Convertible furniture frame

Information

  • Patent Grant
  • 6349431
  • Patent Number
    6,349,431
  • Date Filed
    Monday, March 13, 2000
    24 years ago
  • Date Issued
    Tuesday, February 26, 2002
    22 years ago
Abstract
A furniture frame convertible from a seat to a bed is disclosed. The furniture frame includes side frame members spaced-apart by a supporting rail and a body-supporting member including two sections pivotally connected together and connected to the side frame members substantially toward the rear of the furniture frame. In the disclosed furniture frame the two sections are movable relative to each other between at least a first and second sitting orientations and a bed orientation wherein the second sitting orientation is less upright than the second sitting orientation. The two sections provide a seat section and a back section having transversely spaced apart side section members and upper surfaces inclined relative to each other when the two sections are in one of the first and second sitting orientations.
Description




FIELD OF THE INVENTION




The invention relates generally to convertible furniture frames, and more specifically, to convertible furniture frames suitable for use in supporting futons in different body-supporting orientations.




BACKGROUND OF INVENTION




Furniture frames for supporting futons in multiple positions are well known in the art. For example, U.S. Pat. No. 5,664,286, issued to Stoler on Sept. 9, 1997, teaches such a furniture frame. The frame taught by Stoler is adapted to act both as a couch and a bed. It includes two pivotally attached pad support members wherein the support members have limited lateral motion along the pivot point to allow for temporary locking and unlocking of the two pad support members. This pivotal attachment enables the pad support members to be rotatably moved between the sitting and reclining positions.




The frame taught by Stoler also has arms with two slots for engaging slot followers that extend from one of the support members. As the frame is converted between the couch and bed positions, the slot followers move through the slots. It is known in the prior art of convertible furniture frames for the slot followers to be devices such as rollers. One of the two slots on each of the arms taught by Stoler is a substantially linear horizontal slot having a slot angle at one end and a small vertical component in its slope. The other slot is a substantially linear vertical slot having another slot angle at one end and a small horizontal component to its slope. When the support members are in the bed position, the slot followers dwell in the vicinity of the end of the slot having the slot angle. As the support members are moved to the upright position, the slot followers travel to the opposite ends of the slots. The pivot joining the support members is a hinge pin dwelling in a substantially linear elongate slot.




U.S. Pat. No. 5,815,858, issued to Dodge on Oct. 6, 1998, also teaches slots for guiding slot followers. The slots taught by Dodge are also formed in the arms of the furniture frame. They are sloped and substantially linear with an angle at one end of each slot. Additionally, Dodge teaches a pivot between the support members including an elongate slot for the hinge pin. One end of the elongate slot is arcuate for assisting in maintaining the support members in a locked relationship when the furniture frame is in a sitting position.




Other prior art references include U.S. Pat. Nos. 4,829,611, 4,996,730, 5,327,491, 5,509,151 and 5,956,785 issued to Robert Fireman. The Fireman references also teach convertible furniture frames, including furniture frames having arms with slots to receive and retain slot followers extending from a support member. They also teach pivots having elongate slots. Other prior art includes U.S. Pat. Nos. 5,170,519, 5,429,415 and 5,519,902 all issued to Meade. These patents generally illustrate the art of futons and convertible furniture frames for supporting futons.




SUMMARY OF THE INVENTION




A furniture frame convertible from a seat to a bed is disclosed. The furniture frame includes side frame members spaced-apart by a supporting rail and a body-supporting member including two sections pivotally connected together and connected to the side frame members substantially toward the rear of the furniture frame. In the disclosed furniture frame the two sections are movable relative to each other between at least a first and second sitting orientations and a bed orientation wherein the second sitting orientation is less upright than the second sitting orientation. The two sections provide a seat section and a back section having transversely spaced apart side section members and upper surfaces inclined relative to each other when the two sections are in one of the first and second sitting orientations. The upper surfaces of the two sections are aligned in substantially the same horizontal plane when the two sections are in the bed. A pivot connection between the two sections permits relative rotational motion of the two sections between the at least first and second sitting orientations and the bed orientation. The section members of the back section include transversely extending followers and each of the side frame members includes a pair of elongate position-locating and retaining slots, one of the followers on the side section members of the back section being disposed within one slot of the pair of retaining slots, and the other of the followers on the side section members of the back section being disposed within the other slot of the pair of retaining slots. The followers are movable within the retaining slots as the seat and back sections move from the at least first and second sitting orientations and the bed orientation. The retaining slots have a first locking location for disposing the two sections in the first sitting orientation and locking the two sections in the first sitting orientation. The retaining slots also have a second locking location for disposing the two sections in the bed orientation and locking the two sections in the bed orientation. The first locking location has a first bump therein for retaining one of the followers within the first locking location. A third sitting orientation for disposing the two sections in the third sitting location can be provided wherein the third sitting orientation is less upright than the first sitting orientation. The retaining slots can have a third locking location for disposing the two sections in the third sitting orientation and locking the two sections in the third sitting orientation. The retaining slots include horizontal retaining slots and vertical retaining slots on each of the side frame members, the horizontal retaining slots including the first and second locking locations and the vertical retaining slots having a support stop therein for supporting one of the slot followers when the two sections are disposed in the third sitting orientation. The support stop is disposed in a region of the vertical retaining slot having an angle greater than zero with respect to the vertical. A section stop can prevent relative motion between the supporting rail and the seat section wherein the section stop can be a notch formed in the seat section for mating with the supporting rail to prevent the relative motion between the supporting rail and the seat section or an abutment extending downwardly from the seat section.











