Controlled engagement of supercharger drive cluth

Information

  • Patent Grant
  • 6289882
  • Patent Number
    6,289,882
  • Date Filed
    Thursday, February 10, 2000
    24 years ago
  • Date Issued
    Tuesday, September 18, 2001
    22 years ago
Abstract
A supercharger clutch system has a clutch housing (52) in which a clutch pack (84) is disposed to transmit torque from an input, such as a pulley (66), to one of the timing gears (58). The clutch pack (84) is disposed within a cage (92), having a spring seat member (98) adjacent thereto. A set of springs (104) biases the seat member and the clutch cage (92) to engage the clutch pack (84). On the opposite side, axially, of the clutch pack there is a piston (76) including a portion (80) surrounding the clutch cage (92) and engaging the seat member (98). The piston (76) and the clutch housing (52) define a pressure chamber (106) which, when pressurized, causes movement of the piston in a direction compressing the springs (104) and disengaging the clutch pack. The invention provides a method of controlling the clutch system by means of an electrohydraulic valve (110) which can communicate the pressure chamber (106) to either high pressure (112) or low pressure (132). The valve (110) is controlled by sensing throttle position (141) and modifying a command signal (130) to a coil (126) of the valve (110) in response to the throttle position (141), so that the rate of clutch engagement may be modulated in response to throttle position.
Description




CROSS-REFERENCE TO RELATED APPLICATIONS




Not Applicable




STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT




Not Applicable




MICROFICHE APPENDIX




Not Applicable




BACKGROUND OF THE DISCLOSURE




The present invention relates to a rotary blower, such as a supercharger for supercharging an internal combustion engine. More particularly, the invention relates to a supercharger having a fluid pressure operated clutch assembly adapted to transmit torque from an input to one of the supercharger rotors.




Although the present invention may be used advantageously with superchargers having various rotor types and configurations, such as the male and female rotors found in screw compressors, it has been developed for use with a Roots blower type of supercharger, and will be described in connection therewith.




As is well known to those skilled in the art, the use of a supercharger to increase or “boost” the air pressure in the intake manifold of an internal combustion engine results in an engine having greater horsepower output capability than would occur if the engine were normally aspirated, (i.e., if the piston would draw air into the cylinder during the intake stroke of the piston). However, the conventional supercharger is mechanically driven by the engine, and therefore, represents a drain on engine horsepower whenever engine boost is not required. For the above and other reasons, it has been known for several years to provide some sort of engageable/disengageable clutch assembly disposed in series between the input (e.g., a belt driven pulley) and the blower rotors.




The assignee of the present invention has sold superchargers commercially including such clutch assemblies which operate electromagnetically. Unfortunately, the ON-OFF characteristics of electromagnetic clutches produce a transient load torque on the engine. For example, as the electromagnetic clutch is engaged, the result will be a “droop” in engine speed which will likely be perceived by the driver and may be manifested as an undesirable slowing down of the vehicle.




It is also known to provide a fluid pressure operated clutch assembly in which the clutch pack is spring biased toward a disengaged condition, and is moved toward an engaged condition in response to axial movement of a fluid pressure actuated piston member. In other words, the known supercharger clutch is of the “pressure-applied, spring-released” type. Although a supercharger with such a clutch arrangement can operate in a generally satisfactory manner, once the clutch is in either the engaged or the disengaged condition, the known arrangement does involve certain disadvantages during “transient” conditions, i.e., as the clutch assembly changes from the disengaged condition to the engaged condition, or vice versa. By way of example, a known supercharger clutch assembly of the pressure applied, spring released type requires a fairly long piston travel in order to achieve engagement of the clutch pack (or very high apply pressure), thus requiring substantial flow of fluid to accomplish the required piston movement.




Although such a high flow requirement is not a problem, once the engine has reached normal operating temperature, it frequently occurs that engagement of the clutch assembly is required soon after “cold engine start up”, while the engine oil is still cold. As a result, the known pressure applied, spring released system will have substantially longer time of engagement when the engine is cold than when the engine is warm. By way of example only, a typical engagement or release response time, as specified by the vehicle manufacturer, would be in the range of about 0.10 seconds. A substantially longer response time would result in the well known “turbo lag” feeling wherein the operator depresses the accelerator, but then there is a time lag before engine boost becomes noticeable, as is inherent in a turbo charger type of engine boost system. On the other hand, response time should not be so fast (when engaging) and so sudden as to result in a large torque spike being imposed upon the engine.




