downhole end of the drillstring
12
, a directionally-controlled eccentric stabilizer
16
is mounted around the drillstring
12
. (The operating principles of the eccentric
16
will subsequently be described with reference to FIG.
2
). Adjacent the eccentric
16
, the drillstring
12
contains a directionally-sensitive control system
18
comprising direction sensors and a suitably programmed computer (nor shown separately). The control system
18
is responsive to resolved vectors of the geomagnetic and gravitational field, i.e. the assembly
10
can navigate in three dimensions by means of on-board sensing of the planetary magnetic and gravitational fields resolved into orthogonal vectors in a known manner, with appropriate computation being performed on the basis of the vector values.
Referring now to
FIG. 2
, the function of the eccentric
16
is to radially offset the periphery of the eccentric
16
from concentricity with the drillstring
12
, this radial offset being controllably directed in the direction opposite to the intended direction of deviation of the drilling assembly
10
(i.e. the direction towards which further drilling is intended to proceed with a deviation from straight-ahead drilling). As schematically depicted in
FIG. 2
(which is a cross-section of the
FIG. 1
arrangement in a plane orthogonally transverse to the longitudinal axis of the assembly
10
), the drillstring
12
is horizontal, and the eccentric
16
is displaced vertically downwards from the a diametrically central rotational axis of the drillstring
12
. Since the periphery of the eccentric
16
will normally be in contact with the wall of the drilled hole shortly uphole of the drill bit
14
(whose diameter will be equal to or marginally greater than the peripheral diameter of the eccentric
16
), the downward offset of the eccentric
16
with respect to the rotational axis of the drillstring
12
lifts the drillstring
12
with respect to the centreline of the drilled hole. Consequently, further drilling will be deviated in an upwards direction.
Details of the internal mechanisms of the eccentric
16
will now be described with reference to
FIGS. 3 and 4
.
FIG. 3
is a diametral cross-section of the directionally-controlled eccentric
16
, taken in a plane including the longitudinal axis of the eccentric
16
which is coincident with the rotational axis of the drillstring
12
around which the eccentric
16
is mounted.
FIG. 3
is diagrammatic, and parts of the eccentric
16
are omitted for clarity.
The eccentric
16
comprises a first sub-assembly
20
and a second sub-assembly
22
. The first sub-assembly
20
is mounted on and secured to the drillstring
12
. The second sub-assembly
22
is rotatably mounted around the first sub-assembly
20
such that the first (inner) sub-assembly
20
is rotated by the rotating drillstring
12
while the second (outer) sub-assembly
22
remains stationary.
The first sub-assembly
20
comprises a hydraulic commutating valve
24
in the form of a sleeve secured to the periphery of the drillstring
12
. Part of the outer circumference of the valve sleeve
24
is relieved to form a longitudinal channel
26
whose function will be subsequently explained. The first sub-assembly
20
further comprises a swash plate
28
rigidly secured to the drillstring
12
and presenting an inclined surface towards the adjacent end of the second sub-assembly
22
for reciprocating the pistons of a hydraulic pump as will be detailed below. The first sub-assembly
20
further comprises a hydraulic drain valve
30
having an actuating solenoid
32
and a spring (not shown) by which the valve
30
is normally held open,.for a purpose to be explained subsequently. The first sub-assembly
20
additionally comprises an alternator armature
34
for local generation of electric power. The armature
34
and the solenoid
32
are connected by cables
36
to the control system
18
(
FIG. 1
; omitted from FIG.
3
).
The second sub-assembly
22
comprises an axial-piston pump
38
having a circumferentially distributed array of axially aligned cylinders
40
in each of which is a respective piston
42
axially urged (leftwards as viewed in
FIG. 3
) by suitable means (e.g. a Urinal not shown) against the inclined face of the swash plate
28
. One-way inlet valves (not shown) admit hydraulic oil under suction into each cylinder
40
as the respective piston
42
withdraws from it, and one-way outlet valves
44
discharge oil under pressure from each cylinder
40
as the respective piston
42
is driven into that cylinder by the inclined face of the swash plate
28
which reciprocates relative to individual ones of the cylinders
40
as the first and second sub-assemblies undergo mutual rotation. The outputs of the cylinders
40
collectively feed into an annular manifold
46
which in turn feeds the channel
26
in the commutating valve
24
. The annular manifold
46
is formed in the second sub-assembly
22
and serves an a hydraulic slipring to transfer hydraulic power to the channel
26
in the valve
24
forming part of the first sub-assembly
20
.
