The present invention relates to the electrochemical reduction of carbon dioxide in a liquified or supercritical form, and electrodes for performing this reduction.
Nearly all electrochemical approaches to CO2 conversion rely on processes where CO2 is bubbled through acidic or basic media and subsequently reduced. The resulting electrochemistry leads to excessive generation of H2 over fractions of CO2 conversion. This is due to the limited solubility of CO2 (0.033 mol/cm3 at 25° C.), the inherent molecular stability of CO2, non-favorable interfacial bonding, and the poor adsorption on surfaces, all of which make chemical transformations difficult under standard temperatures and pressures.
Increasing the pressure on CO2 to 75 psi at room temperature results in the liquification of CO2, which drastically changes the molecular environment and interactions of CO2 compared to a gas. Under these conditions CO2 becomes a solvating reagent with the ability to dissolve small molecules.
Increasing the CO2 pressure beyond 1000 psi at temperatures >36° C. causes CO2 to phase transition into a supercritical fluid, supercritical CO2 (scCO2), which drastically changes the molecular interactions and reaction conditions. Under these conditions CO2 becomes a highly concentrated solvating reagent with the ability to dissolve small molecules at greater concentrations and also becomes more chemically active, opening pathways for instantaneous easy product separations.
It was demonstrated that high CO2 pressures result in reduced H2 production rates compared to the electroreduction of CO2. For example, less than 50% H2 production has been reported (compared to 36% CO2 conversion to ethylene). It has been shown that using a supercritical (scCO2) solution with acetonitrile resulted in a 4.6× increase in current density and less than 8% H2 evolution. In contrast, aqueous-based CO2 electroreduction shows poor efficiencies, rather these systems favor hydrogen evolution, which routinely hover around 90+% unless operated at extremely alkaline conditions. This type of chemical selectivity is rarely observed for neutral or acidic aqueous based catalysts.
Limited prior work explores copper, silver, and nickel as suitable electrocatalysts for CO2 reduction. From the data in the literature (mostly bubbling through aqueous mixtures) catalyst systems focus on low surface area copper electrodes made from rods or mesh. Furthermore, it is clear that the copper acts as an electrocatalyst during the conversion as evidenced by the extensive pitting of the copper rods. There are few studies using traditional, high surface area catalysts due to the instability of binders and composite powders during the electrochemical reaction. This leads to questions regarding electrode design and structure revolving around the size, shape, alloying and bonding of the catalyst and how these change with cycling.
A method for electrochemically reducing carbon dioxide, includes the step of providing a liquid or supercritical carbon dioxide mixture comprising liquid or supercritical carbon dioxide, water, a phase transfer catalyst, and an ion conducting salt. A potential difference is applied across a portion of the liquid or supercritical carbon dioxide mixture to cause the reduction of carbon dioxide with protons from the water.
The potential difference can be applied by electrodes. The cathode can comprise at least one selected from the group consisting of molybdenum, carbon fiber, copper, nickel, metal carbides, metal borides, titanium and aluminum. Other cathode materials are possible. The anode can comprise platinum, iridium oxide, or a material capable of the oxygen evolution reaction (OER). Other anode materials are possible. Combinations of anode and cathode materials are possible.
The potential difference can be applied by electrodes comprising molybdenum, and such an electrode can include molybdenum and MoO2. The electrode can comprise 5 atomic percent to 100% molybdenum.
The electrodes can have a porosity of from 15 to 90%. The electrodes can comprise a material that is electrochemically stable (−2.5 V to 0 V versus a standard hydrogen electrode (SHE)) and supercritical carbon dioxide stable.
The ion conducting salt can comprise a cation selected from the group consisting of tetraethylammonium, tetrabutylammonium, 1-ethyl-3-methylimidazolium, 1-butyl-3-methylimidazolium, and 1-hexyl-3-methylimidazolium, and an anion selected from the group consisting of iodide, hexafluorophosphate, tetrafluoroborate, bis(trifluoromethane) sulfonimide, and triflate (trifluoromethanesulfonate). Combinations of ion conducting salts are possible.
The method can further comprise at least one reaction promoting salt. The reaction promoting salt can comprise at least one selected from the group consisting of CsTFSI, CsOTf, CsOAc, CsI, Cs2CO3, CsF, CsCl, KTFSI, KOTf, KOAc, KI, K2CO3, KF, and KCl.