Another disadvantage associated with the pressure-applied type of supercharger clutch is that the oil pressure typically used is the engine lubrication oil circuit. As a result, the fluid pressure available to engage the clutch may be only in the range of about 20 psi., and even that very low pressure may not be available on a sufficiently consistent and predictable basis to be relied upon for engagement of the supercharger clutch, especially within the specified response time.




BRIEF SUMMARY OF THE INVENTION




Accordingly, it is an object of the present invention to provide an improved supercharger and clutch assembly which overcome the above-described disadvantages of the prior art.




It is a more specific object of the present invention to provide an improved supercharger and clutch assembly which accomplishes the above-stated object, and which has both a variable and a controllable engagement and disengagement response time, thus avoiding transient overloading of the engine as well as a time lag upon engagement.




It is a further object of the present invention to provide such an improved supercharger and clutch assembly which operates in a consistent manner, substantially independent of variables such as engine oil temperature.




The above and other objects of the invention are accomplished by the provision of an improved method of controlling a rotary blower of the back flow or compression type having an input, a housing defining a blower chamber, and a pair of blower rotors disposed in the blower chamber and adapted to be driven by the input. A wet clutch is disposed in series driving relationship between the input and the blower rotors. The wet clutch includes spring means biasing the wet clutch toward one of an engaged in a disengaged condition, and a fluid pressure actuated piston having a pressure chamber biasing the wet clutch toward the other of the engaged and disengaged conditions.




The improved method of controlling the rotary blower is characterized by providing an electrohydraulic valve means operable to communicate the pressure chamber selectively to a source of high pressure and a source of low pressure. The method includes generating a command signal operable to bias the electrohydraulic valve means toward a position operable to communicate the pressure chamber to the source of whichever of the high pressure and the low pressure corresponds to the engaged condition. The method includes sensing a throttle position representative of change in commanded throttle position for the vehicle engine, and modifying the command signal in response to the throttle position whereby a change between the engaged and the disengaged conditions will occur more rapidly for a more rapid change in commanded throttle position.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a schematic illustration of an intake manifold assembly having disposed therein a supercharger of the type which may utilize the present invention.





FIG. 2

is a front plan view of the supercharger shown schematically in FIG.


1


.





FIG. 3

is an enlarged, fragmentary, axial cross-section taken on line


3





3


of

FIG. 2

, and showing primarily the clutch assembly to be controlled by the method of the present invention, the clutch assembly being shown in its engaged condition.





FIG. 4

is an enlarged, fragmentary, axial cross-section taken on line


4





4


of

FIG. 2

, and showing primarily the control valve assembly which comprises one aspect of the control method of the present invention.





FIG. 5

is a logic flow diagram illustrating the control logic which comprises one aspect of the method of the present invention.





FIG. 6

is a graph of current versus time for the electromagnetic coil of the control valve assembly shown in

FIG. 4

, illustrating one aspect of the control method of the present invention.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




Referring now to the drawings, which are not intended to limit the invention,

FIG. 1

is a schematic illustration of an intake manifold assembly, including a Roots blower supercharger and bypass valve arrangement of the type which is now well known to those skilled in the art. An engine, generally designated


10


, includes a plurality of cylinders


12


, and a reciprocating piston


14


disposed within each cylinder, thereby defining an expandable combustion chamber


16


. The engine includes intake and exhaust manifold assemblies


18


and


20


, respectively, for directing combustion air to and from the combustion chamber


16


, by way of intake and exhaust valves


22


and


24


, respectively.