The end of the channel remote from the pump
38
and the manifold
46
is hydraulically coupled to the drain valve
30
. A large-diameter rotary seal
47
(schematically depicted as an O-ring coaxial with the centreline of the drillstring
12
) provides the requisite sliding seal a between the relatively rotating first and second sub-assemblies
20
and
22
. While the drain valve
30
is open, pressure cannot build up in the channel
26
, despite the non-stop operation of the pump
38
. When the drain valve
30
is closed, hydraulic pressure builds up in the channel
26
and is utilised in a manner described below. (The interior of the eccentric
16
is pealed and filled with hydraulic oil which serves as a reservoir for the pump
38
and other parts of the hydraulic circuit).
A major component of the second sub-assembly
22
is a body
48
providing six radially outwardly directed opened-ended cylinders
50
in each of which a respective piston
52
is slidingly sealed. The cylinders
50
and the pistons
52
are equi-angularly distributed around the body
48
, only two of those pistons and cylinders being visible in the cross-section of
FIG. 3
while all but one piston and cylinder are omitted from
FIG. 4
for clarity. Each of the radial cylinders
50
is individually hydraulically coupled by a respective radial passage
54
to the inside diameter of the body
48
, but none of the cylinders
50
is hydraulically directly coupled to any of the of the cylinders
50
and the significance of this mutual isolation (in hydraulic terms) of the cylinders
50
will be explained below with reference to FIG.
4
.
An additional part of the second sub-assembly
22
is a magnetic field system
56
which functionally cooperates with the armature
34
to generate electric power when the sub-assemblies
20
and
22
undergo relative rotation in operation of the eccentric
16
.
The eccentric
16
is circumscribed by a rigid steel annulus
58
is normally non-rotating and serves to contact the wall of the drilled hole (not shown) while serving as a protective enclosure for the interior of the eccentric
16
as a whole, and as a particular protection for the outer ends of the radial pistons
52
. The annulus
58
thus acts as a form of rim or tyre for spokes constituted by the array of six radially extending pistons
52
. The annulus
58
is axially restrained but allowed radial freedom within adequate limits by means of inturned end rims
60
which slidingly cooperate with flanges
62
secured to the drillstring
12
at each end of the eccentric
16
(only the flange
62
at the left end being shown in
FIG. 3
, the corresponding flange
62
at the right end of the eccentric
16
being omitted from FIG.
3
). The incorporation of suitable fluid seals (not shown) between the cooperating faces of the annulus rims
60
and the flanges
62
allows the interior of the eccentric
16
(bounded by the annulus
58
) to serve as the aforementioned reservoir of hydraulic oil.
The directional functionality of the centric
16
will now be explained with reference to
FIG. 4
wherein only a single one of the six radial cylinders
50
and associated pistons
52
is illustrated, the others being omitted for clarity. When observing
FIG. 4
, it is to be remembered that the central components, namely the drillstring
12
and thy valve sleeve are rotating. In contrast, the body
48
carrying the radial cylinder
50
and radially extensible piston
52
is non-rotating, while the surrounding annulus
58
is also normally non-rotating although some rotational slippage will not affect the functioning of the eccentric
16
. Because each of the passages
54
(only one being shown in
FIG. 4
) links only a respective one of the cylinders
50
to the interior of the body
48
where it is in close sliding contact with the periphery of the valve
24
, the shape and dimensions of the channel
26
ensure that only a single one at a time of the cylinders
50
is hydraulically communicated through the channel
26
to the pump output manifold
46
and the hydraulic power output of the pump
38
. The valve
24
and its channel
26
therefore constitute a hydraulic commutator, switching one radial cylinder
50
at time to the output of the pump
38
.
As long as the drain valve
30
is allowed to remain open, none of the six cylinders
50
will pressurised. However, when the direction sensors in be the control system
18
determine that the channel
26
is rotationally aligned in an appropriate direction, the drain valve
30
is momentarily closed. This momentary closure of the valve
30
allows hydraulic pressure to build up, which pressure increase is transferred, via the passage
54
currently aligned with the channel
26
, to the respective cylinder
50
and to the underside of the piston
52
in that cylinder. This momentary pressurisation causes that piston
52
to move radially outwards and thus produce an eccentric sidethrust on the annulus
58
which displaces the drillstring
12
in the manner illustrated in FIG.
2
and so deviates the drilling in a predetermined direction (The intended direction of deviation and/or the timing of the momentary closure of the drain valve
30
may be such that two (or more) adjacent cylinders
50
are pressurised and consequently two (or more) adjacent pistons
52
are radially extended, but this does not alter the principles of operation).
