This invention relates in general to portable equipment for controlling oil and gas well pressure during an intervention operation, and in particular to a snubber or jack that is convertible from a stand-alone configuration to a rig-assist configuration.
Many wells that produce oil and/or gas have sufficient internal pressure to flow the well fluid to the surface. The well has a casing and typically a string of tubing that extends downward through the casing. The well fluid flows up the tubing to a production tree at the surface. The tubing is supported by a tubing hanger that lands in the wellhead assembly.
For various reasons, the tubing must be pulled from time to time for remedial operations. Heavy liquid can be circulated into the well to overcome the internal formation pressure before pulling the tubing. However, in some instances killing the well in this manner can cause damage to the formation. In another procedure, rather than killing the well, the tubing is pulled and re-run while the well is still under pressure. The operator typically employs a snubbing unit to trip the tubing while under pressure.
A typical snubbing unit assembly operates with a blowout preventer (“BOP”) that has an annular element that will seal around the tubing while it is being pulled or lowered. Often the pressure in a well may be sufficiently to push the tubing upward through the BOP, particularly when most of the tubing has been pulled from the well. The snubbing unit has at least one set of stationary slips that grip the tubing to prevent upward movement of the tubing and at least a set of traveling slips that grip the tubing to push it downward. Hydraulic cylinders stroke the traveling slips to push the tubing string downward while the blowout preventer is closed around the tubing.
Some snubbing units are constructed to operate independently of a workover rig. These stand alone units mount on top of a BOP to both pull and run the tubing. A weight supporting set of stationary and traveling slips are mounted to the unit for pulling the tubing. These stand alone units may also include a rotary mechanism for performing certain drilling and milling operations. In these units, a tubing guide may be employed to prevent buckling of the tubing.
Other snubbing units are constructed to operate in conjunction with a workover rig, and are referred to as rig assist units. A workover rig has a blowout preventer and a set of elevators and stationary slips to pull the tubing. However, a workover rig does not normally have snubbing slips to prevent upward movement of the tubing while pulling under pressure. Also, a workover rig does not normally have the ability to push the tubing into the well under high pressure. The rig assist unit has traveling and stationary snubbing slips and hydraulic cylinders that will accomplish these tasks. Because of space requirements and the lack of need, a rig assist unit would not have a number of items that a stand alone unit would have.
Service companies that provide snubbing units or jacks often have both stand-alone and rig assist snubbing units for the different customer needs. Maintaining both types of units adds expense and causes scheduling problems.
The snubbing units, whether rig assist or stand alone, normally have four hydraulic cylinders of the same diameter or pressure area. These cylinders will be rated to supply a selected amount of force. Deeper wells or wells with higher pressure may require higher capacity cylinders. Generally, the hydraulic pump and its associated components are matched to the capacity of the cylinders. A very high capacity jack will not be required on shallower wells and wells with lower pressure. Furthermore a very high capacity jack may be physically too large for smaller tasks or the stroking rate may be too slow. Consequently, an operator may have jacks of different capacities to match different customer needs. Additional sizes of jacks adds to inventory costs and create scheduling problems.
The snubbing unit in one embodiment of this invention operates in a stand alone mode and a rig assist mode. In the stand alone mode, the unit has a lower frame for mounting on a snubber blowout preventer. The lower frame carries stationary weight supporting slips and stationary snubbing slips. Hydraulic cylinder assemblies extend upward from the lower frame and have a traveling base plate mounted to their upper ends. Traveling weight supporting slips and traveling snubbing slips are carried by the traveling base plate. A stationary base plate is mounted between the lower frame and the traveling base plate. A spacer tube connects and between the lower frame and the stationary base plate.
In the rig assist mode, the lower frame along with the stationary weight supporting slips and the spacer tube are removed to enable a rig blowout preventer to connect to the stationary base plate. The stationary snubbing slips are moved to the cylinder assemblies above the stationary base plate. Preferably a telescoping guide tube extends between the stationary base plate and the traveling base plate to prevent buckling of the tubing during insertion into the well under pressure. Optionally, the unit may also have a rotary drive during the stand alone mode. The guide tube in that instance has splines to transmit reactive torque to the spacer tube.
In another embodiment, the hydraulic cylinder assemblies comprise first and second pairs of hydraulic cylinder assemblies, the cylinder assemblies within each of the pairs being on opposite sides from each other of a longitudinal axis of the snubbing unit. A hydraulic fluid supply has a valve connected to a first set of lines leading to the first pair of the cylinder assemblies, and a second set of lines leading from the valve to the second pair of the cylinder assemblies. The valve has a first position wherein hydraulic fluid pressure is delivered to only the first pair of the cylinder assemblies and a second position wherein hydraulic fluid pressure is delivered to both of the pairs of the cylinder assemblies. Optionally, the cylinders within one pair may have smaller pressure areas than those of the other pair.
