This invention relates to a conveyance control device capable of transporting a document through a trifurcate intersection of three pathways to selectively make the document cross over from one to another of the three pathways. The invention also relates to a document validator capable of storing document in a recycle box and discharging stored documents from the recycle box.
A bill validator is known that may store validated bills in a recycle box and also may dispense stored bills from the recycle box, for example, as disclosed by Japanese Patent Disclosure No. 2011-113472 and U.S. Pat. No. 6,971,573. In the bill validator of this type, bills are accumulated and retained in the recycle box attached to the bill validator to dispense stored bills from the recycle box and this recycling system can make it possible to advantageously reduce risks of depleting bills stored in the recycle box and also to promptly distribute to users bills from the recycle box.
U.S. Pat. No. 7,255,216 demonstrates a bill handler capable of preventing jamming of a bill conveyed along a passageway to avoid necessity of removing or restoring the jamming of transported bills while rapidly processing bills by the handler. A typical bill handler comprises a validator for transporting bills, a stacker for storing undistributed bills other than dispensed bills, and a recycle box removably attached to the validator through connectors for saving and dispensing bills. The validator comprises a discriminating sensor for detecting whether the bill is dispensable or retained, a conveyor device for transporting bills in the forward or adverse direction between the discriminating sensor and connectors to store retained bills in the stacker or to store dispensable bills in the recycle box.
However, for prior art bill validators that have an inlet for inserting bills therein and a passageway for guiding inserted bills, there is no suggestion of providing a turning device capable of veering a bill transported through one of three pathways to another selected one at a trifurcate intersection. Accordingly, an object of the present invention is to provide a conveyance control device capable of transporting a document through a trifurcate intersection of three pathways to make a selective transfer of the document from one to another of the three pathways. Another object of the present invention is to provide a document validator capable of storing document in a recycle box and dispensing stored documents from the recycle box.
The conveyance control device of the present invention comprises: a turning device (13) that has a trifurcate intersection (7) formed within a case (4), and a deflector (20) having three vertexes (21, 22, 23) rotatably supported on a pivot shaft (12) in trifurcate intersection (7), shuttle, reserve and recycle pathways (5, 10, 11) connected to the different portions of trifurcate intersection (7) to radiate from trifurcate intersection (7) in the different directions, an actuating device (30) for moving each of three vertexes (21, 22, 23) of deflector (20) to individually open gates (27, 28, 29) defined between each of moved vertexes (21, 22, 23) and related inner surfaces (7a, 7b, 7c) of trifurcate intersection (7), and a conveyance device (9) for transporting a document along shuttle, reserve and recycle pathways (5, 10, 11) and for transporting the document through gate (27, 28, 29) from one to another of shuttle, reserve and recycle pathways (5, 10, 11). When a document is transported by conveyance device (9) along one of shuttle, reserve and recycle pathways (5, 10, 11), actuating device (30) moves selected one of three vertexes (21, 22, 23) of deflector (20) to open a related gate (27, 28, 29) defined between moved vertex (21, 22, 23) and a related one of inner surfaces (7a, 7b, 7c) of trifurcate intersection (7) so that the document may smoothly and continuously be turned around from one to another of shuttle, reserve and recycle pathways (5, 10, 11). Thus. the conveyance control may attain a continuous and smooth transfer of a document at trifurcate intersection (7) to make the document cross over from one through which the document passes to another selected one of three pathways (5, 10, 11). Turning device (13) may make up a simplified Y-shaped turning structure that allows easy turning of a document from one to another of pathways (5, 10, 11) at trifurcate intersection (7). However, the present invention also contemplates optional embodiments wherein a document may selectively be turned in the single or bilateral direction between two of shuttle, reserve and recycle pathways (5, 10, 11) without need for bi-directionally transferring the document between all two of three passageways (5, 10, 11).
