This application claims priority from Taiwanese invention patent application no. 108134068, filed on Sep. 20, 2019.
The disclosure relates to a controller fora covering, more particularly to a controller assembly for a window blind.
For controlling movement of a window blind, two conventional approaches are provided. In one of the conventional approaches, the window blind may be moved upwardly in response to pulling down of an operating rope. When the operating rope is released, the operating rope may turn back and the window blind may naturally move down due to its gravity. In the other one of the conventional approaches, an endless operating rope is used to control movement of the window blind. The endless operating rope has two rope segments. When one of the rope segments is pulled down, the window blind is driven to move upward. When the other one of the rope segments is pulled down, the window blind is driven to move downward. The operating rope may be accessed by a child and this may result in an accident.
An object of the disclosure is to provide a novel controller assembly for a window blind which may overcome the drawback of the prior art.
According to the disclosure, a controller assembly for a window blind includes at least one transmission mechanism and a drive mechanism. The transmission mechanism includes a gear unit and a transmission unit. The gear unit includes a first major gear, a second major gear, and an auxiliary gear set. The first and second major gears are coaxially spaced apart from each other along a longitudinal axis. The auxiliary gear set is disposed to couple to both the first and second major gears such that when the gear unit is driven to operate, the first and second major gears rotate respectively in a first rotational direction and a second rotational direction which is opposite to the first rotational direction. The transmission unit is selectively coupled to rotate with a selected one of the first and second major gears. The drive mechanism includes a spool unit and a pulling cord. The spool unit is coupled to the at least one transmission mechanism. The pulling cord is coupled to and wound around the spool unit such that when the pulling cord is actuated to unwind from the spool unit, the gear unit of the least one transmission mechanism is driven to operate.
With the provision of the controller assembly of the disclosure, when the transmission unit is coupled to rotate with one of the first and second major gears, the window blind may wind up in response to pulling of the pulling cord. On the other hand, when the transmission unit is coupled to rotate with the other one of the first and second major gears, the window blind may wind down in response to pulling of the pulling cord.
Other features and advantages of the disclosure will become apparent in the following detailed description of the embodiment(s) with reference to the accompanying drawings, in which:
Before the disclosure is described in greater detail, it should be noted that where considered appropriate, reference numerals have been repeated among the figures to indicate corresponding or analogous elements, which may optionally have similar characteristics.
To aid in describing the disclosure, directional terms may be used in the specification and claims to describe portions of the present disclosure (e.g., front, rear, left, right, top, bottom, etc.). These directional definitions are intended to merely assist in describing and claiming the disclosure and are not intended to limit the disclosure in any way.
Referring to
The transmission mechanism 3 includes a gear unit 31 and a transmission unit 32.
The gear unit 31 includes a first major gear 33, a second major gear 33′, and an auxiliary gear set 34. The first and second major gears 33, 33′ are coaxially spaced apart from each other along a longitudinal axis (L) in a left-right direction (X). The auxiliary gear set 34 is disposed to couple to both the first and second major gears 33, 33′ such that when the gear unit 31 is driven to operate, the first and second major gears 33, 33′ rotate respectively in a first rotational direction (D21) and a second rotational direction (D22) which is opposite to the first rotational direction (D21).
In an embodiment shown in
In an embodiment shown in
In an embodiment shown in
The transmission unit 32 is selectively coupled to rotate with a selected one of the first and second major gears 33, 33′.
In an embodiment shown in
The transmission axle 321 extends along the longitudinal axis (L) through at least one of the first and second major gears 33, 33′ to be coaxial with the first and second major gears 33, 33′. The transmission axle 321 is freely rotatable relative to the first and second major gears 33, 33′. In an embodiment shown in
The coupling sleeve 322 is sleeved and retained on the transmission axle 321 to permit the transmission axle 321 to rotate therewith, and is located between the first and second major gears 33, 33′. The coupling sleeve 322 is actuatable to slide axially on the transmission axle 321 between a first coupling position and a second coupling position. In the first coupling position, as shown in
In an embodiment shown in
The first coupling end 323 is formed with a plurality of first mating teeth 326 which are configured such that when the coupling sleeve 322 is in the first coupling position (
The second coupling end 325 is formed with a plurality of second mating teeth 327 which are configured such that when the coupling sleeve 322 is in the second coupling position (
In an embodiment shown in
The drive mechanism 5 includes a pulling cord 52 and a spool unit 56. The spool unit 56 is coupled to the at least one transmission mechanism 3. The pulling cord 52 is coupled to and wound around the spool unit 56 such that when the pulling cord 52 is actuated to unwind from the spool unit 56, the gear unit 31 of the least one transmission mechanism 3 is driven to operate.