DESCRIPTION OF THE DRAWINGS





FIG. 1

shows a perspective view of the convertible furniture frame of the present invention;wnwardly from





FIG. 2

shows a side view of the convertible furniture frame of the present invention in the upright most orientation of the multiple sitting orientations of the invention;





FIG. 3

shows a side view of the convertible furniture frame of the present invention in the second most upright orientation of the multiple sitting orientations of the invention;





FIG. 4

shows a side view of the convertible furniture frame of the present invention in the least upright or most reclined orientation of the multiple sitting orientations of the invention;





FIG. 5

shows a side view of the convertible furniture frame of the present invention in a bed orientation;





FIG. 6

shows a cross-sectional representation of a slot and a slot follower for controlling the movement of the sections of the convertible furniture frame of the invention for each of the multiple sitting orientations of the invention;





FIG. 7

shows a schematic representation of a plurality of positions of the slot follower within the slots wherein the slot follower positions correspond to the multiple orientations of the convertible furniture frame of the present invention;





FIG. 8

shows a side view of a portion of the convertible furniture frame in the most upright sitting orientation of the present invention;





FIG. 9

shows a side view of a portion of the convertible furniture frame in the least upright sitting orientation of the present invention;





FIGS. 10-12

show side views of the convertible furniture frame of the present invention as the sections of the furniture frame are moved from the least upright orientation into the bed orientation;





FIG. 13

shows a cross-sectional representation of a hinge portion of the convertible furniture frame of the present invention; and





FIG. 14

shows an enlarged representation of a locating and retaining slot of the convertible furniture frame of the present invention showing the multiple locking locations corresponding to the multiple orientations of the invention.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




Referring now to

FIG. 1

, there is shown the convertible furniture frame


10


of the present invention. A body supporting member is provided within the convertible furniture frame


10


wherein the body supporting member includes two overlapping frame sections


18


,


20


that are pivotally connected to each other. The two frame sections


18


,


20


include a back rest frame section


18


and a seat frame section


20


that are moveable relative to each other between at least one sitting orientation and a bed orientation.




The upper surfaces of frame sections


18


,


20


are inclined relative to each other when the frame sections


18


,


20


are in one of the sitting orientations. The upper surfaces of the frame sections


18


,


20


are aligned in substantially the same horizontal plane when the convertible furniture frame


10


is disposed in the bed orientation. In the preferred embodiment of the convertible furniture frame


10


three sitting positions are provided.




The back rest frame section


18


is formed with transversely spaced apart section side members


28


. The seat frame section


20


is formed with transversely spaced apart section side members


26


. The convertible furniture frame


10


is provided with transverse spaced apart side frame members


14


. Side frame members


14


include vertical side sections


30


and horizontal side sections


24


.




Referring to

FIGS. 2-5

, there are shown three sitting positions and a bed orientation of the convertible furniture frame


10


of the present invention. In order to permit relative rotational movement between the orientations of the convertible furniture frame


10


, a pivot connection


50


is provided between the overlapping regions of the frame sections


18


,


20


at each end of the convertible furniture frame


10


. The pivot connections


50


are located toward the rear of the seat frame section


20


and toward the bottom of the back frame rest section


18


.




Each pivot connection


50


includes a slot


52


located in spaced apart section side members


26


of the seat frame section


20


. In one preferred embodiment of the invention the slots


52


are elongated non-linear slots having an arcuate region at each end thereof. A hinge pin


56


extends outwardly from each of the spaced apart section side members


28


of the back rest frame section


20


and through the non-linear slots


52


. The hinge pins


56


are disposed in the non-linear slots


52


at the slot ends


60


b when the frame sections


18


,


20


are disposed in the sitting orientations as shown in

FIGS. 2-4

, and through the opposing slot ends


60




a


when the frame sections


18


,


20


are disposed in the bed orientation as shown in FIG.


5


.




The arcuate configuration of the non-linear slots


52


is preferred in order to assist in preventing the hinge pins


56


from inadvertently traveling along slots


52


away from the slot ends


60




b


when the frame sections


18


,


20


are disposed in a sitting orientation. If such an inadvertent movement of hinge pins


56


occurs when the frame sections


18


,


20


are in the third seating position it could result in a sudden unexpected change in the orientation of the frame sections


18


,


20


into the bed orientation. Additionally, the arcuate configuration of the slots


52


assists in maintaining the hinge pins


56


in the slot ends


60




a


when the furniture frame


10


is disposed in the bed orientation. The arcuate region of the slot


52


for preventing such a movement can be in the vicinity of slot end


60




b


of slot


52


.




As previously described, the hinge pins


56


reside at the slot ends


60




a


of the non-linear slots


52


when the frame sections


18


,


20


are in the bed orientation. The arcuate configurations at the slot ends


60




a


are adapted to prevent the hinge pins


56


from inadvertently moving out of the slot ends


60




a


when the frame sections


18


,


20


are in the bed orientation. However, it will be understood that in another embodiment, not shown, the convertible furniture frame


10


can include a substantially linear rather than a non-linear elongate slot


52


.




Referring now to

FIGS. 8-12

, there are shown side views of a portion of the convertible furniture frame


10


as the convertible frame


10


is converted from a sitting orientation (

FIG. 8

) into a bed orientation (FIG.


12


). The seat frame section


20


is moved forward to allow the back rest section


18


to move from the locking location


96


to the locking location


100


. When the seat frame section


20


is moved into the locking location


100


it is brought into an interfering relationship with the back rest frame section


18


(FIG.


9


). The seat frame section


20


can then used to direct the back rest frame section


18


into its horizontal position (

FIG. 10

) and pulled in the direction indicated by the arrow


32


in order to eliminate the interfering relationship by causing the hinge pin


56


to move from the slot end


60




b


to the slot end


60




a


(FIG.