The document validator according to the present invention comprises: a document validator (2) and a recycle box (3) attached to document validator (2). Document validator (2) comprises a case (4) formed with an inlet (6) and an opening (18), a turning device (13) that has a trifurcate intersection (7) formed within the case (4) and a deflector (20) rotatably supported on a pivot shaft (12) in the trifurcate intersection (7), the deflector (20) having three vertexes (21, 22, 23), shuttle, reserve and recycle pathways (5, 10, 11) connected to the different portions of the trifurcate intersection (7) to radiate from the trifurcate intersection (7) in the different directions, an actuating device (30) for moving each of the three vertexes (21, 22, 23) of the deflector (20) to an opened position for defining a gate (27, 28, 29) between the moved vertex (21, 22, 23) and a related inner surface (7a, 7b, 7c) of the trifurcate intersection (7), a conveyance device (9) for transporting a document along the shuttle, reserve and recycle pathways (5, 10, 11) and for transporting the document through the gate (27, 28, 29) from one to the other of the shuttle, reserve and recycle pathways (5, 10, 11), and a validation sensor (8) arranged in the vicinity of the shuttle pathway (5) for detecting a physical characteristic of a document transported along the shuttle pathway (5). Recycle box (3) serves to store a document transported through opening (18) of case (4) and recycle pathway (11) or to discharge a document stored therein through opening (18) and recycle pathway (11) to shuttle pathway (5).
The above-mentioned and other objects and advantages of the present invention will be apparent from the following description in connection with preferred embodiments shown in the accompanying drawings wherein:
In connection with
The document validator according to the present invention comprises a document validator 2 and a recycle box 3 attached to document validator 2. As seen from
Not mentioned in detail, however, conveyance device 9 may comprise known conveyor belts, rollers or combined belts and rollers and drive devices for operating these power transmission devices to transport bills in an appropriate manner along shuttle, reserve and recycle pathways 5, 10, 11.
Trifurcate intersection 7 comprises a bottom surface 7a communicating with shuttle and reserve pathways 5, 10, a forward surface 7b communicating with shuttle and recycle pathways 5, 11 and a backward surface 7c communicating with reserve and recycle pathways 10 and 11. Bottom surface 7a slopes at a slightly downward angle from shuttle pathway 5 toward reserve pathway 10. Forward surface 7b slopes at an angle of approximately +45 degrees from shuttle pathway 5 toward recycle pathway 11. Backward surface 7c is formed for a mirror image of or symmetrically to forward surface 7b with an inclination at an angle of approximately −45 degrees between reserve and recycle pathways 10 and 11. However, ordinary skill in the art would modify or change the shape and structure of trifurcate intersection 7 as necessary.
Reserve pathway 10 is connected to a reserve chamber 10a of a bill stacker (not shown) mounted in bill validator 2 so that a bill may be forwarded from shuttle pathway 5 to reserve pathway 10 and then directly stored in reserve chamber 10a of bill stacker. Otherwise, the bill may be returned or transported to recycle or shuttle pathway 11 or 5.
Turning device 13 has a deflector 20 arranged in trifurcate intersection 7 and rotatably supported on a pivot shaft 12 attached within a case 4. Deflector 20 has a baffle 14 rotatably mounted on pivot shaft 12 in intersection 7, and a crescent 15 rotatably mounted on pivot shaft 12 in intersection 7 for rotation of crescent 15 on pivot shaft 12 independently of baffle 14. Deflector 20 is formed into an assembled unit or module of baffle 14, crescent 15 and pivot shaft 12 so that deflector 20 has a generally triangular section with three inwardly concave sides 24, 25 and 26 and three vertexes 21, 22 and 23 defined between each pair of trilateral concave sides 24, 25 and 26. Turning device 13 also has an actuating device 30 that comprises a baffle actuator 16 for rotating baffle 14 on pivot shaft 12 and a crescent actuator 17 for rotating crescent 15 on pivot shaft 12. By operation of baffle actuator 16, a bottom vertex 21 of baffle 14 may come into contact or close to bottom surface 7a of intersection 7 to shut down a bottom gate 27 between shuttle and reserve pathways 5, 10 or may come free from bottom surface 7a of intersection 7 to open bottom gate 27. By operation of crescent actuator 16 in one direction, forward and backward vertexes 22 and 23 of crescent 15 may come into contact or close to forward and backward surfaces 7b and 7c respectively to shut down forward gate 28 between recycle and shuttle pathways 11 and 5 and to shut down backward gate 29 between reserve and recycle pathways 10 and 11. By operation of crescent actuator 16 in the other direction, forward and backward vertexes 22 and 23 may also come free from forward and backward surfaces 7b and 7c respectively to open forward gate 28 between shuffle and recycle pathways 5 and 11 and to open backward gate 29 between reserve and recycle pathways 10 and 11.