The phase transfer catalyst can comprise at least one selected from the group consisting of acetonitrile, succinonitrile, monoglyme, diglyme, triglyme, tetraglyme, tetrahydrofuran (THF), dioxolane, and 1-octanol.
The product of the electrochemical reduction of the carbon dioxide can be at least one selected from the group consisting of ethanol, propane, methanol, isopropanol, ethylene, acetone, and carbon monoxide. Other reaction products are possible.
The liquid or supercritical carbon dioxide mixture can comprise from 10 to 95 wt % carbon dioxide, 5 to 80 wt % water, 5 to 70 wt % phase transfer catalyst, 1 to 50 wt % ion conducting salt, and 1 to 50 wt % reaction promoting salt.
The pressure of the liquid carbon dioxide mixture can be from 100 to 1070 psi. The pressure of the supercritical carbon dioxide mixture can be from 1070 psi to 1500 psi. The temperature of the supercritical carbon dioxide mixture can be from 40 to 100° C. The potential applied to the electrodes can be from −2 to −0.5 V versus a Ag/AgCl reference.
A reactor for electrochemically reducing carbon dioxide can include a reactor vessel for containing a supercritical carbon dioxide mixture comprising liquid or supercritical carbon dioxide, water, a phase transfer catalyst, and an ion conducting salt. The reactor can have electrodes for applying a potential difference across a portion of the liquid or supercritical carbon dioxide mixture. The electrodes can comprise an electrode composition comprising from 5 atomic percent to 100 atomic percent molybdenum. The electrode can be comprised of molybdenum and MoO2. The electrode can be the cathode and can comprise 5 to 100 atomic % molybdenum.
There are shown in the drawings embodiments that are presently preferred it being understood that the invention is not limited to the arrangements and instrumentalities shown, wherein:
A method for electrochemically reducing carbon dioxide includes the step of providing a liquid or supercritical carbon dioxide mixture comprising supercritical carbon dioxide, water, a phase transfer catalyst, and an ion conducting salt. A potential difference is applied across a portion of the liquid or supercritical carbon dioxide mixture to cause the reduction of carbon dioxide with protons from the water. The potential difference can be applied by electrodes.
The advantage of this approach is the ability to tune the molecular interactions of CO2 and other reagents through electrochemical potential, pressure, and temperature. These methods provide a pathway to active synthetic control. For example, an activated CO2 molecule may be formed electrochemically then the pressure can be increased to promote the competitive bonding of a second reactant resulting in a preferential pathway to addition in a sorption/desorption type non-equilibrium process. Furthermore, electrochemistry in supercritical CO2 is a relatively unexplored field of research, whereas using CO2 as a reagent in organic synthesis at liquid or supercritical conditions has been extensively investigated. Indeed, the heterogeneous or homogenously catalyzed addition of CO2 to an organic molecule is explored extensively.
The electrodes can comprise a material that is electrochemically stable (−2.5 V to 0 V versus a standard hydrogen electrode (SHE)) and supercritical carbon dioxide stable. The cathode can comprise at least one selected from the group consisting of molybdenum, carbon fiber, copper, nickel, metal carbides, metal borides and aluminum. The anode can comprise platinum, iridium oxide, or another material capable of the oxygen evolution reaction (OER). Other materials are possible.
A cathode comprising, consisting essentially of, or consisting of molybdenum has been found to be particularly desirable. The cathode electrode can comprise molybdenum and MoO2. The amount of molybdenum in the cathode electrode can vary. The cathode electrode can comprise 5 atomic percent to 100% molybdenum. The amount of molybdenum in the cathode, in atomic percent, can be 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65, 66, 67, 68, 69, 70, 71, 72, 73, 74, 75, 76, 77, 78, 79, 80, 81, 82, 83, 84, 85, 86, 87, 88, 89, 90, 91, 92, 93, 94, 95, 96, 97, 98, 99, or 100%, and can be within a range of any high value and low value selected from these values.
The ion conducting salt can comprise a cation selected from tetraethylammonium, tetrabutylammonium, 1-ethyl-3-methylimidazolium, 1-butyl-3-methylimidazolium, and 1-hexyl-3-methylimidazolium, and an anion selected from iodide, hexafluorophosphate, tetrafluoroborate, bis(trifluoromethane) sulfonimide, and triflate (trifluoromethanesulfonate). Other ion conducting salts are possible.