Once the channel
26
has rotated past the intended direction of deviation, the drain valve
30
in caused or allowed to reopen, thus preventing unwanted pressurisation of cylinders not aligned in the intended direction. The cylinder
50
(or two adjacent cylinders
50
) which was (were) previously pressurized to radially extend the respective piston(s)
52
will have its (or their) pressurisation retained by the closing off of the radially inner end(s) of the respective passage(s)
54
by the periphery of the valve
24
where it is not relieved by the channel
26
. When the channel
26
next again rotates under a previously pressurised cylinder
50
, the drain valve
30
is again momentarily closed to maintain the pressurisation and radial extension, and consequent deviation of the drillstring
12
. The momentary drain valve closures and cylinder pressurisations will be repeated until ouch time as deviation in the particular direction is no longer required, whereafter sustained opening of the drain valve will depressurise the previously pressurised cylinder and thus cause or allow the respective piston to retract radially so to cease providing eccentric sidethrust.
The annulus
58
may have its periphery formed similarly to the periphery of a known form of drillstring stabilizer (not shown) intended to be rotatably mounted on a rotary drillstring, with the conventional longitudinal slots serving to permit normal circulation of drilling mud.
If the direction sensors built-in to the control system is operate by sensing vector components of the terrestrial magnetic field, at least the adjacent components of the assembly
10
should be non-magnetic.
The arrangement shown the drawings can be adapted to providing eccentric sidethrust on a rotatable shaft in circumstances other than the drilling of a well.
Other modifications and variations in the above-described embodiments can be adopted without departing from the scope of the invention. For example, more than one set of radial cylinder/piston arrangements
50
,
52
may be provided, axially spaced along the sub-assembly
22
. Further, rotating seals may be provided between the first sub-assembly
20
and the second sub-assembly
22
, with non-rotating seals being fitted between the second sub-assembly
22
and the annulus
58
.
Turning now to
FIG. 5
, this is a diametral cross-section of a second form of directionally-controllable eccentric stabilizer in accordance with the invention, the view in
FIG. 5
corresponding to the
FIG. 3
view of the first embodiment Since the
FIG. 5
eccentric stabilizer is generally similar to the
FIG. 3
eccentric stabilizer, those components and sub-assemblies of the
FIG. 5
stabilizer that correspond to identical or analogous components and sub-assemblies in the
FIG. 3
stabilizer are given the same reference numeral but preceded by a leading “1”; for a description of these components and sub-assemblies, reference should be made to the fore-going description of the
FIG. 3
stabilizer.
The following description of the
FIG. 5
stabilizer will concentrate principally on those parts which differ significantly from the
FIG. 3
stabilizer.
In the
FIG. 5
stabilizer
116
, the drillstring or driveshaft
112
is hollow (see also FIG.
6
), and the outer annulus
158
is provided with six longitudinally extending fins
170
which define intervening junk slots
172
for the passage of debris-laden drilling mud in an uphole direction. In place of the sliding seals provided by the rims
60
and flanges
62
of the
FIG. 3
stabilizer
16
, the
FIG. 5
stabilizer
116
has conventional shaft seals
162
which bear directly on seal sleeves
174
mounted directly on the shaft
112
at is each end of the stabilizer
116
. Since the seals
162
are concentric with the shaft
112
but the annulus
158
is variably eccentric with respect to the shaft
112
, relative displacements between the seals
162
and the annulus
158
are accommodated by elastomeric linking rings
176
.
The cylinder body
148
takes the form of two longitudinally spaced banks of cylinders
150
at 30° spacings in triple rows of twelve, to make a total of seventy-two cylinders.
The rotational position of the stabilizer
116
with respect to the shaft
112
is determined by a shaft-mounted coil transducer
178
cooperating with twenty-four equi-angularly spaced armatures
180
mounted inside one end of the annulus
158
.
As shown in
FIG. 7
, the pistons
152
(only one of which is shown in
FIG. 7
for simplicity) are modified for spring-return to their radially half-extended positions as shown in FIG.
7
. The modification takes the form of a coaxially mounted inner piston
182
which is radially slidable on a fixed bush
184
under the influence of a coiled compression spring
186
, but whose radially outward movement is limited by a central cap-screw
188
screw-threaded into the base of the cylinder
150
such that the inner piston
182
can move radially outwards no more than half-way. Thus the inner piston
182
bears against the underside of the head of the annulus-displacing photon
152
so long as the latter is no more than radially half-extended. The piston
152
moves between radially half-extended and radially fully extended positions solely under the influence of hydraulic pressure selectively admitted into the cylinder
150
through the commutating valve
126
. When all pistons
152
are fully relieved of hydraulic pressure at the end of eccentric operation of the stabilizer
116
, the springs
186
in each piston assembly bias the respective piston
152
to its half-extended position and so tend to radially centralise the annulus
158
.