When baffle 14 is rotated on pivot shaft 12 by operation of baffle actuator 16, bottom vertex 21 of baffle 14 comes into contact or close to bottom surface 7a of intersection 7 to shut down a bottom gate 27 between shuttle and reserve pathways 5 and 10 or moves away from bottom surface 7a to open bottom gate 27. When crescent 15 is rotated on pivot shaft 12 by operation of crescent actuator 17 in one direction, forward and backward vortexes 22 and 23 of crescent 15 come into contact or close to respectively forward and backward surfaces 7b and 7c of intersection 7 to shut down forward gate 28 between shuttle and recycle pathways 5 and 11 and backward gate 29 between reserve and recycle pathways 10 and 11. By operation of crescent actuator 17 in the other direction, backward vortexes 22 and 23 move away from forward and backward surfaces 7b and 7c to open respectively forward gate 28 between shuttle and recycle pathways 5 and 11 and open backward gate 29 between reserve and recycle pathways 10 and 11. In this way, rotation of deflector 20, namely baffle 14 and crescent 15 may cause at least one of three vertexes 21, 22 and 23 to come into contact or close to or to come free from related bottom, forward or backward surface 7a, 7b and 7c to close and open at least one of gates 27, 28 and 29 located between selected two of shuttle, reserve and recycle pathways 5, 10, 11 for control of bill's passage through gates 27, 28 and 29.
Recycle box 3 comprises a housing 60, a cover 52 rotatably attached by a pin 64 to housing 60, recycle pathway 11 connected to opening 18 of case 4 to generally vertically extend within housing 60, and a recycle conveyor 50 attached along recycle pathway 11 for a part of conveyance device 9. Recycle conveyor 50 comprises a conveyor belt device 51 supported on cover 52 along one side of recycle pathway 11, a plurality of rollers 53 rotatably attached to housing 60 along the other side of recycle pathway 11, a drum device 43 that has lower and upper drums 41 and 42 rotatably disposed in a vertically spaced relation to each other within housing 60, a sorter 31 mounted generally midway of recycle pathway 11 within housing 60 for sorting bills transported along recycle pathway 11 into lower or upper drum 41 or 42, and a sorter actuator 32 for driving sorter 31 by drive signals from validator control device not shown. Recycle pathway 11 comprises a slit 61 formed between housing 60 and cover 52, a lower passage 62 connecting between lower drum 41 and recycle pathway 11 over slit 61 to feed bills to and remove them from lower drum 41, and a upper passage 63 connecting between upper drum 42 and recycle pathway 11 over slit 61 to feed bills to or remove them from upper drum 42. Each winding/unwinding port of lower and upper drums 41 and 42 is communicated with respectively lower and upper passages 62 and 63 led to recycle pathway 11 to wind around or unwind from lower and upper drums 41 and 42 bills of predetermined denomination through recycle pathway 11 so that bills may be saved in lower and upper drums 41 and 42 and dispensed through lower and upper passages 62 and 63 and recycle pathway 11 as necessary. As understood from
Conveyance device 9, baffle actuator 16 and crescent actuator 17 are electrically connected to a validation controller not shown that controls each operation of conveyance device 9 and baffle and crescent actuators 16 and 17 in accordance with detection signals from validation sensor 8. Each of baffle, crescent and sorter actuators 16, 17 and 32 may comprise electric motors, solenoids or springs not shown. If they comprises springs, a leading edge of conveyed bills may overcome resilient force of springs by delivery power applied to bills to forcibly move baffle 14, crescent 15 or sorter 31 to their opened position to certainly define openable gates 27, 28 and 29 at trifurcate intersection 7 and along recycle pathway 11 in recycle box 3.