At least one reaction promoting salt can be provided. The reaction promoting salt can comprise at least one selected from the group consisting of CsTFSI, CsOTf, CsOAc, CsI, Cs2CO3, CsF, CsCl, KTFSI, KOTf, KOAc, KI, K2CO3, KF, and KCl. Other reaction promoting salts are possible, such as imidazolium-based ionic liquids whose cations include: 1-Ethyl-3-methylimidazolium, 1-butyl-3-methylimidazolium, and 1-hexyl-3-methylimidazolium, and their mixtures, being charge balanced with the following anions: iodide, tetrafluoroborate, acetate, hexafluorophosphate, bis(trifluoromethylsulfonyl)imide, and their mixtures.
The phase transfer catalyst can comprise at least one selected from the group consisting of acetonitrile, succinonitrile, monoglyme, diglyme, triglyme, tetraglyme, tetrahydrofuran (THF), and dioxolane. Other phase transfer catalysts are possible, such as 1-octanol.
The product of the electrochemical reduction of the carbon dioxide can be at least one selected from the group consisting of ethanol, propane, methanol, isopropanol, ethylene, acetone, and carbon monoxide. The reactions can be complex, but can be generally represented by the following equations:
Other reactions are possible.
The supercritical carbon dioxide mixture comprises from 10 to 95 wt % carbon dioxide, 5 to 80 wt % water, 5 to 70 wt % phase transfer catalyst, 1 to 50 wt % ion conducting salt, and 1 to 50 wt % reaction promoting salt. The weight % of carbon dioxide can be 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65, 66, 67, 68, 69, 70, 71, 72, 73, 74, 75, 76, 77, 78, 79, 80, 81, 82, 83, 84, 85, 86, 87, 88, 89, 90, 91, 92, 93, 94, or 95 wt. %, and can be within a range of any high value and low value selected from these values. The weight % of water can be 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65, 66, 67, 68, 69, 70, 71, 72, 73, 74, 75, 76, 77, 78, 79, or 80 wt. %, and can be within a range of any high value and low value selected from these values. The weight % phase transfer catalyst can be 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65, 66, 67, 68, 69, or 70 wt. %, and can be within a range of any high value and low value selected from these values. The weight % of the ion conducting salt can be 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, or 50 wt. %, and can be within a range of any high value and low value selected from these values. The weight % of the reaction promoting salt can be 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, or 50 wt. %, and can be within a range of any high value and low value selected from these values.
The pressure of the liquid carbon dioxide mixture can be from 100 to 1070 psi. The pressure of the liquid carbon dioxide mixture can be 100, 125, 150, 175, 200, 225, 250, 275, 300, 325, 350, 375, 400, 425, 450, 475, 500, 525, 550, 575, 600, 625, 650, 675, 700, 725, 750, 775, 800, 825, 850, 875, 900, 925, 950, 975, 1000, 1025, 0150, or 1070 psi. The pressure of the liquid carbon dioxide mixture can be within a range of any high value and low value selected from these values.
The pressure of the supercritical carbon dioxide mixture can be from 1070 psi to 1500 psi. The pressure of the supercritical carbon dioxide mixture can be 1070, 1080, 1090, 1100, 1110, 1120, 1130, 1140, 1150, 1160, 1170, 1180, 1190, 1200, 1210, 1220, 1230, 1240, 1250, 1260, 1270, 1280, 1290, 1300, 1310, 1320, 1330, 1340, 1350, 1360, 1370, 1380, 1390, 1400, 1410, 1420, 1430, 1440, 1450, 1460, 1470, 1480, 1490, or 1500 psi. The pressure of the supercritical carbon dioxide mixture can be within a range of any high value and low value selected from these values.
The temperature of the supercritical carbon dioxide mixture can be from 40 to 100° C. The temperature of the supercritical carbon dioxide mixture can be 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65, 66, 67, 68, 69, 70, 71, 72, 73, 74, 75, 76, 77, 78, 79, 80, 81, 82, 83, 84, 85, 86, 87, 88, 89, 90, 91, 92, 93, 94, 95, 96, 97, 98, 99 or 100° C. The temperature of the supercritical carbon dioxide mixture can be within a range of any high value and low value selected from these values.
The potential applied to the electrodes can be from −2 to −0.5 V versus a Ag/AgCl reference. The potential applied to the electrodes versus a Ag/AgCl reference can be −2, −1.9, −1.8, −1.7, −1.6, −1.5, −1.4, −1.3, −1.2, −1.1, −1.0, −0.9, −0.8, −0.7, −0.6, or −0.5 V. The potential applied to the electrodes versus a Ag/AgCl reference can be within a range of any high value and low value selected from these values.