In an embodiment shown in
The drive mount 51 is coupled to drive operation of the gear unit 31, and includes a proximate portion 511 and a distal portion 512.
The first biasing spring 58 is mounted to the spool unit 56, and is configured to acquire a first biasing force when the pulling cord 52 is unwound from the spool unit 56.
The first unidirectional drive unit 55 is coupled between the spool unit 56 and the proximate portion 511 of the drive mount 51. When the pulling cord 52 is unwound from the spool unit 56 to drive rotation of the spool unit 56 in an unwinding direction (D11) which extends about a spool axis (S), the drive mount 51 is driven to rotate with the spool unit 56 in the unwinding direction (D11). When the pulling cord 52 is released to permit the spool unit 56 to be driven by the first biasing force to rotate in a winding direction (D12) for winding back the pulling cord 52 around the spool unit 56, the drive mount 51 is prevented from rotating with the spool unit 56.
In an embodiment shown in
In addition, the first biasing spring 58 is coupled between the spool axle 561 and the spool tube 563 so as to acquire the first biasing force when the pulling cord 52 is unwound from the spool tube 563. In an embodiment shown in
In an embodiment shown in
The first ratchet members 550 are mounted on the proximate portion 511 of the drive mount 51, and are spaced apart from each other in a direction of the spool axis (S) to define therebetween a first surrounding groove 555 extending about the spool axis (S). Each of the first ratchet members 550 includes a first flange wall 551 and a plurality of first teeth 552. The first flange wall 551 extends radially and outwardly from the proximate portion 511. The first teeth 552 extend from the first flange wall 551 to border the first surrounding groove 555 together with the first flange wall 551, and are angularly displaced from each other about the spool axis (S). Each of the first teeth 552 has a first abutment edge 553 and a first guiding edge 554 opposite to the first abutment edge 553.
The first retaining grooves 556 are formed in the inner peripheral surface 560 of the coupling tube 562, and are angularly displaced from each other about the spool axis (S). Each of the first retaining grooves 556 extends in the direction of the spool axis (S).
The first rolling balls 57 are slidably and respectively retained in the first retaining grooves 556, and are rollable in the first surrounding groove 555. When the spool unit 56 is driven to rotate in the unwinding direction (D11), each of the first rolling balls 57 is brought into abutting engagement with a corresponding one of the first abutment edges 553 of the first teeth 552 of the first ratchet members 550 to thereby permit the drive mount 51 to rotate with the spool unit 56. When the spool unit 56 is driven to rotate in the winding direction (D12), each of the first rolling balls 57 is guided by the first guiding edges 554 of the first teeth 552 of the first ratchet members 550 to roll along the first surrounding groove 555 to thereby prevent the drive mount 51 from rotating with the spool unit 56.
In an embodiment shown in
In an embodiment shown in
The ratchet teeth 531 are formed on the distal portion 512 of the drive mount 51, and are angularly displaced from each other about the spool axis (S). Each of the ratchet teeth 531 has an engaging edge 532 and a sweeping edge 533 opposite to the engaging edge 532.