11


). When the interfering relationship of the frame sections


18


,


20


is eliminated in this manner the seat frame section


20


is free to rotate into its horizontal position.




Thus, the use of the interfering relationship permits front conversion of the convertible furniture frame


10


into the bed position. In order to create the interfering relationship the frame section


20


of the convertible furniture frame


10


includes a rear seat section


69


in the rear portion thereof. The back rest frame section


18


includes a lower back rest section


68


. Thus, the rear seat section


69


is disposed in the vicinity of the lower back rest section


68


of the back rest frame section


18


. It is the rear seat section


69


and the lower back rest section


68


that meet with each other in the interfering relationship when the frame sections


18


,


20


are pivoted toward the bed orientation.




In an alternate embodiment of the convertible furniture frame


10


, interfering sections


68


,


69


are not provided. In this embodiment front conversion from a bed to a couch of the convertible furniture frame


10


is not possible and a user must manually rotate each frame section


18


,


20


in order to convert into the bed orientation.




Each of the section side members


28


of the back rest frame section


18


is provided with two outwardly extending slot followers


70


. This is shown, for example, in

FIGS. 7-12

. The rear regions of the vertical side sections


30


of the side frame members


14


are each provided with an elongate position locating and retaining slot


62


for receiving and movably retaining one of the two slot followers


70


extending from a section side member


28


. The horizontal side sections


24


of the vertical side sections


30


are each provided with a retaining slot


63


for receiving and movably retaining the other slot follower


70


of the section side member


28


.




The side frame members


14


are shown with two additional retaining slots


64


,


65


in the drawings. The retaining slots


64


,


65


are adapted to receive corresponding slot followers


70


at the end of the back rest section


18


opposite the end where retaining slots


62


,


63


are used. Each side frame member


14


is thus adapted for use at both ends of the convertible furniture frame


10


. However, a preferred embodiment, not shown, differing left and right side frame members


14


can be provided. In the preferred embodiment, one of the separate frame members


14


includes only the retaining slots


62


,


63


and the other includes only the retaining slots


64


,


65


. Thus, the side frame members


14


must be used on the correct ends of the convertible furniture frame


10


in this alternate embodiment.




Referring now to

FIG. 14

, there is shown an enlarged view of a retaining slot


63


for illustrating a plurality of arcs and substantially flat surface segments of the retaining slot


63


. The retaining slot


63


is shown with a centered axis


104


. The arcs and surface segments of the retaining slot


63


act in cooperation with a slot follower


70


disposed therein to locate and retain the back rest frame section


18


in each of the multiple orientations of the convertible furniture frame


10


.




Four slot follower locking locations


96


,


98


,


100


,


102


are shown within the retaining slot


63


. The locking locations


96


,


98


,


100


,


102


are the locations within the retaining slot


63


where the slot follower


70


resides when the convertible furniture frame


10


is locked in each of its four orientations in the preferred embodiment of the invention. The locking location


96


can be referred to as the first locking location, the locking location


98


can be referred to as the second locking location, and the locking location


100


can be referred to as the third locking location. Each locking location


96


,


98


,


100


,


102


includes an arcuate region with a flat surface segment therein. The flat surface segments, in combination with an arc within the arcuate region and adjacent the flat surface segment, form a bump in each locking location


96


,


98


,


100


,


102


.




The most upright orientation


82


of the convertible furniture frame


10


is represented as a line connecting the two slots followers


70


in FIG.


7


. The upright most orientation is orientation


82


. The orientations


84


,


86


are the second most upright and the least upright or most reclined sitting orientations, respectively, of the convertible furniture frame


10


. The orientation


88


is the bed orientation. The four locking locations


96


,


98


,


100


,


102


of the retaining slot


63


correspond to the four orientations


82


,


84


,


86


,


88


, respectively. Thus, when the convertible furniture frame


10


is disposed in each of the four orientations


82


,


84


,


86


,


88


the slot follower


70


is disposed at a corresponding one of the four locking locations


96


,


98


,


100


,


102


.




In this manner, when the frame sections


18


,


20


are disposed in the most reclined orientation


86


the slot follower


70


resides in the locking location


100


. When the frame sections


18


,


20


are disposed in the locking location


100


, it is essential to prevent them from becoming inadvertently unlocked and falling into the locking location


102


which correspondences to the bed orientation


88


.




As best seen in

FIG. 7

, when the convertible furniture frame


10


is disposed in the orientation


86


, the slot follower


70


of the retaining slot


62


is disposed in the slot region


66


. The slot region


66


includes a support stop


72


for supporting the slot follower


70


when the frame sections


18


,


20


are locked in the orientation


86


. As the retaining slot


62


extends downwardly within the slot region


66


, in the upper half of the slot region


66


, it slopes at an angle toward the rear of the side section


30


, with the angle of the slope decreasing as the retaining slot


62


approaches the support stop


72


. In the region of the support stop


72


, the slope of the retaining slot


62


reverses direction. Continuing in the downward direction, below the support stop


72


, the retaining slot


62


begins to slope at an angle toward the front of the side section


30


. The reversal in the slope direction of the retaining slot


62


in the vicinity of the support stop


72


from the rearward direction to the forward direction creates a non vertical region that forms the support stop


72


. The support stop


72


cooperates with the locking location


100


of the retaining slot


63


of the slot region


66


to maintain the frame sections


18


,


20


in a locked relationship when the convertible furniture frame


10


is locked in the orientation


86


.