A reactor for electrochemically reducing carbon dioxide can include a reactor vessel for containing a supercritical carbon dioxide mixture comprising liquid or supercritical carbon dioxide, water, a phase transfer catalyst, and an ion conducting salt. The reactor has electrodes for applying a potential difference across a portion of the liquid or supercritical carbon dioxide mixture. The cathode electrode can comprise an electrode composition comprising from 5 atomic percent to 100 atomic percent molybdenum. The electrode composition can comprise molybdenum and MoO2. The electrode can consist of 100 atomic % molybdenum.
In one aspect, the invention provides an cathode electrode composition to electrochemically reduce liquified CO2 or supercritical CO2, wherein the electrode composition comprises 5 atomic percent to 100% molybdenum. The electrode composition can, for example, comprise a solid metal rod or plate or supported nanoparticles on an electrochemically stable and liquified or supercritical CO2 stable material. The electrode composition can have a high surface area to increase available reaction sites. Suitable geometries include, for example, nanoparticles (2 nm minimum size) to mesoparticles approaching single crystal sizes on the orders of centimeters or larger. The electrode composition can be decorated on an electrochemically stable and liquified or supercritical CO2 stable material forming nanoparticles or surface decoration resulting in the formation of an electrocatalyst.
The electrode composition can be decorated on an electrically conductive material. Suitable electrically conductive material includes, for example, carbon fiber, copper, nickel, metal carbides, metal borides, titanium and aluminum. The electrically conductive material should be stable at the voltages the electrode operates and avoid side reactions with products or salts/species. The electrical interconnections can be maintained with the addition of a conductive additive like carbon nanotubes or graphene sheets.
The molybdenum can remain as metallic molybdenum metal or oxidize to Mo4+ resulting in a compound like MoO2 that remains electrically conductive without extensive surface passivation resulting in an insulating surface thereby blocking reactivity and transport.
The electrode composition can be porous. Porosity introduces unique molecular interactions which can mediate reaction processes by directing molecular interactions. Such molecular interactions are exemplified by, for example, the well-known hydrocracking of large hydrocarbons in porous materials like zeolites and their derivatives. A similar pore structure would be valuable with the incorporation of an electrically conductive porous structure that is also simultaneously stable under electrochemical reduction conditions. Example materials include so called Mxene phases, carbons, metal foams, and the like, provided they maintain stability under liquified or supercritical CO2 conditions.
The electrodes can have a porosity of from 15 to 90%. The electrodes, either independently or together, can have a porosity of 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65, 66, 67, 68, 69, 70, 71, 72, 73, 74, 75, 76, 77, 78, 79, 80, 81, 82, 83, 84, 85, 86, 87, 88, 89, or 90%. The porosity of the electrodes can be within a range of any high value and low value selected from these values.
Traditional approaches to make porous electrodes involve the addition of added solvent, freeze tape casting, laser drilling, electrodeposition of materials, reactive ion etching, and catalytically promoted nanowire growth. These processes can be used to form the porous electrode compositions described herein decorated with molybdenum and/or molybdenum containing alloy catalysts where molybdenum makes up 100% of the alloy down to 5% of the alloy.
Alternatively, the electrode compositions described herein can be prepared as discussed above where MoO2 is incorporated into or on the electrically conductive, redox stable, electrode surface resulting in the electrode. The MoO2 is electrically conductive and suitable for liquid or supercritical CO2 reduction.
The electrode composition described herein can be immersed in liquified or supercritical CO2 along with an ion conducting salt such as, for example, tetrabutylamine iodide, tetrabutlyamine hexafluorophosphate, which will dissolve in the liquified or supercritical CO2 promoting ion conduction.
The electrode composition described herein can be immersed in liquified or supercritical CO2 along with an ion conducting salt (e.g, tetrabutylamine iodide, tetrabutlyamine hexafluorophosphate, etc) along with a co-salt made of cesium (or potassium) which interacts with the liquified or supercritical CO2 to form a reaction complex suitable for reduction. Ideal co-salts will from a complex with CO2 that is free of other organic species or moieties. Examples include CsI and Cs2CO3 where the anion is large. Smaller anion salts like CsF and CsCl are less preferable due to limited molecular interactions. Species like cesium acetate (CsOAc) are an intermediate material with a large anion structure but contain protons which restrict reactivity and change molecular interactions with the liquid or supercritical CO2.
