This application claims priority to European Patent Application No. 19153267.0, filed Jan. 23, 2019, and all the benefits accruing therefrom under 35 U.S.C. § 119, the contents of which in its entirety are herein incorporated by reference.
The invention relates to a conveyance belt for a conveyor.
Conveyors, such as people conveyors, usually comprise a plurality of conveyance elements, e.g. pallets or steps, at least some of which are drivingly coupled to at least one drive element, in particular a conveyance belt.
It would be beneficial to provide an improved coupling for connecting the conveyance elements with the conveyance belt, in particular a coupling which allows connecting the conveyance elements with the conveyance belt more easily.
According to an exemplary embodiment of the invention, a conveyance belt for a conveyor extends in a conveyance direction and comprises a plurality of cavities. Each of the cavities is configured for form-fittingly accommodating a corresponding insert for connecting the conveyance belt with a conveyance element of the conveyor in order to prevent the insert from dropping out of the cavity.
Exemplary embodiments of the invention also include inserts configured for being form-fittingly inserted into the cavities of a conveyance belt according to an exemplary embodiment of the invention.
Exemplary embodiments of the invention further include a conveyance system for a conveyor comprising a conveyance belt according to an exemplary embodiment of the invention, a plurality of corresponding inserts, wherein each insert is accommodated within one of the cavities of the conveyance belt, and a plurality of conveyance elements connected to the conveyance belt via the inserts.
Exemplary embodiments of the invention also include a conveyor, in particular a people conveyor, such as an escalator or a moving walkway, comprising a conveyance system according to an exemplary embodiment of the invention.
Exemplary embodiments of the invention further include a method of inserting an insert into a cavity of a conveyance belt according to an exemplary embodiment of the invention, wherein the method includes elastically deforming a portion of the conveyance belt including the cavity in order to allow introducing the insert into the cavity.
A conveyance element may be connected with the at least one insert after it has been introduced into the cavity.
Exemplary embodiments of the invention allow fixing inserts, which are used for mechanically connecting conveyance elements with a conveyance belt, to the conveyance belt without employing any additional fixing elements.
As a result, exemplary embodiments of the invention allow connecting conveyance elements with the conveyance belt easily and at low costs.
A number of optional features are set out in the following. These features may be realized in particular embodiments, alone or in combination with any of the other features.
The conveyance belt may be a toothed belt or a cogged belt comprising a plurality of teeth allowing the conveyance belt to mechanically engage with a drive element, such as a drive sheave. The cavities may be formed in at least some of said teeth. As the teeth comprise a larger thickness than the gap formed between adjacent teeth, the teeth are well suited for accommodating and securely fixing the inserts.
In order to allow connecting the conveyance elements equidistantly to the conveyance belt, the cavities may be spaced equidistantly from each other along the conveyance direction.
As the teeth usually extend orthogonally to the conveyance direction, each of the cavities may have a smaller dimension in a direction extending parallel to the conveyance direction, and a larger dimension in a direction extending orthogonally to the conveyance direction.
A plurality of cavities spaced apart from each other in a direction extending orthogonally to the conveyance direction, may be formed at a same position along the conveyance direction, in particular within the same tooth. Such a configuration allows connecting the conveyance elements even more securely with the conveyance belt, it in particular allows preventing the conveyance elements connected with the conveyance belt from rotating with respect to the conveyance belt.
For form-fittingly fixing a correspondingly formed insert within the cavity, at least one of the cavities may be formed with an undercut. An undercut provides a secure form-fit connecting between the conveyance belt and the insert.
An undercut may be provided by a suitable cross-sectional shape of the at least one cavity. The cross-section of the at least one cavity, for example, may have a trapezoidal shape.
Alternatively or additionally, at least one of the cavities may comprise at least one recess configured for accommodating a matching protrusion of a corresponding insert for fixing the insert within the cavity.
Alternatively or additionally, at least one of the cavities may comprise at least one protrusion configured for extending into a matching recess formed within a corresponding insert for fixing the insert within the cavity.
An insert according to an exemplary embodiment of the invention may comprise at least one opening, in particular a threaded opening, which allows connecting the insert with a conveyance element of a conveyor by employing an appropriate fixing element, such as a bolt or screw.
Alternatively or additionally, an insert according to an exemplary embodiment of the invention may comprise an extension, in particular a threaded extension, which is configured for engaging with a corresponding fixing element, such as a threaded sleeve, for coupling a conveyance element with the insert.
The insert in particular may comprise two or more openings or protrusions, which may be provided at opposing ends of the insert, in order to prevent a conveyance element mounted to the insert from rotating with respect to the insert.
The insert may be made of a metallic material, such as steel, in particular rustless steel.
A conveyor according to an exemplary embodiment of the invention may comprise at least two drive elements extending parallel with each other. Such a configuration provides redundancy and/or splits the driving forces between a plurality of drive elements. Each of the at least two drive elements may be provided with at least one monitoring device according to an exemplary embodiment of the invention.
The at least one drive element may be configured for traveling along a closed loop defining an endless path of the conveyance elements.
The conveyor may be a people conveyor, in particular a moving walkway in which the conveyance elements are pallets. The moving walkway may extend horizontally or in an inclined direction.
In an alternative configuration, the people conveyor may be an escalator in which the conveyance elements are steps.
In the following exemplary embodiments of the invention are described with reference to the enclosed figures.
In turnaround portions 5, 7 next to the landing portions 11, the conveyance band 10 passes from an upper conveyance portion 16 into a lower return portion 18, and vice versa.
