This invention is related to U.S. patent application Ser. No. 29/191,449, entitled “Packaging for Radio-Controlled Toy” (Inventor: Douglas M. Galleti), U.S. patent application Ser. No. 29/191,453, entitled “Radio Frequency Toy Controller” (Inventor: Douglas M. Galletti), and U.S. patent application Ser. No. 10/681,085 entitled “Adjustable Steering Mechanism for Radio Frequency Toy Controller” (Inventor: Nobuaki Ogihara), all of which were filed on the same day as the present application.
This disclosure relates generally to radio-controlled mobile toys and, more specifically, to modifying radio-controlled mobile toys to convert the toy from a two-wheel drive configuration to a four-wheel drive configuration.
Radio-controlled toy cars generally include a fixed drive train such that the car is preconfigured for either rear two-wheel drive, front two-wheel drive or four-wheel drive operation. However, as can be appreciated, different scenarios of operation of radio-controlled cars can lead to one mode of operation being desired over another. For instance, when operating a radio-controlled car over rough terrain, a four-wheel drive mode may be preferred, whereas, in racing situations, a two-wheel drive mode may be preferred.
Moreover, radio-controlled car enthusiasts often prefer to customize and enhance their radio-controlled cars, thereby modifying the radio-controlled cars for use in different situations. Accordingly, it is desirable to provide a radio-controlled toy car, which can be disassembled, modified and reassembled to enhance, or otherwise alter, the performance of the radio-controlled toy car.
Therefore, what is needed is a radio-controlled toy car that includes a drive train that can be modified for different modes of operation.
A radio-controlled car convertible from a two-wheel drive configuration to a four-wheel drive configuration is provided. The radio-controlled car includes a chassis, a first drive assembly positioned in a first portion of the chassis, and a modular second drive assembly adapted to be inserted into a second portion of the chassis to modify the radio-controlled car to a four-wheel drive configuration.
A radio-controlled car is provided, which includes means for providing the car with a two-wheel drive configuration, means for converting the car from the two-wheel drive configuration to a four-wheel drive configuration, and means for adjusting the center of gravity of the radio-controlled car to correspond to the two-wheel drive configuration and the four-wheel drive configuration.
A radio-controlled car is provided. The radio-controlled car includes a chassis having a front portion, a middle portion and a rear portion. A rear wheel drive assembly is housed in the rear portion of the chassis, and a motor is housed in the middle portion of the chassis, the motor being adapted to impart motion to the rear wheel drive assembly. The radio-controlled car further includes a drive shaft operatively connected to the motor, the drive shaft extending from the rear portion of the chassis to the front portion of the chassis, and a modular front-wheel drive assembly adapted to be inserted into the front portion of the chassis, whereby insertion of the modular front-wheel drive assembly operatively engages the front-wheel drive assembly with the drive shaft to convert the radio-controlled car from a two-wheel drive configuration to a four-wheel drive configuration.
A modular front-wheel drive assembly for insertion into a chassis of a radio-controlled car is provided. The modular front-wheel drive assembly includes a rotatable element for operatively engaging a drive shaft of the radio-controlled car, first and second rod members coupled to and laterally extending from the rotatable element, and a first knuckle arm assembly fixedly disposed about the first rod member and a second knuckle arm assembly fixedly disposed about the second rod member, wherein the knuckle arm assemblies are adapted to engage the chassis upon insertion of the front-wheel drive assembly therein.
An adjustable battery tray for use with a radio-controlled car is provided. The battery tray includes a housing for receiving at least one battery, a flange extending from the housing, the flange having at least two bores defined therethrough, and a connector member adapted to be inserted through one of the at least two bores to secure the battery tray to a chassis of the radio-controlled car, wherein the battery tray is slidable relative to the chassis to adjust the center of gravity of the radio-controlled car.
A four-wheel drive assembly kit is provided. The four-wheel drive assembly kit includes a modular front-wheel drive assembly adapted to be inserted into a chassis of a radio-controlled car and a drive shaft gear adapted to be inserted onto a drive shaft of the radio-controlled car to couple the front-wheel drive assembly to the drive shaft.
A motor kit is provided, which includes a first motor having a first gear ratio, the first motor being capable of achieving a first RPM, and a second motor having a second gear ratio, the second gear ratio being less than the first gear ratio, and wherein the second motor is capable of achieving the first RPM.
A method for converting a radio-controlled car from a rear two-wheel drive configuration to a front two-wheel drive configuration is provided. The method includes providing a chassis, positioning a first drive assembly in a first portion of the chassis, the first drive assembly comprising a removable rear axle gear, inserting a modular second drive assembly into a second portion of the chassis, and removing the rear axle gear from the first drive assembly.