The intake manifold assembly


18


includes a positive displacement rotary blower


26


of the backflow or Roots type, as is illustrated and described in U.S. Pat. Nos. 5,078,583 and 5,893,355, assigned to the assignee of the present invention and incorporated herein by reference. The blower


26


includes a pair of rotors


28


and


29


, each of which includes a plurality of meshed lobes. The rotors


28


and


29


are disposed in a pair of parallel, transversely overlapping cylindrical chambers


28




c


and


29




c


, respectively. The rotors may be driven mechanically by engine crankshaft torque transmitted thereto in a known manner, such as by means of a drive belt (not illustrated herein). The mechanical drive rotates the blower rotors at a fixed ratio, relative to crankshaft speed, such that the blower displacement is greater than the engine displacement, thereby boosting or supercharging the air flowing to the combustion chambers


16


.




The supercharger or blower


26


includes an inlet port


30


which receives air or air-fuel mixture from an inlet duct or passage


32


, and further includes a discharge or outlet port


34


, directing the charged air to the intake valves


22


by means of a duct


36


. The inlet duct


32


and the discharge duct


36


are interconnected by means of a bypass passage, shown schematically at


38


. If the engine


10


is of the Otto cycle type, a throttle valve


40


preferably controls air or air-fuel mixture flowing into the intake duct


32


from a source, such as ambient or atmospheric air, in a well known manner. Alternatively, the throttle valve


40


may be disposed downstream of the supercharger


26


.




Disposed within the bypass passage


38


is a bypass valve


42


which is moved between an open position and a closed position by means of an actuator assembly, generally designated


44


. The actuator assembly


44


is responsive to fluid pressure in the inlet duct


32


by means of a vacuum line


46


. Therefore, the actuator assembly


44


is operative to control the supercharging pressure in the discharge duct


36


as a function of engine power demand. When the bypass valve


42


is in the fully open position, air pressure in the duct


36


is relatively low, but when the bypass valve


42


is fully closed, the air pressure in the duct


36


is relatively high. Typically, the actuator assembly


44


controls the position of the bypass valve


42


by means of suitable linkage. Those skilled in the art will understand that the illustration herein of the bypass valve


42


is by way of generic explanation and example only, and that, within the scope of the invention, various other bypass configurations and arrangements could be used, such as a modular (integral) bypass or an electronically operated bypass, or in some case, no bypass at all.




Referring now primarily to

FIGS. 2 and 3

, the blower


26


includes a housing assembly generally designated


48


, which includes a main housing


50


(shown only fragmentarily in FIG.


3


), which defines the chambers


28




c


and


29




c


. The housing assembly


48


also includes an input housing


52


, also referred to hereinafter as a clutch housing. Disposed axially between the main housing


50


and the clutch housing


52


is a bearing plate


54


through which extends a forward end of a rotor shaft


56


, on which is mounted the rotor


28


.




As is well known to those skilled in the art of superchargers, a timing gear


58


is pressed onto the forward end of the rotor shaft


56


, and in the subject embodiment, the timing gear


58


includes an input hub


60


. Journalled within the forward end (left end in

FIG. 3

) of the input hub


60


is a reduced diameter portion


62


of an input shaft


64


. Disposed about a forward end of the input shaft


64


is an input pulley


66


, by means of which torque is transmitted from the engine crankshaft (not shown) to the input shaft


64


. It should be noted that the input pulley


66


is shown only fragmentarily in FIG.


3


. The input pulley


66


surrounds a reduced diameter portion


68


of the clutch housing


52


, and disposed radially between the input shaft


64


and the portion


68


is a bearing set


70


.




The clutch housing


52


defines a relatively smaller internal diameter


72


, also referred to hereinafter as a cylindrical surface


72


, and a relatively larger internal diameter


74


, also referred to hereinafter as a cylindrical surface


74


. The cylindrical surfaces


72


and


74


comprise a clutch chamber which will hereafter also bear the reference “


74


”. Disposed within the clutch chamber


74


is a clutch assembly, generally designated


75


, including a clutch piston


76


, including a reduced diameter portion


78


which is in sealing engagement with the smaller cylindrical surface


72


, and a larger cylindrical portion


80


which is in sealing engagement with the cylindrical surface


74


.




