The present patent application claims the benefit of prior filed European Patent Application EP 14170314.0, filed on May 28, 2014, the contents of which are incorporated herein by reference in their entirety.
The present invention relates to a converter for converting alternating movement to unidirectional movement.
Convertors of this kind are actually relatively rare and mainly in the form of peristaltic pumps and so-called, inchworm motors. Peristaltic pumps however actually produce unidirectional movement of a fluid, and are arranged at a fixed position and thus do not themselves move.
Another form of convertor, which does not actually convert alternating movement into unidirectional movement, is provided in the form of pipeline pigs. Pipeline pigs are designed for introduction into e.g. a natural gas or an oil pipeline, in order to clean residues from the inside of the pipeline. Some pipeline pigs are drawn by cables, some are pushed along a pipeline by the fluid flowing in a pipeline, others have first and second spaced apart braking elements which are alternately energized to frictionally engage the inside of the pipeline to permit the pig to inch its way along the pipeline.
Generally speaking the known convertors tend to be complicated, to involve many moving parts which makes them relatively costly and expensive to maintain, as well as requiring a fairly sophisticated control mechanism.
For this reason it is the object of the present invention to provide a convertor of the above kind which is of relatively simple design, can be manufactured economically, has few moving parts and can be realized to cope with a large variety of different tasks.
This object is satisfied by a convertor for converting alternating movement to unidirectional movement, typically comprises an actuator for generating the alternating movement, the actuator being disposed to exert compressive and tensile forces on first and second members, the first said member having a positive Poisson's ratio and the second said member having a negative Poisson's ratio, and the first and second members being adapted for differential frictional engagement with a structure.
Thus the present invention is based on the idea of using an auxetic material (a material having a negative Poisson's ratio) in conjunction with a normal kind of material (a material having a positive Poisson's ratio) and an actuator to form a convertor capable of converting alternating movement to unidirectional movement. Such a convertor can be of relatively simple construction since it involves only three basic parts in the form of the first and second members and the actuator and can be designed both with very small dimensions or with very large dimensions so that it can be used in miniature applications and in large scale applications, for example as a pipeline pig which can e.g. clean the passages in a heat exchanger and or in a crude oil pipeline.
Moreover, the use of auxetic materials advantageously leads to a reduction of the number of actuators required e.g. in comparison to an inchworm motor or a pipeline pig. Thus the number of moveable parts used in a convertor is minimized, i.e. the convertor becomes more easily controllable. Moreover, the convertor can be designed at relatively low cost. Since the first and second members are basically simply blocks of material that expand and contract they are not usually susceptible to wear in use provided they are suitably selected/designed to cope with cyclical expansion and contraction. The structure can take on very diverse forms and is actually an object relative to which the convertor has to move in use.
Preferably the first and second members comprise a friction enhancing outer coating or layer which generates an increased coefficient of friction with the structure and prevents unwanted slippage of the member which is engaging the structure at any one time.
Since only one actuator is used there is no need for actuator synchronization.
To date auxetic materials have been investigated as materials to be used in applications such as for packing material, for knee and elbow pads, i.e. as a kind of shock absorbing material. However, the use of a shock absorbing material in no way suggests the use of the material as a convertor in order to convert an alternating movement to a unidirectional movement.
U.S. Pat. No. 8,302,696 B2 suggests the use of an auxetic material as a form of actuator, i.e. as a device which can be used to actuate a further device. The actuator disclosed there is formed by a tubular structure which is directly surrounded by a member made of an auxetic material. The auxetic material causes the actuator to expand and contract permitting items to be clamped thereby, i.e. pincers can be actuated in order to clamp and release items between the pincers.
However, U.S. Pat. No. 8,302,696 B2 does not disclose a convertor per se which can convert alternating movement to unidirectional movement. An actuator for generating the alternating movement is also not disclosed. There is also no indication that the actuator could be disposed such that it can exert compressive and tensile forces on first and second members nor that both the first and second members could be adapted for differential frictional engagement with a structure.
Preferably the unidirectional movement is at least one of a linear movement and a rotational movement. Linear movement advantageously permits the convertor to carry out a straight line movement relative to the structure, whereas a convertor which transforms the motion into a rotational movement permits a rotational movement to be carried out about or within a structure. Selecting an appropriate design of the actuator may also permit a combined rotational and linear movement relative to a structure to be carried out.
In a preferred embodiment the convertor is installed within the structure, such as a pipe, whereby the convertor moves unidirectionally relative to the structure within the structure. This means the convertor could advantageously be installed in a structure such as a pipeline in order to effect a movement within the pipeline, for example to clean the inside of the pipeline, to inspect the inside of a pipeline or to transport objects within a pipeline, so that e.g. repairs thereof can be carried out or the material of the pipeline can be inspected using such objects. This means a person carrying out any of the aforementioned tasks at the pipeline can do these from a remote position. Moreover, this type of convertor utilizes what could be considered a robust passive clutch mechanism.