The locking location


100


of the retaining slot


63


is optimized for preventing movement from the sitting orientation


86


into the bed orientation


88


, in the preferred embodiment of the invention by the selection of the angle


128


of the flat segment within the arcuate region of the locking location


100


. Preferably, the angle


128


is equal to approximately fifty-three degrees with respect to the edge


92


of the horizontal side section


24


.




If the angle


128


is decreased more than approximately five degrees it can become too easy for the convertible furniture frame


10


to inadvertently pop out of the locking location


100


. If the angle


128


is increased by more than five degrees, it can be too difficult to intentionally rotate the furniture frame


10


from the locking location


100


. The arcuate region of the locking location


100


is preferably formed of two arcs separated by a flat segment in order to help secure the slot follower


70


within the locking location


100


. Thus, the slot follower


70


is required to travel from the flat segment and over the bump between the locking locations


100


,


102


in order for the convertible furniture frame


10


to fall from the orientation


86


into the orientation


88


.




When the frame sections


18


,


20


are locked in the orientation


86


by the locking location


100


, the convertible furniture frame


10


can be provided with a frame stop in order to prevent relative motion between the seat frame section


20


and the longitudinal support rail


22


. Preventing such relative motion assists in locking the frame sections


18


,


20


in the orientation


86


.




For example, as shown in

FIG. 5

, the transverse section side member


26


of the seat frame section


20


can be provided with a downwardly extending frame stop abutment


27


disposed upon the bottom surface of the side member


26


. The location of the frame stop abutment


27


along the section side member


26


is selected so as to cause the frame stop abutment


27


to abut the support rail


22


and releasably prevent motion of the section side member


26


with respect to the support rail


22


when the convertible furniture frame


10


is in a selected orientation, for example, the orientation


86


. It is well known in the art to form the frame stop abutment


27


as a plastic stopper. The frame stop abutment


27


is preferably triangular in its side view in order to prevent the support rail abutting it when moving in the opposite relative direction.




In an another alternate embodiment, the frame stop can be provided as a frame stop notch


25


in the bottom side of the section side member


26


. The frame stop notch


25


releasably receives and mates with the longitudinal support rail


22


. The mating of the notch frame stop


25


and the support rail


22


prevents relative movement of section side member


26


. Thus, the frame stop notch


25


can assist in maintaining the convertible furniture frame


10


in a selected orientation, for example, the orientation


86


. The location of the frame stop notch


25


along the section side member


26


is selected so that the notch


25


mates with the support rail


22


when the convertible furniture frame


10


is in the selected orientation. It will be understood by those skilled in the art that any other type of frame stop can be used provided it can releasably prevent relative motion of the section side member


26


and the longitudinal support rail


22


when the furniture frame


10


is locked in the selected orientation.




The interfering relationship of the frame sections


18


,


20


, as shown in

FIG. 9

, can also assist in maintaining the frame sections


18


,


20


locked into the orientation


86


. As previously described, the rear seat section


69


of the seat frame section


20


is pivotally brought into abutment with the lower back rest section


68


of the back rest frame section


18


. The abutting relationship of the sections


68


,


69


prevents further pivoting of the frame sections


18


,


20


until it is removed by shifting the hinge pin


56


within the slot


52


. Since rotation of the frame sections


18


,


20


from the orientation


86


to the orientation


88


requires such further pivoting, the rotation is prevented by the interfering relationship. In one preferred embodiment, the convertible furniture frame


10


can include either a frame stop or the interfering relationship of the sections


68


,


69


for acting in cooperation with the locking location


100


in order to maintain the furniture frame


10


in the orientation


86


.




When a user intends to rotate the convertible furniture frame


10


from the orientation


86


to the bed orientation


88


the front of the seat frame section


20


is rotated upwardly, permitting the back rest frame section


18


to rotate downwardly. The seat frame section is then slidably moved in order to dislodge the hinge pins


56


within the slots


52


. Furniture frame


10


can then move into the orientation


88


.




When the slot follower


70


leaves the locking location


100


and travels over the surface segment


130


it travels to the locking location


102


. Simultaneously, as shown in

FIG. 7

, the slot follower


70


within the retaining slot


62


passes through the slot region


74


and comes to rest in the bed lock slot region


78


. The angle of the bed lock slot region


78


in the vicinity of where the slot follower


70


rests has an angle greater than zero degrees with respect to the vertical as determined by the vertical edge of the member


30


. In the preferred embodiment of the invention, the angle can be approximately twenty-seven degrees.




Since the surface segment


130


is steeply inclined in the direction from the locking location


102


to the locking location


100


, it is difficult for the frame section


18


to inadvertently pop out of its bed orientation


88


during such use. For example, the surface segment


130


can be inclined at an angle of approximately twenty-five degrees with respect to the edge


92


of the horizontal side of section


24


.




In order for the slot follower


70


of the retaining slot


63


to climb segment


130


in the direction from the locking location


102


to the locking location


100


, the slot follower


70


in the retaining slot


62


must travel upward and forward. However, the curvature of the bed lock slot region


78


of the retaining slot


62


prevents such an upward and forward movement of the slot follower. In particular, it is the fact that the angle of the retaining slot


62


is greater than zero with respect to the vertical that prevents such a movement. Thus, the bed lock slot region


78


of the retaining slot


62


and the segment


130


of the locking location


102


act cooperatively to maintain the furniture frame


10


in the bed position. It is thus possible to dispose a substantial amount of weight upon the convertible furniture frame


10


in the region where the frame sections


18


,


20


meet in the orientation


88


without causing inadvertent unlocking.