Typically, a cosolvent is needed in the above reactions that will be stable with the electrocatalyst and facilitate diffusion between non-polar CO2 and water. The water is the proton source to reduce the liquified or supercritical CO2. Candidate co-solvents need to be electrochemically stable to −2.2 V vs. H2 as measured with a silver/silver chloride reference electrode which has a potential of 0.2 volts versus hydrogen. A more preferable solvent would have an electrochemically stability window to −2.7 V vs. H2 as measured with a silver/silver chloride reference electrode which has a potential of 0.2 volts versus hydrogen to avoid the reduction of cesium ions to cesium metal which has a standard reduction potential of −2.92 volts versus hydrogen. Example materials include acetonitrile, succinonitrile, ethylene carbonate, dimethyl carbonate, propylene carbonate, dioxolane, and known ionic liquids like 1-butyl-3-methyl imidazolium tetrafluoroborate (BMIM-BF4) and 1-ethyl-3-methyl imidazolium tetrafluoroborate (EMIM-BF4). Non-polar molecules stable to low electrochemical potentials like hexane are generally not suitable due to the poor transport ability between non-polar CO2 and aqueous water.
A reactor can be provided where CO2 gas is liquified or turned into supercritical CO2. The reactor can comprise a molybdenum-containing electrode composition as described herein, a promoting salt, an electrochemically stable co-solvent, and a supporting salt. The molybdenum electrode composition works in conjunction with the promoting salt which can be, for example, cesium salt. The electrochemically stable co-solvent can be, for example, acetonitrile, succinonitrile, diglyme, or dioxolane. The supporting salt can be, for example, tetrabutylamine iodide or tetrabutlyamine hexafluorophosphate. The reaction is electrochemical in nature, and thus the co-salt supports ion transport needed for electrochemistry, co-solvent promotes electrochemistry and ion transport/solvation, promoting salt based on cesium ions, water as a proton source, and the electrode composition as the electrocatalyst.
An example of a suitable reactor is schematically represented in
For example, in a 1 L high pressure reactor, 0.8 g of Cs-salt, 2.5 g of deionized water, 15 mL acetonitrile (cosolvent), 0.2 g of tetrabutylammonium iodide were added and mixed well. Then 88 g of dried ice was added to the reactor and allowed to pressurize and displaced air from laboratory. Pressure is controlled by venting gas till desired pressure is achieved.
In a typical reaction copper would be employed as an electrocatalyst along with a mixture of salts, solvents, and water.
Further, for the molybdenum electrode the addition of Cs2CO3 results in a further enhancement of over 12 times the activity of the copper electrode (as measured at −1.5 V versus Ag/AgCl reference electrode). This increase in activity is evidence for the important role of molybdenum for the reduction of liquid CO2. Further, the ability to reduce the reduction potential to −1.5V (versus Ag/AgCl reference electrode) significantly reduces the probability of side reactions degrading the ion conducting supporting salt.
A series of studies were performed with molybdenum electrodes and cesium acetate salt to determine the effect of reaction pressure.
The role of the salt on the molybdenum electrodes was tested by a series of experiments using molybdenum electrodes, which were evaluated for activity in CsOAc, CsI, and Cs2CO3.
There is shown in
The invention as shown in the drawings and described in detail herein disclose arrangements of elements of particular construction and configuration for illustrating preferred embodiments of structure and method of operation of the present invention. It is to be understood however, that elements of different construction and configuration and other arrangements thereof, other than those illustrated and described may be employed in accordance with the spirit of the invention, and such changes, alternations and modifications as would occur to those skilled in the art are considered to be within the scope of this invention as broadly defined in the appended claims. In addition, it is to be understood that the phraseology and terminology employed herein are for the purpose of description and should not be regarded as limiting.
This application claims priority to U.S. Provisional Application No. 63/460,911 filed on Apr. 21, 2023, entitled “CONVERSION OF LIQUID CO2”, the entire disclosure of which incorporated herein by reference.
This invention was made with government support under Contract No. DE-AC05-00OR22725 awarded by the U.S. Department of Energy. The government has certain rights in this invention.
Number | Date | Country | |
---|---|---|---|
63460911 | Apr 2023 | US |