A method for adjusting a drive configuration of a radio-controlled car is provided. The method includes providing a chassis having a first drive assembly housed within a first portion of the chassis and a drive shaft operatively connected to the first drive assembly, the drive shaft extending from the first portion of the chassis into a second portion of the chassis, providing a modular second drive assembly, inserting the second drive assembly into the second portion of the chassis, and operatively connecting the second drive assembly to the drive shaft.
a is a perspective view of the radio-controlled car depicting a pair of battery trays of the radio-controlled car in a rear position.
b is a perspective view of the radio-controlled car depicting the pair of battery trays of the radio-controlled car in a forward position.
c is detailed view of one of the battery trays of
a is a perspective view of a controller for use in operating the radio-controlled toy.
b is a perspective view of the controller of
a is a perspective view of the controller with a steering wheel, a locking plate and a screw exploded from the controller.
b is a perspective view of the controller depicting the exploded arrangement of
a is an exemplary circuit diagram for the controller of
b is a top plan view of a printed circuit board housed within the controller.
c is a schematic view depicting the electromechanical interaction between a steering shaft of the controller and the printed circuit board of
a is perspective view of the chassis of
b is an exploded view of the modular front-wheel drive assembly of
This disclosure relates generally to radio-controlled mobile toys and, more specifically, to converting the drive train of such toys between two-wheel drive and four-wheel drive configurations. It is understood, however, that the following disclosure provides many different embodiments or examples. Specific examples of components and arrangements are described below to simplify the present disclosure. These are, of course, merely examples and are not intended to be limiting. In addition, the present disclosure may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed.
Referring to
Referring now to
Referring now to
Referring specifically to
In one embodiment, and referring again to
As better seen in
In one embodiment, and referring again to
Referring to
Referring now to
In one embodiment, the front wheel assemblies 124 are each connected to a front suspension assembly 134, which is similar in concept to the suspension assemblies 90 associated with the rear wheels 34. In particular, each front suspension assembly 134 includes an arm member 136 for linking the front wheel assembly 124 to a front damper assembly 138, which functions to cushion shock transmitted through the front wheels 38. In one embodiment, the front damper assemblies 138 are substantially similar to the rear damper assemblies 94. Moreover, as described with reference to the rear portion of the radio-controlled car 10 and
Referring now to
For example, in a first position depicted in
To clarify the following description of the battery trays 150 and their interaction with the chassis 14, only one battery tray will be described. Referring now to
Thus, if the rear position of the battery tray 150, as viewed in
Referring now to
In one embodiment, the controller 200 is collapsible from an open position (depicted in
The controller 200 includes a modular steering wheel 210, which is adapted for use on either side of the controller to provide for right-handed or left-handed use (as represented in
Referring to
To further facilitate the engagement of the steering wheel 210 with either side of the controller 200, in one embodiment, the controller includes a pair of substantially similar steering wheel interfaces 222 (one of which is shown) positioned on opposing sides of the controller. For sake of clarity, only the steering wheel interface 222 on the left side of the controller 200 as viewed in
In one embodiment, the steering wheel interface 222 further includes three slots 246, 248 and 250 such that when the steering wheel interface does not receive the steering wheel, it may alternatively receive a locking plate 252 (FIG. 13), which facilitates locking of the steering wheel 210 to the controller 200 as will be described. Of course, the illustration of the three slots 246, 248 and 250 is merely exemplary of the number and shape of slots that are defined in the steering wheel interface 222 for receiving the locking plate 252, and it is to be understood that any number or shapes of slots may be defined therein to receive the locking plate. Referring to
In the present example, the locking plate 252 further includes a bore 260 defined concentrically therethrough to provide communication through the locking plate and to the steering shaft 212 inserted from the opposite side of the controller 200. In one embodiment, the steering wheel interface 222 includes a recessed portion 262 having a diameter corresponding to the diameter of the locking plate 252, which allows the locking plate to be substantially flush with the steering wheel interface when engaged therewith.
Upon engagement of the steering wheel 210 to one steering wheel interface 222 and engagement of the locking plate 252 to the other steering wheel interface, a screw 266 (
As can be appreciated, if the steering wheel 210 is secured in the above manner for left-handed use, i.e. the configuration of
Moreover, in an additional embodiment, an additional steering wheel substantially similar to the steering wheel 210 may be disposed on the distal end of the steering shaft 212. In such an embodiment, the steering shaft 212 is predisposed in the housing 201 such that both right-handed use and left-handed use is possible without having to interchange the steering wheel 210 from one side of the controller 200 to the other.
Referring again to
Referring now to
The steering reverse switch 284 is in communication with a port PB1 of the IC 280. In the steering reverse switch's “normal” setting (which is for right-handed users in the present example), the steering reverse switch 284 supplies a signal from port PA3 to port PB1 by closing a circuit between the two ports. In the steering reverse switch's “reverse” setting (e.g., for left-handed users), the steering reverse switch 284 blocks the signal from port PA3 to port PB1 by opening the circuit between the two ports. Accordingly, reversal of the steering signals may be accomplished by user actuation of the left/right switch 274 and the corresponding steering reverse switch 284.