Recycle pathway 11 in recycle box 3 extends from slit 61 in the upwardly vertical direction. Lower and upper drums 41 and 42 are disposed respectively beneath and over sorter 31 and driven by drive signals from validation controller to cause lower and upper drums 41 and 42 to communicate with recycle pathway 11 through respectively lower and upper passages 62 and 63 so that bills are supplied through recycle pathway 11 to wind around lower or upper drum 41 or 42 or conversely bills are unwound from lower or upper drum 41 or 42 to discharge them from recycle box 3. To this end, bills may be wound around each of lower and upper drums 41 and 42 during their forward rotation to keep bills of respective specific denomination inside drums 41 and 42. To the contrary, bills may be unwound from each of lower and upper drams 41 and 42 during their adverse rotation to release and discharge them out of recycle box 3 through recycle pathway 11 by operation of recycle conveyor 50. In this way, recycle box 3 serves to receive and keep bills transported through opening 18 and recycle pathway 11 and also to dispense retained bills through recycle pathway 11 and opening 18.
Bills are transported along recycle pathway 11 by recycle conveyor 50 to store them in lower or upper drum 41 or 42 of drum device 43, and adversely, bills retained in lower or upper drum 41 or 42 are discharged out of housing 60 through recycle pathway 11 by recycle conveyor 50. Together with cover 52 opened from housing 60, a plurality of rollers 53 are moved away from conveyor belt device 51 along recycle pathway 11 to easily remove a jammed bill within recycle pathway 11. It is apparent that the embodiment shown in
With deflector 20 moved from the original position (
To transport bill in reserve pathway 10 to recycle pathway 11, as shown in
To feed a bill stored in recycle box 3 to shuttle pathway 5, the bill is downwardly moved beyond backward vortex 23 of crescent 15 with deflector 20 in the original position (
As just mentioned, when a bill is conveyed through one of three pathways 5, 10 and 11 to divert it to another of three pathways 5, 10 and 11, turning device 13 may be operated to have the bill easily, smoothly and selectively crossing over to another of three pathways 5, 10 and 11 at trifurcate intersection 7. In this case, the bill may make a bidirectional or unidirectional to another of three pathways 5, 10 and 11. Turning device 13 may be made to have its simplified construction of deflector 20 in Y-shaped junction as well.
When a bill is inserted into inlet 6 and transported through shuttle pathway 5, validation sensor 8 detects and forwards characteristics signal of the bill to validation controller that determines a denomination of the bill in view of the characteristics signal and also determines on which lower or upper drum 41 or 42 should wind up the bill of the denomination. When validation controller determines lower drum 41 to wind up the bill, it drives sorter 31 to open as shown in
To unwind a bill from lower drum 41 and send it to shuttle pathway 5, as shown in
When validation controller decides the winding around upper drum 42 of a bill of different denomination transported along shuttle pathway 5, sorter actuator 32 is operated to move sorter 31 to close lower passage 62 (
Embodiments of the invention contemplates detachable attachment of recycle box 3 to bill validator 2 so that slit 61 of recycle pathway 11 in recycle box 3 is in alignment with opening 18 of bill validator 2. When recycle box 3 is removed from bill validator 2, recycle box 3 has a high antitheft property of bills stored in lower or upper drum 41 or 42 because recycle box 3 has its strong security structure that makes it very difficult or impossible to gain unauthorized access to bills in lower or upper drum 41 or 42 by inserting any extracting tool into slit 61, recycle pathway 11 and lower or upper passage 62 or 63 reaching lower or upper drum 41 or 42.
Cover 52 is locked with a locking device (not shown) in the closed condition (
The foregoing embodiments of the present invention may be modified or changed in various ways. For example,
Number | Date | Country | Kind |
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2012-11568 | Jan 2012 | JP | national |