The present disclosure generally refers to operating an engine and more particularly to controlling an injection process of an engine configured to burn multiple types of fuels, Moreover, the present disclosure refers to a control system for controlling an injection process of an engine as well as an engine configured to burn multiple types of fuels.
Engines, e.g. common rail engines and, in particular, medium speed common rail engines, may be configured to operate with multiple types of fuels. Those engines are referred to as multifuel engines. The types of fuel include, for example, diesel oil (DO), marine diesel oil (MDO), and heavy fuel oil (FIFO). When supplied to the engine for combustion, the viscosity of those fuels may vary from 2.5 cSt to 16 cSt,
Usually the fuels are supplied through the same injection system, e.g. through the same injection nozzle, to the combustion chamber of the engine. The amount of fuel delivered to the combustion chamber can be controlled by adjusting the time period that an injection valve is opened. The injection process is influenced by the fuel viscosity and, therefore, by the type of fuel supplied to the engine. Accordingly, also key engine control functions such as a limitation of the maximum torque output and an optimization of the engine start performance can be influenced when changing the type of fuel being used to run the engine,
In multifuel engines, the effects of the different types of fuels have been addressed in various manners. For example, U.S. Pat. No. 4,955,345 discloses controlling a multifuel engine using a fuel viscosity correction. Specifically, the duration of the portion of the pulse duration in which fuel flows is varied in response to fuel composition and fuel temperature so as to compensate for the variation in viscosity of the fuel mixture.
U.S. Pat. No. 5,706,780 discloses a device for determining a fuel property in a diesel engine and further discloses correcting a fuel injection amount or an exhaust recirculation amount based on the determined fuel property.
US 2009/0299609 A1 discloses a locomotive engine multifuel control system to operate an engine independently of the fuel type by making various controls dependent on the fuel characteristics, thereby adjusting operation of the engine to account for the different fuel characteristics.
In the filed of engine control, also US 2008/0162016 A1, EP 1 905 990 A1, and EP 2 098 707 A1 disclose methods to adapt the operation of an engine to fuel types.
Moreover, engines are often adapted to operate on alternative fuels in addition to fossil fuels. Alternative fuels include, for example, first generation bio fuels (e.g. palm oil, canola oil, oils based on animal fat), and second generation bio fuels (e.g. oils made of non-food crops, i.e. waste biomass). An example of a second generation bio fuel is “pyrolysis oil” obtained from the pyrolysis of, e.g. wood or agricultural waste, such as stalks of wheat or corn, grass, wood, wood shavings, grapes and sugar cane.
In view of the large variety of fuels, a control strategy is needed to compensate for the influence of various fuel-specific features on the engine operation and, in particular, a control strategy is needed that compensates for the influence of fuel viscosity on the injection process, e.g. the amount of fuel delivered by an injector. Herein this amount is also referred to as injector delivery or delivery.
The present disclosure is directed, at least in part, to improving or overcoming one or more aspects of prior systems.
According to a first aspect of the present disclosure, methods for controlling an injection process of an engine that is configured to operate with multiple types of fuels are disclosed. The methods may comprise the steps of receiving a fuel amount request indicating a requested amount of fuel to be delivered, receiving at least one physical parameter indicating of the type of fuel provided to operate the engine, providing a map comprising a control parameter in dependence of the at least one physical parameter, reading the control parameter associated with the at least one physical parameter, determining an injection parameter for the injection process based on the control parameter and the requested amount of fuel, and operating the engine based on the injection parameter.
According to another aspect of the present disclosure, control systems for controlling an injection process of an engine configured to run with multiple types of fuels are disclosed. The systems may comprise an interface, for example, an operator interface, for receiving a fuel amount request indicating a requested amount of fuel to be delivered to the engine. The systems may further comprise a measuring unit for measuring a physical parameter such as the fuel temperature and/or the fuel viscosity, during operation of the engine, wherein the physical parameter may indicate the type of fuel provided to operate the engine. The systems may further comprise a control unit configured to perform, for example, the above-described methods for controlling an injection process.
According to another aspect, engines configured to run with multiple types of fuels are disclosed. The engines may comprise at least two fuel tanks, a combustion chamber, an injection system fluidly connected to the fuel tanks and the combustion chamber, and configured to inject fuel provided from at least one of the at least two fuel tanks into the combustion chamber, and a control system for controlling an injection process of the engine.
Other features and aspects of this disclosure will be apparent from the following description and the accompanying drawings.