With additional reference to
Referring also to
In operation, when the steering shaft 212 is rotated, the rotatable element 214 is rotated, which, in turn, causes the engagement member 300 to move the brushes 302, 304, 306, 308 in an arc along the corresponding rows 292, 294, 296, 298. This movement connects each brush 302, 304, 306, 308 with one or none (if over an insulated area) of the terminal plates PA0-PA5, PA7. In the present example, the brush 302 is always in contact with the terminal plate PA7. Accordingly, the steering switch 282 provides connections between the terminal plate PA7 and up to three other terminal plates from PA0-PA5. As can be seen with reference to the circuit of
Referring also to Table 1 (below), the illustrated arrangement of terminal plates PA0-PA5 in rows 294, 296, 298 provides thirty-one different steering signals. Table 1 includes a leftmost data column, three columns representing (from left to right) the terminal plates PA0-PA5 that are currently connected to PA7 by the brushes 304, 306, 308, respectively, and a rightmost column indicating a steering result. As Table 1 illustrates which of the terminal plates PA0-PA5 are connected to terminal plate PA7, there is no column representing terminal plate PA7 (or corresponding brush 302). As previously described, the steering reverse switch 284 may be used to reverse the left/right context of rows D01-D15 and D17-D31. In the present example, the RESULT column of Table 1 represents a right-handed context, with the upper 15 rows being left turn signals and the lower 15 rows being right turn signals. If the steering reverse switch 284 is reversed, then the upper 15 rows will become right turn signals and the lower 15 rows will become left turn signals.
To illustrate the operation of the steering switch 282, three DATA rows will now be described in greater detail. When the brushes 304, 306, 308 are aligned with a center line denoted by reference number 310 (
Because the steering reverse switch 284 is in a right-handed context, when the brushes 304, 306, 308 are aligned with a rightmost line denoted by reference number 312, the steering is provided with a maximum left turn signal (DATA D01 of Table 1). In this position, brush 304 is in contact with a terminal plate PA0, and brushes 306, 308 are not in contact with any terminal plates. When the brushes 304, 306, 308 are aligned with a leftmost line denoted by reference number 314, the steering is provided with a maximum right turn signal (DATA D31 of Table 1). In this position, brushes 304, 306 are not in contact with any terminal plates, and brush 308 is in contact with a terminal plate PA5. As previously described, moving the steering reverse switch 284 to select a left-handed context, which can be accomplished by a user by moving the switch 274 to the “left” position, will reverse the steering (e.g., the rightmost line 312 (DATA D01 of Table 1) will signify a maximum right turn signal and the leftmost line 314 (DATA D31 of Table 1) will signify a maximum left turn signal). This is summarized in Table 2 below.
Accordingly, even though the physical steering interface provided by the rotation of the rotatable element 214 and the interaction between the brushes 302, 304, 306, 308 and terminal plates 292, 294, 296, 298 remains fixed, the steering itself may be reversed using the steering reverse switch 284.
It is understood that the steering circuit 278 and associated components illustrated in
Referring again to
Several modifications may be made to the radio-controlled car 10 to enhance, or otherwise alter, performance. For example, and referring now to
As is more clearly illustrated in
In one embodiment, the outer portion of the universal joint members 406 (as viewed in
In the present example, the knuckle arm assemblies 418 each include a downwardly depending boss 424 for extending through a bore 426 (
In operation, the radio-controlled car 10 is first prepared for four-wheel drive use by removing the rear wheels 34 and the front wheels 38 via a lug wrench (not shown), which, in one embodiment, is provided to the user in an initial starter kit. In this embodiment, the initial starter kit includes the body 12 and the chassis 14, the chassis being preconfigured for rear two-wheel drive as described above with respect to
Continuing with the preparation of the radio-controlled car 10 for four-wheel drive use, the front damper assemblies 138 are removed from the radio-controlled car 10 by unscrewing their associated screws 140. The front wheel assemblies 124 associated with the initial starter kit are then removed by unscrewing screws (not shown) used to secure the front wheel assemblies to the underside of the chassis 14. The screws 112 used to secure the front plate 46 to the chassis 14 are also removed and the front plate 46 and front wheel assemblies 124 are then removed from the chassis 14, which results in the chassis arrangement of
The cone gear 402 provided with the four-wheel drive kit 400 is then aligned with and inserted onto the drive shaft 78 in a conventional snap-fit connection. Next, the front-wheel drive assembly 401 is inserted into the front portion of the chassis 14 by aligning the bosses 424 of the knuckle arm assemblies 418 with the bores 426 defined through the chassis. Also, upon insertion, the knuckle arm assemblies 418 each engage the distal flange portions 122 of the tie rod 120 via the bore 430 such that the servomotor (housed in 36) may impart translational movement to the tie rod to control steering of the radio-controlled car 10 as described above with respect to the two-wheel drive configuration.