In order to convert the convertible furniture frame


10


from the bed orientation


88


to the upright orientation


86


the frame section


20


is pivoted upward far enough to permit hinge pin


56


to travel from the slot end


60




a


to the slot end


60




b


. The pivoting of the frame section in this manner, and the subsequent pivoting of the frame sections


18


,


20


, also cause the slot follower


70


to travel along the surface segment


130


from the locking location


102


toward the locking location


100


.




When the frame sections


18


,


20


are disposed in the orientation


84


, the slot follower


70


resides in the locking location


98


. The flat surface segment of the locking location


98


, in combination with the arc adjacent thereto, forms a bump for maintaining the frame sections


18


,


20


in a locked relationship. The bump of the locking location


98


can also be any type of discontinuity in the surface of the retaining slot


63


. For example, a depression or notch or recess in the flat surface of the retaining slot


63


in the vicinity of the area


124


through which the segment


122


passes can be formed. Such a formation in the surface of the retaining slot


63


can act as a bump for locking the follower


70


in the locking location


98


. The formation can be bowl shaped and can have a flat bottom.




In the preferred embodiment, the angle


120


of the flat surface segment of the locking location


98


can be approximately forty-four degrees with respect to the edge


92


in order to lock the convertible furniture frame


10


into the orientation


84


. If an angle


120


less than thirty-nine degrees is used, the convertible furniture frame


10


may not remain locked in the orientation


84


during normal conditions of use. If an angle


120


greater than forty-eight degrees is used, it may be difficult to pivot the convertible furniture frame


10


out of the orientation


84


and into the orientation


86


.




A frame stop can be provided in order to maintain the furniture frame


10


in the orientation


84


by preventing relative motion between the transverse section side member


26


and the longitudinal support rail


22


as previously described with respect to the orientation


86


. The frame stop can be an extending frame stop abutment


27


or a frame stop notch


25


or any other type of frame stop. In the preferred embodiment of the convertible furniture frame


10


, a frame stop can be provided for orientation


86


rather than for orientation


84


. However, a frame stop can be provided for none or any of the sitting orientations


82


,


84


,


86


of the convertible furniture frame


10


.




When the frame sections


18


,


20


are disposed in the orientation


82


, the slot follower


70


resides in the locking location


96


. In the locking location


96


, the slot follower


70


is maintained in its locked condition by the bump formed by the flat surface segment therein and the adjacent arc leading to segment


110


.




The straight section


112


of the arcuate region within the locking location


96


can have an angle of approximately thirty-seven degrees with respect to the edge


92


of the horizontal side section


24


in order to lock the convertible furniture frame


10


in the orientation


82


. If an angle less than thirty-two degrees is used for the angle of the locking location


96


, the convertible furniture frame


10


may not remain locked in the orientation


82


. If an angle greater than forty-two degrees is used it may be difficult to move to the next orientation


84


.




The retaining slots


62


,


64


,


65


, not shown in

FIG. 14

, can also include arcs and surface segments as illustrated with respect to the retaining slot


63


. The further arcs and surface segments of the retaining slots


62


,


64


,


65


can also define the multiple locking locations


96


,


98


,


100


,


102


and orientations


82


,


84


,


86


,


88


by acting in cooperation with the slot followers


70


therein. Furthermore, the surface segments of the locking locations


96


,


98


,


100


,


102


within the retaining slots


62


,


64


,


65


are also adapted to assist in locking the frame sections


18


,


20


into the multiple orientations to thereby prevent inadvertent changes in orientation either with or without frame stops and the interfering relationship of the frame sections


18


,


20


. Furthermore, the retaining slots


62


,


64


,


65


act in cooperation with the non-linear slots


52


and the hinge pins


56


as previously described.




Without further elaboration, the foregoing will so fully illustrate the invention that others may, by applying current or future knowledge, adapt the same for use under various conditions of service.