The following is a detailed description of exemplary embodiments of the present disclosure. The exemplary embodiments described therein and illustrated in the drawings are intended to teach the principles of the present disclosure, enable those of ordinary skill in the art to implement, and use the present disclosure in many different environments and for many different applications. Therefore, the exemplary embodiments are not intended to be, and should not be considered as, a limiting description of the scope of patent protection. Rather, the scope of patent protection shall be defined by the appended claims.
The disclosure may be based in part on the discovery that, in a control system using a map to determine a control parameter, extending the dimension of the map by a physical parameter corresponding to the type of fuel allows to easily adapt existing control systems to be used with multifuel engines.
The disclosure may be further based in part on the discovery that adjusting a cranking fuel limit in a control process to the temperature of the coolant may improve the engine start performance because the coolant temperature may in some cases be indicative for the duration of an engine being in a standby mode.
Furthermore, the disclosure may be based in part on the discovery that a fuel injection system may be characterized by a specific dependence of a delivered amount of fuel (injector delivery) versus injection duration. Such a characteristic dependence may be derived for one fuel type and may be described by coefficients that are specific for the injection system and a injection duration parameter (usually a maximum duration) that is specific for the fuel. By adapting the injection duration parameter for a different fuel, the same coefficients may then be used to approximate the delivered amount for that different fuel. For example, the dependence of injector delivery from the injection duration for MDO may be approximated by using the coefficients derived for HFO and adapting the injection duration parameter to MDO. The change in fuel type may be indicated by a physical parameter of the fuel measured before the injection, e.g. the fuel viscosity and/or the fuel temperature.
The methods disclosed herein may improve, for example, the engine performance in regard to rail pressure governing and the engine start characteristics for different fuels.
Referring to
Interface 12 may be an operator interface receiving input from an operator of the multi-fuel engine system 10 and/or an interface receiving input from a superior, e.g. automated, control system.
Control unit 14 may include one or more processors and one or more memory units for storing maps containing values used within the control process performed in control unit 14, e.g., for deriving one or more control parameters for running engine 16.
Engine 16 may be a common rail engine, e.g. a medium-speed or low-speed common rail engine. Engine 16 may include a combustion unit 18 and at least two fuel tanks 20A and 20B for storing different types of fuels that may be provided to operate engine 16.
Usually, different fuels may be provided at different temperatures to the engine. For example, MDO may be provided at a temperature of about 40° C. while FIFO may be provided at a temperature of 150° C. Accordingly, engine system 10 of
An injection unit 22 is fluidly connected to the fuel tanks 20A, 20B and is configured to inject a controlled amount of fuel into combustion unit 18 for initiating an internal combustion process.
Engine 16 may further comprise a measuring unit 24 configured to measure the temperature of the fuel before injection by injection unit 22. In addition or alternatively, measuring unit 24 may be configured to measure the viscosity of the fuel before injection. Measuring unit 24 may include, e.g., sensors to measure the temperature or viscosity of the fuel.
In addition, measuring unit 24 may be configured to measure the coolant temperature of a coolant provided to cool engine 16 and specifically to cool an injection nozzle of injection unit 22.
For example, in a common rail system, injection unit 22 may comprise an injection valve for each cylinder and the valve may be operated by control unit 14 through providing a valve current. An example of a valve current curve 26 for a single injection shot depicted over time is shown in
In
In
Referring to
The requested amount of fuel may then be adapted to the specific conditions of the engine operation (step 42). For example, the requested amount may be above a threshold level (limit) that applies to the specific conditions and, therefore, the requested amount may be adapted to the allowed limit. The specific conditions of the engine operation may be given by the engine type, fuel type, place of operation of the engine, etc. The adaption of a limit may be performed fuel-specifically. For example, a measured fuel temperature and/or fuel viscosity may be provided and used for the adaptation as explained in connection with
Based on the originally requested or the adapted amount of file, a desired engine operation mode may then be determined (step 44). The desired engine operation mode may be characterized by, for example, the injection mode, the amount of fuel to be injected, any specific timing of the injection to achieve the amount, as well as any other operation mode, e.g., of an air intake system.
For the desired engine operation mode, one or more engine parameters may then be determined (step 46). Examples for engine parameters include injection parameters such as the injection mode and/or the injection duration. The determination of the engine parameters may be performed fuel-specifically. For example, a measured fuel temperature and/or fuel viscosity may be provided to the determination of an injection parameter as explained in connection with
Based on the determined engine parameters, the engine operation is performed (step 48).