A jack 11 is shown in a stand-alone configuration in
In the configuration of
A second base plate 25 is mounted to the upper ends of legs 19, forming an upper end of slip window 17. Second base plate 25 is also a flat plate having a central aperture (not shown) and is parallel to first base plate 21. A set of stationary heavy slips 27 is mounted to the upper side of first base plate 21. The term “heavy” is used herein to mean that slips 27 support the weight of tubing, and does not refer to the particular capacity of slips 27. A set of stationary snubbing slips 29 is mounted to the lower side of second base plate 25. The term “snubbing” is used herein to mean slips that will grip tubing to prevent upward movement of the tubing. Both sets of slips 27, 29 are hydraulically actuated between a retracted position and an engaged position. While in the engaged position, stationary heavy slips 27 will support the weight of a tubing string that is in the process of being lowered into or pulled from the well. Stationary snubbing slips 29 are constructed in the same manner as stationary heavy slips 27, but inverted, so that when engaged, they will prevent the tubing string from moving upward as a result of high pressure in the well tending to push the production tubing from the well.
In the stand alone mode, a spacer tube or spool 31 mounts to the upper side of second base plate 25 and extends upward to a third base plate 33, which is stationary. Spacer spool 31 is a tubular member of fixed length. Spacer spool 31 will transmit any downward directed load on third base plate 33 downward to slip window 17. Third base plate 33 is stationarily mounted to the upper end of spacer spool 31 and is stationary to relative to cylinders 13. Cylinders 13 may be clamped to third base plate 33 to retain them in a vertical orientation. There are no legs extending between third base plate 33 and lower frame 17, rather the only connection is though spacer spool 31.
In the stand alone mode, a torque tube or guide tube 35 is mounted to the upper side of a snub plate 43. Torque tube 35 comprises an outer tubular member 37 that is stationary relative to cylinders 13 and an inner tubular member 39 that telescopes within outer tubular member 37. Coaxial splines 41 are located on the exterior of inner tubular member 39 and in the interior of outer tubular member 37 so that any torque imposed on inner tubular member 39 transmits to outer tubular member 37. Outer tubular member 37 has a flange 42 that extends radially outward for receiving fasteners for bolting outer tubular member 37 to the upper side of snub plate 43. Consequently, any torque imposed on outer tubular member 37 transmits to snub plate 43, and from there through third base plate 33 and spool 31 to slip window 17 and BOP 23. Although torque tube 35 transmits torque, the torque is reactive because torque tube 35 does not rotate. A portion of outer member 37 extends into the interior of spacer spool 31. A portion of inner member 39 will extend into the interior of spacer spool 31 while torque tube 35 is in the retracted position. If the operator did not plan on drilling or milling operations, splines 41 could be eliminated, in which case torque tube 35 would serve to constrain the tubing to prevent buckling.
Snub plate 43 is secured to third base plate 33 by four legs 44 (two are schematically shown) that are similar to legs 19 of slip window member 17. Third base plate 33 and snub plate 43 are thus at fixed distances relative to each other and make up an upper frame that is similar in dimensions to lower frame 17. The upper ends of cylinders 13 are secured to upper frame legs 44 for stability and to transmit axial loads to snub plate 43 and third base plate 33. The upper end of outer tubular member 37 of torque tube 35 extends up to and is bolted snub plate 43.
A traveling base plate or head 45 is mounted to the upper ends of piston rods 15, thus moves vertically relative to base plates 21, 33 and 43. Traveling head 45 is a flat plate having a central aperture through it for receiving inner tubular member 39 of torque tube 35. The upper end of inner tubular member 39 of torque tube 35 bolts to traveling head 45.
A rotary drive unit 47 is mounted to the upper side of traveling head 45. Rotary drive unit 47 is preferably hydraulically driven and is used for performing certain drilling tasks that may be encountered or other rotational needs. Rotary drive unit 47 has bearings to allow rotation relative to traveling head 47 and a lock to prevent such as desired
A set of traveling heavy slips 49 is mounted to the rotary power unit 47 for rotation therewith. Traveling heavy slips 49 face upward for supporting the weight of a string of pipe extending through it. A set of traveling snubbing slips 51 mount to the upper end of traveling heavy slips 49. Traveling snubbing slips 51 are inverted relative to heavy slips 49 so as to grip and force tubing downward when piston rods 15 are retracted. Slips 49, 51 rotate with rotary power unit 47 and move axially with piston rods 15. If the operator did not desire a rotary drive unit 47, traveling slips 49 and 51 would be mounted directly to traveling head 45.
In the stand alone mode, jack 11 is typically used to pull and run production tubing while the well remains under pressure. Normally, jack 11 is taken to a well site on a truck, then erected with its BOP 23 mounted to the upper portion of the tubing head or wellhead that supports the string of production tubing. This portion of the wellhead will contain valves above the tubing hanger that will have been closed to contain the pressure of the well. Once BOP 23 is installed, the pressure will be safely constrained by BOP 23, enabling the valves of the wellhead to open.