Claims
  • 1. A furniture frame convertible from a seat to a bed, said furniture frame including side frame members spaced-apart by a supporting rail and a body-supporting member including two sections pivotally connected together and being connected to said side frame members substantially toward the rear of said furniture frame, comprising;said two sections being movable relative to each other between at least first and second sitting orientations and a bed orientation wherein said first sitting orientation is less upright than said second sitting orientation; said two sections providing a seat section and a back section having transversely spaced apart side section members and upper surfaces inclined relative to each other when said two sections are in one of said first and second sitting orientations, and said upper surfaces of said two sections being aligned in substantially the same horizontal plane when said two sections are in said bed orientation; a pivot connection between said two sections for permitting relative rotational motion of said two sections between said at least first and second sitting orientations and said bed orientation; said side section members of said back section including transversely extending followers and each of said side frame members including a pair of elongate position-locating and retaining slots, one of said followers on said side section members of said back section being disposed within one slot of said pair of retaining slots, and the other of said followers on said side section members of said back section being disposed within the other slot of said pair of retaining slots, said followers being movable within said retaining slots as said seat and back sections move between said at least first and second sitting orientations and said bed orientation; said retaining slots having a first locking location for disposing said two sections in said first sitting orientation and locking said two sections in said first sitting orientation; said retaining slots having a second locking location for disposing said two sections in said second sitting orientation and locking said two sections in said second sitting orientation; and said first locking location having a first bump for retaining one of said followers within said first locking location.
  • 2. The furniture frame of claim 1, wherein said first bump comprises a first flat segment.
  • 3. The furniture frame of claim 2, wherein said first bump comprises an arc joined to said first flat segment at an end of said first flat segment.
  • 4. The furniture frame of claim 1, wherein said first bump comprises a discontinuity in the surface of said retaining slots.
  • 5. The furniture frame of claim 2, wherein said first flat segment supports said one of said followers when said two frame sections are disposed in said first sitting orientation.
  • 6. The furniture frame of claim 5, wherein said second locking location comprises a second bump.
  • 7. The furniture frame of claim 6, wherein said second bump comprises a first flat segment joined to an arc at an end of said second flat segment.
  • 8. The furniture frame of claim 1, further comprising a third sitting orientation for disposing said two sections in said third sitting location, wherein said third sitting orientation is less upright than said first sitting orientation.
  • 9. The furniture frame of claim 8, comprising a further locking location for locking said two sections in said third sitting orientation.
  • 10. The furniture frame of claim 8, further comprising a section stop for preventing relative motion between said supporting rail and said seat section.
  • 11. The furniture frame of claim 10, wherein said section stop comprises a notch formed in said seat section for mating with said supporting rail to prevent said relative motion between said supporting rail and said seat section.
  • 12. The furniture frame of claim 10, wherein said section stop comprises an abutment extending downwardly from said seat section for abutting said supporting rail to prevent said relative motion between said supporting rail and said seat section.
  • 13. The furniture frame of claim 9, wherein said retaining slots include a horizontal retaining slot and a vertical retaining slot on each of said side frame members, said horizontal retaining slots including said first, second and third locking locations and said vertical retaining slots having a support stop therein for supporting one of said slot followers when said two sections are disposed in said third sitting orientation.
  • 14. The furniture frame of claim 13, wherein said vertical retaining slots further comprise a vertical slot region, said vertical slot region including said support stop, wherein said vertical slot region slopes downwardly and rearwardly as it approaches said support stop and downwardly and forwardly as it extends below said support stop thereby forming said support stop.
  • 15. The furniture frame of claim 14, wherein said support stop comprises a substantially flat surface.
  • 16. The furniture frame of claim 15, wherein said support stop acts cooperatively with said first locking location to maintain said two sections in said third sitting orientation.
  • 17. The furniture frame of claim 8, wherein said two sections are pivotally disposed in an interfering relationship with each other whereby further pivoting of said two sections is prevented.
  • 18. The furniture frame of claim 17, wherein a bottom portion of said back section and a rear portion of said seat section are disposed in said interfering relationship with each other.
  • 19. The furniture frame of claim 17, wherein said retaining slots include horizontal retaining slots and vertical retaining slots on each of said side frame members, said horizontal retaining slots including said first and second locking locations and said vertical retaining slots having a support stop for supporting one of said slot followers when said two sections are disposed in said third sitting orientation.
  • 20. The furniture frame of claim 17, wherein said pivot connection comprises elongate slots located in said side section members of said seat section.
  • 21. The furniture frame of claim 20, further comprising a hinge pin extending from said side section members of said back section and extending through said elongate slots.
  • 22. The furniture frame of claim 21, wherein said elongate slots are configured to preclude movement of said hinge pins from one end of said elongate slots to the other end of said elongate slots when said two sections are in a sitting orientation of said first, second, and third sitting orientations and to preclude movement of said hinge pins from said other end of said elongate slots to said one end of said elongate slots when said two sections are in said bed orientation.
  • 23. The furniture frame of claim 17, wherein said retaining slots have a third locking location for disposing said two sections in said third sitting orientation and locking said two sections in said third sitting orientation.
  • 24. The furniture frame of claim 23, wherein said third locking location has a third bump therein for retaining said follower within said third locking location.
  • 25. The furniture frame of claim 24, wherein said third bump comprises a third flat segment joined to an arc at an end of said third flat segment.
  • 26. The furniture frame of claim 23, wherein said retaining slots include horizontal retaining slots and vertical retaining slots on each of said side frame members, said horizontal retaining slots including said first and second locking locations and said vertical retaining slots having a support stop therein for supporting one of said slot followers when said two sections are disposed in said third sitting orientation.
  • 27. The furniture frame of claim 8, wherein said retaining slots have a third locking location for disposing said two sections in said third sitting orientation and locking said two sections in said third sitting orientation.
  • 28. The furniture frame of claim 27, wherein said retaining slots include horizontal retaining slots and vertical retaining slots on each of said side frame members, said horizontal retaining slots including said first and second locking locations and said vertical retaining slots having a support stop therein for supporting one of said slot followers when said two sections are disposed in said third sitting orientation.
  • 29. The furniture frame of claim 27, further comprising a section stop for preventing relative motion between said supporting rail and said seat section.