The restriction member 54 is coupled to be only movable in an upright direction (Z), and is formed with a through bore 540 configured to receive the distal portion 512 of the drive mount 51 therein. The restriction member 54 has a pawl 541 disposed in the through hole 540. When the spool unit 56 rotates in the unwinding direction (D11), the sweeping edges 533 of the ratchet teeth 531 sweep pass the pawl 541 to permit the drive mount 51 to rotate with the spool unit 56, thereby allowing the gear unit 31 to be driven by the drive mount 51 to operate. When the spool unit 56 rotates in the winding direction (D12), the engaging edge 532 of a corresponding one of the ratchet teeth 531 is engaged by the pawl 541 to prevent the drive mount 51 from rotating with the spool unit 56, thereby preventing the gear unit 31 from being driven by the drive mount 51 to operate. In an embodiment shown in
In an embodiment shown in
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In an embodiment shown in
The coupling mount 62 is coupled to permit the coupling sleeve 322 to move therewith. In an embodiment shown in
The first actuating member 63 is connected between the controller 61 and the coupling mount 62 such that in response to actuation of the controller 61, the coupling sleeve 322 is driven by the coupling mount 62 to move between the first and second coupling positions. In an embodiment shown in
In an embodiment shown in
In the case that the coupling sleeve 322 is actuated by the control mechanism 6 to the first coupling position and is coupled to the first major gear 33 (
Similarly, in the case that the coupling sleeve 322 is actuated by the control mechanism 6 to the second coupling position and is coupled to the second major gear 33′ (
Because the pulling cord 52 is normally wound around the spool tube 563, it may have a relatively small length and is less likely to be accessed by a child. Therefore, the pulling cord 52 may be prevented from being wound around the neck of the child.
In an embodiment shown in
In an embodiment shown in
The third unidirectional drive unit 35 may have a configuration similar to the second unidirectional drive unit 53 shown in
The restriction member 37 is coupled to be only movable in the upright direction (Z), and is formed with a through bore 370 configured to receive the tubular portion 332 of the second major gear 33′ therein. The restriction member 37 has a pawl 371 disposed in the through hole 370 and has a configuration similar to the restriction member 54 shown in
In an embodiment shown in
In an embodiment shown in
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In an embodiment shown in
The first central gear 71 is coupled to the distal portion 512 of the drive mount 51 such that when the spool unit 56 rotates in the unwinding direction (D11), the first central gear 71 is driven to rotate with the drive mount 51.
The first side gears 72 are disposed respectively at front and rear sides of the first central gear 71. Each of the first side gears 72 has a plurality of first gear teeth 720 and a leftward coupling portion 721. The first gear teeth 720 are configured to be in mesh with the first central gear 71. The leftward coupling portion 721 is configured to be detachably coupled to the tubular portion 332 of the second major gear 33′ of a respective one of the transmission mechanisms 3 so as to drive rotation of the second major gear 33′ of the respective transmission mechanism 3.
The first switch member 73 has two first retaining portions 734 which are configured to respectively retain the first side gears 72. The first switch member 73 is turnable about a first turning axis (T1) which extends in the upright direction (Z) so as to switch between a first actuated position and a second actuated position. In the first actuated position, as shown in
In an embodiment shown in
In an embodiment shown in
In an embodiment shown in
By switching the first switch member 73 to the first actuated position, a front one of the turning axles 1 is driven to wind up or down a front one of the window blinds. By switching the first switch member 73 to the second actuated position, a rear one of the turning axles 1 is driven to wind up or down a rear one of the window blinds.
The second ratchet members 590 are mounted on the distal portion 512 of the drive mount 51, and are spaced apart from each other in the direction of the spool axis (S) to define therebetween a second surrounding groove 595 extending about the spool axis (S). Each of the second ratchet members 590 includes a second flange wall 591 and a plurality of second teeth 592. The second flange wall 591 extends radially and outwardly from the distal portion 512. The second teeth 592 extend from the second flange wall 591 to border the second surrounding groove 595 together with the second flange wall 591, and are angularly displaced from each other about the spool axis (S). Each of the second teeth 592 has a second abutment edge 593 and a second guiding edge 594 opposite to the second abutment edge 593.
The tubular case 596 is immovably retained by the housing mechanism 2 and is mounted around the distal portion 512 of the drive mount 51. The tubular case 596 has an inner tubular surface 597 formed with a plurality of second retaining grooves 598 which are angularly displaced from each other about the spool axis (S). Each of the second retaining grooves 598 extends in the direction of the spool axis (S).