A splined drive member


82


is in driven engagement with the input shaft


64


by any suitable means, such as a press-fit relationship. Surrounding the drive member


82


is a clutch pack, generally designated


84


, including a set of internally splined clutch disks


86


, which are in splined engagement with the drive member


82


. Interleaved with the disks


86


is a set of externally splined clutch disks


88


, which are in splined engagement with internal splines defined by a cylindrical portion


90


of a clutch housing or cage


92


. The clutch cage


92


also includes a relatively smaller cylindrical portion


94


which is in a splined relationship with the input hub


60


, such that there can be relative axial movement therebetween, for reasons which will become apparent subsequently. Therefore, whenever the clutch pack


84


is engaged, input torque is transmitted from the input pulley


66


through the input shaft


64


to the splined drive member


82


, and from there through the clutch pack


84


to the clutch cage


92


, and then through the timing gear


58


to the rotor shaft


56


.




Disposed about the cylindrical portion


94


, and in pressed fit relationship thereto, is a bearing set


96


, and surrounding the bearing set


96


is a spring seat member


98


(also referred to hereinafter as a release plate), the outer periphery of the member


98


being in engagement with a rearward shoulder surface


100


of the cylindrical portion


80


of the clutch piston


76


. The purpose of the above relationship of the spring seat member


98


and the clutch piston


76


will be described subsequently.




Seated against a forward surface of the bearing plate


54


is a plurality (of which two are shown in

FIG. 3

) of spring support members


102


, each member


102


being surrounded by a coil compression spring


104


, the forward end of each spring


104


being seated against the spring seat member


98


. Disposed axially between the radially extending portion of the clutch housing


52


and the forward surface of the clutch piston


76


is an annular pressure chamber


106


. Whenever relatively high pressure is communicated to the pressure chamber


106


, the clutch piston


76


is moved rearwardly (to the right in

FIG. 3

) to a position in which the springs


104


are sufficiently compressed that the member


98


is disposed in contact with the forward end (left end in

FIG. 3

) of each of the support members


102


. Thus, the members


102


also serve as travel “stops” for the springs


104


and the seat member


98


.




As is used herein, the term “relatively high” pressure will be understood to mean high relative to the low pressure, or sump (reservoir) pressure which would be present in the pressure chamber


106


whenever the chamber


106


is drained, i.e., is communicated to a case drain region, such as that surrounding the timing gear


58


(and the other timing gear, not shown herein). However, it is also one important aspect of the invention that the “relatively high” pressure used to disengage the clutch pack


84


is preferably a pressure of only about 10 to 20 psi. (gauge). As was mentioned in the BACKGROUND OF THE DISCLOSURE, it is desirable to be able to operate the supercharger clutch using only the engine lubrication oil, for which the pressure would typically be about 20 psi. at the “end” of its flow path, which is where the supercharger clutch would be disposed.




When the piston


76


is moved to the right from the position shown in

FIG. 3

, the spring seat member


98


is also moved rearwardly, compressing the springs


104


as mentioned previously. With the springs


104


somewhat compressed, the clutch cage


92


is moved somewhat to the right in

FIG. 3

, and the loading of the clutch pack


84


is relieved sufficiently such that no substantial torque will be transmitted from the input shaft


64


to the clutch cage


92


. In other words, no substantial input torque will be transmitted to the timing gear


58


or to the rotor shaft


56


. Preferably, the unloading of the clutch pack


84


is sufficient to eliminate any “clutch drag”, the presence of which would somewhat diminish the benefit of being able to de-clutch the supercharger.




In order to engage the clutch pack


84


, and therefore, to drive the rotors of the supercharger, it is necessary to reduce the fluid pressure in the pressure chamber


106


from the relatively high pressure to a relatively low pressure (which could be sump or reservoir pressure). In the subject embodiment, the spring rate of the springs


104


has been selected such that, when the pressure in the chamber


106


is reduced to the relatively low pressure, the springs


104


will bias the seat member


98


forwardly (to about the position shown in

FIG. 3

) which, in turn, biases the bearing set


96


and the clutch cage


92


forwardly. Such forward movement of the radially extending wall of the clutch cage


92


will compress the clutch pack


84


against a radially extending lip


108


of the drive member


82


.