  • 30. The furniture frame of claim 29, wherein said section stop comprises a notch formed in said seat section for mating with said supporting rail to prevent said relative motion between said supporting rail and said seat section.
  • 31. The furniture frame of claim 29, wherein said section stop comprises an abutment extending downwardly from said seat section for abutting said supporting rail.
  • 32. The furniture frame of claim 29, wherein said retaining slots include horizontal retaining slots and vertical retaining slots on each of said side frame members, said horizontal retaining slots including said first and second locking locations and said vertical retaining slots having a support stop therein for supporting one of said slot followers when said two sections are disposed in said third sitting orientation.
  • 33. The furniture frame of claim 1, wherein said retaining slots include horizontal retaining slots and vertical retaining slots on each of said side frame members, said horizontal retaining slots including said first and second locking locations and said vertical retaining slots having a support stop therein for supporting one of said slot followers when said two sections are disposed in a third sitting orientation.
  • 34. The furniture frame of claim 1, wherein said two sections are pivotally disposed in an interfering relationship with each other whereby further pivoting of said two sections is prevented.
  • 35. The furniture frame of claim 34, wherein a bottom portion of said back section and a rear portion of said seat section move into said interfering relationship.
  • 36. The furniture frame of claim 35, wherein said pivot connection comprises elongate slots disposed in said side section members of said seat section.
  • 37. The furniture frame of claim 36, further comprising a hinge pin extending from said side section members of said back section and extending through said elongate slots.
  • 38. The furniture frame of claim 37, wherein said elongate slots are configured to preclude movement of said hinge pins from one end of said elongate slots to the other end of said elongate slots when said two sections are in a sitting orientation of said first, second, and a third sitting orientations and to preclude movement of said hinge pins from said other end of said elongate slots to said one end of said elongate slots when said two sections are in said bed orientation.
  • 39. The furniture frame of claim 34, wherein said retaining slots include horizontal retaining slots and vertical retaining slots on each of said side frame members, said horizontal retaining slots including said first and second locking locations and said vertical retaining slots having a support stop therein for supporting one of said slot followers when said two sections are disposed in said third sitting orientation.
  • 40. The furniture frame of claim 1, further comprising a section stop for preventing relative motion between said supporting rail and said seat section.
  • 41. The furniture frame of claim 40, wherein said section stop comprises a notch formed in said seat section for mating with said supporting rail to prevent said relative motion between said supporting rail and said seat section.
  • 42. The furniture frame of claim 40, wherein said section stop comprises an abutment extending downwardly from said seat section for abutting said supporting rail.
  • 43. The furniture frame of claim 40, wherein said retaining slots include horizontal retaining slots and vertical retaining slots on each of said side frame members, said horizontal retaining slots including said first and second locking locations and said vertical retaining slots having a support stop therein for supporting one of said slot followers when said two sections are disposed in a third sitting orientation.
  • 44. The furniture frame of claim 1, wherein a first locking location angle is between thirty-nine degrees and forty-nine degrees.
  • 45. The furniture frame of claim 44, wherein said first locking location angle is approximately forty-four degrees.
  • 46. The furniture frame of claim 45, wherein a second locking location angle is approximately between thirty-two and forty-two degrees.
  • 47. The furniture frame of claim 46, wherein said second locking location angle is approximately thirty-seven degrees.
  • 48. The furniture frame of claim 8, wherein a third locking location angle is between approximately forty-eight degrees and fifty-eight degrees.
  • 49. The furniture frame of claim 48, wherein said third locking location angle is approximately fifty-three degrees.
  • 50. A furniture frame convertible from a seat to a bed, said furniture frame including side frame members spaced-apart by a supporting rail and a body-supporting member including two sections pivotally connected together and being connected to said side frame members, comprising;said two sections being movable relative to each other between at least first, second, and third sitting orientations and a bed orientation wherein said first sitting orientation is more upright than said second setting orientation; said two sections providing a seat section and a back section, respectively, having transversely spaced apart side section members and upper surfaces inclined relative to each other when the two sections are in one of said first and second sitting orientations, and said upper surfaces of said two sections being aligned in substantially the same horizontal plane when said two sections are in the bed orientation; a pivot connection between said two sections for permitting relative rotational motion of said two sections between said at least first and second sitting orientations and said bed orientation; said side section members of said back section including transversely extending followers and each of said side frame members including a pair of elongate position-locating and retaining slots, one of said followers on said side section members of said back section being disposed within one slot of said pair of retaining slots, and the other of said side section members of said back section being disposed within the other slot of said pair of retaining slots, said followers being movable within said retaining slots as said seat and back sections move from said at least first and second sitting orientations and said bed orientation; said retaining slots having a first locking location for disposing said two sections in said first sitting orientation and locking said two sections in said first sitting orientation; said retaining slots having a second locking location for disposing said two sections in said bed orientation and locking said two sections in said bed orientation; said first locking location having a bump therein for retaining said follower within said first locking location; and wherein said retaining slot comprises a third locking location for disposing said two sections in said third sitting orientation and locking said two sections in said third sitting orientation wherein said third sitting orientation is more upright than said first sitting orientation.
  • 51. A furniture frame convertible from a seat to a bed, said furniture frame including transversely spaced-apart side frame members and a body-supporting member including two sections pivotally connected together and being connected to said side frame members, comprising;said two sections being movable relative to each other between at least one sitting orientation and a bed orientation, said two sections providing a seat and back section, respectively, having upper surfaces inclined relative to each other when the two sections are in a sitting orientation, and said upper surfaces of said two sections being aligned in substantially the same horizontal plane when said two sections are in the bed orientation; each of said two sections having transversely spaced-apart side section members, with each of the side section members of one of said two sections overlapping and being closely adjacent to a side frame member of the other of said two sections in a region adjacent a rear of the seat section and a bottom of the back section, a pivot connection between said overlapping sections at the rear of the seat section and the bottom of the back section for permitting relative rotational motion of said two sections between said at least one sitting orientation and said bed orientation, said pivot connection including an elongate slot in each of the spaced-apart frame members of one of said two sections and a hinge pin connected to each of the spaced-apart frame members of the other of said two sections; each of said hinge pins being disposed within one of said slots at one end thereof when said two sections are in the sitting