In a further preferred embodiment the convertor can be installed outside of the structure, such as a tube or a rope, whereby the convertor moves unidirectionally relative to the structure at the outside of the structure. The convertor can be fixed and used to propel a rod or a tube and could for example be used as a feed mechanism for a welding rod. Alternatively the convertor can move along a rod or a tube which are fixed. A convertor as described herein could be used to move relative to a cable of a cable car to inspect the cable, or to carry a camera up a vertical free standing pipe. Another application would be the cleaning of large glass or metal surfaces of a multi-story building. For example, cables could be placed vertically between the top and bottom of the building and a spray bar and wiper blade could be mounted on a convertor or a plurality of convertors designed to move up and down one or more such cables thereby washing and cleaning the relative surfaces. These actions can be carried out from a remote position without requiring specific structures which would be required if these actions would have to be carried out by a person. Thus the need for special safety structures, such as platforms, safety harnesses and helicopters etc. can be reduced or avoided for some applications.
A typical example of a mechanical device which effects a movement of a structure relative to its driving apparatus is an inchworm motor, these are well known in the prior art. Inchworm motors are devices capable of moving themselves along a fixed shaft or within a tube. A known inchworm motor can be fixed and used to propel a rod or a tube. The mechanism works by cyclically actuating and relaxing three independent actuators, one providing longitudinal extension and two that engage the shaft or the tube respectively. A typical example of an inchworm motor is disclosed in U.S. Pat. No. 3,902,084 B1, however, this device does not disclose a convertor which makes use of an auxetic material, thus requiring only a single actuator and avoiding any need for the synchronization of multiple actuators.
Typically the alternating movement is one of a cyclic movement or an oscillatory movement, such as alternating expansion and contraction movements generated by a rotary engine or a pressure generated alternating movement between an expanded state and a contracted state.
Preferably the actuator is a member selected from the group comprising an electric motor, a piezoelectric actuator, an electrostatic actuator, an electromagnetic actuator, a pneumatic actuator, a hydraulic actuator, and an internal combustion engine.
In a further preferred embodiment the convertor further comprises a plurality of pairs of first and second members. Such a plurality of pairs of members is advantageously used in a convertor by means of which a rotational movement is effected relative to the structure. The pairs typically, but not necessarily, operate in parallel, to increase the motive force of the assembly.
The plurality of pairs of first and second members could advantageously be combined with a plurality of actuators, with each actuator being disposed to exert compressive and tensile forces on a respective one of the plurality of pairs of first and second members. Such an assembly can advantageously be used to effect a simultaneous linear and rotational unidirectional movement relative to the structure.
Convertors as herein discussed can advantageously be used in apparatus adapted to at least one of the following purposes selected from the group comprising for feeding a welding rod, cleaning of structures, such as a pipeline, rope climbing, as an inspection device, for example in sewers and pipes, such as for weld inspection, as a placement device, for example in nuclear reactors to avoid human exposure to radiation or to avoid opening a vessel or to place a camera, in medical applications, for example for inspection of blood vessels and the placement of stents, for use in running wires or cables through conduit, or applying coatings to the inside of channels.
This means convertors of the present invention can be used in micro applications, i.e. within the human body and also in macrosystems, such as pipelines. Prior art convertors typically utilize mechanical parts and can therefore not be used for such a variety of applications, since they cannot readily be manufactured to work in such micro applications.
Alternatively a convertor as discussed herein could be used as one of a pump in order to effect a movement of substances relative to the structure, for example to move a column of liquid along a pipe, a stepper motor, for example for driving a ball screw in a machine tool, and as a feed apparatus, for example for feeding a welding rod. A pump, a stepper motor or a feed apparatus of this kind, would again be composed of fewer moveable parts and would thus require less maintenance and be more cost effective to manufacture.
Preferably the structure is a member selected from the group comprising an open structure, a partially closed structure and a closed structure. Such structures advantageously permit a unidirectional movement to be carried out relative thereto.
Preferred applications of the converter described herein are the use as a part of an apparatus functioning as one of an inchworm motor, a stepper motor, a peristaltic pump and a pipeline pig.
Preferably the first said member having a positive Poisson's ratio is made of a material selected from the group of materials comprising metal, rubber, plastic, composite materials and combinations thereof preferably in the form of a structure having the desired mechanical properties. Mechanical metamaterials composed of the aforementioned materials and designed to have the desired Poisson ratio and Young's modulus are desirable. Such materials operate advantageously in a convertor and/or an apparatus including such a convertor. The desired mechanical properties include fatigue resistance, abrasion resistance, and a large region for elastic deformation. Generally, a low Young's modulus is desirable so as to better match the Young's modulus of the auxetic member (which will generally have a low Young's modulus).
In a very preferred embodiment the second said member having a negative Poisson's ratio is a material selected from the group of materials comprising metal, rubber, plastic, composite materials and combinations thereof. Mechanical metamaterials composed of the aforementioned materials and designed to have the required Poisson's ratio and Young's modulus are desirable. Mechanical metamaterials allow the material properties of the members to be tuned to complement one another. These materials advantageously permit the convertor of the present invention to be used.