Clutch Controls




It will be apparent to those skilled in the art that the time of engagement of the clutch assembly of the present invention is determined indirectly by the net force compressing the clutch pack


84


. The compression force is determined by the fluid pressure in the pressure chamber


106


, as it decreases from the relatively high pressure to a relatively lower pressure. In connection with the development of the present invention, it has been determined that it is an important aspect of the present invention to be able to modulate the rate of engagement of the clutch pack


84


, in accordance with various vehicle and engine operating parameters, i.e., to reduce the pressure in the chamber


106


, to a desired level, and therefore engage the clutch pack more rapidly or more slowly, depending upon various predetermined conditions. For example, when the engine is operating under a “part throttle” condition, it is desirable to achieve a longer time of engagement, whereas when the engine is operating under a “full throttle” condition, it is acceptable to engage the clutch pack more rapidly.




Referring now primarily to

FIG. 4

, there is illustrated a control valve assembly, generally designated


110


, of the type which may be used to control the pressure in the chamber


106


. It will be understood by those skilled in the art, that the invention of this application is not limited to any particular type or configuration of control valve, or to any specific control logic. What is essential to the present invention is that the clutch assembly include some sort of control valving which is capable of modulating the pressure in the chamber


106


between the relatively high and relatively low pressures to achieve engagement and disengagement of the clutch pack


84


within the specified response times, and that the clutch assembly include some sort of control logic which is capable of achieving engagement of the clutch pack


84


at a controllable (modulatable) rate representative of some other predetermined vehicle parameter, such as throttle position.




Disposed in threaded engagement with the clutch housing


52


is a fitting


112


(see also FIG.


2


), which is connected to a source of fluid pressure, such as the engine lubrication fluid, as was described previously. The clutch housing


52


also defines a chamber


114


in which is disposed the control valve assembly


110


. The housing


52


also defines an axial passage


116


communicating with a transverse passage


118


, which is in open communication with the pressure chamber


106


.




The control valve assembly


110


, which will be described only briefly hereinafter, may be of the general type illustrated and described in U.S. Pat. No. 4,947,893, assigned to the assignee of the present invention, and incorporated herein by reference. The control valve assembly


110


includes a valve body


120


and disposed for axial movement therein, a valve spool


122


, the valve spool


122


being shown in

FIG. 4

in a centered (or “neutral” position). The valve spool


122


is biased to the left in

FIG. 4

by a compression spring


124


, and can be moved to the right in

FIG. 4

by means of an electromagnetic coil


126


which, when energized, biases an armature assembly


128


to the right, moving the valve spool


122


to the right also. Disposed at the left end of the valve spool


122


is a pressure feedback chamber


129


which, as is taught in the above-incorporated patent, is in communication with the fluid pressure present in the axial passage


116


. Thus, the valve spool


122


is always being biased toward the right in

FIG. 4

by whatever pressure is present in the pressure chamber


106


.




In operation, with the coil


126


de-energized, the spring


124


biases the valve spool


122


to the left in

FIG. 4

, permitting communication of relatively high pressure from the chamber


114


through the valve assembly


110


to the axial passage


116


, thus pressurizing the chamber


106


, such that the piston


76


moves to the right in

FIG. 3

, disengaging the clutch pack


84


, in the manner described previously. The above-described arrangement whereby the coil


126


is de-energized to disengage the clutch pack


84


is preferred because, in a typical vehicle application, the supercharger is disengaged for a greater part of the total duty cycle than it is engaged. More importantly, it is considered desirable that an electrical failure result in the supercharger clutch being disengaged. After the chamber


106


is pressurized to a relatively high pressure, that same pressure present in the feedback chamber


129


returns the valve spool


122


to the neutral position shown in FIG.


4


.




When it is desired to operate the supercharger, by engaging the clutch pack


84


, an appropriate electrical signal


130


is transmitted to the coil


126


, moving the valve spool


122


to the right of the neutral position shown in

FIG. 4

, thus communicating the passage


116


(and therefore, the chamber


106


) through the valve assembly


110


to a case drain region, illustrated generally as


132


in

FIGS. 3 and 4

. The decreasing pressure in the chamber


106


permits the springs


104


to bias the release plate


98


to the left, to the position shown in

FIG. 3

, as described previously, engaging the clutch pack


84


. The rate of engagement (response time) of the clutch pack is determined by the pressure in the chamber


106


, which in turn is controlled in response to changes in the electrical signal


130


, such that a “soft engagement” may be achieved when that is desirable, or a more rapid engagement may be achieved when that is needed and is acceptable. Those skilled in the art will understand that in most supercharger installations, it is the engagement response time which is more critical, whereas the disengagement response time is typically less critical.