For the start up phase of the engine (also referred to as the cranking of the engine),
There may be the need to determine an amount of fuel to be injected for starting the engine. In general, a maximal amount of fuel may depend on various conditions such as the engine, the injection system, the accepted degree of pollution of the exhaust during start up, and the time needed to start the engine. Thus, the maximal amount of fuel that is allowed to be injected may be defined within the control unit by various limits, one of which being the so called cranking fuel limit.
In the process for controlling the engine operation of
Moreover, for the process for controlling the engine operation a cranking fuel limit map 54 is provided, the values of which may be used to determine the cranking fuel limit in step 52.
An example of a cranking fuel limit map 54 is shown in
Generally, applying a higher cranking fuel limit may increase the amount of fuel injected during cranking. Specifically, applying a higher cranking fuel limit for a less viscous fuel may result in longer injection duration and, therefore, to an increase of the amount of injected fuel.
Within cranking fuel limit map 54, the cranking fuel limit values may increase with increasing fuel temperature and decrease with decreasing coolant temperature as indicated by arrows 56 and 58.
This exemplary dependence within cranking fuel limit map 54 indicates that to provide a requested amount of fuel for a fuel having a lower viscosity (higher fuel temperature), higher cranking fuel limits may be applied.
Comparing the cranking process using HFO or MDO, due to the reduced viscosity of HFO in comparison with MDO (in the cranking phase heating of the fuel may not yet be achieved fur the fuel close to the injection nozzle), a longer injection duration may generally be applied to result in a similar amount of fuel injected into the combustion chamber. Thus, applying an increased HFD cranking fuel limit as provided in the map shown in
Thus, adapting the cranking fuel limit map 54 by adding a dimension indicating the fuel type may improve the start-up of a multifuel engine.
Additionally or alternatively, one may provide another dimension to cranking fuel limit map 54 to indicate the change of the cranking fuel limit with engine speed.
Moreover, additionally or alternatively, the coolant temperature may be a further parameter of cranking fuel limit map 54 as shown in
Returning to
Beside the cranking fuel limit, additional limits 56 may apply during operation of the engine (limit 1 and limit 2 are exemplarily indicated in
Then, the smallest of the requested fuel amount and the determined fuel limit may be selected (step 60) and provided as an input parameter for the determination of the desired engine operation mode (step 44 in
In
Specifically, one may receive the desired injection volume as, e.g., determined in step 60 of
Minimum duration map 76 may comprise minimum durations (in us) determined, e.g., for HFO for various rail pressures of a common rail system (e.g. for 0 MPa, 25 MPa, 50 MPa, 55 MPa, 100 MPa, 125 MPa, and 150 MPa).
The injection duration may be determined (step 74) based on the concept that, in an injection system, a similar general behaviour of the delivered fuel amount with varying injection duration may be assumed for different types of fuels. For example,
In general, the longer an injection valve is open the more fuel may be delivered. As may be seen in
For larger injection durations (larger than about 500 μs) an essentially linear behaviour of the injected amount with the injection duration may be given while for small injection durations, the injected amount may be reduced.
However, as curves 90 and 92 in general behave similarly, the delivery injection duration curve for, e.g., MDO may be approximated by the delivery injection curve for HFO. This may be seen, for example, in
Returning to
DUR
Q
=DUR
min
+Wf(DURmax−DURmin),
wherein DURmin is the minimum duration at which fuel is injected, DURmax is a maximum duration used to define the injection duration parameter (DURmax−DURmin), and Wf is a weight factor.
As shown in
The weight factor Wf may characterize essentially the engine and its injector system and may provide coefficients in dependence of the desired injection volume, the coefficients may have values, between 0 and 1. A weight factor of 1 may cause the delivery of the maximum amount of fuel. An exemplary weight factor map is shown in
As shown in
Providing a map comprising the control parameter “injection duration parameter” in dependence of a physical parameter characterizing the type of fuel, e.g. the fuel temperature, may allow using a single weight factor map for different types of fuels. In other words, an MDO delivery-injection duration curve may be approximated in a best fit by an HFO delivery-injection duration curve as discussed above and shown in
Referring again to
In other words, by realizing that the HFO delivery curve may be shifted to closely match the MDO delivery curve by providing fuel-adapted values in injection duration parameter map 80, a control method requiring simple soft and/or hardware configuration may be built.