To pull the production tubing, the operator operates jack 11 in a conventional manner. The lower end of the production tubing is closed by a plug, valve or sliding sleeve and the pressure in the tubing relieved. Pressure in the tubing annulus surrounding the tubing still remains, however. The operator pulls the production tubing one joint or section at a time by extending piston rods 15 while keeping the BOP 23 closed around the tubing to contain the tubing annulus pressure. The operator will employ tubing tongs (not shown) from a work basket area located on the upper end of jack 11 to unscrew each joint, then return piston rods 15 to the retracted position for another joint. As each joint is pulled, piston rods 15 will move from the retracted position in
If the tubing string is sufficiently heavy, heavy traveling slips 49 support the weight of the tubing string while piston rods 15 are extending. Similarly, heavy stationary slips 27 support the weight of a heavy tubing string while piston rods 15 are retracting for engaging a new section of tubing. The downward load path while piston rods 15 are extending runs from piston rods 15 to snub plate 43, legs 44, third base plate 33, spacer spool 31, slip window 17 and BOP 23 to the wellhead.
If the weight of the tubing string is or becomes insufficient to withstand the force of the well pressure pushing the tubing string upward, traveling snubbing slips 51 counter the upward force on the tubing while piston rods 15 are extending. Stationary snubbing slips 29 grip the tubing to prevent any upward movement while piston rods 15 are retracting for a new section of tubing. The upward load path is the same as above, with the upward load force being transmitted to the wellhead.
When the tubing is light while tubing is moving upward, stationary snubbing slips 29 will be in a retracted position while traveling snubbing slips 51 will normally be in an engaged position. Similarly while pulling tubing upward when the tubing is heavy, stationary heavy slips 27 will be in a retracted position and traveling heavy slips 49 will be engaged. Consequently, as piston rods 15 advance tubing upward, stationary slips 27 or 29 are normally retracted and traveling slips 49 or 51 are normally in engagement with the tubing.
When running the tubing back into the well, the reverse process is employed. The traveling slips 49 or 51 will be actuated into engagement with the tubing and power supplied to cylinders 13 to stroke the piston rods 15 back downward. If the tubing string is lighter than the force exerted by well pressure, traveling snubbing slips 51 will apply force to the string of tubing to push it back into the well. By enclosing the tubing, torque tube 35 reduces the chances for the tubing to buckle when being pushed back into the well.
The operator may wish to utilize the tubing and jack 11 to drill out sections of the well, such as a temporary plug that may have been set. The operator performs drilling with rotary unit 47, which rotates traveling slips 49, 51, thereby rotating the tubing when engaged. Reaction against the torque passes through splines 41 of torque tube 35 to spacer spool 31, slip window 17 and BOP 23.
When jack 11 is to be used in conjunction with a drilling rig or workover rig, it will normally not perform drilling operations. Also, jack 11 will not normally need to support the weight of the pipe with heavy slips 27, 49 because the rig will have elevators to pull tubing and slips for supporting the weight of the tubing. Rather, while in the rig assist configuration, jack 11 is used primarily to run tubing while the well is under pressure. Typically, the workover rig will not have slips that prevent upward movement of tubing due to well pressure. The workover rig typically will have its own BOP 23, which may have been installed before jack 11 reached the well site because of earlier operations. Alternately, jack 11 could provide the BOP 23.
Referring to
In the operation of jack 11 in the rig assist mode as configured in
Referring to
Similarly, hydraulic lines 61 extend in parallel from larger diameter cylinders 13b. Lines 61 also extend to valve 55, pump 57 and reservoir 59. Valve 55 is a multi-position valve that causes pump 57 to supply hydraulic fluid pressure in one of three modes. In the first mode, valve 55 causes fluid pressure to flow through lines 53 and 61 to all of the cylinders 13a and 13b. In the second mode, valve 55 causes fluid pressure to flow only through line 53 to smaller diameter cylinders 13a. In the third mode, valve 55 causes hydraulic fluid pressure to flow only to the larger diameter cylinders 13b.
The invention has significant advantages. The jack assembly readily converts from a stand alone mode to a rig assist mode. This allows an operator to accommodate different types of service work with only one unit. The speed of the strokes can be optimized for lighter and heavier tubing strings by switching a valve to utilize fewer piston cylinders in one embodiment . In another embodiment, the stroke speed or lifting capacity may be changed by switching out different diameters of pistons.
While the invention has been shown in only a few of its forms, it should be apparent to those skilled in the art that it is not so limited but is susceptible to various changes without departing from the scope of the invention.
This invention claims the benefit of U.S. provisional patent application 60/483,496 filed Jun. 27, 2003.
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Number | Date | Country | |
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20040262015 A1 | Dec 2004 | US |
Number | Date | Country | |
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60483496 | Jun 2003 | US |