It is one important aspect of the present invention to be able to control the rate of engagement of the clutch pack


84


, in accordance with some particular vehicle parameter, such as throttle position. Therefore, referring now primarily to

FIGS. 5 and 6

, in conjunction with

FIG. 4

, the method of controlling the engagement of the supercharger, including the control logic will be described.




When it is desired to operate the supercharger, by engaging the clutch pack


84


, and the electrical signal


130


is transmitted to the coil


126


, the control logic shown in

FIG. 5

is initiated by proceeding to “Start”. The logic then proceeds to an operation block


141


which reads the position of the throttle pedal which, as is generally well known to those skilled in the art, will be generally representative of the rate of acceleration of the vehicle. The logic then proceeds to a decision block


143


in which the throttle position


141


is compared to a predetermined engagement threshold. Typically, and by way of example only, the threshold utilized in the decision block


143


would be somewhere in the range of about twenty percent to about 30 percent of full throttle. If the throttle position


141


is less than the threshold (“No”), the logic merely loops back, upstream of the operation block


141


. If the throttle position


141


is greater than the threshold (“Yes”), the logic then proceeds to an operation block


145


.




In the operation block


145


, the command signal


130


(I1), the input to the electromagnetic coil


126


, is set equal to one amp (see

FIG. 6

) and the logic timer is started. Those skilled in the art will understand that setting I1 equal to one amp is by way of example only, and is done primarily to be sure that the valve spool


122


does not “hang up”, but is displaced enough that it can thereafter be moved to its desired position, as will be described subsequently. The logic then proceeds to a decision block


147


which interrogates the logic timer, and as long as the time t is not greater than 0.01 seconds (“No”), the logic merely loops back upstream of the decision block


147


. When the time t has exceeded 0.01 seconds (“Yes”), the logic then proceeds to an operation block


149


in which a new command signal


130


(I2) is calculated.




In accordance with one important aspect of the invention, and as is shown in the graph of

FIG. 6

, the current I2 is calculated to correspond, in its steady state condition (after about t equals 0.1 seconds), to correspond to the throttle pedal position, read in operation block


141


. However, as may be seen in

FIG. 6

, before the current I2 achieves its steady state condition, there is first an exponential decay from the initial condition (I1 equals one amp).




To illustrate one aspect of the invention, the graph of

FIG. 6

shows five different values of I2, each corresponding to a different throttle pedal position, the positions being labeled T


1


through T


5


, with the throttle position T


1


representing a position just above the threshold of decision block


143


, then T


2


being a somewhat greater throttle position, etc., all the way up through T


5


which may represent nearly a fall throttle position. As may also be seen in

FIG. 6

, the minimum throttle position T


1


results in the signal I2 being set at approximately 0.5 amps, whereas the highest throttle position T


5


results in the current I2 being set to about 0.9 amps.




Referring again to

FIG. 4

, the greater the magnitude of the current I2, the further to the right will the valve spool


122


be moved. As was described previously, the movement of the valve spool


122


to the right in

FIG. 4

will be a function of the force exerted by the coil


126


, plus the pressure in the feedback chamber


129


, together opposing the force of the biasing spring


124


. As the valve spool


122


is moved to the right, the pressure in the chamber


106


and in the axial passage


116


will be drained to the case drain region


132


. Thus, the pressure in the chamber


106


and in the axial passage


116


will decrease, and there will be a corresponding decrease in the pressure in the feedback chamber


129


, with the result that the valve spool


122


will tend to move back toward the neutral position shown in FIG.


4


. However, in the meantime, the pressure in the chamber


106


will level off at a pressure corresponding to the current I2 which in turn corresponds to one of the throttle positions T


1


through T


5


as shown in FIG.


6


.