Whereas in the
FIG. 3
stabilizer
16
, axial restraint and radial freedom of the annulus
58
with respect to the remainder of its stabilizer
16
was provided by the interaction of the end rims
60
with the flanges
62
, in the
FIG. 5
stabilizer
116
equivalent motional restraints are provided by a motion-restraining coupling mechanism
190
which will now be detailed with reference to
FIGS. 8 & 9
. For the sake of clarity,
FIGS. 8 & 9
are simplified schematic drawings rather than mechanically exact diagrams.
The coupling mechanism
190
comprises two part-annular segments
192
secured to the interior of the annulus
158
in a common diametral plane, The segments
192
radially depend into a circumferential groove
194
formed in the body
148
. The groove
194
is radially deeper than the innermost extent of the segments
192
by at least the maximum radial displacement or eccentricity of the annulus
158
with respect to the body
148
. The groove
194
is longitudinally wider than the longitudinal thickness of the segments
192
by a margin sufficient to prevent binding of the segments
192
in the groove
194
during relative movement of the annulus
158
with respect to the body
148
.
Circumferential continuity of the groove
194
is interrupted by a diametrically opposed pair of radially extending keys
196
which fit between adjacent ends of the segments
192
with anti-binding clearance. The keys
196
prevent more than minimal relative rotation of the annulus
158
with respect to the body
148
, and thus prevent the annulus
158
spinning freely with respect to the body
148
.
The coupling mechanism
190
allows the annulus
158
to be radially displaced with respect to the body
148
during operation of the stabilizer
116
while simultaneously preventing any significant longitudinal or rotational movement of the annulus
158
with respect to the body
148
, thereby ensuring correct limits on relative movements between the first and second sub-assemblies of the stabilizer
116
during its operation.
While certain preferred embodiments of the invention have been described above together with some possible modifications and variations thereof, the invention is not restricted thereto, and other modifications and variations can be adopted without departing from the scope of the invention as defined in the appended claims,
Claims
- 1. A controllable stabilizer in the form of a directionally-controlled eccentric comprising a first sub-assembly and a second-sub-assembly, the first sub-assembly being adapted to be rotated in use by rotation of a rotatable shaft, the second sub-assembly being rotatably mounted with respect to the first sub-assembly, the second sub-assembly comprising eccentric thrust means controllably radially extensible in a predetermined direction to exert an eccentric sidethrust, the second sub-assembly being rotatably mounted with respect to the rotatable shaft such that eccentric sidethrust exerted by the eccentric thrust means is reacted in use by the rotatable shaft to tend to deviate the shaft in a direction opposite to the direction of the eccentric sidethrust, the directionally-controlled eccentric further comprising directionally-sensitive control means for sensing direction and for controllably radially extending the eccentric thrust means in a direction which tends to deviate the rotatable shaft in a requisite direction.
- 2. A controllable stabilizer as claimed in claim 1, including hydraulic pump means, said hydraulic pump means comprising a first part forming part of said first sub-assembly and a second part forming part of said second sub-assembly, said first and second parts cooperating upon relative rotation of the first and second sub-assemblies to generate hydraulic power for use by the controllable stabilizer.
- 3. A controllable stabilizer as claimed in claim 2, wherein the eccentric thrust means are radially extensible by hydraulic linear motor means.
- 4. A controllable stabilizer as claimed in claim 3, wherein said control means controls hydraulic power from the hydraulic pump means to the hydraulic linear motor means in a manner which controllably radially extends the eccentric thrust means in a direction which tends to deviate the rotatable shaft in a requisite direction.
- 5. A controllable stabilizer as claimed in claim 3, wherein the control means comprises a controllable drain valve hydraulically coupled to the hydraulic linear motor means, said drain valve being controllably openable to drain hydraulic power from the hydraulic linear motor means and thereby cause or allow the eccentric thrust means to retract radially, said drain valve being controllable closable to prevent hydraulic power being drained from the hydraulic linear motor means and thereby tend to cause the eccentric thrust means to be radially extended.