The conveyance elements 20 are connected to a conveyance belt 12, extending along a closed loop and configured for driving the conveyance elements 20. The conveyance belt 12 is driven by a conveyance sheave 14. A drive 15 including a motor 19 is provided for driving the conveyance sheave 14 via a transmission element 17, such as a transmission belt or a transmission chain.
Balustrades 4 supporting moving handrails 6 extend parallel to the conveyance portion 16.
The moving walkway 1b comprises an endless conveyance band 10 including conveyance elements 20, in particular pallets 20b, moving between two landing portions 11 in a (longitudinal) conveyance direction in an upper conveyance portion 16 and opposite to the conveyance direction in a lower return portion 18.
Turnaround portions 5, 7, are provided at both ends of the moving walkway 1b. In the turnaround portions 5, 7 the conveyance band 10 passes from the conveyance portion 16 into the return portion 18, and vice versa.
The conveyance elements 20 are connected to a conveyance belt 12 extending along a closed loop and configured for driving the conveyance elements 20. The conveyance belt 12 is driven by a conveyance sheave 14. A drive 15 including a motor 19 is provided for driving the conveyance sheave 14 via a transmission element 17, e.g. a transmission belt or a transmission chain.
Balustrades 4 supporting moving handrails 6 extend parallel to the conveyance portion 16.
The conveyance belt 12 depicted in
The teeth 22, 22a-22c are spaced apart from each other in the longitudinal direction, and they are configured for engaging with the conveyance sheave 14 (not shown in
In order to allow connecting the conveyance elements 20 (not shown in
The cavities 26a-26c in particular are formed in some of the teeth 22a-22c. In the exemplary embodiment depicted in
For illustrative reasons, different types of inserts 24a-24f are depicted in
The tooth 22a accommodating the first insert 24a shown on the left side of
For preventing inserts 24a-24f from dropping out of the conveyance belt 12, all inserts 24a-24f are fixed within the conveyance belt 12 by form-fit only, i.e. the inserts 24a-24f are fixed within the conveyance belt 12 without employing any additional fixing elements. This allows installing the inserts 24a-24f within the conveyance belt 12 at low costs.
The insert 24a and the cavity 26a are shaped so that an undercut fixing the insert 24a within the cavity 26a is formed. In order words, as clearly visible in
In other words, the cavity 26a tapers from its closed bottom side to its open top side.
As illustrated in
Although only the extensions DT, DB in a direction which is oriented orthogonally to the conveyance direction of the conveyance belt 12 are illustrated in
The skilled person understands that for achieving a suitable form-fit between an insert 24a-24f and a corresponding cavity 26a-26c it may be sufficient that the extension DT, dT at the top side is smaller than the extension DB, dB at the top side in at least one dimension, i.e. that DT<DB or dT<dB.
As a result, when the insert 24a is arranged within the cavity 26a, as it is illustrated in
The abutting inclined lateral surfaces of the insert 24a and the cavity 26a in particular constitute a wedge-like configuration which blocks any movement of the insert 24a out of the cavity 26a.
Usually, the conveyance belt 12 is produced with appropriate cavities 26a, e.g. by extrusion, and the inserts 24a are inserted into the cavities 26a subsequently.
For inserting an insert 24a into an existing cavity 26a, the conveyance belt 12, which is made of an elastic material, is locally deformed allowing the relatively wide bottom of the insert 24a to pass through the narrow opening at the top of the cavity 26a.
This special deformation of the conveyance belt 12 has to be done on purpose. The special deformation of the conveyance belt 12, which is necessary for allowing the wide bottom of the insert 24a to pass the narrow opening provided at the top of the cavity 26a, in particular does not occur “accidentally” during normal operation of the conveyor 1. Thus, the insert 24a cannot inadvertently move out of the cavity 26a during operation of the conveyor 1.
In the exemplary embodiment depicted in
For increasing the mechanical stability, each opening 28a is surrounded by a cylindrical extension 30a extending completely through the conveyance belt 12.
When viewed from the bottom or top, the insert 24b according to the exemplary embodiment depicted in
In an insert 24b according to the exemplary embodiment depicted in
Similar to the insert 24a depicted in
An insert 24c according to the exemplary embodiment depicted in
Instead, a single opening 28c is formed in a central portion 31c of the main body 32c. The central portion 31c of the main body 32c next to the opening 28c includes an arcuate enforcement structure 33c laterally extending from the main body 32c. The enforcement structure 33c enhances the strength of the central portion 31c of the main body 32c next to the opening 28c by increasing the thickness of the wall surrounding the opening 28c.
Further, similar to the inserts 24a, 24b according to the exemplary embodiments depicted in
In the exemplary embodiment depicted in
The configurations depicted in
Similar to the exemplary embodiment depicted in
The insert 24d depicted in
Although only one protrusion 36d is visible in
The protrusion 36d depicted in
In order to allow form-fittingly arranging inserts 24d within a conveyance belt 12, corresponding recesses (not shown) configured for accommodating the protrusions 36d are formed within the cavities (not shown) provided within a matching conveyance belt 12.
Similar to the exemplary embodiment depicted in
Contrary to the exemplary embodiment depicted in
Although only one recess 36e is visible in
In order to allow form-fittingly arranging the inserts 24e according to the exemplary embodiment depicted in
It is noted that the configuration according to the exemplary embodiment depicted in
Similar to the exemplary embodiment depicted in
Contrary to the exemplary embodiment depicted in
In the exemplary embodiment of an insert 24f depicted in
In the exemplary embodiment depicted in
As a result, the protrusions 36f according to the exemplary embodiment depicted in
The skilled person understands that features of the exemplary embodiments depicted in
While the invention has been described with reference to exemplary embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adopt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention is not limited to the particular exemplary embodiments disclosed, but that the invention includes all embodiments falling within the scope of the claims.
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