orientation and at the other end of said slot when said two sections are in the bed orientation; and said slot being configured to preclude said hinge pin from moving from said one end of said slot to the other end of said slot when said two sections are in a sitting orientation and from moving from the other end of said slot to said one end of said slot when the two sections are in the bed orientation, whereby movement of the two sections from the sitting orientation to the bed orientation can be accomplished by manually pivoting the two sections in a first direction relative to each other out of the sitting orientation and into a position in which each of the hinge pins can be slid within its slot to the other end of said slot, moving the two sections relative to each other to shift each hinge pin to the other end of its slot, and then pivoting the two sections in a second direction opposed to said first direction to move said two sections into the bed orientation, and whereby movement of the two sections from the bed orientation to the sitting orientation can be accomplished by manually pivoting the two sections in said first direction relative to each other out of the bed orientation and into an orientation in which each of the hinge pins can be slid within its slot to the one end of said slot, moving the two sections relative to each other to shift each hinge pin to the one end of its slot so that the two sections can assume a sitting orientation.
  • 52. The furniture frame of claim 51, further comprising two pivot connections, each of said two pivot connections including a non-linear elongate slot in one of said spaced-apart frame members of said one of said two sections and a hinge pin connected to said spaced apart frame member of said other of said two sections, wherein each of said hinge pins is disposed in one of said non-linear slots and each of said non-linear slots is configured to preclude said hinge pin disposed therein from moving from one end thereof to the other end thereof.
  • 53. The furniture frame of claim 52, wherein said pivoting of said two sections relative to each other in said first direction causes each of said hinge pins to slide within its non-linear slot.
  • 54. The furniture frame of claim 51, wherein the seat section includes a rear frame section underlying a lower frame section of the back section when the seat and back sections are in a sitting orientation with the hinge pins at said one end of said non-linear slots, said rear frame section interfering with said lower frame section to preclude the seat section and the back section from being pivoted from a sitting orientation into the bed orientation.
  • 55. The furniture frame of claim 52, wherein said rear frame section of the seat is moved out of interfering relationship with the lower frame section of the back section when the hinge pins are disposed in the other end of said non-linear slots to permit the seat and back sections to be pivoted into the bed orientation.
  • 56. The furniture frame of claim 55, wherein said two sections are movable into multiple sitting orientations, said lower frame section of said back section engaging the rear frame section of the seat section in a most reclined sitting orientation.
  • 57. The furniture frame of claim 51, wherein each of said side frame members of said back section includes two transversely extending followers and each of the transversely spaced-apart side frame members includes a pair of elongate, position-locating and retaining slots, with the followers on the side frame members of the back section being disposed within each of the said pair of slots, said followers being movable within said slots as said seat and back sections move from said at least one sitting orientation to said bed orientation.
  • 58. The furniture frame of claim 57, wherein transversely extending followers of the back section are each moved over a curved slot segment and into a distal end of a corresponding one of said other of said pair of slots when the seat and back sections are moved into said bed orientation, said curved slot segment of each of said other of said pair of slots partially overlying one of said transversely extending followers of the back section to preclude upward movement of the back section out of said bed orientation when said hinge pin is in said other end of said non-linear slot, whereby said seat and back sections are precluded from collapsing about said hinge pin out of the bed orientation when a downward force is imposed on either said seat or back section.
  • 59. The furniture frame of claim 58, wherein said seat and back sections are moveable into multiple sitting orientations, said slots in said side frame members cooperating with the followers on the back sections to define the position of the seat and back sections in each of the sitting orientations, at least one of the slots in each pair of slots including surface segments cooperating with followers therein for assisting in retaining the seat and back sections in each of the multiple sitting orientations.
  • 60. The furniture frame of claim 59, wherein said surface segments are included in the slots that receive the followers extending from the back section therein, said surface segments being upwardly inclined, substantially linear segments disposed intermediate the opposed ends of the slots.
  • 61. The furniture frame of claim 59, wherein said seat and back sections are moveable into three sitting orientations and a bed orientation.
  • 62. The furniture frame of claim 56, wherein each of the side frame members of the back section includes a transversely extending follower and each of the transversely spaced-apart side frame members includes a pair of elongate, position-locating and retaining slots, and the followers on the side frame members of the back section being disposed within each of said pair of slots, said followers being movable within said slots as said seat and back sections move into different sitting orientations and into said bed orientation.
  • 63. The furniture frame of claim 62, wherein transversely extending followers of the back section are each moved over a curved slot segment and into a distal end of a corresponding one of said other of said pair of slots when the seat and back sections are moved into said bed orientation, said curved slot segment of each of said other of said pair of slots partially overlying one of said transversely extending followers of the back section to preclude upward movement of the back section out of said bed orientation when said hinge pin is in said other end of said non-linear slot, whereby said seat and back sections are precluded from collapsing about said hinge pin out of the bed orientation when a downward force is imposed on either said seat or back section.
  • 64. The furniture frame of claim 63, wherein said slots in said side frame members cooperate with the followers on the back section to define the position of the seat and back sections in each of the sitting orientations, at least one of the slots in each pair of slots including surface segments cooperating with followers therein for assisting in retaining the seat and back sections in each of the multiple sitting orientations, each of said followers on said back section, when said seat and back section are in the most upright sitting orientation, engaging a force transmitting surface of a corresponding slot that imposes an upward force on said each of said followers on said back section to aid in distributing downward forces imposed on the back section that otherwise would be imposed solely on the rear frame section of the seat section by the overlying lower frame section of the back section.
  • 65. The furniture frame of claim 64, wherein said surface segments are included in the slots that receive the followers extending from the seat section therein, said surface segments being upwardly inclined, substantially linear segments disposed intermediate opposed ends of the slots that receive the followers extending from the seat section.
  • 66. The furniture frame of claim 65, wherein said seat and back sections are moveable into three sitting orientations and a bed orientation.
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4996730 Fireman et al. Mar 1991 A
5083333 Newton Jan 1992 A
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5327591 Fireman et al. Jul 1994 A
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5509151 Fireman et al. Apr 1996 A
5519902 Meade May 1996 A
5628076 Newton May 1997 A
5664268 Stoler et al. Sep 1997 A
5815858 Dodge Oct 1998 A
5940907 Stoler et al. Aug 1999 A
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