Referring again to the logic of

FIG. 5

, after the operation block


149


, the logic next proceeds to a decision block


151


in which the timer is interrogated to see if the time t is greater than 0.45 seconds. If not (“No”) the logic merely loops back upstream of the decision block


151


. As soon as the time t is equal to or greater than 0.45 seconds (“Yes”), the logic proceeds to an operation block


153


in which a new electrical command signal


130


(I3) is generated by merely setting I3 equal to one amp. By transmitting one amp to the coil


126


, the logic ensures that the pressure chamber


106


will be sufficiently drained such that the springs


104


will bias the clutch pack


84


into full engagement, with no substantial opposing force from the piston


76


. Thereafter, the supercharger clutch will operate in its fully engaged condition, such that no slipping occurs within the clutch pack


84


. It should be understood by those skilled in the art that the particular current values shown and described herein are by way of example only, and not by way of limitation. Furthermore, the fact that the currents I1 and I3 both are set to one amp is not significant to the invention, but instead, all that is truly essential to the invention is that I2 be relatively lower, to modulate the engagement, and then I3 be relatively higher, to insure full engagement of the clutch pack


84


.




By way of example only, it was found during the development of the present invention that for the throttle position T


1


(I2 equal 0.5 amps), the result was an engagement time in the range of about 400 to 450 milliseconds whereas, at the other extreme, for the throttle position T


5


(I2 equals 0.9 amps), the engagement time was in the range of about 100 to 150 milliseconds. As was described in the BACKGROUND OF THE DISCLOSURE, it was an important object of the invention to be able to modulate the rate of engagement (engagement time) of the supercharger clutch in response to varying vehicle parameters, such as throttle position.




The invention has been described in great detail in the foregoing specification, and it is believed that various alterations and modifications of the invention will become apparent to those skilled in the art from a reading and understanding of the specification. It is intended that all such alterations and modifications are included in the invention, insofar as they come within the scope of the appended claims.



Claims
  • 1. A method of controlling a rotary blower of the backflow or compression type having an input, a housing defining a blower chamber, and a pair of blower rotors disposed in said blower chamber and adapted to be driven by said input, and a wet clutch disposed in series driving relationship between said input and said blower rotors, said wet clutch including spring means biasing said wet clutch toward one of an engaged and a disengaged condition, and a fluid pressure actuated piston having a pressure chamber biasing said wet clutch toward the other of said engaged and said disengaged conditions; said method of controlling characterized by:(a) providing an electrohydraulic valve means operable to communicate said pressure chamber selectively to a source of high pressure and a source of low pressure; (b) generating a command signal operable to bias said electrohydraulic valve means toward a position operable to communicate said pressure chamber to said source of whichever of said high pressure and said low pressure corresponds to said engaged condition; (c) sensing a throttle position representative of change in commanded throttle position for the vehicle engine; (d) modifying said command signal in response to said throttle position whereby a change between said engaged and said disengaged conditions will occur more rapidly for a more rapid change in commanded throttle position.
  • 2. A method as claimed in claim 1 characterized by said spring means biasing said wet clutch toward said engaged condition, said fluid pressure actuated piston biasing said wet clutch toward said disengaged condition, and said step of providing said electrohydraulic valve means includes providing said command signal to said valve means to communicate said pressure chamber to said source of low pressure.
  • 3. A method as claimed in claim 1 characterized by said step of sensing a throttle position comprises sensing a rate of change of commanded throttle position, and the step of modifying said command signal is performed generally proportionally to said rate of change of said throttle position.
  • 4. A method as claimed in claim 2 characterized by said electrohydraulic valve means includes a spring biasing a valve member from its normal, neutral position toward a position communicating said pressure chamber to said source of high pressure, and an electromagnetic coil operable, when energized, to bias said valve member toward a position communicating said pressure chamber to said source of low pressure.
  • 5. A method as claimed in claim 4, characterized by said electrohydraulic valve means defining a feedback pressure chamber in communication with a pressure representative of the pressure in said pressure chamber, said feedback pressure chamber being operable to bias said valve member in opposition to the force of said spring whereby, a decreasing pressure in said pressure chamber when said electromagnetic coil is energized will result in said valve member being biased toward said neutral position.
US Referenced Citations (4)
Number Name Date Kind
4498429 Satow et al. Feb 1985
4669441 Okimoto Jun 1987
4708119 Miyake Nov 1987
5150693 Ohnaka et al. Sep 1992