In a preferred embodiment the Poisson's ratio of the first member is from −1.0 to −0.05, wherein the Poisson's ratio of the second member is from 0.05 to 0.5 and the ratio of the magnitudes of the Poisson's ratios of the first and second members is in the range from 0.7 to 2.0. Also, the Young's moduli should be similar. Such ratios of Poisson's ratio and matched Young's moduli mean that the first and second members respectively have approximately the same size of deflection. This means that the first member is preferably configured so that its degree of deflection (deformation) is approximately the same as that of the second member, even though one material deflects (deforms) in a “normal manner” and the other in an “auxetic manner”. This is very advantageous since this permits a very homogenous motion to be output by the convertor.
Provision can also be made to adjust the relative coefficient of friction of the first and second member in order to compensate for differences in the Poisson's ratio. This adjustment can be carried out by providing at least one of the members with a coating which increases or decreases the friction of the member. Alternatively, the friction force on the members can be adjusted by changing the relative prestrain of the two members in the channel within which they move.
The invention will be described in the following by way of embodiments in detail with reference to the Drawing, in which is shown:
a to 1d a first embodiment of a convertor;
a & 2b a second embodiment of a convertor;
Features which have the same or a similar function will be described in the following using the same reference numeral. It is also understood that the description given with respect to reference numerals used in one embodiment also applies to the same reference numerals in connection with other embodiments unless something is stated to the contrary.
a to 1d show a first embodiment of a convertor 10 for converting alternating movement to unidirectional movement in a schematic drawing, for reasons of clarity this is a schematic sectional drawing in which the outer wall of a structure 12 has been left away.
The convertor 10 of
A normal material is a material which has a positive Poisson's ratio, whereas an auxetic material has a negative Poisson's ratio. A material exhibiting a positive Poisson's ratio is a material which on a compression thereof along one axis expands in the transverse directions. In contrast to this a material exhibiting a negative Poisson's ratio is a material which on a compression thereof along one axis also compresses, i.e. it contracts, in the transverse directions. Auxetic materials do exist in nature but then usually contract in just one transverse direction, but not in a direction perpendicular thereto. The majority of auxetic materials are manmade and examples will be given later.
The convertor 10 of
The first and second members 14, 16 are both adapted for differential frictional engagement with the structure 12. This means that each member can frictionally engage and disengage the structure 12, this differential engagement is brought about in dependence on the state of the actuator 18, i.e. whether the actuator 18 is in the state in which it simultaneously exerts a compressive force on the first and second members 14, 16 (
As shown in
On changing the state of the actuator 18, i.e. on alternating from the state in which the actuator 18 simultaneously exerts a compressive force on the first and second members 14, 16 to the state in which it simultaneously exerts a tensile force on the first and second members 14, 16 as shown in
d shows how the convertor 10 has shifted to the right within the structure 12 after n repeated cycles of the alternating movement. In order to better illustrate the respective differential frictional engagement of the first and second members 14, 16 within the structure 12 the respective engagement of the first and second members 14, 16 within the structure 12 has been drawn as if it were to significantly outwardly deform the structure 12. Such a deformation naturally arises but for many applications would be kept as small as possible. The convertor 10 shown in
a shows a further type of convertor 10 installed on the outside of a structure 12 and moveable relative to the structure 12. Rather like the convertor 10 of
In the example shown in
When the convertor 10 is fixed and the structure 12 is moveable, it can for example be used as a feed device to feed the structure 12 e.g. in the form of a welding wire to a welding position (not shown).
The arms 24, which are preferably slightly flexible, permit the movement of the first and second members to be transferred to the internal component 22, so that the internal component 22 is moved relative to the pairs of first and second members 14, 16. The internal component 22—preferably a shaft—is supported by a plurality of bearings or support structures (both not shown). On activation of the respective actuators 18 the first members 14 respectively frictionally engage the structure 12 and the second members 16 frictionally disengage the structure 12 and are displaced to the right, i.e. in the clockwise direction of
In this connection it has to be noted that the arms 24 are not strictly necessary, the members 14, 16 of
In such a design the Poisson's ratio of the material of the second member 16 is selected such that the second material 16 can move into the buffer space 20, but does not come into engagement with the first member 14 of the next pair of first and second members 14, 16. The actuator 18 is then activated to bring about a tensile force, i.e. the second member 16 frictionally engages the structure 12, whereas the first member 14 is frictionally released from or at least contacts the structure 12 with a lower frictional force than the second member 16 and the first member 14 follows the direction of movement of the second member 16. By means of the arms 24, the shaft 22 is also rotated in the clockwise direction so that the convertor 10 of
Each of the first and second members 14, 16 of
The convertor 10 of
Expressed in the words of the inventors the convertor 10 of
The drive sequence of this system is:
Examples of auxetic materials, i.e. materials having a negative Poisson's ratio are:
Examples of material having a positive Poisson's ratio are: virtually all common engineering materials: metals, e.g. aluminium, stainless steel etc., polymers, and ceramics.
Ultimately the alternator requires energy so that the convertor 10 could also be considered to convert energy into unidirectional movement. This could for example be achieved, if the actuator 18 present between the first and second members 14, 16 of the convertor 10 of
Number | Date | Country | Kind |
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14170314.0 | May 2014 | EP | regional |