The second rolling balls 599 are slidably and respectively retained in the second retaining grooves 598, and are rollable in the second surrounding groove 595. When the spool unit 56 is driven to rotate in the unwinding direction (D11), each of the second rolling balls 599 is brought into abutting engagement with a corresponding one of the second abutment edges 593 of the second teeth 592 of the second ratchet members 590 to permit the drive mount 51 to rotate with the spool unit 56, thereby allowing the gear unit 31 to be driven by the drive mount 51 to operate. When the spool unit 56 is driven to rotate in the winding direction (D12), each of the second rolling balls 599 is guided by the second guiding edges 594 of the second teeth 592 of the second ratchet members 590 to roll along the second surrounding groove 595 to prevent the drive mount 51 from rotating with the spool unit 56, thereby preventing the gear unit 31 from being driven by the drive mount 51 to operate.
In an embodiment shown in
In an embodiment shown in
In an embodiment shown in
The left actuating member 441 has a left end mount 445, and a first curved piece 446 which extends from a right surface of the left end mount 445, and which extends about the actuating axis (A) to terminate at two first actuating edges 4410.
The right actuating member 442 has a right end mount 445′ and a second curved piece 446′. The right end mount 445′ is coupled to be driven by the left drive end 320 to rotate about the actuating axis (A), and is spaced apart from the left end mount 445 in the left-right direction (X). The second curved piece 446′ extends from a left surface of the right end mount 445′, and extends about the actuating axis (A) to terminate at two second actuating edges 4420. Each of the second abutting edges 4420 is angularly displaced from a respective one of the first abutting edges 4410 about the actuating axis (A) to define a gap 440 therebetween (see
The sleeve member 444 is configured to accommodate the first and second curved pieces 446, 446′ therein.
The coil spring 443 has a spring body 447 and two spring ends 448. The spring body 447 is configured to surround the first and second curved pieces 446, 446′, and is compressedly disposed inside the sleeve member 444. Each of the spring ends 448 has a wind-up edge 4481 and a wind-down edge 4482, and is disposed in the gap 440 between one of second abutting edges 4420 and a corresponding one of the first abutting edges 4410. The wind-up edges 4481 of the spring ends 448 are disposed to respectively confront the second actuating edges 4420 of the second curved piece 446′. The wind-down edges 4482 of the spring ends 448 are disposed to respectively confront the first actuating edges 4410 of the first curved piece 446.
When the right actuating member 442 is driven by the left drive end 320 to rotate, one of the second actuating edges 4420 is brought into abutment with a corresponding one of the wind-up edges 4481 to permit the spring body 447 to be tightened to have an outer dimension less than an inner dimension of the sleeve member 444, thereby allowing the first curved piece 446 together with the left end mount 445 to be driven by the second curved piece 446′ to rotate about the actuating axis (A). It should be noted that when the right actuating member 442 is driven to rotate with the first major gear 33, one of the second actuating edges 4420 is brought into abutment with one of the wind-up edges 4481 so as to tighten the spring body 447, thereby allowing winding down of the window blind. When the right actuating member 442 is driven to rotate with the second major gear 33′, the other one of the second actuating edges 4420 is brought into abutment with the other one of the wind-up edges 4481 so as to tighten the spring body 447, thereby allowing winding up of the window blind.
When the left actuating member 441 is forced to drive rotation of the right actuating member 442, one of the first actuating edges 4410 is brought into abutment with a corresponding one of the wind-down edges 4482 to permit the spring body 447 to be expanded into frictional contact with an inner peripheral surface of the sleeve member 444, thereby preventing the right actuating member 442 from being driven by the left actuating member 441 to rotate.
With the provision of the one-way actuator 44, winding up and down of the window blind can be actuated only by pulling the pulling cord 52 (shown in
In an embodiment shown in
In an embodiment shown in
The sun gear 431 is mounted on a left surface of the left end mount 445 to rotate with the left actuating member 441 about the actuating axis (A).