Two examples of a control strategy to compensate for the influence of different fuel types (e.g. viscosity) on injector delivery were disclosed. By expanding the injector delivery maps to adjust to fuel type (viscosity), the maps for limiting engine power during cranking and determining the injection duration may be applied to different fuel types. As an indicator of fuel type, a temperature sensor and/or a viscosity sensor may be used. Thus, operation and particularly also a mixed fuel operation of a multi-fuel engine may be controlled.
Herein, the term engine may refer to internal combustion engines which may be used as main or auxiliary engines of stationary power providing systems such as power plants for production of heat and/or electricity as well as in ships/vessels such as cruisers, liners, cargo ships, container ships and tankers.
Examples of such engines that are suitable for the proposed control system include medium-speed internal combustion diesel engines like in-line- and V-type engines of the series M20, M25, M32, and M43 manufactured by Caterpillar Motoren GmbH & Co. KG Kiel, Germany, operated in a range of 500 to 100 rpm.
In common rail engines, injector delivery may generally vary with rail pressure and, accordingly, delivery curves may vary over the range of rail pressures applied in the common rail. In addition, for the same injection duration (also referred to as ON-time of the injection valve), injector delivery may be different for different fuels (e.g. the MDO and HFO) due to the different fuel viscosities. As HFO must be heated for use with the fuel system, the fuel temperature may be used to distinguish between fuel types. Alternatively or in addition, measuring the fuel viscosity may be used to distinguish between the fuel types.
Measured injector delivery curves may be represented mathematically based on a minimum duration map, a weight factor map, and an injector duration parameter map and, thereby, allow calculation of the required injection durations at a given rail pressure for a required amount of fuel.
Based on the discovery that the weight factor map may essentially be generic for all types of fuels and that the injection duration parameter map may be extended by an additional dimension with respect to the fuel type, e.g. identified by measuring fuel temperature or fuel viscosity, values adapted to the fuel types in the injection duration parameter map may be used to adjust the slope of the HFO delivery curve to closely match the slope of the MDO delivery curve.
Thus, when applying an adapted injection duration parameter with the weight factor map and the minimum duration map, the measured MDO delivery curve may be closely matched if the values of the injection duration parameter map are adapted appropriately to the fuel types.
Similarly, the cranking fuel limit map may be modified to optimize starting of, e.g., a medium-speed common rail engines on different types of fuel. Specifically, it was found that increasing the injection duration for higher viscosity fuel and/or increasing injection duration for longer periods in the standby mode by adjusting the cranking fuel limit, may be used to optimize the starting process. In that case, the cranking fuel limit map may correspond to a three-dimensional electronic map for adapting/limiting a starting fuel amount.
With respect to optimizing the cranking after a standby mode, the temperature of the circulation coolant within the cylinder head may be assumed to be directly proportional to the injector temperature. Providing increased cranking fuel limits for reduced coolant temperatures may allow cooler injector systems to apply an increased injector duration in order to increase the amount of fuel injected.
For example, a common rail engine running on HFO may face the issue of false starts when started after a long period of standby time. Despite the fact that the fuel system may be pre-heated, there is always a small amount of fuel between the injector and the flow limiter being not pre-heated. This fuel has a lower temperature and higher viscosity, thus reacting differently to a specific type of injection process compared to a fuel having a higher viscosity. For example, applying a standard amount of start fuel that would be sufficient to start the engine on MDO may not be sufficient for starting the engine on HFO.
Accordingly, applying non-adjusted injection parameters may result in an unnecessarily long startup time or even in false start. The other way round, applying the large amounts of injected HFO to MDO start-up may result in the quenching problem of common rail systems (flame quenching) and also lead to false starts. Adapting the cranking fuel limit to the coolant temperature may also independently be applied for controlling a starting process of an engine, i.e. also when not adapting the cranking fuel limit to multiple fuels or when operating an engine only with a single fuel type.
A benefit of the control strategies disclosed herein may be that the amount of fuel to be injected may be optimized for the type of fuel used. The quenching problem for a hot engine started with MDO may further be avoided, for example, by filling the cranking fuel limit map with a lower fuel limit for MDO than for HFO. Moreover, a too slow engine start may be improved by applying a larger cranking fuel limit after a longer period of standby mode corresponding to flushing the injection system, e.g., with HFO.
Although the preferred embodiments of this invention have been described herein, improvements and modifications may be incorporated without departing from the scope of the following claims.
Number | Date | Country | Kind |
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10174672.5 | Aug 2010 | EP | regional |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2011/004252 | 8/24/2011 | WO | 00 | 5/13/2013 |