The front-wheel drive assembly 401 is then secured to the chassis 14 by inserting a pair of screws 430 into the bosses 424 of the knuckle arm assemblies 418 through the underside of the chassis 14 and by reinserting the screws (not shown) taken out during removal of the original front wheel assemblies 124. Although not shown, it is understood that the housing members 408 include receptacles formed in the underside thereof to receive the screws previously associated with the original front wheel assemblies 124. The front plate 46 is then reattached to the radio-controlled car 10 via the screws 50, thereby readying the car for four-wheel drive use. It is understood that the above assemblage process for modifying the radio-controlled car 10 to a four-wheel drive configuration is merely exemplary and it is contemplated that the above assembly steps may be altered so long as the car is ultimately modified for four-wheel drive use.
Upon modification to the four-wheel drive configuration, the radio-controlled car 10 may be further modified to a front-wheel drive configuration. For example, in one embodiment, the rear axle gear 82 is removed from the chassis 14 by first removing the connectors (not shown) associated with the rear wheel assemblies 84 and the rear axle assembly 44. The rear wheel assemblies 84 and the rear axle assembly 44 are then removed from the chassis 14. The axle 72, including the rear axle gear 82 is then replaced with a shaft (not shown) having no gears. Upon insertion of the wheel assemblies and modified rear axle assembly 44 back into the chassis 14, the bevel gear 76 rotates freely in the rear portion of the chassis as it does not engage a gear associated with the rear axle 72. In this manner, the radio-controlled car 10 is ready for front-wheel drive use.
Additional modifications are contemplated. In one embodiment, the radio-controlled car 10 may be modified to include alternate motors and associated gear assemblies. For example, and referring now to
In one example, a plurality of motors, represented by M1-M4, having varying power and speed arrangements are provided in a motor kit 500 such that a user may remove the original motor 32 provided with the radio-controlled car 10 and replace the motor 32 with any one of the motors provided in the motor kit 500. As is well understood in the art, the gear ratio of a motor, such as the motors M1-M4, is directly proportional to the power provided by each of the motors M1-M4, yet inversely proportional to the speed provided by each of the motors M1-M4. As such, in one embodiment, the motors M1-M4 of the motor kit 500 may each be provided with a different gear ratio to offer the user a variety of motors M1-M4 with which to replace the motor 32. In the present example, the motors M1-M4 are capable of achieving 26,000 revolutions per minute (hereinafter “RPM”), which may be preferable for the above-described four-wheel drive configuration of the radio-controlled car 10 as such motors may offer less speed but added torque for handling in tight driving conditions.
Of course, the RPM of the motors provided in the motor kit 500 may be variable, and therefore, a motor kit 500a may be provided to offer a plurality of motors M5-M8 having a higher RPM relative to the motors M1-M4 of the motor kit 500. For example, the motors M5-M8 may be capable of achieving 30,000 RPM, which may be preferable in driving conditions in which higher speed and less torque are preferable, such as straight-away drag racing. Moreover, as with the motor kit 500, the motors M5-M8 of the motor kit 500a may be provided with varying gear ratios to offer the user a variety of motors M5-M8 with which to replace the motor 32. It is understood that the above-described RPM values and the gear ratio values depicted in
Other alterations may be made to the motors of the motor kits 500 and 500a such as providing the motors with brass pinion gears, which may lead to an increased life of such pinion gears. Moreover, the motors M1-M4 and/or M5-M8 may be provided with an associated heat sink to dissipate the heat generated during operation of such motors. Still further, the motor kits 500 and 500a may also include alternative bevel and/or axle gears, which can replace the original bevel and axle gears 76 and 82, respectively.
In operation, and referring to
The present invention has been described relative to several preferred embodiments. Improvements or modifications that become apparent to persons of ordinary skill in the art after reading this disclosure are deemed within the spirit and scope of the application. For example, a variety of alternate circuit configurations and components may be used to achieve the functionality of the steering control circuit described above. Furthermore, alternate controls may be provided that accomplish similar functions to those described herein. Accordingly, it is understood that several modifications, changes and substitutions are intended in the foregoing disclosure and, in some instances, some features of the invention will be employed without a corresponding use of other features. It is also understood that all spatial references, such as “right”, “left,” “longitudinal,” “top,” “side,” “back,” “rear,” “middle,” and “front” are for illustrative purposes only and can be varied within the scope of the disclosure. Accordingly, it is appropriate that the appended claims be construed broadly and in a manner consistent with the scope of the invention.
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Number | Date | Country | |
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20050079792 A1 | Apr 2005 | US |