- 6. A controllable stabilizer as claimed in claim 5, wherein the eccentric thrust means and the hydraulic linear motor means comprise a circumferentially distributed plurality of radially displaceable pistons each slidably mounted in and slidably sealed to a respective cylinder formed in the periphery of the second sub-assembly.
- 7. A controllable stabilizer as claimed in claim 6, wherein the hydraulic power output of the hydraulic pump means is commutated to successive individual ones of the cylinders in synchronism with rotation of the second sub-assembly with respect to the first sub-assembly, and the controllable drain valve is controlled to be closed only when said hydraulic power output is commutated to a given cylinder whose piston is intended to be extended.
- 8. A controllable stabilizer as claimed in claim 6, wherein the radially outer ends of the radially displaceable pistons comprised in the eccentric thrust means and in the hydraulic linear motor means are circumscribed by a unitary ring or type which is substantially rigid and serves in use to transfer the eccentric sidethrust to the wall of a drilled hole in which the stabilizer is operating.
- 9. A controllable stabilizer as claimed in claim 2, wherein the hydraulic pump means is a positive-displacement hydraulic pump.
- 10. A controllable stabilizer as claimed in claim 2, wherein the hydraulic power output of the hydraulic pump means is comprised in the second sub-assembly.
- 11. A controllable stabilizer as claimed in claim 1, including dynamo-electric generating means for generating electric power for use by the controllable stabilizer, said dynamo-electric generating means comprising a rotor forming part of said first sub-assembly and a stator forming part of said second sub-assembly.
- 12. A controllable stabilizer as claimed in claim 1, wherein the second sub-assembly is rotatably counted on the first sub-assembly.
- 13. A controllable stabilizer as claimed in claim 12, wherein the first and second sub-assemblies are mutually coupled by a coupling mechanism which constrains relative longitudinal movement between the two sub-assemblies while permitting a range of relative radial movements between the two sub-assemblies sufficient to encompass requisite deviation of the shaft.
- 14. A controllable stabilizer as claimed in claim 13, wherein the coupling mechanism limits relative rotational movement between the two sub-assemblies.
- 15. A controllable stabilizer as claimed in claim 13, wherein the coupling mechanism comprises a plurality of part-annular segments secured to or integral with the second sub-assembly and further comprises a circumferentially extending slot in the first sub-assembly, the segments radially depending into the slot to permit relative radial movement of the second sub-assembly with respect to the first sub-assembly while preventing substantial relative logitudinal movement between the two sub-assemblies.
- 16. A controllable stabilizer as claimed in claim 15, wherein the slot is circumferentially interrupted by radially extending key means secured to or integral with the first sub-assembly, the key means being disposed in inter-segment gaps to prevent substantial rotational movement of the second sub-assembly with respect to the first sub-assembly.
- 17. A controllable stabilizer as claimed in claim 1, wherein the control means is comprised in the first sub-assembly.
- 18. A directional drilling assembly for controllable deviation of a well or other hole being drilled by said drilling assembly, said drilling assembly comprising a rotatable drillstring and a controllable stabilizer in the form of a directionally-controlled eccentric comprising a first sub-assembly and second sub-assembly, the first sub-assembly being adapted to be rotated in use by rotation of a rotatable shaft, the second sub-assembly being rotatably mounted with respect to the first sub-assembly, the second sub-assembly comprising eccentric thrust means controllably radially extensible in a predetermined direction to exert an eccentric sidethurst, the second sub-assembly being rotatably mounted with respect to the rotatable shaft such that eccentric sidethurst exerted by the eccentric thrust means is reacted in use by the rotatable shart to tend to deviate the shaft in a direction opposite to the direction of the eccentric sidethrust, the directionally-controlled eccentric further comprising directionally-sensitive control means for sensing direction and for controllably radially extending the eccentric thrust means in a direction which tends to deviate the rotatable shaft in a requisite direction, wherein the first sub-assembly is mounted around and secured to said drillstring, the second sub-assembly being rotatably mounted around said drillstring and/or around the first sub-assembly.
- 19. A directional drilling assembly as claimed in claim 18, wherein the directionally-sensitive control means of the controllable stabilizer is responsive to resolved vectors of the geomagnetic ore gravitational field.
Priority Claims (1)
Number |
Date |
Country |
Kind |
9902023 |
Jan 1999 |
GB |
|
US Referenced Citations (7)
Foreign Referenced Citations (3)
Number |
Date |
Country |
0 209 318 A2 |
Jan 1987 |
EP |
0 497 422 A1 |
Aug 1992 |
EP |
0 685 623 A3 |
Dec 1995 |
EP |