The carrier web 433 is disposed leftward of the left end mount 445, and has a central hole 4330 configured for extension of the sun gear 431 therethrough.
The ring gear 434 is immovably retained around the sun gear 431. As shown in
The planet gears 432 are rotatably mounted on the carrier web 433, and are angularly displaced from each other about the actuating axis (A). Each of the planet gears 432 is configured to mesh with both of the sun gear 431 and the ring gear 434 such that when the sun gear 431 is driven to rotate with the left actuating member 441, the planet gears 432 are driven to rotate about the sun gear 431, thereby driving rotation of the carrier web 433 at a slower speed than the left actuating member 441.
The output sleeve 42 is coupled to rotate with the carrier web 433.
In an embodiment shown in
In an embodiment shown in
In an embodiment shown in
The second switch mechanism 8 includes a second central gear 81, two second side gears 82, and a second switch member 83.
The second central gear 81 is coupled to the left drive end 320 to rotate with the transmission axle 321 about the longitudinal axis (L).
The second side gears 82 are disposed respectively at front and rear sides of the second central gear 81. Each of the second side gears 82 has a right gear portion 821, a left coupling portion 822, and a middle retained portion 823. The right gear portion 821 is configured to be in mesh with the second central gear 81. The left coupling portion 822 is configured to be detachably coupled to the right end mount 445′ of a respective one of the output mechanisms 4 so as to drive rotation of the right actuating member 442 of the respective output mechanism 4. The middle retained portion 823 is disposed between the right gear portion 821 and the left coupling portion 822.
The second switch member 83 has two second retaining portions 831 which are configured to respectively retain the middle retained portions 823 of the second side gears 82. The second switch member 83 is turnable about a second turning axis (T2) which extends in an upright direction (Z) so as to switch between a front actuated position and a rear actuated position. In the front actuated position, as shown in
In an embodiment shown in
In an embodiment shown in
The second biasing spring 84 is disposed to bias the second switch member 83 to one of the front actuated position and the rear actuated position.
The second actuating member 85 is coupled to drive movement of the second switch member 83 to the other one of the front actuated position and the rear actuated position, against a second biasing force of the second biasing spring 84.
In an embodiment shown in
In an embodiment shown in
When the second actuating member 85 is actuated to push the rear one of the second side gears 82 leftwardly, the left coupling portion 822 of the rear one of the second side gears 82 is brought into coupling engagement with the right end mount 445′ of the rear one of the output mechanisms 4, and the second switch member 83 is turned about the second turning axis (T2), thereby displacing the second switch member 83 to the rear actuated position (
In sum, with the provision of the controller assembly of the disclosure, when the transmission unit 32 is coupled to rotate with one of the first and second major gears 33, 33′, a window blind may wind up in response to pulling of the pulling cord 52. On the other hand, when the transmission unit 32 is coupled to rotate with the other one of the first and second major gears 33, 33′, the window blind may wind down in response to pulling of the pulling cord 52.
In the description above, for the purposes of explanation, numerous specific details have been set forth in order to provide a thorough understanding of the embodiment(s). It will be apparent, however, to one skilled in the art, that one or more other embodiments may be practiced without some of these specific details. It should also be appreciated that reference throughout this specification to “one embodiment,” “an embodiment,” an embodiment with an indication of an ordinal number and so forth means that a particular feature, structure, or characteristic may be included in the practice of the disclosure. It should be further appreciated that in the description, various features are sometimes grouped together in a single embodiment, figure, or description thereof for the purpose of streamlining the disclosure and aiding in the understanding of various inventive aspects, and that one or more features or specific details from one embodiment may be practiced together with one or more features or specific details from another embodiment, where appropriate, in the practice of the disclosure.
While the disclosure has been described in connection with what is (are) considered the exemplary embodiment(s), it is understood that this disclosure is not limited to the disclosed embodiment(s) but is intended to cover various arrangements included within the spirit and scope of the broadest interpretation so as to encompass all such modifications and equivalent arrangements.
Number | Date | Country | Kind |
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108134068 | Sep 2019 | TW | national |